Valve terminal VTUG-...-M/VTUG-...-V
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- Brittany Dalton
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1 Valve terminal VTUG-...-M/VTUG-...-V 2 Design 2. Standard valve terminal (straight connecting plate) Festo AG & Co. KG Ruiter Straße Esslingen Germany Brief description (Translation of the original instructions) g [80969] Manual override 4 (non-detenting/turning 2 LED for solenoid coil 2 3 LED for solenoid coil 4 Fig. 4 Manual override 2 (non-detenting/turning Mounting holes Valve terminal VTUG- -M (multi-pin node)... English Valve terminal VTUG- -V (I-Port) Widths 0 mm and 8 mm Width 4 mm 2 2 For all available product documentation Safety and requirements for product use. Use for intended purpose The valve terminal VTUG-... has been designed exclusively for controlling pneumatic actuators. The valve terminal VTUG-... is intended for use in an industrial environment. Outside of industrial environments, e.g. in commercial and mixed-residential areas, actions to suppress interference may have to be taken..2 Safety instructions The valve terminal may only be used in its original status without unauthorised modifications. Use the valve terminal only if it is in an excellent technical status. Comply with all applicable national and international regulations. Observe the specified limit values ( Chapter 4 Technical Data). Take into consideration the ambient conditions at the location of use..3 Qualification of specialized personnel Only qualified personnel may perform installation, commissioning, maintenance and disassembly of the valve terminal. The qualified personnel must be familiar with installation and operation of electrical and pneumatic control systems. Position of the pilot air supply selector or the blanking plug Fig. 2 2 Earth terminal (hole for the earthing screw) 2.2 Valve terminal for installation in the control cabinet (T-profile connecting plate) Warning Electric voltage Injury caused by electric shock, damage to machine and system For the electrical power supply, use only PELV circuits in accordance with IEC /EN Use only voltage sources that ensure a reliable electric separation from the mains network in accordance with IEC /EN Observe the requirements of IEC /EN for PELV circuits. Avoid damage to and malfunctions of the valve terminal. Switch off voltage before plugging together or disconnecting plug connectors. Manual override 4 (non-detenting/turning 2 LED for solenoid coil 2 3 LED for solenoid coil 4 Fig. 3 Width 0 mm 4 Manual override 2 (non-detenting/turning Earth terminal (hole for the earthing screw) Width 4 mm The valve terminal can be destroyed through electrical overvoltage. Keep voltage within the specified technical data ( Chapter 4). Operate valve terminal only with an overvoltage limiter. Commission a valve terminal only if it has been completely mounted and wired. Position of the pilot air supply selector or the blanking plug Fig. 4
2 2.3 Valve terminal with hot swap function When using the module VTUG hot swap, the pilot air supply must be internal. 3 The hot swap function enables the changeover of the valve during the operation of the valve terminal. Hot swap for channel 3 2 LED X (status) 2 M2 plug connector Fig. 8 (I-Port connection) 3 Fixture for inscription field Lever Fig. Actuate lever in the direction of the arrow ( Fig. ). The valve is disconnected from the compressed-air supply (channel ) while the working ports (channels 2 and 4) are exhausted on the valve side at the same time. The levers can be secured against unwanted actuation with a pin/bolt (drill 4.4 mm in lever). 3 Multi-pin plug connection The valve terminal VTUG-...-M can actuate up to 48 solenoid coils, depending on the alternative connection. Each solenoid coil of the valve terminal VTUG-...-M must be assigned to a specific pin of the multi-pin plug. No valves with 2 coils may be mounted on the valve positions that are not shown with a grey background in the following table (Fig. Fig. 8). Coil 2 cannot be controlled on these valve positions. 3. Sub-D multi-pin plug Recommendation: Use the following sockets with cables from the Festo range of accessories for connecting the valve terminal VTUG with multi-pin plug connection. Sockets with cables Maximum number of controllable coils Protection class IP40 or IP67 IP40 or IP67 Sub-D socket with cable NEBV-S LE2 NEBV-S LE44 Fig. 9 Hot swap for channels 2 and Pin allocation of the multi-pin plug connections s on the tables: Addr. = address, VP = valve position, Coil = solenoid coil Valve positions, which support actuation of 2 coils each, are shown with a grey background. Information on the above listed cables from Festo, e.g. the assignment of the pins to the wire colour, can be found in the leaflet accompanying the cable. Plunger Fig. 6 Screw in stem with the screwdriver ( Fig. 6). The working channels (2 and 4) are blocked on the valve and actuated sides. 2.4 Valve terminal VTUG- -M The valve terminal VTUG-...-M (multi-pin node) has the following additional connecting component. Electrical multi-pin plug connection (Sub-D or ribbon cable) Fig Valve terminal VTUG- -V The valve terminal VTUG-...-V (I-Port) has the following additional connection and display components.
3 2-pin Sub-D connection on the valve terminal Pin Pin 3 44-pin HD-Sub-D connection on the valve terminal Pin Pin Fig. 0 Pin 4 Pin 2 Pin 6 Pin 3 Pin 44 Pin 30 Fig. 3 Pin allocation of the variants V20: Pin Addr. Maximum number of valve positions 4, 0, /4 0/4 0/4 0/4 2 0/2 0/2 0/2 23/4 3 2 /4 /4 /4 /4 4 3 /2 /2 /2 22/4 4 2/4 2/4 2/4 2/4 6 2/2 2/2 2/2 2/ /4 3/4 3/4 3/ /2 3/2 3/2 20/ /4 4/4 4/4 4/ /2 4/2 9/4 9/4 0 /4 /4 /4 /4 2 /2 /2 8/4 8/ /4 6/4 6/4 6/ /2 6/2 7/4 7/4 4 7/4 7/4 7/4 7/4 6 7/2 7/2 6/4 6/ /4 8/4 8/4 8/ /2 /4 /4 / /4 9/4 9/4 9/ /2 4/4 4/4 4/ /4 0/4 0/4 0/ /2 3/4 3/4 3/ /4 /4 /4 / /2 2/4 2/4 2/4 2 Com ) Fig. Pin allocation of the variants V22 V2 (not available for valve terminal for installation in the control cabinet with T-profile connecting plate): Pin Addr. Maximum number of valve positions (variant) 4, 0 (V22) 2 (V23) 6 (V24) 20 (V2) 0 0/4 0/4 0/4 0/4 2 0/2 0/2 0/2 /4 3 2 /4 /4 /4 2/4 4 3 /2 /2 /2 3/4 4 2/4 2/4 2/4 4/4 6 2/2 2/2 2/2 / /4 3/4 3/4 6/ /2 3/2 3/2 7/ /4 4/4 4/4 8/ /2 4/2 /4 9/4 0 /4 /4 6/4 0/4 2 /2 /2 7/4 / /4 6/4 8/4 2/ /2 6/2 9/4 3/4 4 7/4 7/4 0/4 4/4 6 7/2 7/2 /4 / /4 8/4 2/4 6/ /2 9/4 3/4 7/ /4 0/4 4/4 8/ /2 /4 /4 9/4 2 Com for coil 6 9 ) 22 Com for coil 2 ) 23 Com for coil 8 ) 24 Com for coil 4 7 ) 2 Com for coil 0 3 ) Fig. 2 Pin allocation of the variant V2: Pin Addr. VP. no./coil Pin Addr. VP. no./coil 0 0/ /4 2 0/ /2 3 2 / /4 4 3 / /2 4 2/ /4 6 2/ / / / / / / / / /2 0 / /4 2 / / / / / /2 4 7/ /4 6 7/ / / / / / / / / / /4 43 Com for coil 0 4 ) /2 44 Com for coil 0 4 ) Fig pin connection for ribbon cable on the valve terminal Pin 2 Pin 26 Fig. Pin Pin 2 Pin allocation of the variants V20: Pin Addr. Maximum number of valve positions /4 0/4 0/4 0/4 2 0/2 0/2 0/2 23/4 3 2 /4 /4 /4 /4 4 3 /2 /2 /2 22/4 4 2/4 2/4 2/4 2/4 6 2/2 2/2 2/2 2/ /4 3/4 3/4 3/ /2 3/2 3/2 20/ /4 4/4 4/4 4/ /2 4/2 9/4 9/4 0 /4 /4 /4 /4 2 /2 /2 8/4 8/ /4 6/4 6/4 6/ /2 6/2 7/4 7/4 4 7/4 7/4 7/4 7/4 6 7/2 7/2 6/4 6/ /4 8/4 8/4 8/ /2 /4 /4 / /4 9/4 9/4 9/ /2 4/4 4/4 4/ /4 0/4 0/4 0/ /2 3/4 3/4 3/ /4 /4 /4 / /2 2/4 2/4 2/4 2 Com ) 26 Com ) Fig. 6
4 0-pin connection for flat cable on the valve terminal Pin 2 Pin Pin 0 Pin 49 Fig. 7 Pin allocation of the variant V26 Pin Addr. VP. no./coil Pin Addr. VP. no./coil 0 0/ /2 2 0/ /4 3 2 / /2 4 3 / /4 4 2/ /2 6 2/ / / / / / / / / /4 0 / /2 2 / / / / / /4 4 7/ /2 6 7/ / / / / / / / / / / / / / / / /2 49 Com ) /4 0 Com ) 4.4 IO-Link mode The valve terminal VTUG-...-V can also be operated as an IO-Link device. Here, the I-Port connection is used in an IO-Link mode. The IODD configuration file required for this can be downloaded at IO-Link characteristics Specification V. (V.0 compatible) Baud rate COM 2 (38,4 kbit) COM 3 (230,4 kbit) at 2 and 4 bytes Output Data 2 bytes (up to 8 valves) 4 bytes (up to 6 valves) 6 bytes (up to 24 valves) Fig. 2 Earthing the valve terminal VTUG-... Earth valve terminal VTUG-... in order to avoid malfunctions due to electromagnetic influences. To earth the valve terminal, use the earth terminal ( Fig. 2 or Fig. 3). To create a conducting connection, the anodised coating on the earth terminal of the sub-base must be penetrated. Shim the mounting screw, e.g. with a toothed disc that penetrates the anodised coating of the sub-base. 6 Address assignment of the valves Fig I-Port connection Up to 48 solenoid coils can be actuated with the VTUG-...-V. The VTUG-...-V can be connected as follows via the I-Port connection: directly to the fieldbus by mounting a CTEU bus node on the VTUG-...-V decentralised at an external I-Port to an IO-Link master in the IO-Link mode. 4. Pin allocation of the plug of the I-Port/IO-Link cable Plug connector, -pin, M2x, A-coded Pin Allocation Fig V EL/SEN (PS), operating voltage 2 24 V VAL/OUT (PL), load voltage 3 0 V EL/SEN (PS), operating voltage 4 C/Q I-PORT, data communication 0 V VAL/OUT (PL), load voltage Housing FE, functional earth (optional) 4.2 Fieldbus connection Information on the CTEU-... bus node can be found in the Internet ( LED display X The LED display X ( Fig. 8) displays the following statuses. LED X Status and significance LED illuminated green: data communication is not satisfactory LED flashing green (900 ms LED on, 00 ms LED off): normal operating status Higher-value address 2 Blanking plate 3 Auxiliary power supply Fig Valve Less-significant address Fig. 22 shows as an example the address assignment of the valve terminal VTUG-... with 8 valve positions (top view). Address assignment is in ascending order without gaps, from left to right ( Fig. 22). Address assignment does not depend on whether vacant positions are equipped with blanking plates 2 on vacant positions, auxiliary power supplies 3 or valves 4. A valve position occupies either or 2 addresses. The following assignment applies with valve positions for 2 coils: less significant address for solenoid coil 4 higher-value address for solenoid coil 2. 7 Pilot control with external pilot air supply (optional) The valve terminal VTUG-... is supplied as standard with internal pilot air branched off from channel. The ports 4 are sealed with blanking plugs. Optionally, the VTUG- can be provided with external pilot air with the help of the pilot air selector. The pilot air is then supplied via port 4 of the VTUG-... With the valve terminal for installation in the control cabinet (T-profile connecting plate), the pilot air can also be fed through the front-side connection 4 (with pilot air selector) ( Fig. 4). Mounting of the pilot air supply selector is described in the assembly instructions VABM-L-...GR or VABM-L-...HWS/2-...-GR. Fig. 20 LED flashing red: device errors LED illuminated red: 24 V load voltage supply not satisfactory (no voltage or undervoltage; in addition, data communication cannot be satisfactory.) 8 Pressure zones Using separators, the valve terminal VTUG- can be divided into pressure zones. Mounting of these separators is described in the assembly instructions VABD-... B.
5 Damage to the supply plate The supply plate VABF-L-4-P3A4-G8-T must not be equipped with fittings with an R-thread! Only use fittings with a G-thread for the supply plate VABF- L-4-P3A4-G8-T. 9 Check valves The check valves reduce the back pressure of the air from exhaust ducts 3 and into the solenoid valve. The non-return valves are integrated into the ducts of the connecting plates to prevent unintended switching of actuators. Retrofitting of check valves in the exhaust ducts 3 and of the connecting plate is described in the assembly instructions VABM-L-...HWS/2-...-GR. 0 Fixed restrictors The fixed restrictors can be used to permanently set the exhaust flow in ducts 3 and. Retrofitting of check valves in the exhaust ducts 3 and of the connecting plate is described in the assembly instructions VABM-L-...HWS/2-...-GR. Inscription labels The valves of the VTUG-... can be equipped with an inscription label holder ( Assembly instructions ASCF-H-L) or with identification plate holders ( Assembly instructions ASLR-D). The I-Port connecting plate can be equipped with the inscription label ASLR-C-E4. 2 Manual override (MO) Actuation of the MO under the holders of the inscription label holder ASCF-H-L or under the identification plate holders ASLR-D, is only possible in a non-detenting manner. Destruction of the MO Observe the maximum permissible actuating force of 20 N. 3 H-rail mounting The valve terminal VTUG- is designed for mounting on an H-rail. The H-rail mounting is described in the assembly instructions VAME-T-M4 and VAME-T-M. 4 Technical Data VTUG- Valve width [mm] Number of valve positions 4 24 Mounting position Wall mounting any H-rail mounting horizontal Ambient temperature VTUG- -M +60 C VTUG- -V +0 C Storage temperature C C Protection class in accordance with EN 6029 IP40/IP6/IP67 (Valve terminal completely mounted, plug connector plugged in). Operation with external pilot air (IC = ident. code) operating pressure /3-; /2-; 2x 3/2-; 3/2-way valves (IC: B, E, G; bar J, A, M, P; VH, VK, VN, VX, VW) 2x 3/2-way valves (IC: H, K, N). 0 bar VTUG- Valve width [mm] Pilot pressure ) /3-, /2-way valves (IC: B, E, G, A) 3 8 bar /2-way valve (impulse) (IC: J). 8 bar /2-; 3/2-way valve (IC: M, P, VX, VW) 2. 8 bar 2x 3/2-way valve (IC: VH, VK, VN) 2 8 bar 2x 3/2-way valve with pneumatic spring. 8 bar (IC: H, K, N) Operation with internal pilot air supply (IC = ident. code) Operating and control pressure )2) /3-, /2-way valves (IC: B, E, G, A) 3 8 bar /2-way valves (impulse) (IC: J). 8 bar /2-; 3/2-way valves (IC: M, P, VX, VW) 2. 8 bar 3. 8 bar 2x 3/2-way valve (IC: VH, VK, VN) 2 8 bar 2x 3/2-way valve with pneumatic spring. 8 bar (IC: H, K, D) Control voltage Nominal value (protected against incorrect 24 V DC polarity) Tolerance ±0 % Current consumption per solenoid coil at 24 V DC Pull current (duration 20 ms) 47 ma Holding current. ma Intrinsic current consumption Valves / electronics 30 ma / 30mA Materials AL, PA, POM, NBR, PU, PC Tightening torque Electrical interface 0.7 Nm Bus node CTEU- on VTUG-...-V 0.7 Nm (±0. Nm) Valve on manifold rail 0.3 Nm (+0 %) 0. Nm 0.7 Nm Selector. Nm ( 20 %) Nm Earthing screw.0 Nm Operating and pilot medium Compressed air to ISO 873-:200 [7:4:4] Exhausting If there are more than 6 simultaneously switched valves, exhausting on both sides is required. Electromagnetic compatibility (EMC) 3) Declaration of conformity ( Protection against electric shock (protection against Through the use of PELV circuits direct and indirect contact in accordance with IEC/EN ) ) If the VTUG-... is operated with external pilot air, the pressure of the pilot air must be at least 0 % of the operating pressure. 2) Reduce pilot pressure to max. 6 bar if there are more than 2 simultaneously switched valves. 3) The valve terminal is intended for use in an industrial environment. Outside of industrial environments, e.g. in commercial and mixed-residential areas, actions to suppress interference may have to be taken. Fig. 23 Valve terminal VTUG-...-V, error diagnostics Code Malfunction and error handling Type MSB LSB 0h 00h Device error Switch device off and restart; if the error continues to occur, the device is defective. h 2h Error in the load voltage supply Check the load voltage supply Fig. 24 Faults Warning
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