Cam-Lok Single Pole Connectivity. The industry standard for reliable service under the most severe operating conditions.

Transcription

1 Cam-Lok Single Pole Connectivity The industry standard for reliable service under the most severe operating conditions.

2 Cam-Lok Single Pole Connectivity Cam-Lok connectors are the industry standard Cam-Lok plugs and receptacles are the original cam-style single pole connectivity solution for motors, generators, indoor and outdoor lighting distribution panels, stand-by power and other industrial power applications. Table of Contents Product Selector Guide NEMA Rating System E1010 & E1012, F-Series E1015, E-Z1016 & E1016, J-Series E1017, J-Series E-Z1018, E1018, Standard Series Vulcanizing Kits & Presses E0200 & E0400, Posi-Lok Parts, Tools & Accessories Index Cooper Interconnect s Cam-Lok Single Pole Connectors are specially designed to provide the ultimate in reliable service, even under the most severe operating conditions. Exclusive double cam principle provides a positive, vibration-proof Safe and easy assembly with normal hand tools or no tools at all. All insulators are molded from colorfast material providing quick and easy phase identification. Panel mount receptacles are insulated for direct mounting to steel panels, eliminating the need for costly insulating boards. Cam-Lok F-Series Product Applications: Welding Patch Panels Heat Treating All Cam-Lok products are 100% insulated, providing a safe 2

3 Realize time and cost savings with Cam-Lok Single Pole Connectivity Cam-Lok plugs and receptacles replace expensive and bulky multi-conductor cables allowing the use of lighter, single-conductor cables rated at higher amperages. Cam-Lok connectors also provide the ability to quickly connect and disconnect without tools. Cam-Lok J-Series Product Applications: Portable Power Motors Generators Posi-Lok Product Applications: Power Distribution Temporary Power Emergency Power 3

4 Cam-Lok Product Selector Guide Selecting the correct Cam-Lok product series is easy Just identify the cable size, voltage, amperage and approval requirements. F SERIES SERIES AMPACITY RATING (MAX). VOLTAGE RATING (MAX) S APPROVALS E #8 - #4 OSHA E #2-4/0 -OSHA J SERIES SERIES AMPACITY RATING (MAX). VOLTAGE RATING (MAX) S APPROVALS E #8 - #4 UL/CSA E1016/EZ #2-4/0 UL/CSA E MCM UL/CSA E1018/EZ #2-4/0 CSA POSI-LOK SERIES AMPACITY RATING (MAX). VOLTAGE RATING (MAX) S APPROVALS E #2-2/0 UL/CSA E #2-4/0 UL/CSA 4

5 NEMA Enclosure Rating Systems NEMA Rating (National Electrical Manufacturers Association) The NEMA rating indicates the level of protection the device has against water and dirt intrusion. NEMA RATING CHART Device Locations Protection From Indoors Indoors or Outdoors Outdoors with External Mechanisms Limited amounts of falling dirt NEMA Type 1 Limited amounts of falling dirt and dripping water NEMA Type 2 Rain, sleet, falling dirt, windblown dust, damage from ice formation NEMA Type 3 Rain, sleet, falling dirt, damage from ice formation NEMA Type 3R Rain, sleet, windblown dust, ice laden operation possible NEMA Type 3S Windblown dust and rain, splashing water, hose-directed water, damage from ice formation Corrosion, windblown dust and rain, splashing water, hose-directed water, damage from ice formation NEMA Type 4 NEMA Type 4X Falling dirt and settling airborne dust, lint, fibers and dripping non-corrosive liquids NEMA Type 5 Hose-directed water, entry of water during occasional short-term limited depth submersion, damage from ice formation NEMA Type 6 Hose-directed water, entry of water during long-term limited depth submersion, damage from ice formation NEMA Type 6P Class I, Division 1, groups A,B,C or D hazardous locations (as defined by NEC, NFPA 70) Class I, Division 1, groups A,B,C or D hazardous locations (as defined by NEC, NFPA 70) Class II, Division 1, groups E, F and G hazardous locations (as defined by NEC, NFPA 70) NEMA Type 7 (commonly referred to as explosion-proof) NEMA Type 8 (commonly referred to as oil-immersed) NEMA Type 9 (commonly referred to as dust-ignition-proof) Meets applicable requirements of the Mine Safety & Health Administration, 30 CFR, Part 18 NEMA Type 10 Circulating dust, falling dirt, dripping non-corrosive liquids NEMA Type 12 NEMA Type 12K Dust, spraying of water, oil and non-corrosive coolant NEMA Type 13 5

6 Cam-Lok F-Series Applications, Features & Benefits Reduced downtime and higher efficiency Cam-Lok F-Series connectors are specifically designed to meet the needs of harsh industrial welding applications. F-Series plugs and receptacles offer superior reliability and safety while reducing downtime. Applications Features F-Series plugs and receptacles are specifically designed for industrial applications where electrical equipment is exposed to harsh environments. 1 Chemical-resistant, reinforced thermoplastic material 2 Double-cam contact for superior mating They are ideal for welding equipment, power distribution panels, patch panels and heat treating applications and are insulated for safety with reinforced thermoplastic or epoxy, or watertight elastomeric. Specifications Electrical Ratings 120 Volts AC Up to 315 Amps Continuous, 550 Amps Intermittent 3 Color-coded molding for easy phasing identification 4 Single set screw termination for simple assembly Temperature Ratings Standard: Up to 105 C High Temperature: Up to 180 C (365ºF) Materials Accepts cable sizes: #8 AWG - 4/0 Insulator material: Reinforced thermoplastic (E1010, E1012), reinforced epoxy (E1012 High- Temperature) or elastomeric (E1012 only) Contact material: Brass or silverplated brass 5 6 OSHA compliant Proprietary hightemperature rated reinforced epoxy (high temp version only) 7 Easy interconnectability Environmental NEMA 3 Certifications Meets OSHA requirements for welding connectors Meets NEC Code Requirements for listed connectors that are of the locking type 8 Exclusive Cam-Lok action for high conductivity 9 Double set screw termination for added strength 6

7 Cam-Lok F-Series E1010 Plugs & Rece ptaclces Cable Size #8 #4 AWG 120V/AC Up to 150A Continuous, 200A Intermittent F-Series E1010, Reinforced Thermoplastic 1/3 of a turn assures a high pressure contact approaching 600 lbs. per sq. in. providing minimum resistance. Thermoplastic insulators molded from colorfast material, color-coded for easy identification. Panel receptacles are safety insulated for direct mounting to steel panels. Accepts a wide range of cable sizes. MALE PLUGS FEMALE PLUGS INSULATOR INSULATOR RETAINING PIN PART NO. SET- SCREW SOLDER #8-#4 Red E RM E RF #8-#4 Black E BM E BF #8-#4 Red E RM E RF #8-#4 Black E BM E BF E FEMALE TERMINAL CONNECTORS ANGLE STYLE OFFSET STYLE #8-#4 Red E E #8-#4 Black E E Bolt Hole: 5/16" HIGH-IMPACT PLASTIC RECEPTACLES DESCRIPTION #8-#4 Red E Female Receptacle #8-#4 Black E Female Receptacle #8-#4 Red E Male Receptacle #8-#4 Black E Male Receptacle E LOCK.188 DIMENSIONS FOR MOUNTING R.13 Male & Female Plug Male Receptacle OSHA compliant Insulator: Reinforced Thermoplastic 7

8 Cam-Lok F-Series E1012 Plugs Cable Size #2 AWG 4/0 120V/AC Up to 315A Continuous, 550A Intermittent F-Series E1012, Reinforced Thermoplastic 1/3 of a turn assures a high pressure contact approaching 600 lbs. per sq. in. providing minimum resistance. Thermoplastic insulators molded from colorfast material, color-coded for easy identification. Accepts a wide range of cable sizes. SET SCREW MALE PLUGS INSULATOR SET SCREW FEMALE PLUGS INSULATOR RETAINING PIN #2-1/0 Red E RM N/A N/A #2-1/0 Black E BM N/A N/A /0-3/0 Red E RM E RF /0-3/0 Black E BM E BF E /0-4/0 Red E RM E RF /0-4/0 Black E BM E BF SOLDER MALE PLUGS INSULATOR SOLDER FEMALE PLUGS INSULATOR RETAINING PIN #2-1/0 Red E RM N/A N/A #2-1/0 Black E BM N/A N/A /0-3/0 Red E RM E RF /0-3/0 Black E BM E BF E /0-4/0 Red E RM E RF /0-4/0 Black E BM E BF LOCK.188 Male & Female Plug OSHA compliant Insulator: Reinforced Thermoplastic 8

9 Cam-Lok F-Series E1012 Plugs Cable Size #2 AWG 4/0 120V/AC Up to 315A Continuous, 550A Intermittent F-Series E1012, Elastomeric 1/3 of a turn assures a high pressure contact approaching 600 lbs. per sq. in. providing minimum resistance. Watertight elastomeric insulators molded from colorfast material, color-coded for easy identification. Accepts a wide range of cable sizes. SINGLE SET SCREW MALE PLUGS CONTACT INSULATOR SINGLE SET SCREW FEMALE PLUGS CONTACT INSULATOR #2-2/0 Black E A A E A A #2-2/0 Red E A A E A A /0-4/0 Black E A A E A A /0-4/0 Red E A A E A A DOUBLE SET SCREW MALE PLUGS CONTACT DOUBLE SET SCREW FEMALE PLUGS INSULATOR CONTACT INSULATOR E #2-2/0 Black E A A E A A #2-2/0 Red E A A E A A /0-4/0 Black E A A E A A /0-4/0 Red E A A E A A CRIMP OR SOLDER MALE PLUGS CONTACT INSULATOR CRIMP OR SOLDER FEMALE PLUGS CONTACT INSULATOR #2-#1 Black E A A E A A #2-#1 Red E A A E A A /0-2/0 Black E A A E A A /0-2/0 Red E A A E A A /0-4/0 Black E A A E A A /0-4/0 Red E A A E A A E Male Plug Female Plug OSHA compliant Insulator: TPE 9

10 Cam-Lok F-Series E1012 Receptacles & Accessories Cable Size #2 AWG 4/0 120V/AC Up to 315A Continuous, 550A Intermittent F-Series E1012, Reinforced Thermoplastic or Elastomeric 1/3 of a turn assures a high pressure contact approaching 600 lbs. per sq. in. providing minimum resistance. Product body molded from colorfast material, color-coded for easy identification. Panel receptacles are safety insulated for direct mounting to steel panels. Accepts a wide range of cable sizes. A FEMALE TERMINAL CONNECTORS ANGLE STYLE OFFSET STYLE #2-3/0 Red A A #2-3/0 Black A A /0 Red A N/A 4/0 Black A N/A Bolt Hole: 1/2" THREE WAY "T" CONNECTORS PARALLELING "T" M-M-F TAPPING "T" M-F-F #2-4/0 Red E E #2-4/0 Black E E HIGH-IMPACT RECEPTACLES DESCRIPTION CONTACT MATERIAL #2-3/0 Red E Female Receptacle Brass #2-3/0 Black E Female Receptacle Brass #2-4/0 Red E Female Receptacle Brass #2-4/0 Black E Female Receptacle Brass #2-4/0 Red E Female Receptacle Copper E #2-4/0 Black E Female Receptacle Copper #2-4/0 Red E Male Receptacle Brass #2-4/0 Black E Male Receptacle Brass Maximum Torque: 20 ft UNC /2 NPSL Male & Female Receptacles.255 R TYPICAL PANEL CUT OUT Use Greenlee Double D Punch Rat Tail File for Notches OSHA compliant Insulator: Reinforced Thermoplastic or TPE 10

11 Cam-Lok F-Series E1012 High Temperature Plugs & Receptacles Cable Size 2/0 4/0 120V/AC Up to 400A Continuous, 670A Intermittent F-Series E1012 High Temperature, Reinforced Epoxy 1/3 of a turn assures a high pressure contact approaching 600 lbs. per sq. in. providing minimum resistance. Contacts carefully machined from a high conductivity brass or silver-plated brass to a smooth sliding fit and easy locking action. Material designed to deliver superior performance in high temperature applications up to 365º (180ºC). CONTACT MATERIAL DOUBLE SET SCREW MALE PLUGS CONTACT INSULATOR RETAINING PIN 2/0-4/0 Brass Black E /0-4/0 Silver Plate Black E CONTACT MATERIAL DOUBLE SET SCREW FEMALE PLUGS CONTACT INSULATOR RETAINING PIN E /0-4/0 Brass Black E /0-4/0 Silver Plate Black E HIGH TEMPERATURE RECEPTACLES DESCRIPTION CONTACT MATERIAL 2/0-4/0 Black E Female Receptacle Brass 2/0-4/0 Black E Male Receptacle Brass E LOCK.188 Male & Female High Temperature Plug R UNC TYPICAL PANEL CUT OUT /2 NPSL Use Greenlee Double D Punch Rat Tail File for Notches Male & Female High Temperature Receptacles OSHA compliant Insulator: Reinforced Thermoplastic or TPE Temperature Rating: -40º C to 180º C 11

12 Cam-Lok J-Series Applications, Features & Benefits Designed for reliable, portable, quick and safe single pole connections Cam-Lok J-Series connectors are specifically designed to meet the needs of demanding portable applications. J-Series plugs and receptacles are the proven industry standard single pole connectors for reliability and service with added safety. Applications J-Series plugs and receptacles are specifically designed for industrial power distribution applications requiring quick, tool-free connections. Ideal for portable power, power distribution, motors, generators and entertainment applications; J-Series replaces traditional hardwiring while cutting downtime and maintenance. J-Series connectors are insulated, shatter/crack resistant and water tight plus heat, weather, ozone, oil and abraision resistant. Specifications Electrical Ratings 600 Volts AC/DC 690 Amps Continuous Temperature Ratings -40º C to 105º C Materials Accepts cable sizes: #8 AWG 750 MCM Insulator material: Elastomeric or Rubber Contact material: Brass or Copper Environmental NEMA 3R or NEMA 4 Certifications CSA certified to C22.2, no LR

13 Discover how Cam-Lok J-Series connectivity outperforms hardwiring Features 1 Non-metallic retaining screw provides safe, strong and reliable contact retention Cam-Lok J-Series connectors quickly replace traditional hardwiring and offer more safety with integrated watertight insulators and a strain relief system. Plus, a wide range of sizes, colors and accessories are available for complete flexibility. 2 Easy assembly with standard tools 3 Retaining screw snaps into place to prevent loss 4 E-Z align drive pin increases torque and longitudinal strength 300% 5 Accommodates a wide range of cable 6 Integrated strain relief system s retaining wire prevents cable jacket pull-away 7 Non-vulcanized E1016 & EZ1016 plugs feature a high-strength, molded-inplace locking ring to capture and secure the insulator to the contact 8 Double set screw termination for added strength (crimp also available) 9 Fully insulated for direct mounting to steel panels 11 Snapback covers provide NEMA 3R environmental 12 High impact-resistant thermoplastic protects receptacles from damage 10 Threaded stud and double set screw receptacles available (other terminations available) 13

14 Cam-Lok J-Series E1015 Plugs Cable Size #8 #4 AWG 600V AC/DC, Up to 150A Continuous NEMA 3R J-Series E1015, Elastomeric, Non-Vulcanized, Single Set Screw Connection 1/3 of a turn assures a high pressure contact approaching 600 lbs. per sq. in. providing minimum resistance. Watertight elastomeric insulators molded from colorfast material, color-coded for easy phase identification. Integrated strain relief system features a retaining wire that prevents cable jacket pull-away and bare conductor exposure. Accepts a wide range of cable sizes. SET SCREW NON-VULCANIZED MALE PLUGS E #8-#4 BLACK E A RED E A GREEN E A WHITE E A A BLUE E A BROWN E A ORANGE E A YELLOW E A SET SCREW NON-VULCANIZED FEMALE PLUGS E #8-#4 BLACK E A RED E A GREEN E A WHITE E A A BLUE E A BROWN E A ORANGE E A YELLOW E A Male Non-Vulcanized Plug Female Non-Vulcanized Plug CSA Certified to C22.2, no M1987, file Insulator: TPE Environmental: NEMA 3R 14

15 Cam-Lok J-Series E1015 Plugs Cable Size #8 #4 AWG 600V AC/DC, Up to 150A Continuous NEMA 4 J-Series E1015, Rubber, Vulcanized, Crimp Connection Vulcanizing permanently affixes plug insulator to cable for maximum protection against bare conductors, water, all kinds of weather, corrosion and other contaminants (requires vulcanizing kit/presses). Vulcanizing also reduces cable breakage by dirstributing flexing over a wide area for an effective strain relief system. 1/3 of a turn assures a high pressure contact approaching 600 lbs. per sq. in. providing minimum resistance. Watertight neoprene insulators molded from colorfast material, color-coded for easy phase identification. CRIMP VULCANIZED MALE PLUGS #8-#4 BLACK E A RED E A GREEN E A WHITE E A A BLUE E A BROWN E A ORANGE E A YELLOW E A E CRIMP VULCANIZED FEMALE PLUGS #8-#4 BLACK E A RED E A GREEN E A WHITE E A A BLUE E A BROWN E A ORANGE E A YELLOW E A E Male Vulcanized Plug Female Vulcanized Plug Insulator: Rubber Environmental: NEMA 4 15

16 Cam-Lok J-Series E1015 Receptacles & Terminals Cable Size #8 #4 AWG 600V AC/DC, Up to 150A Continuous NEMA 3R J-Series E1015, Elastomeric or Rubber 1/3 of a turn assures a high pressure contact approaching 600 lbs. per sq. in. providing minimum resistance. Product body molded from colorfast material, color-coded for easy phase identification. Receptacles are watertight elastomeric, terminals are rubber. Receptacles are safety insulated for direct mounting to steel panels. E THREADED STUDS THREADED MALE RECEPTACLE BLACK E RED E GREEN E #8-#4 WHITE E BLUE E BROWN E ORANGE E YELLOW E Stud Size: 5/16", Torque: 15 ft. lbs. FEMALE RECEPTACLE E E E E E E E E E #8-#4 FEMALE TERMINALS ANGLE STYLE OFFSET STYLE BLACK E E RED E E GREEN E E WHITE E E BLUE E E BROWN E E ORANGE E E YELLOW E E Bolt Circle Bolt Circle.86 Both Sides Both Sides Thru.44 Recess for Nuts 3 Holes Evenly Spaced UNC -2A Thru.44 Recess for Nuts.44 3 Holes Evenly Spaced Female & Male Receptacles 16 Body: TPE (Receptacles) or Rubber (Terminals) Environmental: NEMA 3R

17 Cam-Lok J-Series E1015 Accessories Cable Size #8 #4 AWG 600V AC/DC, Up to 150A Continuous NEMA 3R J-Series E1015, Rubber 1/3 of a turn assures a high pressure contact approaching 600 lbs. per sq. in. providing minimum resistance. a smooth sliding fit, even before to locking. Watertight neoprene insulators molded from colorfast material, color-coded for easy phase identification. THREE WAY T CONNECTORS PARALLELING "T" TAPPING "T" M-M-F M-F-F DOUBLE FEMALE ADAPTORS DOUBLE MALE MALE - FEMALE BLACK E E E E E RED E E E E E GREEN E E E E E WHITE E E E E E BLUE E E E E E BROWN E E E E E ORANGE E E E E E YELLOW E E E E E E PROTECTIVE CAPS MALE FEMALE BLACK A A RED A A GREEN A A WHITE A A BLUE A A BROWN A A ORANGE A A YELLOW A A A Tapping Tee Body: Rubber Environmental: NEMA 3R 17

18 Cam-Lok J-Series E-Z1016 Plugs Cable Size #2 AWG 2/0 600V AC/DC, Up to 300A Continuous NEMA 3R J-Series E-Z1016, Elastomeric, Non-Vulcanized, Double Set Screw Connection E-Z assembly and disassembly-no tools needed. 1/3 of a turn assures a high pressure contact approaching 600 lbs. per sq. in. providing minimum resistance. Watertight elastomeric insulators molded from colorfast material, color-coded for easy phase identification. Integrated strain relief system features a retaining wire that prevents cable jacket pull-away and bare conductor exposure. Plugs feature a high-strength, molded-in-place locking ring to capture and secure the insulator to the contact. Accepts a wide range of cable sizes. DOUBLE SET SCREW NON-VULCANIZED MALE PLUGS E-Z #2-2/0 BLACK E-Z A E-Z RED E-Z A E-Z GREEN E-Z A E-Z WHITE E-Z A A E-Z BLUE E-Z A E-Z BROWN E-Z A E-Z ORANGE E-Z A E-Z YELLOW E-Z A E-Z DOUBLE SET SCREW NON-VULCANIZED FEMALE PLUGS E-Z #2-2/0 BLACK E-Z A E-Z RED E-Z A E-Z GREEN E-Z A E-Z WHITE E-Z A E-Z A BLUE E-Z A E-Z BROWN E-Z A E-Z ORANGE E-Z A E-Z YELLOW E-Z A E-Z Male Connector Female Connector 18 Insulator: TPE Environmental: NEMA 3R

19 Cam-Lok J-Series E-Z1016 Plugs Cable Size 2/0 4/0 600V AC/DC, Up to 400A Continuous NEMA 3R J-Series E-Z1016, Elastomeric, Non-Vulcanized, Double Set Screw Connection E-Z assembly and disassembly-no tools needed. 1/3 of a turn assures a high pressure contact approaching 600 lbs. per sq. in. providing minimum resistance. DOUBLE SET SCREW NON-VULCANIZED MALE PLUGS BLACK E-Z A E-Z RED E-Z A E-Z GREEN E-Z A E-Z Watertight elastomeric insulators molded from colorfast material, color-coded for easy phase identification. Integrated strain relief system features a retaining wire that prevents cable jacket pull-away and bare conductor exposure. Plugs feature a high-strength, molded-in-place locking ring to capture and secure the insulator to the contact. Accepts a wide range of cable sizes. 2/0-4/0 WHITE E-Z A E-Z A BLUE E-Z A E-Z BROWN E-Z A E-Z ORANGE E-Z A E-Z YELLOW E-Z A E-Z E-Z DOUBLE SET SCREW NON-VULCANIZED FEMALE PLUGS 2/0-4/0 BLACK E-Z A E-Z RED E-Z A E-Z GREEN E-Z A E-Z WHITE E-Z A E-Z A BLUE E-Z A E-Z BROWN E-Z A E-Z ORANGE E-Z A E-Z YELLOW E-Z A E-Z E-Z Male Connector Female Connector Insulator: TPE Environmental: NEMA 3R 19

20 Cam-Lok J-Series E-Z1016 Plugs Cable Size #2 - #1 AWG 600V AC/DC, Up to 190A Continuous J-Series E-Z1016, Elastomeric, Non-Vulcanized, Crimp Connection E-Z assembly and disassembly-no tools needed. 1/3 of a turn assures a high pressure contact approaching 600 lbs. per sq. in. providing minimum resistance. Watertight elastomeric insulators molded from colorfast material, color-coded for easy phase identification. Integrated strain relief system features a retaining wire that prevents cable jacket pull-away and bare conductor exposure. Plugs feature a high-strength, molded-in-place locking ring to capture and secure the insulator to the contact. CRIMP NON-VULCANIZED MALE PLUGS E-Z #2-#1 BLACK E-Z A E-Z RED E-Z A E-Z GREEN E-Z A E-Z WHITE E-Z A A E-Z BLUE E-Z A E-Z BROWN E-Z A E-Z ORANGE E-Z A E-Z YELLOW E-Z A E-Z CRIMP NON-VULCANIZED FEMALE PLUGS E-Z #2-#1 BLACK E-Z A E-Z RED E-Z A E-Z GREEN E-Z A E-Z WHITE E-Z A E-Z A BLUE E-Z A E-Z BROWN E-Z A E-Z ORANGE E-Z A E-Z YELLOW E-Z A E-Z Male Connector Female Connector 20 Insulator: TPE Environmental: NEMA 3R

21 Cam-Lok J-Series E-Z1016 Plugs Cable Size 1/0-2/0 600V AC/DC, Up to 300A Continuous NEMA 3R J-Series E-Z1016, Elastomeric, Non-Vulcanized, Crimp Connection E-Z assembly and disassembly. 1/3 of a turn assures a high pressure contact approaching 600 lbs. per sq. in. providing minimum resistance. Watertight elastomeric insulators molded from colorfast material, color-coded for easy phase identification. Integrated strain relief system features a retaining wire that prevents cable jacket pull-away and bare conductor exposure. Plugs feature a high-strength, molded-in-place locking ring to capture and secure the insulator to the contact. CRIMP NON-VULCANIZED MALE PLUGS 1/0-2/0 BLACK E-Z A E-Z RED E-Z A E-Z GREEN E-Z A E-Z WHITE E-Z A E-Z A BLUE E-Z A E-Z BROWN E-Z A E-Z ORANGE E-Z A E-Z YELLOW E-Z A E-Z E-Z CRIMP NON-VULCANIZED FEMALE PLUGS 1/0-2/0 BLACK E-Z A E-Z RED E-Z A E-Z GREEN E-Z A E-Z WHITE E-Z A E-Z A BLUE E-Z A E-Z BROWN E-Z A E-Z ORANGE E-Z A E-Z YELLOW E-Z A E-Z E-Z Male Connector Female Connector Insulator: TPE Environmental: NEMA 3R 21

22 Cam-Lok J-Series E-Z1016 Plugs Cable Size 3/0 4/0 600V AC/DC, Up to 400A Continuous NEMA 3R J-Series E-Z1016, Elastomeric, Non-Vulcanized, Crimp Connection E-Z assembly and disassembly-no tools needed. 1/3 of a turn assures a high pressure contact approaching 600 lbs. per sq. in. providing minimum resistance. Watertight elastomeric insulators molded from colorfast material, color-coded for easy phase identification. Integrated strain relief system features a retaining wire that prevents cable jacket pull-away and bare conductor exposure. Plugs feature a high-strength, molded-in-place locking ring to capture and secure the insulator to the contact. CRIMP NON-VULCANIZED MALE PLUGS PART NO. E-Z /0-4/0 BLACK E-Z A E-Z RED E-Z A E-Z GREEN E-Z A E-Z WHITE E-Z A E-Z A BLUE E-Z A E-Z BROWN E-Z A E-Z ORANGE E-Z A E-Z YELLOW E-Z A E-Z CRIMP NON-VULCANIZED FEMALE PLUGS PART NO. E-Z /0-4/0 BLACK E-Z A E-Z RED E-Z A E-Z GREEN E-Z A E-Z WHITE E-Z A E-Z A BLUE E-Z A E-Z BROWN E-Z A E-Z ORANGE E-Z A E-Z YELLOW E-Z A E-Z Male Connector Female Connector 22 Insulator: TPE Environmental: NEMA 3R

23 Cam-Lok J-Series E1016 Plugs Cable Size #2 AWG 2/0 600V AC/DC, Up to 300A Continuous NEMA 3R J-Series E1016, Elastomeric, Non-Vulcanized, Double Set Screw Connection 1/3 of a turn assures a high pressure contact approaching 600 lbs. per sq. in. providing minimum resistance. Contacts carefully machined from a high conductivity brass to #2-2/0 DOUBLE SET SCREW NON-VULCANIZED MALE PLUGS BLACK E Watertight elastomeric insulators molded from colorfast material, color-coded for easy phase identification. Integrated strain relief system features a retaining wire that prevents cable jacket pull-away and bare conductor exposure. Plugs feature a high-strength, molded-in-place locking ring to capture and secure the insulator to the contact. Accepts a wide range of cable sizes. A RED E A GREEN E A WHITE E A A BLUE E A BROWN E A ORANGE E A YELLOW E A DOUBLE SET SCREW NON-VULCANIZED FEMALE PLUGS E #2-2/0 BLACK E A RED E A GREEN E A WHITE E A A BLUE E A BROWN E A ORANGE E A YELLOW E A E Male Non-Vulcanized Plug Female Non-Vulcanized Plug Insulator: TPE Environmental: NEMA 3R 23

24 Cam-Lok J-Series E1016 Plugs Cable Size 2/0 4/0 600V AC/DC, Up to 400A Continuous NEMA 3R J-Series E1016, Elastomeric, Non-Vulcanized, Double Set Screw Connection 400A continuous duty rating when used with 90ºC 4/0 cable. 1/3 of a turn assures a high pressure contact approaching 600 lbs. per sq. in. providing minimum resistance. Watertight elastomeric insulators molded from colorfast material, color-coded for easy phase identification. Integrated strain relief system features a retaining wire that prevents cable jacket pull-away and bare conductor exposure. Plugs feature a high-strength, molded-in-place locking ring to capture and secure the insulator to the contact. Accepts a wide range of cable sizes. E /0-4/0 DOUBLE SET SCREW NON-VULCANIZED MALE PLUGS BLACK E A RED E A GREEN E A WHITE E A A BLUE E A BROWN E A ORANGE E A YELLOW E A E /0-4/0 DOUBLE SET SCREW NON-VULCANIZED FEMALE PLUGS BLACK E A RED E A GREEN E A WHITE E A A BLUE E A BROWN E A ORANGE E A YELLOW E A Male Non-Vulcanized Plug Female Non-Vulcanized Plug 24 Insulator: TPE Environmental: NEMA 3R

25 Cam-Lok J-Series E1016 Plugs Cable Size #2 #1 AWG 600V AC/DC, Up to 190A Continuous NEMA 3R J-Series E1016, Elastomeric, Non-Vulcanized, Crimp Connection 1/3 of a turn assures a high pressure contact approaching 600 lbs. per sq. in. providing minimum resistance. Contacts carefully machined from a high conductivity brass to Watertight elastomeric insulators molded from colorfast material, color-coded for easy phase identification. Integrated strain relief system features a retaining wire that prevents cable jacket pull-away and bare conductor exposure. Plugs feature a high-strength, molded-in-place locking ring to capture and secure the insulator to the contact.. #2-#1 CRIMP NON-VULCANIZED MALE PLUGS BLACK E A RED E A GREEN E A WHITE E A A BLUE E A BROWN E A ORANGE E A YELLOW E A E #2-#1 CRIMP NON-VULCANIZED FEMALE PLUGS BLACK E A RED E A GREEN E A WHITE E A A BLUE E A BROWN E A ORANGE E A YELLOW E A E Male Non-Vulcanized Plug Female Non-Vulcanized Plug Insulator: TPE Environmental: NEMA 3R 25

26 Cam-Lok J-Series E1016 Plugs Cable Size 1/0 2/0 600V AC/DC, Up to 235A Continuous NEMA 3R J-Series E1016, Elastomeric, Non-Vulcanized, Crimp Connection 1/3 of a turn assures a high pressure contact approaching 600 lbs. per sq. in. providing minimum resistance. Watertight elastomeric insulators molded from colorfast material, color-coded for easy phase identification. Integrated strain relief system features a retaining wire that prevents cable jacket pull-away and bare conductor exposure. Plugs feature a high-strength, molded-in-place locking ring to capture and secure the insulator to the contact. E /0-2/0 CRIMP NON-VULCANIZED MALE PLUGS BLACK E A RED E A GREEN E A WHITE E A A B BLUE E A BROWN E A ORANGE E A YELLOW E A E /0-2/0 CRIMP NON-VULCANIZED FEMALE PLUGS BLACK E A RED E A GREEN E A WHITE E A A B BLUE E A BROWN E A ORANGE E A YELLOW E A Male Non-Vulcanized Plug Female Non-Vulcanized Plug 26 Insulator: TPE Environmental: NEMA 3R

27 Cam-Lok J-Series E1016 Plugs Cable Size 3/0 4/0 600V AC/DC, Up to 315A Continuous NEMA 3R J-Series E1016, Elastomeric, Non-Vulcanized, Crimp Connection 1/3 of a turn assures a high pressure contact approaching 600 lbs. per sq. in. providing minimum resistance. Watertight elastomeric insulators molded from colorfast material, color-coded for easy phase identification. Integrated strain relief system features a retaining wire that prevents cable jacket pull-away and bare conductor exposure. Plugs feature a high-strength, molded-in-place locking ring to capture and secure the insulator to the contact. 3/0-4/0 BLACK E CRIMP NON-VULCANIZED MALE PLUGS A RED E A GREEN E A WHITE E A A B BLUE E A BROWN E A ORANGE E A YELLOW E A E /0-4/0 CRIMP NON-VULCANIZED FEMALE PLUGS BLACK E A RED E A GREEN E A WHITE E A A B BLUE E A BROWN E A ORANGE E A YELLOW E A E Male Non-Vulcanized Plug Female Non-Vulcanized Plug Insulator: TPE Environmental: NEMA 3R 27

28 Cam-Lok J-Series E1016 Plugs Cable Size #2 #1 AWG 600V AC/DC, Up to 190A Continuous NEMA 4 J-Series E1016, Rubber, Vulcanized, Crimp Connection Vulcanizing permanently affixes plug insulator to cable for maximum protection against water, all kinds of weather, corrosion and other contaminants (requires vulcanizing kit/presses). Vulcanizing also reduces cable breakage by dirstributing flexing over a wide area for an effective strain relief system. 1/3 of a turn assures a high pressure contact approaching 600 lbs. per sq. in. providing minimum resistance. Watertight neoprene insulators molded from colorfast material, color-coded for easy phase identification. E #2-#1 BLACK E CRIMP VULCANIZED MALE PLUGS A RED E A GREEN E A WHITE E A A BLUE E A BROWN E A ORANGE E A YELLOW E A E #2-#1 BLACK E CRIMP VULCANIZED FEMALE PLUGS A RED E A GREEN E A WHITE E A A BLUE E A BROWN E A ORANGE E A YELLOW E A Male Vulcanized Plug Female Vulcanized Plug 28 Insulator: Rubber Environmental: NEMA 4

29 Cam-Lok J-Series E1016 Plugs Cable Size 1/0 2/0 600V AC/DC, Up to 235A Continuous NEMA 4 J-Series E1016, Rubber, Vulcanized, Crimp Connection Vulcanizing permanently affixes plug insulator to cable for maximum protection against water, all kinds of weather, corrosion and other contaminants (requires vulcanizing kit/presses). Vulcanizing also reduces cable breakage by dirstributing flexing over a wide area for an effective strain relief system. 1/3 of a turn assures a high pressure contact approaching 600 lbs. per sq. in. providing minimum resistance. Watertight neoprene insulators molded from colorfast material, color-coded for easy phase identification. 1/0-2/0 BLACK E CRIMP VULCANIZED MALE PLUGS A RED E A GREEN E A WHITE E A A BLUE E A BROWN E A ORANGE E A YELLOW E A E /0-2/0 BLACK E CRIMP VULCANIZED FEMALE PLUGS A RED E A GREEN E A WHITE E A A BLUE E A BROWN E A ORANGE E A YELLOW E A E Male Vulcanized Plug Female Vulcanized Plug Insulator: Rubber Environmental: NEMA 4 29

30 Cam-Lok J-Series E1016 Plugs Cable Size 3/0 4/0 600V AC/DC, Up to 315A Continuous NEMA 4 J-Series E1016, Rubber, Vulcanized, Crimp Connection Vulcanizing permanently affixes plug insulator to cable for maximum protection against water, all kinds of weather, corrosion and other contaminants (requires vulcanizing kit/presses). Vulcanizing also reduces cable breakage by dirstributing flexing over a wide area for an effective strain relief system. 1/3 of a turn assures a high pressure contact approaching 600 lbs. per sq. in. providing minimum resistance. Watertight neoprene insulators molded from colorfast material, color-coded for easy phase identification. E /0-4/0 BLACK E CRIMP VULCANIZED MALE PLUGS A RED E A GREEN E A WHITE E A A BLUE E A BROWN E A ORANGE E A YELLOW E A E /0-4/0 BLACK E CRIMP VULCANIZED FEMALE PLUGS A RED E A GREEN E A WHITE E A A BLUE E A BROWN E A ORANGE E A YELLOW E A Male Vulcanized Plug Female Vulcanized Plug 30 Insulator: Rubber Environmental: NEMA 4

31 Cam-Lok J-Series E1016 Receptacles Cable Size #6 AWG 250 MCM 600V AC/DC, Up to 400A Continuous NEMA 3R J-Series E1016, Elastomeric, Threaded Stud 1/3 of a turn assures a high pressure contact approaching 600 lbs. per sq. in. providing minimum resistance. Watertight elastomeric body molded from colorfast material, color-coded for easy phase identification. Receptacles are safety insulated for direct mounting to steel panels. INSULATED RECEPTACLES - 1 1/8 THREADED STUD MALE FEMALE BLACK E S E S RED E S E S GREEN E S E S WHITE E S E S BLUE E S E S BROWN E S E S ORANGE E S E S YELLOW E S E S E S 1 1/8 Stud Size: 1/2"-13, Maximum Torque: 40 ft. lbs. INSULATED RECEPTACLES - 3/4 THREADED STUD MALE FEMALE BLACK E E RED E E GREEN E E WHITE E E BLUE E E BROWN E E ORANGE E E YELLOW E E E /4 Stud Size: 1/2"-13, Maximum Torque: 40 ft. lbs. For E1016 Threaded Stud Receptacle Drawings, see page 35 Body: TPE Environmental: NEMA 3R 31

32 Cam-Lok J-Series E1016 Receptacles Cable Size #2 AWG 4/0 600V AC/DC, Up to 400A Continuous NEMA 3R J-Series E1016, Elastomeric, Busbar 1/3 of a turn assures a high pressure contact approaching 600 lbs. per sq. in. providing minimum resistance. Watertight elastomeric body molded from colorfast material, color-coded for easy phase identification. Receptacles are safety insulated for direct mounting to steel panels. E B SINGLE HOLE BUSBAR INSULATED RECEPTACLES SINGLE HOLE BUSBAR MALE FEMALE BLACK E B E B RED E B E B GREEN E B E B WHITE E B E B BLUE E B E B BROWN E B E B ORANGE E B E B YELLOW E B E B E BB DOUBLE HOLE BUSBAR INSULATED RECEPTACLES DOUBLE HOLE BUSBAR MALE FEMALE BLACK E BB E BB RED E BB E BB GREEN E BB E BB WHITE E BB E BB BLUE E BB E BB BROWN E BB E BB ORANGE E BB E BB YELLOW E BB E BB For E1016 Busbar Receptacle Drawings, see page Body: TPE Environmental: NEMA 3R

33 Cam-Lok J-Series E1016 Receptacles Cable Size #2 AWG 4/0 600V AC/DC, Up to 400A Continuous 480V AC/DC, Up to 315A Continuous NEMA 3R J-Series E1016 Elastomeric - Double Set Screw/Inter-lock Switch 1/3 of a turn assures a high pressure contact approaching 600 lbs. per sq. in. providing minimum resistance. Watertight elastomeric body molded from colorfast material, color-coded for easy phase identification. Receptacles are safety insulated for direct mounting to steel panels. INSULATED RECEPTACLES DOUBLE SET SCREW MALE FEMALE TIGHTENING TORQUE #2-# /0-2/0 120 TORQUE (IN LBS) 3/0-4/ VOLTS 400 AMPS BLACK E E RED E E GREEN E E WHITE E E BLUE E E BROWN E E ORANGE E E YELLOW E E E For E1016 Double Set Screw Receptacle Drawings, see page 35 INSULATED RECEPTACLES WITH INTER-LOCK SWITCH FEMALE FEMALE RECEPTACLES WITH INTER- LOCK SWITCH 480 VOLTS 315 AMPS BLACK E RED E GREEN E WHITE E BLUE E BROWN E ORANGE E YELLOW E To order single packaged products add a K suffix to the complete part number E D Female Receptacle Assembly With Interlock Switch Body: TPE Environmental: NEMA 3R 33

34 Cam-Lok Receptacle Covers Cable Size MCM 600V AC/DC, Up to 545A Continuous NEMA 3R J-Series E1015/E1016, NEMA 3R Receptacle Covers Molded from colorfast material color-coded for easy phase identification. Mounts directly to new or existing receptacles. Provides NEMA 3R protection. High impact resistant thermoplastic covers and bodies. Stainless steel hardware. Complete color offering. NEMA 3R RECEPTACLE COVERS E1015-SERIES E1016-SERIES BLACK E1015SC-32 E1016SC-32 RED E1015SC-36 E1016SC-36 GREEN E1015SC-35 E1016SC-35 WHITE E1015SC-38 E1016SC-38 BLUE E1015SC-34 E1016SC-34 YELLOW E1015SC-37 E1016SC-37 ORANGE E1015SC-39 E1016SC-39 BROWN E1015SC-31 E1016SC-31 GRAY E1015SC-33 E1016SC-33 cam-lok Snap Back Enclosure Assembly Body: Thermoplastic Environmental: NEMA 3R 34

35 Female & Male E1016 Threaded Stud Receptacles, 1 1/8 Stud Female & Male E1016 Threaded Stud Receptacles, 3/4 Stud Thread Thread Female & Male E1016 Single Hole Busbar Receptacles Female & Male E1016 Double Hole Busbar Receptacles Female & Male E1016 Double Set Screw Receptacles 35

36 Cam-Lok J-Series E1016 Accessories 600V AC/DC, Up to 400A Continuous NEMA 3R J-Series E1016 Elastomeric 1/3 of a turn assures a high pressure contact approaching 600 lbs. per sq. in. providing minimum resistance. Watertight elastomeric body molded from colorfast material, color-coded for easy phase identification. PARALLELING T M-M-F THREE-WAY LAY-DOWN T CONNECTORS TAPPING "T" M-F-F TAPPING "T" M-F-M TAPPING "T" M-M-M TAPPING "T" F-F-F TAPPING "T" F-F-M BLACK E E E E E E RED E E E E E E GREEN E E E E E E WHITE E E E E E E E BLUE E E E E E E BROWN E E E E E E ORANGE E E E E E E YELLOW E E E E E E PROTECTIVE CAPS WITH LANYARDS (Not UL Listed) MALE CAP FEMALE CAP BLACK A A RED A A GREEN A A WHITE A A BLUE A A A BROWN A A ORANGE A A YELLOW A A PLATED A SNAP BACK METAL COVER (Not NEMA 3R) ALUMINUM SPACER For E1016 T Connector Drawings, see page Body: TPE Environmental: NEMA 3R Temperature Rating: -40º C to 105º C

37 Cam-Lok J-Series E1016 Accessories 600V AC/DC, Up to 400A Continuous NEMA 3R J-Series E1016, Elastomeric, Threaded Stud 1/3 of a turn assures a high pressure contact approaching 600 lbs. per sq. in. providing minimum resistance. Watertight elastomeric body molded from colorfast material, color-coded for easy phase identification. THREE-FER TAPPING TEES 90 M-F-F-F 45 M-F-F-F BLACK E E RED E E GREEN E E WHITE E E BLUE E E BROWN E E ORANGE E E YELLOW E E F-M-M-M E E E E E E E E E ADAPTORS DOUBLE FEMALE ADAPTER DOUBLE MALE ADAPTER BLACK E E RED E E GREEN E E WHITE E E BLUE E E BROWN E E ORANGE E E YELLOW E E E FEMALE Three-Way Lay-Down T Connectors Body: TPE Environmental: NEMA 3R MALE FEMALE TYP. FEMALE Three-fer Tapping Tee 45º M-F-F-F 37

38 Cam-Lok J-Series E1016 Terminals Cable Size #2 AWG 4/0 600V AC/DC, Up to 400A Continuous NEMA 3R J-Series E1016, Elastomeric or Rubber 1/3 of a turn assures a high pressure contact approaching 600 lbs. per sq. in. providing minimum resistance. Product body molded from colorfast material, color-coded for easy phase identification; safety terminals are watertight elastomeric, terminal are rubber.. E E #2-4/0 Hole Size: 1/2" #2-4/0 FEMALE TERMINAL CONNECTORS ANGLE STYLE BLACK E E RED E E GREEN E E WHITE E E BLUE E E BROWN E E ORANGE E E YELLOW E E OFFSET STYLE FEMALE SAFETY TERMINALS ROUND RECTANGULAR BLACK E E RED E E GREEN E E WHITE E E BLUE E E BROWN E E ORANGE E E YELLOW E E Tap Hole: 1/2" Hole 3.88 Female Angle Terminal Connector 38 Body: TPE or Rubber Environmental: NEMA 3R

39 Cam-Lok J Series E1017 Non-Vulcanized Plugs Cable Size MCM 600V AC/DC, Up to 545A Continuous NEMA 3R J-Series E1017, Rubber, Non-Vulcanized, Double Set Screw Connection 1/3 of a turn assures a high pressure contact approaching 600 lbs. per sq. in. providing minimum resistance. DOUBLE SET SCREW NON-VULCANIZED MALE PLUGS Watertight rubber insulators molded from colorfast material, color-coded for easy phase identification. Integrated strain relief system features a retaining wire that prevents cable jacket pull-away and bare conductor exposure. Plugs feature a high-strength, molded-in-place locking ring to capture and secure the insulator to the contact. Accepts a wide range of cable sizes MCM BLACK E A RED E A GREEN E A WHITE E A A BLUE E A BROWN E A ORANGE E A YELLOW E A E DOUBLE SET SCREW NON-VULCANIZED FEMALE PLUGS BLACK E A RED E A GREEN E A WHITE E A MCM A BLUE E A BROWN E A ORANGE E A YELLOW E A E Male Connector Female Connector Insulator: Rubber Environmental: NEMA 3R 39

40 Cam-Lok J Series E1017 Vulcanized Plugs Cable Size 250 MCM 600V AC/DC, Up to 340A Continuous NEMA 3R J-Series E1017, Rubber, Vulcanized Crimp Connection 1/3 of a turn assures a high pressure contact approaching 600 lbs. per sq. in. providing minimum resistance. Watertight rubber insulators molded from colorfast material, color-coded for easy phase identification. Integrated strain relief system features a retaining wire that prevents cable jacket pull-away and bare conductor exposure. Plugs feature a high-strength, molded-in-place locking ring to capture and secure the insulator to the contact. E MCM CRIMP VULCANIZED MALE PLUGS (Not UL Listed) BLACK E A RED E A GREEN E A WHITE E A A BLUE E A BROWN E A ORANGE E A YELLOW E A E MCM CRIMP VULCANIZED FEMALE PLUGS (Not UL Listed) BLACK E A RED E A GREEN E A WHITE E A A BLUE E A BROWN E A ORANGE E A YELLOW E A Male Connector Female Connector 40 Insulator: Rubber Environmental: NEMA 3R

41 Cam-Lok J Series E1017 Vulcanized Plugs Cable Size 350 MCM 600V AC/DC, Up to 445A Continuous NEMA 3R J-Series E1017, Rubber, Vulcanized Crimp Connection 1/3 of a turn assures a high pressure contact approaching 600 lbs. per sq. in. providing minimum resistance. Watertight rubber insulators molded from colorfast material, color-coded for easy phase identification. Integrated strain relief system features a retaining wire that prevents cable jacket pull-away and bare conductor exposure. Plugs feature a high-strength, molded-in-place locking ring to capture and secure the insulator to the contact. CRIMP VULCANIZED MALE PLUGS 350MCM BLACK E A RED E A GREEN E A WHITE E A A BLUE E A BROWN E A ORANGE E A YELLOW E A E CRIMP VULCANIZED FEMALE PLUGS 350MCM BLACK E A RED E A GREEN E A WHITE E A A BLUE E A BROWN E A ORANGE E A YELLOW E A E Male Connector Female Connector Insulator: Rubber Environmental: NEMA 3R 41

42 Cam-Lok J Series E1017 Vulcanized Plugs Cable Size 500 MCM 600V AC/DC, Up to 545A Continuous NEMA 3R J-Series E1017, Rubber, Vulcanized Crimp Connection 1/3 of a turn assures a high pressure contact approaching 600 lbs. per sq. in. providing minimum resistance. Watertight rubber insulators molded from colorfast material, color-coded for easy phase identification. Integrated strain relief system features a retaining wire that prevents cable jacket pull-away and bare conductor exposure. Plugs feature a high-strength, molded-in-place locking ring to capture and secure the insulator to the contact. CRIMP VULCANIZED MALE PLUGS E MCM BLACK E A RED E A GREEN E A WHITE E A A BLUE E A BROWN E A ORANGE E A YELLOW E A CRIMP VULCANIZED FEMALE PLUGS E BLACK E A RED E A GREEN E A WHITE E A MCM A BLUE E A BROWN E A ORANGE E A YELLOW E A Male Connector Female Connector 42 Insulator: Rubber Environmental: NEMA 3R

43 Cam-Lok J Series E1017 Vulcanized Plugs Cable Size 750 MCM 600V AC/DC, Up to 690A Continuous NEMA 3R J-Series E1017, Rubber, Vulcanized Crimp Connection 1/3 of a turn assures a high pressure contact approaching 600 lbs. per sq. in. providing minimum resistance. Watertight rubber insulators molded from colorfast material, color-coded for easy phase identification. Integrated strain relief system features a retaining wire that prevents cable jacket pull-away and bare conductor exposure. Plugs feature a high-strength, molded-in-place locking ring to capture and secure the insulator to the contact. CRIMP VULCANIZED MALE PLUGS 750MCM BLACK E A RED E A GREEN E A WHITE E A A BLUE E A BROWN E A ORANGE E A YELLOW E A E CRIMP VULCANIZED FEMALE PLUGS BLACK E A RED E A GREEN E A MCM WHITE E A A BLUE E A BROWN E A ORANGE E A E YELLOW E A Male Connector Female Connector Insulator: Rubber Environmental: NEMA 3R 43

44 Cam-Lok J Series E1017 Vulcanized Plugs Cable Size 800 MCM 600V AC/DC, Up to 690A Continuous NEMA 3R J-Series E1017, Rubber, Vulcanized Crimp Connection 1/3 of a turn assures a high pressure contact approaching 600 lbs. per sq. in. providing minimum resistance. Watertight rubber insulators molded from colorfast material, color-coded for easy phase identification. Integrated strain relief system features a retaining wire that prevents cable jacket pull-away and bare conductor exposure. Plugs feature a high-strength, molded-in-place locking ring to capture and secure the insulator to the contact. E MCM CRIMP VULCANIZED MALE PLUGS (Not UL Listed) BLACK E A RED E A GREEN E A WHITE E A A BLUE E A BROWN E A ORANGE E A YELLOW E A CRIMP VULCANIZED FEMALE PLUGS (Not UL Listed) E BLACK E A RED E A GREEN E A WHITE E A MCM A BLUE E A BROWN E A ORANGE E A YELLOW E A Male Connector 44 Insulator: Rubber Environmental: NEMA 3R Female Connector

45 Cam-Lok J Series E1017 Receptacles Cable Size MCM 600V AC/DC, Up to 690A Continuous NEMA 3R J-Series E1017 Rubber, Threaded Stud No moving contact surfaces, eliminating arcing or burning of contacts. 1/3 of a turn assures a high pressure contact approaching 600 lbs. per sq. in. providing minimum resistance. Watertight rubber body molded from colorfast material, colorcoded for easy phase identification. Receptacles are safety insulated for direct mounting to steel panels. Accepts a wide range of cable sizes MCM THREADED MALE RECEPTACLES BLACK E E RED E E GREEN E E WHITE E E BLUE E E BROWN E E ORANGE E E YELLOW E E E MCM THREADED FEMALE RECEPTACLES BLACK E E RED E E GREEN E E WHITE E E BLUE E E BROWN E E ORANGE E E YELLOW E E Stud Size: 1/2"-13, Maximum Torque: 40 ft. lbs RECESS.19 DEEP E WRENCH FLATS Male Receptacle 30º Angle UNC Insulator: Rubber Environmental: NEMA 3R UNC Female Receptacle 90º angle

46 Cam-Lok J Series E1017 Receptacles & Terminals Cable Size MCM 600V AC/DC, Up to 690A Continuous NEMA 3R J-Series E1017 Receptacles and Terminal Connectors 1/3 of a turn assures a high pressure contact approaching 600 lbs. per sq. in. providing minimum resistance. Watertight rubber body molded from colorfast material, colorcoded for easy phase identification. Accepts a wide range of cable sizes. E MCM FEMALE RECEPTACLES WITH INTER-LOCK SWITCH (Not UL Listed) BLACK STYLE E E RED E E GREEN WHITE BLUE BROWN WITH INTERLOCK SWITCH 480 VOLTS MAX E E E E E E E E ORANGE E E YELLOW E E FEMALE TERMINALS ANGLE STYLE OFFSET STYLE BLACK E E RED E E GREEN E E WHITE E E E BLUE E E BROWN E E ORANGE E E YELLOW E E Insulator: Rubber Environmental: NEMA 3R

47 Cam-Lok J Series E1017 Protective Caps NEMA 3R J-Series E1017 Rubber Resiliant rubber body provides superior protection against elements. Molded from colorfast material color-coded for easy phase identification. Attaches directly to new or existing plugs and receptacles. Provides NEMA 3R protection. Complete color offering. Lanyard provided to prevent loss. PROTECTIVE CAPS (Not UL Listed) MALE CAP FEMALE CAP BLACK A A RED A A GREEN A A WHITE A A BLUE A A BROWN A A ORANGE A A YELLOW A A A A Body: Rubber Environmental: NEMA 3R 47

48 Cam-Lok Standard Series E-Z1018 Plugs Cable Size #2 AWG 2/0 600V AC/DC, Up to 300A Continuous NEMA 3R Standard Series E-Z1018, Elastomeric, Non-Vulcanized, Double Set Screw Connection E-Z assembly and disassembly. 1/3 of a turn assures a high pressure contact approaching 600 lbs. per sq. in. providing minimum resistance. Watertight elastomeric insulators molded from colorfast material, color-coded for easy phase identification. Accepts a wide range of cable sizes. E-Z #2-2/0 DOUBLE SET SCREW NON-VULCANIZED MALE PLUGS BLACK E-Z E-Z RED E-Z E-Z GREEN E-Z E-Z WHITE E-Z E-Z A BLUE E-Z E-Z BROWN E-Z E-Z ORANGE E-Z E-Z YELLOW E-Z E-Z E-Z #2-2/0 DOUBLE SET SCREW NON-VULCANIZED FEMALE PLUGS BLACK E-Z E-Z RED E-Z E-Z GREEN E-Z E-Z WHITE E-Z E-Z A BLUE E-Z E-Z BROWN E-Z E-Z ORANGE E-Z E-Z YELLOW E-Z E-Z mm mm mm Male Connector.63 16mm mm Female Connector.63 16mm 48 Insulator: TPE Environmental: NEMA 3R

49 Cam-Lok Standard Series E-Z1018 Plugs Cable Size 2/0 4/0 600V AC/DC, Up to 400A Continuous NEMA 3R Standard Series E-Z1018, Elastomeric, Non-Vulcanized, Double Set Screw Connection E-Z assembly and disassembly. 1/3 of a turn assures a high pressure contact approaching 600 lbs. per sq. in. providing minimum resistance. Watertight elastomeric insulators molded from colorfast material, color-coded for easy phase identification. Accepts a wide range of cable sizes. 2/0-4/0 DOUBLE SET SCREW NON-VULCANIZED MALE PLUGS BLACK E-Z E-Z RED E-Z E-Z GREEN E-Z E-Z WHITE E-Z E-Z A BLUE E-Z E-Z BROWN E-Z E-Z ORANGE E-Z E-Z YELLOW E-Z E-Z E-Z /0-4/0 DOUBLE SET SCREW NON-VULCANIZED FEMALE PLUGS BLACK E-Z E-Z RED E-Z E-Z GREEN E-Z E-Z WHITE E-Z E-Z A BLUE E-Z E-Z BROWN E-Z E-Z ORANGE E-Z E-Z YELLOW E-Z E-Z E-Z mm mm mm Male Connector mm mm Female Connector mm Insulator: TPE Environmental: NEMA 3R 49

50 Cam-Lok Standard Series E1018 Receptacles & Accessories Cable Size #2 AWG 4/0 600V AC/DC, Up to 400A Continuous NEMA 3R Standard Series E1018 Elastomeric, Double Set Screw 1/3 of a turn assures a high pressure contact approaching 600 lbs. per sq. in. providing minimum resistance. Watertight elastomeric body molded from colorfast material, color-coded for easy phase identification. Receptacles are safety insulated for direct mounting to steel panels. INSULATED RECEPTACLES - DOUBLE SET SCREW MALE FEMALE BLACK E E E TIGHTENING TORQUE TORQUE (IN LBS) #2-# /0-2/ /0-4/0 220 RED E E GREEN E E WHITE E E BLUE E E BROWN E E ORANGE E E YELLOW E E THREE-FER TAPPING TEE 45 M-F-F-F BLACK E RED E GREEN E WHITE E BLUE E BROWN E ORANGE E E YELLOW E mm mm mm 12.7mm mm mm mm mm mm 35mm mm mm mm mm mm mm mm mm mm 50 Male Receptacle Insulator: TPE Environmental: NEMA 3R mm Female Receptacle

51 Cam-Lok Standard Series E1018 Cable Size #2 AWG 4/0 600V AC/DC, Up to 400A Continuous NEMA 3R Standard Series E1018 Elastomeric, Threaded Stud 1/3 of a turn assures a high pressure contact approaching 600 lbs. per sq. in. providing minimum resistance. Watertight elastomeric body molded from colorfast material, color-coded for easy phase identification. Receptacles are safety insulated for direct mounting to steel panels. 1 1/8 (28.6mm) THREADED STUD Stud size 1/2-13, maximum torque 40 ft. lbs. 3/4" (19.1mm) THREADED STUD Stud size 1/2-13, maximum torque 40 ft. lbs. INSULATED RECEPTACLES 1 1/8 (28.6mm) THREADED STUD MALE FEMALE BLACK E S E S RED E S E S GREEN E S E S WHITE E S E S BLUE E S E S BROWN E S E S ORANGE E S E S YELLOW E S E S INSULATED RECEPTACLES 3/4 (19.1mm) THREADED STUD MALE FEMALE BLACK E E RED E E GREEN E E WHITE E E BLUE E E BROWN E E ORANGE E E YELLOW E E E E mm mm mm mm mm 20.6mm mm SEE TABLE mm mm mm mm mm 19.1mm mm SEE TABLE mm mm Male Receptacle mm Insulator: TPE Environmental: NEMA 3R mm Female Receptacle 51

52 Cam-Lok Standard Series E1018 Terminals 600V AC/DC, Up to 400A Continuous NEMA 3R Standard Series E1018 Rubber Terminal 1/3 of a turn assures a high pressure contact approaching 600 lbs. per sq. in. providing minimum resistance. Watertight body molded from colorfast material, color-coded for easy phase identification. FEMALE TERMINAL CONNECTORS E ANGLE STYLE BLACK E E RED E E GREEN E E WHITE E E BLUE E E BROWN E E ORANGE E E YELLOW E E OFFSET STYLE mm E Stud hole 21/32 (16.7mm) mm mm mm mm mm mm Body: Rubber Environmental: NEMA 3R

53 Cam-Lok Standard Series E1018 Accessories Cable Size #2 AWG 4/0 600V AC/DC, Up to 400A Continuous NEMA 3R Standard Series E1018 Elastomeric 1/3 of a turn assures a high pressure contact approaching 600 lbs. per sq. in. providing minimum resistance. Watertight elastomeric ibody molded from colorfast material, color-coded for easy phase identification. THREE WAY LAY-DOWN "T" CONNECTORS PARALLELING "T" M-M-F TAPPING "T" M-F-F BLACK E E RED E E GREEN E E WHITE E E BLUE E E BROWN E E ORANGE E E YELLOW E E E MALE CAP PROTECTIVE CAPS FEMALE CAP BLACK A A RED A A GREEN A A WHITE A A BLUE A A BROWN A A ORANGE A A A YELLOW A A mm mm 12.7mm mm mm mm Insulator: TPE Environmental: NEMA 3R mm 53

54 Cam-Lok Parts & Accessories Portable Vulcanizing Kits And Presses VULCANIZING KITS O.D. E1015 SERIES E1016 SERIES #8.440 A #6.510 A #4.570 A # A # A / A / A / A / A Kit contains: vulcanizing press, male and female com-a-long, cable cutter, crimp press and neoprene tape. VULCANIZING PRESSES ONLY O.D. E1015 SERIES E1016 SERIES E1017 SERIES #8.440 A #6.510 A #4.570 A # A # A / A / A / A / A MCM A MCM A MCM A PLUG MOLDING BUSHINGS NOMINAL O.D. E1015 SERIES E1016 SERIES E1017 SERIES # # # # # / / / / MCM MCM MCM

55 Cam-Lok Parts & Accessories Molding Press & Accessories MOLDING PRESS PARTS AND VULCANIZING ACCESSORIES Part No. Description Part No. Description All Mold Kits and Presses Mold Press Pilot Light - red, complete with wired socket *A E1016/E0400 Assembly Tool Cartridge Heater MCM Molds Neoprene Vulcanizing Tape, 3/4" x 30" roll Cartridge Heater - #2-4/0 Molds Mold Press Thermostat *A Cable Cutter - #2-4/0 Cable *A Tool for removing contacts from insulators *A COM-A-LONG for pulling male contact in E1012, E1016, E1018 and E0400 Series Mold Press Power On-Off Switch *A COM-A-LONG for pulling female contact in E1012, E1016, E1018 and E0400 Series A COM-A-LONG for pulling male contact in E1015 Series A COM-A-LONG for pulling female contact in E1015 Series A COM-A-LONG for pulling male contact in E1017 Series A COM-A-LONG for pulling female contact in E1017 Series *A oz. tube silicon grease for lubricating synthetic rubber insulators E1015 AND E1016 SERIES CRIMPING NEST AND PRESSES CRIMPING NESTS CRIMPING PRESSES # A # A # A /0-2/ A / A / A Gage block for calibrating crimper: # OTHER ACCESSORIES CONNECTOR SERIES NO. SET SCREW COPPER SHIM QUANTITY PRESSURE PAD RETAINING WIRE E1010 All A N/A E & A E1012 Single Set-Screw A N/A E1016 Single Set-Screw A N/A E1017 Double Set-Screw A N/A E1018 Single Set-Screw A N/A E1012 Double Set-Screw A E1016 Double Set-Screw A *See page 67 for part reference photo. 55

56 Posi-Lok Applications, Features & Benefits Quick and safe power distribution connection system Designed to meet Article Section K and Article Section A (NEC) Standards, the built-in safety features require the user to connect or disconnect each plug in sequence. Protective receptacle covers cannot be raised until the preceding plug is locked into position. Applications Posi-Lok power distribution panels bring a new level of safety to electrical power applications. Features 1 Safe, sequential interlock ensures ground mates first and breaks last 2 Limit switch capabilities Posi-Lok systems utilize single conductor cable that can be used to full amperage capability without the need to derate like multi-conductor solutions. Posi-Lok products are ideal for disaster relief, temporary power, standby emergency power and power distribution applications. Specifications Electrical Ratings 600 Volts 200 Amps Continuous (E0200) 400 Amps Continuous (E0400) Temperature Ratings -40º C to 105º C Materials Cable Sizes: #2-4/0 Insulator: Elastomeric Contact: Copper 3 7 Reliable Posi-Lok, Cross-Phase Protection System ensures phase integrity UL Listed and 4 CSA Certified 6 Quick and easy installation - Panels can be mounted into a standard 19-inch rack Shatter-resistant insulators and polarizing shells provide longlasting, durable connectors 5 Lockout-Tagout compatible for safety and security Environmental NEMA 3 Certifications UL Listed: E67181 CSA Certified: LR Double set screw termination for added strength and quick 9 installation (crimp also available) Plugs are uniquely keyed and color-coded to eliminate cross-phasing Cut-away view of E0400 male plug 56

57 Quick and efficient standby and emergency power Posi-Lok distribution panels use lightweight, single conductor cables to provide the means for hurried personnel to quickly and safely connect and disconnect power systems without having to use any tools. Posi-Lok Connectors Now there s no need to haul around huge, multi-conductor cables. Posi-Lok Power Distribution Systems let you use lighter, single conductor cables rated at higher amperages. Posi-Lok plugs feature recessed electrical contacts that are protected by shatter-resistant insulators and impactresistant molded sleeves. More than 25 years of field testing has proven that the unique elastomeric tapered insulator allows maximum flexing with minimum breakage. There are no metal clamps or grommets to cause cable failure. Termination barrel (set screw version 1 O-Ring shown). Crimp style also available 2 3 Contact retaining nut 4 Built-in strain relief reduces cable strand breakage 5 Cable jacket retaining wire 6 Impact-resistant polarizing sleeve 7 Recessed contacts The same plugs that connect to panels also connect to each other so that you can use long runs of cable. Polarity is assured because each plug is uniquely keyed and color-coded for easy, positive connecting. Cut-away view of E0200 male plug 57

58 Posi-Lok Plugs and Panels E0200 Series Cable Size #2 AWG-2/0 600V AC/DC, Up to 200A Continuous Posi-Lok E0200 Series Female Panels and Male Plugs Designed to meet Article Section K and Article Section A (NEC) standards. Sequential interlock system requires the user to connect and disconnect each plug in sequence. Polarized plugs and panels eliminate the possibility of crossphasing. Built-in strain relief reduces cable strain. Proven Cam-lok double cam principle provides a positive, vibration-proof No moving contact surfaces, eliminating arching or burning of contacts Retaining nut Polarizing Shell Male contact FEMALE PANEL PART NUMBERS RECEPTACLES PER PANEL FEMALE PANELS COVER CODE 3 E GR, WH, BK 4 E NN GR, BK, RD, BU 4 E GR, WH, BK, RD 4 E NN GR, BRN, ORG, YEL 5 E GR, WH, BK, RD, BU 5 E GR, WH, BRN, ORG, YEL 6 E GR, WH, WH, BK, RD, BU GR = Green WH = White BK = Black RD = Red BU = Blue BRN = Brown ORG = Orange YEL = Yellow NN = Panel without Neutral Add LS suffix to end of part number to order panels with a limit switch. Available on last position only. Example: E LS. Limit switch ratings are 5A, 250VAC. Plugs must be ordered separately. See below. MALE PLUGS TERMINATION POSITION MALE MALE MALE INSULATOR POLARIZING SHELL 4 Male insulator Green E A A White E A A Black E A A Crimp Red E A A Blue E A A Brown E A A Orange Yellow E E A A A A Green E A A White Black E E A A A A Double Set Screw Red E A A Blue E A A Brown E A A Male Plug Assembled length is 8 3/4 Orange Yellow E E A A A A Insulator: TPE, Polarizing Shell: Thermoplastic

59 Posi-Lok Plugs and Panels E0200 Series Cable Size #2 AWG-2/0 600V AC/DC, Up to 200A Continuous Posi-Lok E0200 Series Male Panels and Female Plugs Designed to meet Article Section K and Article Section A (NEC) standards. Sequential interlock system requires the user to connect and disconnect each plug in sequence. Polarized plugs and panels eliminate the possibility of crossphasing. Built-in strain relief reduces cable strain. Proven Cam-lok double cam principle provides a positive, vibration-proof No moving contact surfaces, eliminating arching or burning of contacts. MALE PANEL PART NUMBERS RECEPTACLES PER PANEL MALE PANELS COVER CODE 3 E GR, WH, BK 4 E NN GR, BK, RD, BU 4 E GR, WH, BK, RD 4 E NN GR, BRN, ORG, YEL 5 E GR, WH, BK, RD, BU 5 E GR, WH, BRN, ORG, YEL 6 E GR, WH, WH, BK, RD, BU GR = Green WH = White BK = Black RD = Red BU = Blue BRN = Brown ORG = Orange YEL = Yellow NN = Panel without Neutral Add LS suffix to end of part number to order panels with a limit switch. Available on last position only. Example: E LS. Limit switch ratings are 5A, 250VAC. Plugs must be ordered separately. See below Retaining nut Polarizing Shell Female contact FEMALE PLUGS TERMINATION POSITION FEMALE FEMALE CONTACT ONLY FEMALE INSULATOR/ POLARIZING SHELL Green E A A White Black E E A A A A Crimp Red E A A Blue E A A Brown E A A Orange Yellow E E A A A A Green E A A White Black E E A A A A Double Set Screw Red E A A Blue E A A Brown E A A Orange Yellow E E A A A A Female insulator Female Plug Assembled length is 8 3/4 Insulator: TPE, Polarizing Shell: Thermoplastic 59

60 Posi-Lok E0200 Panel Dimensions Cut-out and product dimensions X.38 Slot 4 Plc's TYP Cut Out cam-lok cam-lok cam-lok cam-lok Inside Cut Out For 4 Position Panel 9.45 Overall Length for 4 Position Panel X.38 Slot 4 Plc's TYP Cut Out cam-lok cam-lok cam-lok Inside Cut Out For 3 Position Panel 7.47 Overall Length for 3 Position Panel.26 All measurements are in inches 60

61 Posi-Lok E0200 Ratings Cable Size Amperage Rating Voltage Rating #2 AWG 190 AMPS 600 V AC #1 AWG 200 AMPS 600 V AC 1/0 200 AMPS 600 V AC 2/0 200 AMPS 600 V AC Posi-Lok E0400 Ratings Cable Size Amperage Rating Voltage Rating #2 AWG 190 AMPS 600 V AC #1 AWG 220 AMPS 600 V AC 1/0 260 AMPS 600 V AC 2/0 300 AMPS 600 V AC 3/0 350 AMPS 600 V AC 4/0 400 AMPS 600 V AC Posi-Lok Plugs and Panels Ampacity is based on cable size or continuous rating, whichever is less. Panel does not include enclosure or breakers, Posi-Lok system must be installed per local and national standards. Panel receptacles have lock washers, flat washers and jam nuts included. Plugs and panels have silver plated copper contacts. 61

62 Posi-Lok Panels E0400 Series Cable Size #2 AWG - 4/0 600V AC/DC, Up to 400A Continuous Posi-Lok E0400 Series Female Panels Designed to meet Article Section K and Article Section A (NEC) standards. Sequential interlock system requires the user to connect and disconnect each plug in sequence. Polarized panels eliminate the possibility of cross-phasing. Proven Cam-lok double cam principle provides a positive, vibration-proof No moving contact surfaces, eliminating arching or burning of contacts. FEMALE PANEL PART NUMBERS RECEPTACLES PER PANEL FEMALE PANELS COVER CODE 3 E GR, WH, BK 4 E NN GR, BK, RD, BU 4 E GR, WH, BK, RD 4 E NN GR, BRN, ORG, YEL 5 E GR, WH, BK, RD, BU 5 E GR, WH, BRN, ORG, YEL 6 E GR, WH, WH, BK, RD, BU GR=Green WH=White BK=Black RD=Red BU=Blue BRN=Brown ORG=Orange YEL=Yellow NN=Panel without Neutral Add LS suffix to end of part number to order panels with a limit switch. Available on all positions. Consult factory. Limit switch ratings are [125, 250, 480VAC, 15A], [125VDC,.5A], [250VDC,.25A] Plugs must be ordered separately. 62 Panel: Steel

63 Posi-Lok Plugs E0400 Series Cable Size #2 AWG - 4/0 600V AC/DC, Up to 400A Continuous Posi-Lok E0400 Series Male Plugs, Crimp & Double Set Screw Designed to meet Article Section K and Article Section A (NEC) standards. Polarized plugs eliminate the possibility of cross-phasing. Built-in strain relief reduces cable strain. Proven Cam-lok double cam principle provides a positive, vibration-proof No moving contact surfaces, eliminating arching or burning of contacts. TERMINATION POSITION MALE MALE PLUGS MALE MALE INSULATOR POLARIZING SHELL Green E A A White E A A Black E A A Crimp Red E A A /0-2/0 Blue E A A Brown E A A Orange E A A Yellow E A A Green E A A White E A A Black E A A Crimp Red E A A /0-4/0 Blue E A A Brown E A A Orange E A A Yellow E A A Green E A A White E A A Black E A A Double Set Screw Red E A A #2-2/0 Blue E A A Brown E A A Orange E A A Yellow E A A Green E A A White E A A Black E A A Double Set Screw Red E A A /0-4/0 Blue E A A Brown E A A Orange E A A Yellow E A A Male insulator Male contact 3 Polarizing Shell Assembled length is 7 1/4 Insulator: TPE, Polarizing Shell: Thermoplastic 63

64 Posi-Lok Plugs and Panels E0400 Series Cable Size #2 AWG - 4/0 600V AC/DC, Up to 400A Continuous Posi-Lok E0400 Series Male Panels Designed to meet Article Section K and Article Section A (NEC) standards. Sequential interlock system requires the user to connect and disconnect each plug in sequence. Polarized panels eliminate the possibility of cross-phasing. Proven Cam-lok double cam principle provides a positive, vibration-proof No moving contact surfaces, eliminating arching or burning of contacts. MALE PANEL PART NUMBERS RECEPTACLES PER PANEL MALE PANELS COVER CODE 3 E GR, WH, BK 4 E NN GR, BK, RD, BU 4 E GR, WH, BK, RD 4 E NN GR, BRN, ORG, YEL 5 E GR, WH, BK, RD, BU 5 E GR, WH, BRN, ORG, YEL 6 E GR, WH, WH, BK, RD, BU GR=Green WH=White BK=Black RD=Red BU=Blue BRN=Brown ORG=Orange YEL=Yellow NN=Panel without Neutral Add LS suffix to end of part number to order panels with a limit switch. Available on all positions. Consult factory. Limit switch ratings are [125, 250, 480VAC, 15A], [125VDC,.5A], [250VDC,.25A] Plugs must be ordered separately. 64 Insulator: TPE

65 Posi-Lok Plugs and Panels E0400 Series Cable Size #2 AWG - 4/0 600V AC/DC, Up to 200A Continuous Posi-Lok E0400 Series Female Plugs, Crimp & Double Set Screw Designed to meet Article Section K and Article Section A (NEC) standards. Polarized plugs eliminate the possibility of cross-phasing. Built-in strain relief reduces cable strain. Proven Cam-lok double cam principle provides a positive, vibration-proof No moving contact surfaces, eliminating arching or burning of contacts. TERMINATION POSITION FEMALE FEMALE PLUGS FEMALE FEMALE INSULATOR POLARIZING SHELL Green E A A White E A A Black E A A Crimp Red E A A /0-2/0 Blue E A A Brown E A A Orange E A A Yellow E A A Female insulator Green E A A White E A A Black E A A Crimp Red E A A /0-4/0 Blue E A A Brown E A A Orange E A A Yellow E A A Green E A A White E A A Black E A A Female 2 Double Set Screw Red E A A contact #2-2/0 Blue E A A Brown E A A Orange E A A Yellow E A A Polarizing Green E A A Shell White E A A Black E A A Double Set Screw Red E A A /0-4/0 Blue E A A Brown E A A Orange E A A Yellow E A A Assembled length is 7 1/4 Insulator: TPE, Polarizing Shell: Thermoplastic 65

66 R Posi-Lok E0400 Series Panel Dimensions/Caps Cut-out and product dimensions/caps OPTIONAL LIMIT SWITCH POSITIONS POSI-LOK PANEL E0400 SERIES 400 AMP MAX. 600 VAC 105 C CONNECT SEQUENCE: START LEFT TO RIGHT DISCONNECT SEQUENCE: RIGHT TO LEFT LIMIT SWITCH.27 NOT FOR INTERRUPTING 2.70 NE PAS UTILISER POUR COUPER LE COURANT CURRENT COM NO NC LIMIT SWITCH (TYP. ALL POSITIONS) 6.97 GROUND cam-lok cam-lok cam-lok cam-lok cam-lok /2-13 THREAD PLCS. LAGRANGE, NC 3.40 TYPICAL Panel with limit switch mounting dimensions LISTED-1F33 RECEPTACLES AND ATTACHMENT PLUGS CAUTION: READ INSTRUCTIONS BEFORE USE TO STUD SHOULDER POSI-LOK PANEL EO400 SERIES 400 AMP MAX. 600 VAC 105 C GROUND CONNECT SEQUENCE: START LEFT TO RIGHT DISCONNECT SEQUENCE: RIGHT TO LEFT NOT FOR INTERRUPTING NE PAS UTILISER POUR COUPER LE COURANT /2-13 THREAD 6.97 cam-lok cam-lok cam-lok cam-lok cam-lok cam-lok LAGRANGE, NC LISTED-1F33 RECEPTACLES AND ATTACHMENT PLUGS CAUTION: READ INSTRUCTIONS BEFORE USE.34 4 PLCS TYPICAL Panel without limit switch mounting dimensions TO STUD SHOULDER PROTECTIVE PLUG CAPS DESCRIPTION A Cap for male E0400 A Cap for female E0400 A Cap for male E0200 A Cap for female E

67 Posi-Lok Tools and Accessories Replacement Parts, Crimping Nest and Presses PART NUMBER DESCRIPTION A Assembly Tool. A Tool for removing contacts from insulators. A Cable Cutter - #2-4/0 Cable Insulator holding bracket. A Assembly tool for 200A plugs. A COM-A-LONG for pulling male contact. A COM-A-LONG for pulling female contact. A oz. tube silicon grease for lubricating mating end of synthetic rubber insulators. CRIMPING NEST AND PRESSES CRIMPING NESTS CRIMPING PRESSES (INCLUDES CRIMP NEST) #2-# A /0-2/ A / A / A CONNECTOR SERIES NO. OTHER ACCESSORIES SET SCREW COPPER SHIM PRESSURE PAD RETAINING WIRE E E A A A A A A

68 Index , , , , , , , , BF BM RF RM BM RM BF BM RF RM BF BM RF RM A , 67 A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A , 67 A A A , 67 A , 67 A A A , 41 A A A A A A A A A A B...27 A A B...26 A A A , 25 A A A A A A A , 25 A A A A A A B...26 A A A A B...27 A , 40, 41, 42, 43, 44 A , 40, 41, 42, 43, 44 A , 40, 41, 42, 43, 44 A , 40, 41, 42, 43, 44 A , 40, 41, 42, 43, 44 A , 40, 41, 42, 43, 44 A , 40, 41, 42, 43, 44 A , 40, 41, 42, 43, 44 A , 40, 41, 42, 43, 44 A , 40, 41, 42, 43, 44 A , 40, 41, 42, 43, 44 A , 40, 41, 42, 43, 44 A , 40, 41, 42, 43, 44

69 Index A , 40, 41, 42, 43, 44 A , 40, 41, 42, 43, 44 A , 40, 41, 42, 43, 44 A A A A A A A A A A A , 27 A , 27 A , 27 A , 27 A , 27 A , 27 A , 25 A , 25 A , 25 A , 25 A , 25 A , 25 A , 27 A , 25 A , 27 A , 25 A A A A A A A A A , 27 A , 27 A , 27 A , 27 A , 27 A , 27 A , 25 A , 25 A , 25 A , 25 A , 25 A , 25 A , 27 A , 25 A , 27 A , 25 A A A A A A A A A A A , 40, 41, 42, 43, 44 A , 40, 41, 42, 43, 44 A , 48, 23 A , 24, 49 A A A , 23 A A , 24 A A A A A , 29 A , 29 A , 29 A , 29 A A A A A A A A , 29 A A , 29 A , 29 A , 29 A , 29 A , 29 A , 29 A , 29 A A A A A A A A A , 29 A , 29 A , 29 A , 29 A A A , 67 A , 67 A , 67 A , 67 A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A , 67 E E E E E E E E E E NN...59 E E E E NN...58 E E E E E E E E E E E E NN...58 E NN...59 E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E

70 Index E E E E E E NN...64 E E E E E E NN...62 E E E E E E E E E E E NN...64 E NN...62 E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E1015SC E1015SC E1015SC E1015SC E1015SC E1015SC E1015SC E1015SC E1015SC E E E E E E E E E E E E E S...31 E E S...31

71 Index E E S...31 E E S...31 E E S...31 E E S...31 E E S...31 E E S...31 E E S...31 E E S...31 E E S...31 E E S...31 E E S...31 E E S...31 E E S...31 E E S...31 E E E B...32 E BB...32 E E B...32 E BB...32 E E B...32 E BB...32 E E B...32 E BB...32 E E B...32 E BB...32 E E B...32 E BB...32 E E B...32 E BB...32 E E B...32 E BB...32 E E B...32 E BB...32 E E B...32 E BB...32 E E B...32 E BB...32 E E B...32 E BB...32 E E B...32 E BB...32 E E B...32 E BB...32 E E B...32 E BB...32 E E B...32 E BB...32 E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E

72 Index E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E1016SC E1016SC E1016SC E1016SC E1016SC E1016SC E1016SC E1016SC E1016SC E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E S...51 E E S...51 E E S...51 E E S...51 E E S...51 E E S...51 E E S...51 E E S...51 E E S...51 E E S...51 E E S...51 E E S...51 E E S...51 E E S...51 E E S...51 E E S...51 E E E E E E E E E E E E E E E E E E

73 Index E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E-Z E-Z E-Z E-Z E-Z E-Z E-Z E-Z E-Z E-Z E-Z E-Z E-Z E-Z E-Z E-Z E-Z E-Z E-Z E-Z E-Z E-Z E-Z E-Z E-Z E-Z E-Z E-Z E-Z E-Z E-Z E-Z E-Z E-Z E-Z E-Z E-Z E-Z E-Z E-Z E-Z E-Z E-Z E-Z E-Z E-Z E-Z E-Z E-Z E-Z E-Z E-Z E-Z E-Z E-Z E-Z E-Z E-Z E-Z E-Z E-Z E-Z E-Z E-Z E-Z E-Z E-Z E-Z E-Z E-Z E-Z E-Z E-Z E-Z E-Z E-Z E-Z E-Z E-Z E-Z E-Z E-Z E-Z E-Z E-Z E-Z E-Z E-Z E-Z E-Z E-Z E-Z E-Z E-Z E-Z E-Z E-Z E-Z E-Z E-Z E-Z E-Z E-Z E-Z E-Z E-Z E-Z E-Z E-Z E-Z E-Z E-Z E-Z E-Z E-Z E-Z E-Z E-Z E-Z E-Z E-Z E-Z E-Z E-Z E-Z E-Z E-Z E-Z E-Z E-Z E-Z E-Z E-Z E-Z E-Z E-Z E-Z E-Z E-Z E-Z E-Z E-Z E-Z E-Z E-Z , 20 E-Z , 20 E-Z , 20 E-Z , 20 E-Z , 20 E-Z , 20 E-Z , 20 E-Z , 20 E-Z , 21, 22 E-Z , 21, 22 E-Z , 21, 22 E-Z , 21, 22 E-Z , 21, 22 E-Z , 21, 22 E-Z , 21, 22 E-Z , 21, 22 E-Z , 20 E-Z , 20 E-Z , 20 E-Z , 20 E-Z , 20 E-Z , 20 E-Z , 20 E-Z , 20 E-Z , 21, 22 E-Z , 21, 22 E-Z , 21, 22 E-Z , 21, 22 E-Z , 21, 22 E-Z , 21, 22 E-Z , 21, 22 E-Z , 21, 22

74 Download a 2D barcode reader application to your smart phone to visit us online: Cooper Interconnect, Inc. United States 4758 Washington Street LaGrange, NC P: interconnect.customerctr@cooperindustries.com 2012 Cooper Industries, Inc. Cooper Interconnect, Cam-Lok and Posi-Lok are valuable trademarks of Cooper Industries in the U.S. and other countries. You are not permitted to use the Cooper Trademarks without the prior written consent of Cooper Industries. Your Authorized Cooper Interconnect Distributor is: Cooper Industries, U.S. 600 Travis, Ste Houston, TX P: