Installation instructions, accessories. Parking assistance, rear

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1 Installation instructions, accessories Instruction No Version 1.4 Part. No , , , Parking assistance, rear Volvo Car Corporation Parking assistance, rear V1.4 Page 1 / 29

2 Equipment IMG A IMG IMG IMG IMG IMG IMG IMG Page 2 / 29

3 INTRODUCTION Read through all of the instructions before starting installation. Notifications and warning texts are for your safety and to minimise the risk of something breaking during installation. Ensure that all tools stated in the instructions are available before starting installation. Certain steps in the instructions are only presented in the form of images. Explanatory text is also given for more complicated steps. In the event of any problems with the instructions or the accessory, contact your local Volvo dealer. Note! During installation, the car and components must maintain a temperature of at least +20 C (68 F). 1 Clean the sensors. Use: Isopropanol. Allow to dry. IMG Page 3 / 29

4 2 Carefully mat down the surface. Use Glasspaper, grade P1000. IMG Clean the sensors again. Use: Isopropanol. Allow to dry. Avoid contact with the cleaned surfaces. IMG Page 4 / 29

5 4 Clean the cradles. Use: Isopropanol. Allow to dry. Avoid contact with the cleaned surfaces. IMG Apply a thin and even layer of primer to the cleaned plastic surface. Caution! Not on the centre of the sensor. Use: Bonding primer for plastic. P/N: Hint Spray primer into the cap of the can and apply with a brush. IMG Caution! Allow to dry at a temperature of at least +20 C for 10 min, before painting. Note! Also read the instructions on the spray can. Page 5 / 29

6 6 Apply primer to the cleaned surface. Use: Bonding primer for plastic. P/N: Caution! Allow to dry at a temperature of at least +20 C for 10 min, before painting. Note! Also read the instructions on the spray can. IMG Caution! Protect the connections' contact surfaces against paint. Paint the sensors in the same colour code as the vehicle. Use Volvo Touch-up paint (Only use base coat.) Use: Volvo 2-K Varnish. P/N: Note! Also read the instructions on the spray can. IMG Page 6 / 29

7 8 Paint the holders in the same colour code as the vehicle. Use Volvo Touch-up paint (Only use base coat.) Use: Volvo 2-K Varnish. P/N: Note! Also read the instructions on the spray can. IMG Set the ignition key to position 0. Note! Wait at least one minute before unplugging the connectors or removing other electrical equipment. IMG Page 7 / 29

8 10 Remove the cargo compartment carpet. IMG Prize off the four external clips at the front edge/bottom edge of the sill trim panel on the tailgate. Pry up one of the corners of the sill trim panel so that the two clips at that end release. Use a weatherstrip tool. Pull up the sill trim panel so the remaining six clips release. Remove the panel. IMG Page 8 / 29

9 12 Fold the seat cushion and backrest on the right-hand side of the rear seat forward. J Grasp the upper edge of the right-hand side cushion. Pull the side cushion forward so that the clip on the reverse releases. Slide the side cushion up. Remove the side cushion. J Page 9 / 29

10 14 Remove the screw. Pull the panel upwards so that the four clips on the inside release. Remove the panel. IMG Fold out the anchorage eyelets. Insert a scriber with an angled tip into the holes in the top of the covers (1). Turn the scriber so that the tip engages the reverse of the cover. Pull the covers off. Remove the screws from the anchorage eyelets (2). Remove the screw (3). Pull off the side panel at the top so that the two clips at the rear/bottom of the side window and the clip at the bottom of the D-pillar release. Disconnect the connector for the 12V socket, if present. Lift out the side panel. IMG Page 10 / 29

11 16 Remove the four bumper screws. IMG Remove the five screws (1) holding the bumper cover at the rear edge of the wing liner in the rear wheel arch. Repeat on the other side. J Page 11 / 29

12 18 Remove the end of the bumper cover. Grasp the bumper cover inside the wing liner. Pull carefully until the six catches at the top edge release. Repeat on the other side. J Remove the bumper cover by pulling it straight backwards. Note! It is recommended that two people lift down the bumper cover. Place the bumper cover on an underlay which will not damage the paint. J Page 12 / 29

13 20 Make a mark in the centre of the markings on the inside of the bumper cover using a scriber. IMG Drill out the centre of the markings. 1. Ø 3 mm (7/64 ") 2. Ø 10 mm (25/64 ") IMG Page 13 / 29

14 22 Use hole tool part no to make holes in the bumper cover. Check that the markings (1) are opposite each other when using the tool. IMG Caution! Place the hole tool's support sleeve on the inside, and the cutting part on the outside of the bumper casing. Make the holes in the bumper cover using the hole tool. Screw the hole tool together until it has cut the hole in the bumper cover. Remove the plastic pieces from the hole tool and make the remaining holes in the same way. IMG Page 14 / 29

15 24 Clean the inside of the bumper cover using a mild soap solution. Clean an area around the holes that is slightly larger than the sensor cradle. Use: Isopropanol. Allow to dry. IMG Clean the cradles on the surfaces as illustrated. Use: Isopropanol. Allow to dry. IMG Page 15 / 29

16 26 Apply a thin and even layer of activator to the cleaned surfaces where the tape is to be attached. Use: Allow to dry. IMG Apply a thin and even layer of activator to the cleaned surfaces where the tape is to be attached. Use: Allow to dry for at least 10 minutes. IMG Page 16 / 29

17 28 Remove the rubber grommet from the hole in the car, it shall not be re-used. J Applies to cars with the Keyless system Disconnect the cable (1) at both ends and remove it. It will no longer be used. The cable is internally connected to a gray connector below the right tail lamp. J Page 17 / 29

18 30 Applies to cars with a tow hitch Detach the towbar wiring connector from the Trailer Module (TRM). Disconnect the ground lead. IMG Release the secondary locking by pressing the catch down and pulling the locking straight out. IMG Page 18 / 29

19 32 Caution! Note the location of the cables in the connector. Disconnect all cable lugs from the connector. Use special tool or Insert the tool in the connector and release the locking. Pull out the cable with cable lug. Pull the cable harness out through the rubber grommet. The rubber grommet is not to be reused. IMG Cut off the top of the large rubber nipple on the new grommet and route the cable harness for the tow hitch through. Hint Lubricate the cable harness with something that will not damage the rubber grommet and route the cable harness through the hole. Connect the cable lugs to the connector. Secure the locking and connect to the trailer module (TRM). J Page 19 / 29

20 34 Applies to all models Take the cable harness with the rubber grommet from the kit. Pull in the end with four connectors through the hole in the car and fit the rubber grommet. Hook the connector (1) at the intended location under the tail lamp. J Fit the cable with the clips (2). Applies to cars with the Keyless system Plug the connector into the antenna (1). Applies to others Secure the connector using a cable tie so that it does not rattle. IMG Page 20 / 29

21 36 Applies to all models Install the parking assistance module on the right-hand side of the cargo compartment. Install it on the existing studs with nuts. IMG Connect: black connector to the control module's upper port. brown connector to the control module's lower port. IMG Page 21 / 29

22 38 Disconnect the existing 6-pin connector from the car's normal cable harness. IMG Connect the connector to the cable harness for parking assistance. Secure the connectors to the panel edge. Applies to cars with the Keyless system Plug the gray connector into the corresponding gray connector. IMG Page 22 / 29

23 40 Applies to cars with TRM or TRM combined with AEM The car's usual green connector is connected to the TRM. Disconnect this connector. IMG Connect the removed connector to the taped connector (1) on the cable harness for PAM. Connect the other connector from the cable harness for PAM to the TRM. Note! It is important that the Parking Assistance Module (PAM) is connected as the first module and that the cable harnesses are connected correctly, and not in a loop. J Page 23 / 29

24 42 Applies to cars with an accessory electronic module (AEM) The car's usual green connector is connected to the cable harness for the AEM. Disconnect this connector. IMG Connect the removed connector to the taped connector (1) on the cable harness for PAM. Connect the other connector from the cable harness for PAM to the cable harness for AEM. Note! It is important that the Parking Assistance Module (PAM) is connected as the first module and that the cable harnesses are connected correctly, and not in a loop. J Page 24 / 29

25 44 Applies to all models Install the sensors in their holders. IMG Check which holders are to be placed where before installing. Each holder is marked and has its own specific place. The holders must be positioned as illustrated. A: Right outer B: Right inner C: Left inner D Left outer IMG Page 25 / 29

26 46 Note! Prepare and install one cradle at a time. Note! The tape adheres immediately. Secure the tape on the holder. Remove the protective film from the tape. IMG Caution! The adhesive must not come into contact with the tape or the cradle's protruding ring. The task of the tape is to secure the cradles to the bumper cover until the adhesive has cured after approximately 24 hours. Apply a thin and even layer of adhesive. The adhesive must be above the tape level. Use: Adhesive gun, Mixing pipe and Adhesive. IMG Page 26 / 29

27 48 Caution! Only press on the places where the tape is located. Install the sensor holders (1) horizontal with the bumper cover as illustrated and secure them. IMG Caution! Observe caution when installing so that the cradle does not come loose from the tape. Note! The large gray connector must protrude from the right-hand side of the bumper cover. Connect the cable harness connectors to the sensors. A clicking noise must be heard when connecting. The noise confirms that the lock has been activated. IMG Page 27 / 29

28 50 Press the cable harness into the catches on the 2 middle holders. IMG Secure the cable harness using butyl tape. IMG Page 28 / 29

29 52 Lift up the bumper cover into position. Plug the sensors' connector into the connector secured below the right-hand tail lamp. Reinstall the bumper cover in reverse order. IMG Gather together any excess cables. Clamp the cables securely where they cannot rub or become damaged. Refit the panels and remaining parts removed in reverse order. Download the software for the accessory's function following the service information in VIDA. Check the function. IMG Page 29 / 29

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