SUBMITTAL STANDARD NO-HUB COUPLINGS
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1 SUBMITTAL STANDARD Date Architect Project Contractor Engineer PROFLO patented No-Hub Couplings are engineered to connect no-hub cast iron pipe in applications replacing the lessefficient hub & spigot material. The couplings consists of an elastomeric compound gasket (ASTM C-564) housed inside a 301 stainless steel corrugated shield. Depending on the size of the shield, (2) or (4) 301 stainless steel clamps surround the shield and provide the sealing force. The 5/16 hex-head screws are made from 305 stainless steel. The PROFLO Standard No-Hub Couplings are available in sizes ranging from 1 1/2 10. The couplings are designed for installation torque of 60 in-lbs. The entire coupling is corrosion resistant. Standard No - Hub Couplings Installation Torque Inch Pounds No. of Clamps Per Coupling Size Part No. 1-1\2" PFNHCJ " PFNHCK " PFNHCM " PFNHCP " PFNHCS " PFNHCU " PFNHCX " PFNHC X 1-1/2 PFNHRCKJ x 2 PFNHRCKK x 3 PFNHRCKM 60 2 The Design The PROFLO Standard No-Hub Coupling is engineered to provide superior performance at a very competitive cost. Conforms to ASTM C1277. The Gasket Made from high-quality elastomeric compound (ASTM C-564), the PROFLO No- Hub gasket features multiple sealing beads under the clamp bands. The sealing beads on the gasket impede the movement of the gasket and pipe, providing a positive, reliable seal. The Shield thick type 301 stainless steel shield requires less band load to transfer pressure to the gasket, leaving more clamping load in reserve to compress the gasket. The patented, bi-directional corrugations create clamp sealing pressure in both parallel and transverse patterns on the gasket and pipe, thereby avoiding pull-out failures, and providing a positive, reliable seal. The Clamps Standard 301 stainless steel clamps and 5/16 hex-head 305 screws provide the sealing force. 1-½ through 4 couplings use two (2) clamps; 5 through 10 couplings use four (4) clamps. The entire assembly is corrosion resistant. 04/03/07 BB
2 Product Information Submittal for No-Hub Systems TEST GASKET PHYSICAL TEST MIN. OR MAX. REQUIREMENTS ASTM METHOD Tensile Strength 1500 psi min. D 412 Elongation 250 min. D 412 Durometer F +/- 5 F D 2240 (Shore A) Accelerated Aging 15% maximum tensile and 20% maximum elongation, 10 points maximum increase in hardness, all determinations D573 after oven aging for 96 hours at 158 F Compression Set 25% max. after 22 hours at 158 F D 395 Method B Oil Immersion 80% max. volume change after immersion in IRM 903 for 70 D 471 hours at 212 F. Ozone Cracking No visible cracking at 2 times magnification of the gasket D 1149 after 100 hours exposure in 1.5 ppm ozone concentration at 104 F. Testing and inspection to be on gasket which is loop mounted to give approximately 20% elongation of outer surface. Tear Resistance 150 lbf /in. min. D 624 Water Absorption 20% max. by weight after 7 days at 158 F D 471 MATERIALS Clamp: Type 301 AISI stainless steel Screw: Type 305 AISI stainless steel 5/16 hex head/shoulder Shield: Type 301 AISI stainless steel, corrugated. Shield thickness Gasket: The gasket is made of an elastomeric compound that meets the requirements of ASTM C-564. The PROFLO patented No-Hub Coupling has been engineered to provide an all stainless steel coupling; balancing the desire for a more rigid joint with the need to provide a superior, positive, reliable seal which can accommodate possible disparities in the mating of No-Hub pipe and fittings. The 1-1/2, 2, 3 and 4 diameter couplings consist of a 2 1/8 wide bidirectional, corrugated 301 stainless steel shield in conjunction with two (2) stainless steel clamps mounted in a series, secured in place by means of fixed and floating eyelets to allow the clamp travel during tightening. The 5 and 6 couplings consist of a 3 wide corrugated 301 stainless steel shield in conjunction with four (4) clamps and the 8 and 10 coupling consists of a 4 wide corrugated 301 stainless steel shield with four (4) stainless steel clamps. All PROFLO standard no-hub couplings are designed to be installed with a preset torque wrench calibrated at 60 in-lbs. to accommodate the 305 stainless steel 5/16 hex-head/shoulder screw. 04/03/07 BB
3 POLYCHLOROPRENE (NEOPRENE) GASKET With NSF Certified couplings, you can be assured the gasket component is made out of a properly vulcanized virgin compound where the primary elastomer is polychloroprene (neoprene). Polychloroprene withstands high liquid temperatures (up to 212 F), is fire and oil resistant, and resists decay and deterioration when exposed to effluents in the pipe, air or soil. SPECIALLY BEADED GASKETS The specially beaded gasket combines with the shield and clamping forces for superior sealing pressure and holding power. MECHANICAL INTERLOCKING CLAMP DESIGN PROFLO Couplings feature a one-piece screw housing that mechanically interlocks the housing to the band. This one-piece housing design eliminates leak paths that can occur in stacked or welded clamps. RECTANGULAR BAND NOTCHES With our rectangular notch design, there is a larger radius at either end of the rectangular notch, reducing the probability of stress cracking. There is also more solid band (land area) between the notches with a rectangular notch design. The greater the land area, the greater the band strength. FLOATING EYELET DESIGN Floating eyelets fasten the clamps to the shield, allowing the clamp band and shield to move independently. This freedom prevents the shield from crimping during tightening, which can lead to leakage. NSF CERTIFIED NSF International is the world leader in standards development and product certification. With this certification, you ll have peace of mind that the PROFLO Standard Couplings are fully certified to CISPI 310 and ASTM C564. Before the NSF certification, it was difficult to verify couplings were compliant with the CISPI 310 standard. Now just look for the blue NSF mark and you ll always be in compliance. CISPI 310, ASTM C564 AND ASTM C1277 PROFLO Standard Couplings are certified by all major plumbing code bodies throughout the U.S. and Canada, and conform to the most stringent industry standards: CISPI 310, ASTM C564, and ASTM C GRADE STAINLESS STEEL COMPONENTS Premium-grade stainless steel components provide superior corrosion resistance, reliability and durability over time in both above-ground and below-ground applications. TORQUE RATING Installation (60 inch-pounds) and Ultimate (75 inch-pounds) torque ratings are engineered to provide the clamps with enough tightening capacity to ensure that ample sealing pressure reaches the joint to affect a tight, secure seal Ferguson Enterprises, Inc. All Rights Reserved /12
4 PROFLO Clamps 1/2 and 9/16 band widths with 5/16 hex-head screw applies 60 in.-lbs. of installation torque to the band/shield assembly. Specially Beaded Gaskets The PROFLO standard no-hub coupling utilizes a specially beaded gasket that combines with the shield and clamping forces for superior sealing pressure and holding power. Floating Eyelet Design Floating eyelets fasten the clamps to the shield, allowing the clamp band and shield to move independently. This freedom prevents the shield from crimping during tightening, which can lead to leakage later on. Mechanical Interlocking Clamp Design PROFLO clamps feature a one-piece screw housing that mechanically interlocks the housing to the band. This one-piece housing design eliminates leak paths that can occur in staked or welded clamps. Shield Design The Proflo standard duty couplings utilize a Classic shield configuration with corrugations that run perpendicular to the clamp bands. This design allows maximum transfer of sealing pressure to the pipe surface, even when pipes of dissimilar outside diameters are being joined due to variations in wall thickness. When tightening the hose clamps, these corrugations will fold uniformly around the Features PROFLO Standard No-Hub Couplings 1/2 Clamp Band 1-1/2 thru 4 9/16 Clamp Band 5 thru 10 5/16 Hex Head Screw No. of Clamps Included 2 (1-1/2 thru 4 ) 4 (5 thru 10 ) 1-1/2 thru 4 = 2-1/8 Coupling Width 5 & 6 = 3 8 & 10 = 4 Shield Color None Bi-Directional Shield Unidirectional Beaded Gasket Floating Eyelets Interlocked Housing Design Shield Material Band Material Housing Material Screw Material 305 SS Eyelet Material 305 SS Gasket Material ASTM C564 Compliant Installation Torque 60 in-lbs Ultimate Torque 75 in-lbs CISPI 310 Compliant ASTM C1277 Compliant IAPMO Certifi ed Canadian Std Association Certifi ed NSF Certifi ed 1-1/2 thru 10 Excludes reducer couplings Massachusetts Approval circumference of the pipe. This ensures a consistent wrinkle free wrap of the of the underlying gasket against the pipe surface without any leak paths for a positive, reliable seal. *U.S. Patent No. 5,431, Ferguson Enterprises, Inc. All Rights Reserved /12
5 Description: Couplings consist of gasket and shield assemblies. The shield assemblies have two to four clamps depending on the size. The clamps are fastened with eyelets to the bi-directional corrugated shield. Materials: Steels used in couplings are stainless steels. Shields, bands and housings are AISI 301. Screws and eyelets are AISI 305. Gaskets are made from an elastomeric compound that meets the requirements of ASTM C564. Specifications: Couplings conform to CISPI 310. Couplings comply with ASTM C564, ASTM C1277, IAPMO file #3198, Commonwealth of Massachusetts CMR-248 and City of New York MEA E. Gaskets are made from an elastomeric compound that meets the requirements of ASTM C564. Service temperature: From -22 to 250 degrees F (-30 to 121C) PROFLO Standard No-Hub Couplings Shield and Clamp Assembly Size Part No. Installation Torque (inch-pounds) No. of Clamps Per Coupling 1-1/2" PFNHCJ " PFNHCK " PFNHCM " PFNHCP " PFNHCS " PFNHCU " PFNHCX " PFNHC "x 1-1/2" PFNHRCKJ "x 2" PFNHRCMK "x 3" PFNHRCPM 60 2 Dimensions Pipe Size Min. x Max. 1-1/ To be used with Raptor RAP18550 Torque Wrench Sizes 1-1/2" thru 4" Tighten clamps alternately to recommended torque. Sizes 5" thru 10" Tighten inside clamps first, then outside clamps. Made in Mexico 2012 Ferguson Enterprises, Inc. All Rights Reserved /12
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