Annex to certificate
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1 Annex to certificate Project: Mechanically actuated valves, direct operated, pneumatically operated valves and pilot operated Customer: HAFNER Pneumatika Kft. Halászi Hungary Contract Number: Q15/ C Report No.: Q15/ C R004 Version V1, Revision R0, November 2016 Peter Söderblom The document was prepared using best effort. The authors make no warranty of any kind and shall not be liable in any event for incidental or consequential damages in connection with the application of the document. All rights reserved.
2 Table of Contents 1 Purpose and Scope Variants Failure rates Status of the Document Liability Releases Future Enhancements Release Signatures T-023 V4R1 80 N. Main St, Sellersville, PA Page 2 of 17
3 1 Purpose and Scope This document lists the versions of the assessed valves together with their respective failure rates. Normally these are registered on the certificate itself but as this assessment was performed for so many variants, the numbers are maintained in this annex instead. 2 Variants The mechanically actuated valves, direct operated, pneumatically operated valves and pilot operated can be considered to be part of a Type A element with a hardware fault tolerance of 0. Table 1 gives an overview of the different variants that belong to the considered mechanically actuated valves, direct operated, pneumatically operated valves and pilot operated. For safety applications only the described variants in Table 1 of the mechanically actuated valves, direct operated, pneumatically operated valves and pilot operated working as DTT (De-energize To Trip) devices have been considered. Table 1: Variants overview Name Description Pneumatic diagram [V1] BR 311 Mechanically actuated 3/2-way roller lever valves [V2] BR 311 VES Mechanically actuated stainless steel 3/2-way roller lever valves [V3] BR 511 Mechanically actuated 5/2-way roller lever valves T-023 V4R1 80 N. Main St, Sellersville, PA Page 3 of 17
4 [V4] BR 511 VES Mechanically actuated stainless steel 5/2-way roller lever valves [V5] M 211 / M 211 Ex M 311 / M 311 Ex / M 311 TT / M 311 TT Ex Direct actuated in-line 2/2-way or 3/2-way [V6] M 211 VES / M 211 VES Ex M 311 VES / M 311 VES TT / M 311 VES Ex / M 311 VES TT Ex Direct actuated in-line 2/2-way or 3/2-way stainless steel solenoid valves [V7] P 310 / P 310 Ex Pneumatically actuated 3/2-way in-line valves T-023 V4R1 80 N. Main St, Sellersville, PA Page 4 of 17
5 [V8] P 310 VES / P 310 VES Ex P 311 VES / P 311 VES Ex Pneumatically actuated 3/2-way in-line stainless steel valves without and with mechanical spring [V9] P 310 TT P 310 TT Ex 3/2-way valves [V10] P 310 VES TT / P 310 VES TT Ex 3/2-way stainless steel valves T-023 V4R1 80 N. Main St, Sellersville, PA Page 5 of 17
6 [V11] P 311 / P 311 Ex Pneumatically actuated 3/2-way in-line valves with mechanical spring [V12] P 311 TT / P 311 TT Ex 3/2-way valves with mechanical spring [V13] P 311 VES TT / P 311 VES TT Ex 3/2-way stainless steel valves with mechanical spring [V14] P 510 / P 510 Ex Pneumatically actuated 5/2-way in-line valves T-023 V4R1 80 N. Main St, Sellersville, PA Page 6 of 17
7 [V15] P 510 VES / P 510 VES Ex P 511 VES / P 511 VES Ex Pneumatically actuated 5/2-way in-line stainless steel valves [V16] P 510 TT / P 510 TT Ex 5/2-way valves [V17] P 510 VES TT / P 510 VES TT Ex 5/2-way stainless steel valves [V18] P 511 / P 511 Ex Pneumatically actuated 5/2-way in-line valves with mechanical spring [V19] P 511 TT / P 511 TT Ex 5/2-way valves with mechanical spring T-023 V4R1 80 N. Main St, Sellersville, PA Page 7 of 17
8 [V20] P 511 VES TT / P 511 VES TT Ex 5/2-way stainless steel valves with mechanical spring [V21] P 53_ / P 53_ Ex Pneumatically actuated 5/3-way in-line valves with mechanical spring [V22] P 53_ VES P 53_ VES Ex Pneumatically actuated 5/3-way in-line stainless steel valves with mechanical spring [V23] P 53_ TT / P 53_ TT Ex 5/3-way valves with mechanical spring T-023 V4R1 80 N. Main St, Sellersville, PA Page 8 of 17
9 [V24] P 53_ VES TT / P 53_ VES TT Ex 5/3-way stainless steel valves with mechanical spring [V25] M 210 / M 210 Ex M 211 / M 211 Ex Pilot operated 2/2-way in-line [V26] M 210 VES / M 210 VES Ex M 211 VES / M 211 VES Ex Pilot operated 2/2-way in-line stainless steel [V27] M 210 TT / M 210 TT Ex M 211 TT / M 211 TT Ex pilot operated 2/2-way in-line [V28] M 210 VES TT / M 210 VES TT Ex M 211 VES TT / M 211 VES TT Ex pilot operated 2/2-way in-line stainless steel solenoid valves T-023 V4R1 80 N. Main St, Sellersville, PA Page 9 of 17
10 [V29] M 310 / M 310 Ex M 311 / M 311 Ex Pilot operated in-line 3/2- way [V30] M 310 VES / M 310 VES Ex M 311 VES / M 311 VES Ex Pilot operated in-line 3/2- way stainless steel [V31] M 310 TT / M 310 TT Ex M 311 TT / M 311 TT Ex Pilot operated low temperature in-line 3/2- way T-023 V4R1 80 N. Main St, Sellersville, PA Page 10 of 17
11 [V32] M 310 VES TT / M 310 VES TT Ex M 311 VES TT / M 311 VES TT Ex Pilot operated low temperature in-line 3/2- way stainless steel [V33] M 510 / M 510 Ex M 511 / M 511 Ex M 350 / M 350 Ex M 351 / M 351 Ex Pilot operated in-line 5/2- way T-023 V4R1 80 N. Main St, Sellersville, PA Page 11 of 17
12 [V34] M 510 VES / M 510 VES Ex M 511 VES / M 511 VES Ex M 350 VES / M 350 VES Ex M 351 VES / M 351 VES Ex Pilot operated in-line 5/2- way stainless steel [V35] M 510 TT / M 510 TT Ex M 350 TT / M 350 TT Ex Pilot operated low temperature in-line 5/2- way [V36] M 510 VES TT / M 510 VES TT Ex M 350 VES TT / M 350 VES TT Ex Pilot operated low temperature in-line 5/2- way stainless steel [V37] M 511 TT / M 511 TT Ex M 351 TT / M 351 TT Ex Pilot operated low temperature in-line 5/2- way with mechanical spring T-023 V4R1 80 N. Main St, Sellersville, PA Page 12 of 17
13 [V38] M 511 VES TT / M 511 VES TT Ex M 351 VES TT / M 351 VES TT Ex Pilot operated low temperature in-line 5/2- way stainless steel with mechanical spring [V39] M 53_ / M 53_ Ex Pilot operated in-line 5/3- way [V40] M 53_ VES / M 53_ VES Ex Pilot operated in-line 5/3- way stainless steel [V41] M 53_ TT / M 53_ TT Ex Pilot operated low temperature in-line 5/3- way T-023 V4R1 80 N. Main St, Sellersville, PA Page 13 of 17
14 [V42] M 53_ VES TT / M 53_ VES TT Ex Pilot operated low temperature in-line 5/3- way stainless steel T-023 V4R1 80 N. Main St, Sellersville, PA Page 14 of 17
15 2.1 Failure rates The table below lists the failure rates in FIT (failures / 10 9 hours) for the variants listed above. Table 2: Failure rates per IEC 61508:2010 exida Profile Variant Profile without PST Failure rates (in FIT) with PST SD SU DD DU SD SU DD DU [V1] [V2] [V3] [V4] [V5] [V6] [V7] [V8] [V9] [V10] [V11] [V12] [V13] [V14] [V15] [V16] [V17] [V18] [V19] [V20] [V21] [V22] [V23] [V24] [V25] [V26] [V27] T-023 V4R1 80 N. Main St, Sellersville, PA Page 15 of 17
16 exida Profile Variant Profile without PST Failure rates (in FIT) with PST SD SU DD DU SD SU DD DU [V28] [V29] [V30] [V31] [V32] [V33] [V34] [V35] [V36] [V37] [V38] [V39] [V40] [V41] [V42] T-023 V4R1 80 N. Main St, Sellersville, PA Page 16 of 17
17 3 Status of the Document 3.1 Liability exida prepares reports based on methods advocated in International standards. exida accepts no liability whatsoever for the use of this annex or for the correctness of the standards on which the general calculation methods are based. 3.2 Releases Contract Number Report Number Revision Notes Q15/ C C R004 V1, R0 Review comments implemented Q15/ C C R004 V0, R1 Draft; Waiting for review Author: Review: Peter Söderblom Steven Close Release status: Released 3.3 Future Enhancements At request of client. 3.4 Release Signatures Peter Söderblom, Senior Safety Engineer Steven Close, Senior Safety Engineer T-023 V4R1 80 N. Main St, Sellersville, PA Page 17 of 17
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