PETRONAS Risk Based Inspection - In Furthering to Optimize Plant Uptime

Transcription

1 PETRONAS Risk Based Inspection - In Furthering to Optimize Plant Uptime 11 th RAMPS Asia July 2018 The Royale Chulan Kuala Lumpur 2018 PETROLIAM NASIONAL BERHAD (PETRONAS) All rights reserved. No part of this document may be reproduced, stored in a retrieval system or transmitted in any form or by any means (electronic, mechanical, photocopying, recording or otherwise) without the permission of the copyright owner. Petroliam Nasional Berhad (PETRONAS)

2 Evolution of Asset Integrity Assessment Petroliam Nasional Berhad (PETRONAS)

3 Definition of RBI A systematic tool used to ensure integrity of assets which provide recommendation of inspection planning based on associated risk of equipment or piping PTS (Dec 2016) Table 1.1 Inspection on the interior and exterior parts of a pressurized machinery the interval of which is determined based on the category of risk associated with the pressurized machinery Factories and Machinery (Special Scheme of Inspection) (Risk-based Inspection) Regulations Regulation 3 A risk assessment and management process that is focused on loss of containment of pressurized equipment in processing facilities, due to damage mechanisms. These risks are managed primarily through equipment inspection. API RP 581 (2016) Part 1 Para & API RP 580 (2016) Para A decision making technique for inspection planning based on risk comprising the probability of failure and consequence of failure. DNV-RP-G101 (2010) Para. 2.2 Petroliam Nasional Berhad (PETRONAS)

4 Failures in Managing the Risk Deepwater Horizon Explosion Chernobyl Soviet U AccidentHalifax Canada explosion Happened at the Gulf of Mexico - April 20, 2010 One of the worst man-made disasters in history. Investigation commission attributed the disaster to management failures that crippled the ability of individuals involved to identify the risks they faced and to properly evaluate, communicate, and address them The worst nuclear power plant disaster in history - April 26, 1986, expel large quantity of radioactivity over Europe and the Soviet Union. Explosion at Reactor of Ukraine's Chornobyl power plant Killed > 50 people, > 4,000 people, developed thyroid cancer The result of a flawed reactor design that was operated with inadequately trained personnel. The deadliest industrial disaster in Canada happened on Dec. 6, 1917, French cargo ship loaded with wartime explosives collided with a Norwegian vessel in the Halifax Harbour, This had caused a massive explosion that devastated Halifax. About 2,000 people were killed and more than 9,000 injured Happened due to Mont Blanc ship failed to raise its warning flag Petroliam Nasional Berhad (PETRONAS)

5 PRBI Competitive Edges Broadness of Coverage Roles & Responsibil ity (RACI) Cost Optimization (Maintenance & Construction ) Define Risk Criteri a End of Life Strategi es HSE Optimize Inspecti on Program Aid in Failure Analysis Standard Benchmarkin g among users Informatio n Sharing Platform Petroliam Nasional Berhad (PETRONAS)

6 Direct Value Creation to PETRONAS Initiated on-line application direct to DOSH for CF extension application, processing & approval by DOSH Foundation of Certificated Machinery Integrity management for Self regulation model for SSI, Offshore Self Regulation & RAPID PICOAT Foundation for statutory body moving from time normal 36 month CF to 75 month SSI interval, to coming PICOAT self regulation & OSR Petroliam Nasional Berhad (PETRONAS)

7 Pain Points Data Availability & Reliability Different Software for different asset type & functions hindering optimization Manual intervention for data analytics and analysis Dynamics user requirements Petroliam Nasional Berhad (PETRONAS)

8 Exploring PRBI New Experience Endless Unlimited SAP Interfac ing Data Analytic s Simplificat ion Smart Sensor for Smart Management Carrot & Stick Compliance Approach Petroliam Nasional Berhad (PETRONAS)

9 Petroliam Nasional Berhad (PETRONAS)