DEVELOPMENT OPTIONS FOR A&R SHIPYARD HARBOUR. Kaur Tull

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1 DEVELOPMENT OPTIONS FOR A&R SHIPYARD HARBOUR Kaur Tull Master Thesis Supervisor: Prof. Philippe Rigo, University of Liege Dipl.-Ing. Alexander Skalicky, A&R Rostock, UNIVERSITÄT ROSTOCK FAKULTÄT FÜR MASCHINENBAU UND SCHIFFSTECHNIK

2 Key Topics o Introduction o Problem Description o Sediments o Multi-Criteria Analysis and Harbour Layout Selection o Design Proposal of the Layout o Cost Estimation o Conclusion UNIVERSITÄT ROSTOCK FAKULTÄT FÜR MASCHINENBAU UND SCHIFFSTECHNIK 2

3 Abeking & Rasmussen o One of most well known shipyards; o Over 100 years old; o Located on the left coast of river Weser; o 60km from the coast of the North Sea; o 17km from Bremen UNIVERSITÄT ROSTOCK FAKULTÄT FÜR MASCHINENBAU UND SCHIFFSTECHNIK 3

4 Focus of the work o On the small craft Harbour; o Used by A&R for launching/docking of vessels; o Used by the local Lemwerder Yacht Club as marina; o Shared between A&R and Yacht Club; o Decision making process is complex; o Main goal is to give new proposals for Harbour layout UNIVERSITÄT ROSTOCK FAKULTÄT FÜR MASCHINENBAU UND SCHIFFSTECHNIK 4

5 Why to remodel the Harbour? 1. Vessel size limitations 83m for syncrolift; 2. Current entrance requires 90 degree turning angles; 3. Great tidal influence; 4. Frequent dredging required UNIVERSITÄT ROSTOCK FAKULTÄT FÜR MASCHINENBAU UND SCHIFFSTECHNIK 5

6 Sediments o Average amount of sediments deposited 13cm/year; o Literature analysis of the sediments for lower Weser region; o 35-years of observation data used from Deutsches Gewässerkundliches Jahrbuch; o During higher fresh water runoff values the sedimenation risk is higher UNIVERSITÄT ROSTOCK FAKULTÄT FÜR MASCHINENBAU UND SCHIFFSTECHNIK 6

7 Amount of sediments o Up to 57% of sediments from the yearly 13cm/year can be avoided UNIVERSITÄT ROSTOCK FAKULTÄT FÜR MASCHINENBAU UND SCHIFFSTECHNIK 7

8 Multi-Criteria Analysis 1. Problems and goals defined; new layouts were brainstormed, each a bit different; 3. Multiple sessions of interviews with the stakeholders; 4. Defining the main Criteria and subcriteria; 5. Finally resulting in a decision matix; 6. Descision rules; 7. Results UNIVERSITÄT ROSTOCK FAKULTÄT FÜR MASCHINENBAU UND SCHIFFSTECHNIK 8

9 Decision criteria s and results Nr Criterion Weighting factor 9.00 Results from the multi-criteria analysis 1 2 Entrance of the harbour Maneuverability inside the harbour basin Time to release a ship Effect of tides/ currents/ sedimentation Impact on the marina and its users Complexity of the solution and need of public authorisation A.Skalicky 15.0% E. Pietschik 5.0% Score (points) C 3D 4B 5B 6B 6C 6D 7C 8D Layouts Weser Yacht Club 5.0% K.Tull 25.0% TOTAL UNIVERSITÄT ROSTOCK FAKULTÄT FÜR MASCHINENBAU UND SCHIFFSTECHNIK 9

10 Top scored layout VS Current layout UNIVERSITÄT ROSTOCK FAKULTÄT FÜR MASCHINENBAU UND SCHIFFSTECHNIK 10

11 Floating marina o Design of the marina according to: A Code of Practice for the Design and Construction of Marinas and Yacht Harbours (The Yacht Harbour Association LTD); o Technical experience of marina supplier company Top Marine OÜ; o More and bigger boat places; o Better distribution and use of space; UNIVERSITÄT ROSTOCK FAKULTÄT FÜR MASCHINENBAU UND SCHIFFSTECHNIK 11

12 Sheet pile cofferdam o Width 7.5m, Total length of piles 31m; o Height from the ground 14m; o Water level differences of 5m; o Anchored at 2m from the top UNIVERSITÄT ROSTOCK FAKULTÄT FÜR MASCHINENBAU UND SCHIFFSTECHNIK 12

13 Design assumptions for cofferdam 1. Design according to Eurocode There is no loading from waves; 3. Active pressure from the soil inside the cofferdam; 4. Hydrostatic pressure from the water level differences; 5. Designed for movable crane load 40kN/m2 (Port Designers Handbook) 6. Calculated as an anchored sheet pile wall. Depth [m] Soil Pressure Diagram Soil Pressure σa,h [kpa] Soil Active Pressure Soil Passive Pressure Water Level Tie rod Sheet pile wall UNIVERSITÄT ROSTOCK FAKULTÄT FÜR MASCHINENBAU UND SCHIFFSTECHNIK 13

14 Preliminary design of floating door o Width 6m, height 11.5m o Smaller gate Length 20m; Bigger gate length 48m; o Maximum draft at 9.5m; o Maximum capacity of fresh water 1475t; o Lightship weight 380t; o Loaded weight 1855t UNIVERSITÄT ROSTOCK FAKULTÄT FÜR MASCHINENBAU UND SCHIFFSTECHNIK 14

15 Design assumptions for floating door 1. Designed according to Bureau Veritas rule: NR612 Rules for the Classification of Harbour Equipment November 2015 edition 2. There is no loading loading from waves; 3. There is no hogging or sagging effect as we assume no waves; 4. Main load is the hydrostatic pressure from the water level differences of 5m; 5. The structure is considered as simply supported UNIVERSITÄT ROSTOCK FAKULTÄT FÜR MASCHINENBAU UND SCHIFFSTECHNIK 15

16 Floating door on its place UNIVERSITÄT ROSTOCK FAKULTÄT FÜR MASCHINENBAU UND SCHIFFSTECHNIK 16

17 Alternative solution for floating door o Inflatable rubber gate; o Good alternative for the smaller entrance; o Initial cost cheaper than floating door; o Entrance can be closed fast in case of storms/floods; o Does not need considerable manpower compared to floating door; o Quite new technology; less experienced suppliers and manufactures of this kind of structure UNIVERSITÄT ROSTOCK FAKULTÄT FÜR MASCHINENBAU UND SCHIFFSTECHNIK 17

18 Cost estimation and comparison Rank Multi-criteria analysis results Cost estimation analysis results 1 Layout (6D) p Layout (6C) - 9,396, Layout (6C) p Layout (6D) - 9,485, Layout 6D Layout 6C UNIVERSITÄT ROSTOCK FAKULTÄT FÜR MASCHINENBAU UND SCHIFFSTECHNIK 18

19 Visualization of the best layout UNIVERSITÄT ROSTOCK FAKULTÄT FÜR MASCHINENBAU UND SCHIFFSTECHNIK 19

20 Goals achieved Less sedimentation problem Less dredging; More and bigger boat places; Better accessibility of the harbour; Independence from the tides if harbour is closed; Thank You! UNIVERSITÄT ROSTOCK FAKULTÄT FÜR MASCHINENBAU UND SCHIFFSTECHNIK 20

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