Duetz- Allis Gleaner Combines. All Models. Instruction & Owners Manual

Transcription

1 Instruction & Owners Manual Duetz- Allis Gleaner Combines All Models Crary Company A Division of TerraMarc Industries Box 849 West Fargo, ND (701) (800) FAX: (701) Cat. No Manual No. 799

2 Dear Finger Air Reel Customer, Thank you for purchasing a Finger Air Reel. The Finger Air Reel is designed, tested, and manufactured to provide years of dependable performance. To keep your implement operating at peak efficiency, it is necessary to correctly adjust it and make regular inspections. The following pages will assist you in setup, operation, and maintenance. Please read and understand this manual before operating the Finger Air Reel. Throughout this manual, left side/right side refers to the combine or header if sitting in the cab facing the direction of combine travel. If you have any questions or comments about this manual, please call us toll-free at When ordering repair or replacement parts, contract your local Crary dealer. All part orders should clearly specify part numbers, descriptions, and quantities required. Please Send Us Your Warranty Card A warranty card is found on the back cover of the owners manual. Please take time to fill in the information requested on the card. When you send your completed card to us, we register your Finger Air Reel and start coverage under our limited warranty. Please Complete Owners Record Please take a moment to record the following information about your new Finger Air Reel. If you need to call for assistance or to order parts, this information allows us (or your dealer) to help more quickly. Owners Record Width of Finger Air Reel: Combine Type: Header model # Finger Air Reel Serial Number: Date Purchased: / / Dealer Purchased From: BE ALERT! Your Safety is Involved. SAFETY FIRST! OBSERVE ALL SAFETY PRECAUTIONS LISTED IN THIS MANUAL AND YOUR COMBINE MANUAL. THE SYMBOL SHOWN BELOW IS USED TO CALL YOUR AT- TENTION TO INSTRUCTIONS CONCERNING YOUR PERSONAL SAFETY. 1

3 Before You Begin Please take the time and effort to install your new Finger Air Reel in a safe way. Park the combine and rest the header on the ground. Turn the engine off and set the brakes. If it is necessary to operate the combine or raise the header during installation of the Finger Air Reel, BE SAFE! Lower the cylinder stops or block the header properly. Replace any guards or shields removed installing the Finger Air Reel when the installation is completed. DO NOT OPERATE YOUR COMBINE WITH ANY GUARDS OR SHIELDS REMOVED! The fan mounts on either the right or left end of the header depending on the make and model of your combine header. Mount it on the right-hand end whenever possible to keep the fan away from the combine operators cab entry/exit area and out of the way unloading into a truck or wagon. Also, mounting the fan on the left end increases the torque on the header back-shaft, already in use to drive the sickle. The slip clutch may slip temporarily during header engagement if the fan is mounted on the right end (outside of the auger slip clutch on certain headers). Tighten the slip clutch. Engaging the header with the engine at idle speeds helps minimize slippage. Also, engaging the header before the separator helps to keep the clutch from slipping. Right-hand drives are standard on many headers, or are easily added (providing the combine feederhouse has a right-hand drive stubshaft). Standard Torque Chart Standard Tightening Torque for Normal Assembly Applications Bolts (SAE Grade 5) Size Min. Torque (FT/LBS) 1/4" / /8" /2" /4" Set Screws Size Min. Torque (FT/LBS) 1/4" /32" Note: Torque charts are for bolts or set screws only, not hydraulic hose fittings. 2

4 Table of Contents PARTS...3 SAFETY...4 ECCENTRIC MOUNT INSTALLATION...6 REEL BAT ARM INSTALLATION...7 AIR TUBE INSTALLATION...8 REEL BAT INSTALLATION...9 ECCENTRIC ARM INSTALLATION...10 HYDRAULIC MOTOR INSTALLATION...11 REEL INSTALLATION...12 MANIFOLD TILT INSTALLATION...13 AIR VOLUME INSTALLATION...14 ELECTRICAL INSTRUCTIONS...15 FINAL REEL INSTALLATION...16 REEL ARM MOUNT INSTALLATION GLEANER Other than series Series 500- Electric Fore & Aft...18 Series 500- Manual Fore & Aft...19 FAN/GEARBOX MOUNTING General Tips GLEANER Other than Series 500 Headers ,25 Series 500 Headers INITIAL REEL ADJUSTMENT...26 TINE PITCH ADJUSTMENT...27 OPERATION...28 MAINTENANCE...29 TROUBLESHOOTING...30 OPTIONS & ACCESSORIES WARRANTY

5 Parts The Finger Air Reel is packaged in 6 main boxes. BOX 1: 8 FAN/GEARBOX KIT 8 Fan/GearBox Assembly with Rotary Screen 8 x8 Flex Hose Electric Actuator (Mini) Switch/Mount Plate Assy (includes harnesses) Assorted Hardware BOX 2: REEL ARM MOUNT KIT Reel Support (Left & Right) Reel Support Pad (Left & Right) Mount Clamp Halves (2) Electric Actuator Adjusting Brackets (if needed) Assorted Hardware BOX 3: BOX OF PARTS Air Tubes (Single & Double) Air Tube Seals & Screws Eccentric & Reel Arm Assemblies Idler Gear Assemblies Hydraulic Motor Assembly Eccentric Mount Assemblies Assorted Hardware BOX 4: GEARBOX MOUNT KIT Support Plate Gearbox Mount Plates (2) Bushings (2) Hydraulic Fittings and Hoses (if needed) Owners & Parts Manuals Assorted Hardware BOX 5: RIGHT HAND DRIVE KIT Gearbox Drive Shaft & Shield PTO Driveline (with Slip Clutch) Coupler (if needed) Bearing (if needed) Assorted Hardware BOX 6: AIR MANIFOLD & BATS (CRATE) Manifold Tube and driveline Reel Bats (4 or 6) 3

6 Safety Your safety and the safety of others is important. Valuable safety messages are provided in this manual and on the machine. Please read these messages carefully. A safety message alerts to potential hazards that could injure you or others. Each safety message is preceeded by one of three words: DANGER, WARNING, or CAUTION. DANGER WARNING CAUTION You WILL be KILLED or SERIOUSLY HURT if safety instructions are not followed. You CAN be KILLED or SERIOUSLY HURT if safety instructions are not followed. You CAN be HURT if safety instructions are not followed. Do not operate this equipment before reading and understanding the owners manual. Keep safety decals clean and legible. Replace missing or illegible safety decals. Familiarize yourself and other operators with the equipment operation. Don t hurry the learning process or take the unit for granted. Do not allow children-or any person unfamiliar with the use of the equipment- to use this implement. Do not operate this equipment in the vicinity of bystanders. Keep area clear of all persons and pets. Never use without proper guards in place. Wear safety glasses at all times while operating this machine. Do not work on running machinery. Shut down the machine and remove the ignition key before servicing. Use proper tools when assembling or maintaining equipment. 4

7 Safety-Cont. Stay alert and pay attention when reel is operating. Keep bystanders, especially children, away from drive shafts. Check the gearbox drive shaft to ensure it is attached securely to the header. Keep guards and shields in place at all times while operating. Keep hands, feet, and clothing away from all drive parts. Do not clean, lubricate, or adjust the drive shafts when the reel is engaged and the combine is running. Clothing worn by operator must be fairly tight. Never wear loose-fitting jackets, shirts, or pants when working around the drive shafts. Tie long hair back or put under a cap. Keep hydraulic hoses, electric cords, chains, and other items from contacting the drive shafts. 5

8 Reel Bat Arm Installation Assemble the reel on the ground using stands. Use reference decal to confirm front and back of manifold. Support the manifold on 3 to 4 foot stands before assembly. 1. Bolt 1 Idler Gear to the back side of each idler mount and tighten bolts and nuts. 2. Slide the Reel Bat Arm assemblies over the manifold assembly and set onto the pinion gears of the reel drive shaft. ( NOTE: The Arms on the Reel Bat Arm assemblies face away from the pillowblock bearings on the manifold assembly.) 3. Position and align the Reel Arm assemblies. 4. Bolt the remaining Idler Gears onto the idler mounts, adjust out snugly on the slot for tension, and tighten bolts and nuts. 5. Rotate Reel Arm assemblies to ensure they turn freely. Reel Arm alignment is critical! Reel Bat Arm Assembly Check alignment of pinion and idler gears by looking from the front or rear of the manifold. Pillowblock Bearing Pinion Gear Idler Mount (back side) Idler Gear 6

9 Air Tube & Bat Installation Be sure air tubes face towards the rear of the manifold. Roll the manifold tube over so the holes are pointed straight up into the air. 1. Apply the self adhesive foam seals to the manifold, over the holes. 2. Attach the single air tubes to the manifold using self tapping screws. The double air tubes are used on the Left and Right end holes. Remove the idler clamp bolts on both ends of a 30 ft. manifold before attaching the double air tubes. Replace bolts after attaching double air tubes. 3. Roll the manifold back over so the drive line is on top. 4. Remove the U-Clips and plastic bearing tops from the Reel Arms on the Reel Arm Bat Assemblies. (Only take 1 bolt out to remove the U-Clip) 5. Position the Reel Bats so that the bearing bases are aligned between the prepositioned thrust washers. The pivot straps point towards the back of the manifold. 6. Reattach the plastic bearing top and U-Clip and tighten the nuts and bolts. Foam Seal U-Clip Bearing Base Single Air Tube Double Air Tube 7

10 Eccentric Arm Installation Plastic rollers should turn with every reel rotation. Do NOT over tighten bolts on the plastic rollers. Rollers won t turn if too tight. 1. Slide an Eccentric Arm Assembly over each end of the manifold so the end shield faces towards the outside. 2. Press a Pivot Strap Bushing into each plastic bearing on the reel arms. 3. Bolt the Eccentric Arm Assembly to the Reel Bat by inserting a bolt through the Pivot Strap Bushing and the Pivot Strap. The bolt heads are on the outside of the shield, with a flat washer between the bolt head and Pivot Strap Bushing and also between the Pivot Strap Bushing and Pivot Strap. 4. Slide the Left and Right Eccentric Mount assemblies over the proper end of the manifold so the rollers are to the inside. The long arm of the Eccentric Mount assembly should be facing towards the rear of the manifold. (Right End at 10:00, Left end at 2:00) The clamp bolts are towards the rear of the manifold. 5. Position the fingers with very little pitch and set the clamps as tight as possible. 6. Adjust each roller snug against the Eccentric Ring and tighten the nuts and bolts. (The rollers should turn with the Reel). Eccentric Arm Assembly Roller Pivot Strap Pivot Strap Bushing Eccentric Mount Assembly 8

11 Hydraulic Motor Installation 1. Determine which end the reel will be driven from (Usually from the Right). 2. Slide Hydraulic Motor Assembly over the manifold end. 3. Align motor shaft key with shaft coupler keyway and insert the motor shaft to the coupler. Tighten the set screw in the shaft coupler. 4. Tighten the bolts in the Hydraulic Motor Assembly clamp to set the motor location. 5. Tighten the 1/2 bolts between the hydraulic motor and the motor mount plate. 6. Slide a Brace Clamp Assembly over the end of the manifold, do not tighten at this time. Shaft Coupler Motor Shaft Key Hydraulic Motor Assembly Brace Clamp Assembly 9

12 Reel Installation HINT: Bolt Half-Clamps from the bottom up so the nuts are on top. HINT: In some cases, because of limited space between reel arms, the brace clamp may not be needed on the motor end of the reel. 1. Set assembled reel into the half clamps on Reel Support Brackets so the Brace Clamps are inside of the Reel Support Brackets. 2. Center the reel between the Reel Arms. 3. Slide the Brace Clamps out to the Reel Support Brackets and tighten the bolts and nuts. 4. Bolt the half clamps over manifold ensuring that the reel is able to turn by hand. Half Clamp Brace Clamp Reel Support Bracket 10

13 Manifold Tilt Installation Be sure the reel can be rotated by hand before attaching the actuator. On some installations, the pivot clamp assembly will also serve as the clamp for the tube cap. 1. Slide the Pivot Clamp Assembly over the manifold end opposite of the Hydraulic Motor, and position it next to the Reel Support Bracket. Do not tighten the clamp at this time. 2. Place the tube cap on the end of the manifold tube and set with the clamp. 3. Bolt the stationary end of the Electric Actuator to the clevis on the Reel Support Bracket. 4. Rotate the manifold so the nozzles of the Air Tubes are pointed towards the header cutterbar. 5. Extend the actuator approx. 1/2 of the full extension. (2 ). 6. Bolt the actuator to the clevis on the Pivot Clamp Assembly. 7. Tighten the Pivot Clamp Assembly around the manifold tube. Pivot Clamp Assembly Electric Actuator Reel Support Bracket Clevis 11

14 Air Volume Installation 1. Bolt the stationary end of the actuator between the tabs of the clevis on the actuator mount. 2. Bolt the other end of the actuator to the clevis on the valve actuator. 3. Position the indicator weldment so it points opposite of the fan opening. 4. Tighten the bolts as much as possible while allowing the actuator to pivot at the two points. Indicator Weldment Butterfly Plate Valve Actuator Actuator Mount 1/4" x 1-3/4" Electric Actuator Switch Assembly 12

15 Electrical Instructions Disconnect the intermediate harness connector at the feederhouse when the header is disconnected from the combine. 1. Mount the switch plate assembly in a convenient place inside the cab. (Use either velcro or bolts) 2. Run the Red wires with fuse (15 Amp & 6 Amp) to a power source. Use actuator switch harness if provided and combine is equipped with same type of auxiliary power supply. 3. Run the Black wires to a suitable ground or to the actuator switch harness ground wires. 4. Route the long harnesses along the combine and header to the actuators (15 Amp = Manifold Tilt; 6 Amp = Air Volume) and plug in. 5. Mount the intermediate harness connectors to a convenient location on the combine feederhouse. 13

16 Final Reel Installation Be sure air flow is not pushing internal flex hose ribs up. 1. Clamp the 90 degree rubber elbow onto the end of the Manifold using 1 T-Bolt clamp. 2. Clamp the 45 degree rubber elbow onto the fan opening using 1 T-Bolt clamp. 3. Insert one end of the Flex Hose into the 45 degree elbow and clamp with 1 T-Bolt clamp. 4. Insert the other end of the Flex Hose into the 90 degree elbow and secure with the remaining T-Bolt clamp. 5. Secure the center of the Flex Hose with the Flex Hose Chain Assembly and attach it around the base of the Reel Arm. 6. Attach the hydraulic hoses to the Hydraulic motor using the fittings supplied in the kit. T-Bolt Clamp 90 Degree Elbow Flex Hose 14

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19 Reel Arm Installation Other Than Series 500 & 800-Manual Fore & Aft 1. Slide adjustment brackets onto reel arms so the threaded rod is to the outside. 2. Insert reel support pad underneath the top of each reel support bracket. 3. Slide the RH and LH reel support brackets onto their respective reel arms. 4. Thread rod of adjustment bracket into the reel support brackets about halfway down the length of the rod. 5. Secure the adjustment bracket to the reel arm using the bolts and nuts provided. Be sure to use a stop bolt on each reel arm to prevent damage to the crop dividers. It may be necessary to drill holes for 1/2 bolts in the reel arms. 6. Check clearance of the reel cylinder lock bracket on each reel arm. Reel Support Pad Adjustment Bracket Header-LH End Reel Support Bracket Header-RH End 17

20 Reel Arm Installation Series 500 & 800-Electric Fore & Aft 1. Insert reel support pad underneath the top of each reel support bracket. 2. Slide the RH and LH reel support brackets onto their respective reel arms so that the two tubes are towards the header. 3. Insert two bolts (one on each side) through the brackets and tubes and secure with nuts.. Tube Bracket Reel Support Pad Header-LH End Reel Support Bracket Header-RH End 18

21 Reel Arm Installation Series 500 & 800-Manual Fore & Aft 1. Slide adjustment brackets onto reel arms so the threaded rod is to the outside. 2. Insert reel support pad underneath the top of each reel support bracket. 3. Slide the RH and RH reel support brackets onto their respective reel arms. 4. Thread rod of adjustment bracket into the reel support brackets about halfway down the length of the rod. 5. Secure the adjustment bracket to the reel arm using the bolts and nuts provided. Be sure to use a stop bolt on each reel arm to prevent damage to the crop dividers. It may be necessary to drill holes for 1/2 bolts in the reel arms. 6. Check clearance of the reel cylinder lock bracket on each reel arm. Reel Support Pad Adjustment Bracket Header-LH End Reel Support Bracket Header-RH End 19

22 Be sure to add 47 oz. of gear lube to the gearbox. Fan/Gearbox Mounting General Tips (All Models) Clearance of 42 is needed between the outside edge of the RH tire and the RH inside edge of the header in order to mount the standard fan/gearbox. Always mount the fan/gearbox as far to the right as possible. A support bearing is provided on headers. Use for needed support. The gearbox is shipped dry. Be sure to add 47oz of 90 wt. Gear lube before running the Finger Air Reel. A Fan/Gearbox Assembly with an extended neck can be purchased for headers smaller than 20 and combines with dual tires. Oil Level Check: Middle of the driveshaft (The oil should be no higher than the driveshaft). Operation: The gearbox will run hot (Normal operating temperature is between and F). Slip Clutch Performance: Clutches should slip during start-up and shut down and if the header reverses. 20

23 Fan/Gearbox Mounting Other than Series 500 & 800 Headers - All Sizes SUPPORT PLATE LOCATION AND MOUNTING Two options are available on headers with a shaft driving the hydraulics: 1a. Remove the existing shaft and use the one provided. or 1b. Cut and key the existing shaft to fit and disregard the Crary shaft. 2. One additional bearing is needed on headers 25 and wider. 3. Position the support plate against the back of the header as far to the right as possible, mark, and drill for 1/2 bolts. Use a 27/64 hole for a 1/2 tap when tapping. 4. Be sure the plate is square to the header and tighten the bolts. 5. After the position of the support plate and gearbox have been determined, cut a keyway wide enough for a 5/16 key if needed. 21

24 NOTE: Do not lubricate taper lock bushings. Lubrication allows the bushings to be over tightened increasing the possibility of cracking. Torque 5/16 bolts to 15 ft. lbs. Fan/Gearbox Mounting Other than Series 500 Headers - All Sizes FAN/GEARBOX MOUNTING 1. Attach the two gearbox mount plates to the gearbox. 2. Lift the fan/gearbox into position using a floor jack or overhead hoist and secure to the support plate with four (4) 1/2 bolts. (Do not tighten at this time). 3. Insert the driveshaft through the gearbox from the left. 4. Secure the driveshaft to the gearbox using the two (2) taperlock bushings. Do not fully tighten at this time. 5. Reattach the hydraulic drive components if present. 6. Check for alignment up/down and in/out along the length of the driveline. 7. Fully tighten the bolts on the mounting plates and gearbox bushings. Support Plate Taperlock Bushing Gearbox Mount Plates Driveshaft 22

25 Fan/Gearbox Mounting Series 500 & 800 Headers - All Sizes SUPPORT PLATE LOCATION AND MOUNTING 1. Position the support plate against the back of the header as far to the right as possible, mark, and drill for 1/2 bolts. Use a 27/64 hole for a 1/2 tap when tapping. 2. Be sure the plate is square to the header and tighten the bolts. 23

26 NOTE: Do not lubricate taper lock bushings. Lubrication allows the bushings to be over tightened increasing the possibility of cracking. Torque 5/16 bolts to 15 ft. lbs. Fan/Gearbox Mounting Series 500 & 800 Headers - All Sizes FAN/GEARBOX MOUNTING 1. Attach the two gearbox mount plates to the gearbox. 2. Lift the fan/gearbox into position using a floor jack or overhead hoist and secure to the support plate with four (4) 1/2 bolts. (Do not tighten at this time). 3. Insert the gearbox driveshaft through the gearbox from the left. 4. Secure the driveshaft to the gearbox using the two (2) taperlock bushings. Do not fully tighten at this time. 5. Check for alignment up/down and in/out along the length of the driveline. 6. Fully tighten the bolts on the mounting plates and gearbox bushings. Bearing Support Support Plate Driveshaft Taperlock Bushing Gearbox Mount Plate 24

27 Fan/Gearbox Mounting All Headers - All Sizes FINAL INSTALLATION 1. Attach a bushing shield to the RH side of the gearbox and secure with two (2) 1/2 bolts. 2. Position a support bearing on the gearbox driveshaft and install locking collar if needed. 3. Measure and cut to length the drive shaft shield and install in on the gearbox driveshaft if required. For headers 15 or less: (Refer to drawing below) 4. Install the coupler onto the combine feederhouse shaft so it is flush with the end of the shaft and tighten set screw. 5. Insert the 1/2 x 3-1/2 bolt through the coupler sleeve and attach the nut. 6. Slide the coupler sleeve over the spline coupler. 7. Insert the coupler end of the drive shaft into the sleeve and align as needed. For headers larger than 15 : 8. Attach the slip clutch mounting shield to the bearing stand (if present) or the gearbox. 9. Attach the PTO driveline to the gearbox drive shaft so the slip clutch end is towards the gearbox. Coupler Coupler Sleeve Driveshaft Shield Bushing Shield 25

28 Initial Reel Adjustment Use the electric actuators to adjust air flow direction and air volume. 1. Rest the header on the ground and lower the reel so the reel tines clear the cutterbar by at least one (1) inch. 2. Position the reel so the reel tines sweep over the cutter bar and begin their lift just behind it. 3. Rotate the manifold so the line of sight along the air tubes is directed just behind the cutterbar. 4. Turn adjustable air tube approximately 90 0 so it directs air into the corner of the header. 5. Open fan butterfly all the way. Adjustments are needed for best feeding as crop conditions change. Line of Sight Header Auger 1 min 26

29 Tine Pitch Adjustment 1. Loosen three (3) 3/8 bolts securing eccentric mount assembly rollers to the eccentric ring. 2. Insert tine pitch adjustment wrench to adjust pitch either forward of backwards. Initially position reel tines straight down. 3. Tighten bolts when reel tines are positioned as desired. 4. Repeat steps 1-3 on the opposite end of the reel. Ensure both ends are adjusted the same. Adjustments are needed for best feeding as crop conditions change. Refer to the following page for suggestions. 27

30 Operation Light Crops 1. Adjust the reel back and down. 2. The reel tines must clear the divider points and be adjusted perpendicular to the cutterbar. 3. Use only enough air to move the crop to the auger. It is recommended that the cutterbar be adjusted to the fully extended position for cutting short, thin crops. Heavy Crops 1. Adjust the reel forward and higher than in short crops. 2. Use the air to bend the crop over the cutterbar, not to force it into the header. 3. Direct the air just below the head of the plant. This allows the heads to feed into the auger first. It is recommended that the cutterbar be adjusted to the middle position when cutting good, heavy standing crops. Down, Tangled Crops 1. Adjust the reel forward and lower so the reel tines are close to the cutterbar. 2. Tilt the tines back for maximum pitch so the crop will be lifted as much as possible. 28

31 Maintenance Never operate the fan faster than 5300 RPM. Fan and Gearbox Speeds Fan speeds are between 3800 and 5300 RPM. Check fan speed by multiplying the drive shaft speed (RPM) by the gear ratio of the gearbox. Oil level should not be higher than the gearbox drive shaft. Do not run the fan without back pressure. Close the butterfly valve on the fan if the flex hose is disconnected. Lubrication Change gearbox lube once per season. Drain and fill with 47oz of 90 wt. Gear lube. Drive shaft bearings do not need lubrication. Do not grease pinion or idler gears on the reel. General Check all nuts and bolts every 10 hours of operation. Periodically check and adjust idler gears to maintain proper tension. Check and adjust as needed the plastic eccentric rollers. Flat spots will appear if rollers do not turn with every rotation of the reel. Check slip clutch operation. Be sure that clutches slip on start-up, shut down, or if the reel reverses. Release the tension on the slip clutch discs to ensure they are not siezed together before starting for the first time each year or if the Finger Air Reel has not been used for more than two (2) months. Reset tension. Replace any damaged discs. 29

32 Troubleshooting Problem Shattering of grain ahead of cutter bar. Cut crop building up and falling from front of cutter bar or loss of grain heads at cutter bar. Uneven or bunched feeding of crop to cylinder. Gear box leaking or overheating Cause Reel speed not coordinated with ground speed, causing excessive agitation before crop is cut. Reel is positioned too low. Ground speed too fast for conditions of crop. Reel not adjusted low enough for proper delivery of cut crop to auger. Insufficient ledge for crop travel. Auger clearance too high from platform bottom. Insufficient airflow or misdirection of airflow from manifold to clean off cutter bar. Reel speed too slow. Reel is positioned too high. Build up of grain on cutterbar. Feeder chain carrying straw back around and disrupting crop flow to the cylinder. Crop "tailing in" to the auger (heads not feeding first). Cutter bar not at recommended speed Incorrect oil type or level. Breather plugged. Seals are leaking. Solution Adjust reel speed to coordinate with ground speed so reel will move crop evenly. Raise reel. Slow down ground speed so reel will not cause shattering. Set reel low enough to sweep material from cutter bar. Extend rigid cutter bar. Adjust outer ends of auger to 1/2" (13mm) clearance of platform bottom and check finger clearance. Adjust manifold so that air flow is directed more at cutter bar to keep it clean. Clean debris from rotary screen Check for and clear obstruction from flex hose or manifold. Check butterfly position and open to allow more air flow. Check fan rpm, adjust combine shaft speed and check for proper gear box ratio for combine. Increase speed of reel. Move reel back and then down. Lower height of reel and set fore-and-aft position as close as possible to cutter bar and auger. Extend feederhouse stripper down to stop straw from filtering back out. Rotate manifold so that air flow is directed higher on the crop. Check basic speed of combine (see combine operator's manual). Check level and replace if necessary. Remove breather, clean and reinstall. Install new seal kit. 30

33 Options & Accessories Auxiliary Reel Tine 1. Remove pivot strap bushing and hardware from end shield. 2. Replace the bushing with the auxiliary reel bat weldment. 3. Bolt auxiliary pivot strap weldment to the auxiliary reel bat weldment and adjust pitch to equal original bat. 4. Attach the plastic reel tine to the auxiliary bat weldment. Pivot Strap Auxiliary Batt Wldmt Plastic Reel Tine 31

34 Options & Accessories Speed Sensor Kit 1. Remove shaft coupler and pinion gear from reel drive shaft right hand end. 2. Remove the bearing pillowblock and bearing from reel drive shaft right hand end. 3. Remove the right hand end idler mount clamp weldment from manifold. 4. Install the two-bearing mount weldments supplied with the kit onto the manifold. Do not tighten clamp bolts at this time. 5. Position the mounts as close as possible to the end of the manifold while allowing room to reinstall the mount clamp and pinion gear. Be sure to allow enough clearance for end shield. The bearing mount weldments straddles one air tube when mounted on the manifold. 6. Install one bearing and 60T sprocket onto the jackshaft. Install the second bearing and one 15T sprocket on the opposite end. 7. Mount the jackshaft with the two sprockets onto the bearing mount clamps using the bearing pillowblocks supplied. Mount the jackshaft so the 60T sprocket is toward the center of the reel and the 15T sprocket is to the outside. 8. Install the second 15T sprocket onto the reel drive shaft and align it with the 15T sprocket on the jackshaft. 9. Install the roller chain on the sprockets and adjust clamps backwards until chain is tight. Tighten mounting bolts and set screws. Reinstall idler gear mount clamp to original position on manifold. Reinstall bearing, pinion gear and shaft coupler onto reel drive shaft. 10. Mount reel drive shaft to idler mount clamp using bearing pillowblock. 11. Bolt sensor mount bracket to the bearing mount assembly and adjust on rear side of 60T sprocket. 12. Run speed sensor harness up the right side reel arm and fasten it to the mani fold. Run it toward center of reel and install sensor into bracket. Adjust clearance to.020 inch. Sensor Mount Weldment Bearing Mount Weldment 32

35 Notes 33

36 Finger Air Reel Limited Warranty Crary Co. warrants to the original purchaser each item of new Crary Ag equipment to be free from defects in material and workmanship, under normal use and service, if such equipment is found to be defective within 12 months from date of purchase. Under this warranty Crary Co. is limited to repairing or replacing as Crary Co. will elect, any equipment or parts that prove to be defective in material or workmanship. Crary Co. will also reimburse labor expense occurred by the repairing dealer at a fixed rate per hour. Repair times will be reviewed by the Crary Co. Service Manager and may be adjusted according to average repair times. All equipment or parts claimed to be defective must be submitted on a completed warranty claim within 30 days of repair. The repairing dealer must also make available for inspection all parts claimed at their place of business, or upon request by Crary Co., ship freight prepaid to the factory in West Fargo, N.D. If the warranty claim is accepted, Crary Co. will cover freight charges on repair parts back to the repairing dealer. Covered freight charges will be U.P.S. or Parcel Post only. Freight charges for Air Freight or truck must be covered by the dealer or the customer. This warranty does not cover depreciation or damage caused by: normal wear, accident, improper assembly, improper adjustment, improper maintenance or improper use. Crary Co. does not warrant replacement components not manufactured or sold by Crary Co. IN NO EVENT SHALL CRARY CO. BE LIABLE FOR INCIDENTAL OR CONSEQUEN- TIAL DAMAGES OR INJURIES INCLUDING, BUT NOT LIMITED TO, LOSS OF CROPS, LOSS OF PROFITS, RENTAL OR SUBSTITUTE EQUIPMENT OR OTHER COMMERCIAL LOSS. Crary Co. makes no warranties, representations or promises, expressed or implied, as to the quality of performance of Crary Co. Ag Equipment other than those set forth in this warranty. Neither the dealer nor any other person has any authority to make any representations, warranties or promises on behalf of Crary Co., or to modify the terms or limitations of this warranty in any way. Crary Co. parts which are furnished under this warranty and properly installed shall be warranted to the same extent as the original parts under this warranty if, and only if, such parts are found to be defective within the original warranty period covering the original equipment. Crary Co. reserves the right to make design changes, improve design or change specifications at any time, without any contingent obligation to purchasers of machines and parts previously sold.

37 Crary Company A Division of TerraMarc Industries Box 849 West Fargo, ND (701) (800) FAX: (701)