Excellence in Pneumatics

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Zoe Gregory
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1 Excellence in Pneumatics Introduction of Hafner-Pneumatik & The product Range

2 Content: 1. Introduction of the company Hafner Pneumatik 2. Competive advantages of the Hafner valves 3. The product range 4. Applications and projects

3 Hafner-Pneumatik is the manufacturer of a complete range of high-quality valves for industrial automation purposes.

4 What started in 1991 in a small work-shop with the 4 founders is today a company operating in a self-owned m² facility with about 40 people Foundation of the Hafner Pneumatika Kft. in Mosonmagyaróvár Co-operation with the German distributor JOYNER pneumatics GmbH. Manufacturing of the former Knorr valves and of a modern pneumatic valve program The company moves to a new manufacturing facility in Halászi. Hafner Pneumatika starts sales in Hungary. First exhibition on the Industria trade show in Budapest Foundation of the Hafner-Pneumatik Krämer KG in Stuttgart, managed by Mr. Hafner s daughter and Andreas Krämer, her husband. The internationalisation of the company begins The new valve series MD 16 is introduced, enlargement of the manufacturing facility in Halászi Hafner-Pneumatik Krämer KG moves to a larger facility in Kornwestheim to better serve the by now about 10 international distribution partners Hafner-Pneumatik presents the products for the first time on the Hannover Messe Opening of the enlarged manufacturing facility in Halászi doubling manufacturing surface. Introduction of new products such as valve-terminals and ATEX-approved components for explosion hazardous environment First time exhibition on the ACHEMA in Frankfurt year Hafner Pneumatik as a brand 2010 Introducing Hafner on the Rocks & Hafner Heavy Metal.

5 Developing Hafner Pneumatik into an international brand was the major target 11 years ago. 1999: Hungary Germany 2000: The Netherlands 2001: Romania Slovenia France Poland 2002: CZ 2003: Spain Israel Taiwan Thailand Turkey Pakistan 2004: Sweden UK 2006: China South Africa (Mexico) Moldova Greece 2007: Finland India 2008: Venezuela Egypt 2009: Morocco Ukraine 2010: Saudi Arabia Denmark VAR Norway Russia Italy Ivory Coast Australia Malaysia

Numerous advantages make our valve-range very competitive: Competitive advantage 1 Patented swimming O-Ring Entirely Polyamide covered MA22 coil, MA 16 is filled with Epoxi 11 special

6 Numerous advantages make our valve-range very competitive: Competitive advantage 1 Patented swimming O-Ring Entirely Polyamide covered MA22 coil, MA 16 is filled with Epoxi 11 special advantages of the Hafner Namur valve series 701 Metallic sealing in our lever actuated valves Hafner offers a wide standard range, but our ears are always open for customerspecific solutions.

7 Our patented sealing system with the swimming O-ring offers distinct advantages to its users. Competitive advantage 2 By using high quality materials and an approved sealing system, we offer distinct advantages to our customers. No compromises were made in the selection of materials. The bodies are made from anodised aluminium, the spools from stainless steel and the manual overrides from brass. The major advantage of HAFNER's sealing concept is the low friction. This advantage is based on the following technical features: There is no deformation of the seal during assemblage of the valve - they are allowed to move independently within the brass cage. Without air pressure there is no contact pressure and, therefore, no friction. This construction also has consequences for the seals of the valves in use. When switching a 5/2 valve, only three of the five seals are exposed to pressure and applying friction to the spool. This unique sealing design means that the contact pressure, and consequently the sealing effect, increases proportionally to the air pressure. If the air pressure is low, contact pressure of the seals and friction are minimised. Even when pressure is high, due to the shape of the cage, there is only the minimal contact pressure applied to the sealing rings which is necessary to seal the valve, as shown in the drawing above. The design of the seals offers distinct advantages: + High durability and extended lifetime! + High flow combined with compact design! + High reliability of the valves!

8 While all our competitors sell 22mm coils with an open yoke at the bottom, Hafner seals the solenoid valves between coil and the body Competitive advantage 3 Even so, this might sound like a trivial detail, this feature offers a significant Protected yoke of Hafner's MA 22-coils Open yoke at coils of competitors Competitive Advantage for any product used Seal at PA-head Seal at Aluminium-head in wet or humid environment.

Besides maximum flow of 1.250 l/min in a compact design there are 11 more competitive advantages of the Hafner valves series 701. Competitive advantage 4 Nut with sealing effect to keep moisture away.

9 Besides maximum flow of l/min in a compact design there are 11 more competitive advantages of the Hafner valves series 701. Competitive advantage 4 Nut with sealing effect to keep moisture away. End-cap made from brass (stainless steel on request). O-ring-seal between coil and valve-head to keep moisture out. Please refer to page 3. Patented sealing system with the swimming O-ring. Please refer to page 2. Fixing screws and accessories in stainless steel. Body material: Anodised aluminium Fibre-enforced PA-head, aluminium-version on request. Manual override to turn in brass, version to push in brass or in stainless steel available on request (only in combination with alu-head). Operator made from brass and steel, full stainless steel version on request. Spool in stainless steel, other inner-parts made from brass, NBR, POM, brass-free version on request. Fully encapsulated thermoplastic coil, 360 rotation. Standard power consumption 3 Watt, 5 VA, 6 voltages. Solenoid system with 2 Watt (only 24DC) on request. Thermoset resin coils and EEx-solenoid systems class m and ia available on request.

10 While other companies put a not long-lasting gaiter onto their lever-valves we seal them by using a metallic seal. Competitive advantage 5

11 Hafner-Pneumatik is the manufacturer of a complete range of highquality valves for industrial automation purposes. Product range 1

12 Our program consists of: A large variety of 3/2, 5/2 and 5/3 way solenoid valves, available with or without pilot assistance, in-line or as manifold systems.

With-in the range of solenoid valves there are two generally different families: MH and MD.

MH = Solenoid valve manual override to turn. Solenoid is 22 mm wide, valves 22 40. Solenoid system is manufactured in house.

8 Watt, 3 VA Solenoid system is outsourced.

13 With-in the range of solenoid valves there are two generally different families: MH and MD. Product range 3 MD-range MH-range MD = Solenoid valve manual override to push. Solenoid and valve is 16 mm wide. MH = Solenoid valve manual override to turn. Solenoid is 22 mm wide, valves Solenoid system is manufactured in house. Valves are always delivered with the solenoid Voltages: 6VDC, 24DC, 24AC, 110AC, 230AC Power consumption: 1.8 Watt, 3 VA Solenoid system is outsourced. Often valve and coil are delivered separate Voltages: 12V, 24, 48DC and 24, 110, 230AC Power consumption: 3 Watt, 5 VA Ports M5, G1/8, 4 mm p.i.f., 6mm p.i.f. Ports M5, G1/8, G1/4, G3/8, G1/2, G3/4 Valves for explosion hazardous environment!!! Namur-valves are based on MH-series.

14 Combination of MH-valves with the MD-solenoid lead to a new range called MK. Product range 4 Advantages: High flow in the valve but only 1.8 Watt / 3 VA power-consumption. Possibility to make 22 mm wide (high-flow) valve terminals.

15 In 2005 we were proudly introducing the 16 mm valve-terminal, offering IP 65. Product range 5

16 In 2009 the terminal-range was enriched by 22mm wide high-flow products Product range 6

Our program consists of: A large variety of

17 Our program consists of: A large variety of 3/2, 5/2 and 5/3 way solenoid valves. Different sizes and designs of air pilot actuated valves, designed to best serve our customers needs for pure pneumatic applications. 16mm logical elements Customer-specific bleed-valves:

18 Our program consists of: A large variety of 3/2, 5/2 and 5/3 way solenoid valves. Different sizes and designs of air pilot actuated valves. Extensive range of 3/2, 5/2 and 5/3 valves with mechanical or manual actuators, impressive through their compact construction and the low actuating force! Safety-lever-valves:

19 Our program consists of: A large variety of 3/2, 5/2 and 5/3 way solenoid valves. Different sizes and designs of air pilot actuated valves. Extensive range of 3/2, 5/2 and 5/3 valves with mechanical or manual actuators. A wide range of actuating elements for BA-valves. Our actuating elements are interchangeable to other major German valve suppliers. BAE BA Specials: pneumo-electric switch 4/3-way (double 3/2-way)

20 In 2008 a G 3/4 -valve-range called the flow-monsters with Nl of flow were in the catalogue for the first time. Product range 10 Also available: Fittings and silencers with and with-out flow regulation in G 3/4

21 The G-range is designed to support distributors when reducing inventory and at the same time enhance availability of products. Product range 11 Modular Manifolds

Still project status: Further development of the

attach 2 different pressures Solution for MH 510 704

22 Still project status: Further development of the modular manifoldsystem. Product range 12 Manifolds to mix 5- and 3-way valves Manifolds to seal port 1 at each station Devise to attach 2 different pressures Solution for MH J Modular solution for MH G or MH Application: Process-industry & breweries

23 Published in our valve catalogue 2008: 3/3-way solenoid valves. Valves are to be used when a single acting cylinder or any other single acting actuator such as a lifting bag or car-suspension needs to be held in an intermediate position. Application: Air-suspension of cars.

Our program consists of: A large variety of 3/2, 5/2 and

pilot actuated valves Extensive range of 3/2, 5/2 and 5/3

A wide range of actuating elements for BA-valves.

very compact solenoid valves, air pilot valves, lever

24 Our program consists of: A large variety of 3/2, 5/2 and 5/3 way solenoid valves Different sizes and designs of air pilot actuated valves Extensive range of 3/2, 5/2 and 5/3 valves with mechanical or manual actuators. A wide range of actuating elements for BA-valves. A complete range of valves with Namur interface, including very compact solenoid valves, air pilot valves, lever actuated valves and flow regulators! Cylinder-valve-combination: Banjo-pilots for angle-seat valves

25 With the Namur-Flex we targeted to develop a new, patentable product. Product range 15: Hafner Namur-Flex New valve-design Different from the patented turn-plate from Parker Different from the 2-plate-solutions from Asco, Bürkert as well as Norgren Different from the turn-seal from Eurotek In the 3-way version the valve has an exhaust-air-recirculation purge, therefore the distinction to Italian and Asian solutions, where just port 4 becomes closed at the Namur-Valve, is absolutely given. New solution Patentable product concept Competitive solution Available in stainless steel too

26 As products for the process automation industry became so important, we developed a brochure that is quite useful for communication. Product range 16 Documentation on Namur-products Documentation for EEx-products Including Pneumatic Valves Hafner-valves with Namurinterface Hafner-Pneumatik presents: General information on ATEX 95 & Products for explosion hazardous environment from the Hafner range

27 On ACHEMA 2009 we presented several new products for the processautomation-industry. Product range 17 Products IP 67: Standard Hafner solenoid-valves can be equipped with a coil made from EPOXY and a special connector. Target: Offer products for extremely wet environment, IP 67. Valves with low power consumption: Combination of the approved G 1/4 Namur-valves and the solenoid system MA 16. Target: Offer products that have a high flow but a power-consumption of less than 2 Watts Hard coated products: Valve-bodies can be hard-coated (thicker anodisation) Target: Offer a product for the foodindustry and in certain markets replace stainless-steal products. DRN 5 501: Flow-regulator plate where the ports at the interface towards the pilotvalve ported G 1/8. Target: Offer a flow-regulator plate that can not only be used as sandwich-plate for Namur-valves but also for fittings. Stainless steal valve MH VES: G 1/8 direct actuated 3/2-way solenoid valve made from , flow: 50NL. Target: Offer a full stainless steel pilot valve. Adapter-plate ZPN 6-10: Adapter plate to put a G1/4 Namur-valve on an actuator with G1/2 interface. Target: Offer an adapter that makes it possible to assemble a G 1/4 Namurvalve onto an actuator with a G 1/2 interface. Customer safes money.

A complete range of valves with Namur interface Hafner on the Rock Hafner on the Rocks is using a totally different sealing system than the Swimming

28 Our program consists of: A large variety of 3/2, 5/2 and 5/3 way solenoid valves Different sizes and designs of air pilot actuated valves Extensive range of 3/2, 5/2 and 5/3 valves with mechanical or manual actuators. A wide range of actuating elements for BA-valves. A complete range of valves with Namur interface Hafner on the Rock Hafner on the Rocks is using a totally different sealing system than the Swimming O-ring, the advantages are: - Usefull in low-temperature applications - Allmost wear-free - Very low friction - Working without lubrication Lip seal ring Polyurethane One-piece brass-ring

actuated valves Extensive range of 3/2, 5/2 and 5/3 valves

29 Our program consists of: A large variety of 3/2, 5/2 and 5/3 way solenoid valves Different sizes and designs of air pilot actuated valves Extensive range of 3/2, 5/2 and 5/3 valves with mechanical or manual actuators. A wide range of actuating elements for BA-valves. A complete range of valves with Namur interface Hafner on the Rock Hafner Heavy Metal Namur Flex in 316 L

30 Customer and project-specific products become more and more a standard. Non-Standard Items 1 - documentaion 2010 Non-standard Items 1 Stem actuated valves BG S, BG , BZ Roller for rough environment Valves of our BR and BL series 3 Lever actuated valves with safety function HVZ , HVR Z, HVZ(N) , HVR(N) Z, HVZ /3-way manually actuated valve for panel mounting BA Manually actuated valves with pneumatic reset BHP , BHP etc. 6 Manually actuated valves with pneumatic locking function, BHP , BVP , HVP Manually actuated valve with electrical switch BAE Bleed valves, P , P , P R on RP S, P R on RP Adjustable pneumatic pressure switch P SR 10 Direct operated valve for vacuum use MSV positon valve, actuated pneumatically and with a solenoid MHP 520 _ 12 Solenoid valves which can be actuated either pneumatically or with the solenoid, MH 520 _ VAVA 13 MD-valves with momentary and locking manual override MDH 14 Solenoid valves with a true manual override MNF , MNF Non-standard modular manifold plates 16 Distribution manifolds K 501, K 801, VB 1/2-1/ Products and accessories for cylinder-valve combinations ZVP _

31 Often times customer s requirements can not be satisfied with a catalogue item. Non-Standard Items 2 - examples Also Non-standard-items have to be related to the standard range

32 In several markets Hafner-valves are well received. Successful market penetration 1 Companies building control panels & control boxes

33 In several markets Hafner-valves are well received. Successful market penetration 2: Trucking / Emergency vehicles Mast control module Bottom loading system with BHP-valves

34 In several markets Hafner-valves are well received. Successful market penetration 3: Trucking / Emergency vehicles Another box for a mobile application

35 In several markets Hafner-valves are well received. Successful market penetration 4 Manifolds in fire-truck

36 In several markets Hafner-valves are well received. Successful market penetration 5: Pig farming Well received because of high IP and possibility to do brass-free items.

37 In several markets Hafner-valves are well received. Successful market penetration 6: MF / MNH - valves Solenoid-valves with true manual override for power-plant and off-shore application.

38 In several markets Hafner-valves are well received. Successful market penetration 7 Pilot-valves for the process-industry:

quick-exhaust-block includes a quickexhaust-valve which enables also big, springreturn

Additionally there is a non-return-valve inside, which guarantees the

39 In several markets Hafner-valves are well received. Successful market penetration 7 Quick-exhaust-block with Namur-Interface The Hafner quick-exhaust-block includes a quickexhaust-valve which enables also big, springreturn actuators to close quickly. Additionally there is a non-return-valve inside, which guarantees the exhaust-air-recirculation also called purge. The block has been developed for rotary actuators with the ¼ Namur-Interface. Standard with a G ¼ pressure port, connection plate for ¼ Namur-Valves on request. Low temperature version on request.

40 In several markets Hafner-valves are well received. Successful market penetration 8 Rotary actuators with a 3-position Namur-Valve and Safety-Valve as Sandwich build-up. Detailed documentation available Hafner Valves with Namur interface for non-standard Actuator Control

41 In several markets Hafner-valves are well received. Successful market penetration 9 Limit-switch-boxes Hafner-valves as components and accessories for Limit-Switch-Boxes

42 Hafner-Pneumatik Krämer KG Stammheimer Straße 10 D Kornwestheim Phone Fax info@hafner-pneumatik.de Hafner Pneumatika Kft. Püski út 3. H-9228 Halászi Phone Fax ertekesites@hafner-pneumatika.com

Hafner-Pneumatik. Excellence in Pneumatics

Hafner-Pneumatik. Excellence in Pneumatics 316 Hafner-Pneumatik Excellence in Pneumatics Hafner-Pneumatik is the manufacturer of a complete range of high-quality pneumatic control valves. 50 years of knowledge and venture in the development of