Wiper arm and wiper motor, headlamp, replacing
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- Britton Manning
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1 "VCC EN " file://c:\info\vv132007\ie\en\31\vcc htm Page 1 of 2 Wiper arm and wiper motor, headlamp, replacing Removal Preparations Switch off the ignition. Headlamp wiper arm Lift up the protective cover over the nut Slacken off the nut a few turns. Leave the nut in place to protect the threads on the shaft journal Remove the wiper arm from the shaft journal. Use a pipe spanner supported against the nut Remove the nut and wiper arm Disconnect the hose. Headlamp wiper motor Remove the headlamp wiper arm Remove the radiator grille. See Radiator grille, replacing (2003) or Radiator grille, replacing (2004) Remove Casing, bumper front, replacing Remove Cover strip Remove Shock absorbers Remove Headlamp/bulb, replacing Disconnect the connector for the headlamp wiper motor Remove the 2 screws from the headlamp wiper motor Remove the headlamp wiper motor. Installation Headlamp wiper motor Position the headlamp wiper motor Install the screws. First tighten the inner screw. Then tighten the outer screw. Tighten the screws. Tighten to: 8 Nm Connect the connector InstallHeadlamp/bulb, replacing InstallShock absorbers InstallCover strip InstallCasing, bumper front, replacing InstallRadiator grille, replacing. Headlamp wiper arm Press the wiper arm into place on the shaft journal
2 "VCC EN " file://c:\info\vv132007\ie\en\31\vcc htm Page 2 of 2 Screw the nut into place loosely Adjust the wiper arm to the correct position. Note! Adjust the headlamp wiper arm on the right of the car. The wiper blade must be slightly under the stop when the nut is tightened. Then lift the blade over the stop. The blade must be pressed against the stop. As illustrated in A.. On the left of the car the blade should be above the stop when the nut is tightened. See illustration B. Tighten the nut. Tighten to 3.5 Nm Install the hose Check the function of the headlamp wipers. Check that wiper arms park horizontally.
3 "VCC EN " file://c:\info\vv132007\ie\en\25\vcc htm Radiator grille, replacing Radiator grille, replacing Remove the casing. See Casing, bumper front, replacing Press the hooks down. Pull out the grille. Install:
4 "VCC EN " file://c:\info\vv132007\ie\en\25\vcc htm Casing, bumper front, replacing Casing, bumper front, replacing Remove: headlamps x 2, nuts x 2 the 6 screws 8 blind rivets. Drill out 11 clips. Press down the centre section the metal strip. Remove the bumper. Separate the connector on the lefthand side. Remove the casing. Installation Note! Locate the casing in the guide channels.
5 "VCC EN " file://c:\info\vv132007\ie\en\25\vcc htm Cover strip Replacing the bumper cover strip Remove the turn signal lamp according to Side marker lamp, front, replacing. Lift the cover at the mounting for the headlamp wiper. Remove the nut holding the headlamp wiper (if there is one). Carefully detach the clips. Start at the short end of the edge of the wheel arch. Work towards the grille. Use a weatherstrip tool. Remove the moulding. Install: In reverse order
6 "VCC EN " file://c:\info\vv132007\ie\en\35\vcc htm Side marker lamp, front, replacing Removal Lens and bulb Carefully twist up the front edge of the lens. Use a weatherstrip tool Twist the bulb holder from the connector Pull the bulb straight out. Installation Lens and bulb
7 "VCC EN " file://c:\info\vv132007\ie\en\25\vcc htm Shock absorbers Wiring Remove Cover strip and Casing, bumper front, replacing. Remove: Cut of the tie straps on the damper. Note! The tie straps on the casing does not need to be removed. Install: Replacing the shock absorber Remove: Lift the hooks holder the damper. Remove the damper. Install:
8 "VCC EN " file://c:\info\vv132007\ie\en\32\vcc htm Page 1 of 2 Headlamp/bulb, replacing Removal Bulb High and low beams Disconnect and push the hose for the control module box to one side (when replacing on the righthand side) Twist off the cover (1) Disconnect the connector (2) Press the spring clip forward to the right. Then fold backwards and downwards (3) Remove the bulb (4). Parking lamps Disconnect and push the hose for the control module box to one side (when replacing on the righthand side) Twist off the cover Pull off the holder with the bulb Pull the bulb out from the holder. Headlamps Switch off the ignition Set the switch for external lighting to zero Remove the front turn signal lamp. See Indicator lamps, replacing Remove the headlamp wiper arm and the headlamp wiper motor. See Wiper arm and wiper motor, headlamp, replacing Remove the bumper casing on the relevant side. Remove the clips above the grille. See Casing, bumper front, replacing Carefully pry the casing down and out. Remove the innermost and the outermost screws for the headlamp Remove the uppermost screws from the headlamp Remove the headlamp. Note! Completely remove the bumper cover when removing both headlamps. If there are misting problems in the headlamp. See If misting problems arise. The illustration shows the left headlamp. 1. Parking lamps
9 "VCC EN " file://c:\info\vv132007\ie\en\32\vcc htm Page 2 of 2 2. Dipped beam 3. High beam. Note! From week 0026 inclusive, the parking lamps in the US market will be integrated in the headlamp unit rather than in the turn signal lamps. If replacing the headlamp on a car manufactured prior to week 0026, the parking lamp remains integrated in the turn signal lamps so that both headlamps are configured in the same way. If the parking lamp lights in the headlamp unit, remove the bulb for the parking lamp. Installation Headlamps For the tightening torques, see below. Nut for the headlamp wiper: 4 Nm Align the headlamps. See Headlamps, aligning. Bulb Align the headlamps. See Headlamps, aligning.
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