Illuminated Switches/Pilot Lights AG22 and AG23 General information

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Illuminated Switches/Pilot Lights General information Description AG series Command Switches are designed to be installed in a square or rectangular hole.

The illuminated pushbutton switches are available either in momentary action or alternative action. Moreover, their light sources are also available in either incandescent lamp or LED lamp.

Their contacts use Au-flashed Ag contacts and adopt a sliding mechanism, thus ensuring a high contact reliability. The color inserts for indicators are available up to 4-way split types.

1 Illuminated Switches/Pilot Lights General information Description AG series Command Switches are designed to be installed in a square or rectangular hole. AG3 series are 5 x 3mm rectangular type while AG series are 5mm regular square type. Either of them comprises illuminated pushbutton switch and pilot light. The illuminated pushbutton switches are available either in momentary action or alternative action. Moreover, their light sources are also available in either incandescent lamp or LED lamp. These AG series Command Switches are highly suitable for use with instrumentation panels or control panels. Their contacts use Au-flashed Ag contacts and adopt a sliding mechanism, thus ensuring a high contact reliability. The color inserts for indicators are available up to 4-way split types. Each indicator is provided with 5- color inserts and the color you desire can be easily replace. Features Excellent contact reliability These switches combine Au-flashed Ag contact and sliding mechanism features so as to ensure a high contact reliability even when used with low-voltage, small current circuits of 5V ma range. Therefore, they allow direct input to IC s. Moreover, their contacts are a doublebreak type, thus permitting their application to 40V AC circuits. Illuminated pushbutton AG-L AG3-L Small in depth and compactly built Both series Command Switches are as small as 5mm in depth and their buttons are extruded only 5mm from the panel surface. 5 SM-345 SM-93 Panel 5 Illuminated levers AG3-HL SM-56 Illuminated rockers AG3-L SM-54 Pilot lights AG3-Z Construction AG3 (Incandescent lamp) Lens SM-346 AG-Z Legend plate Color insert Light baffle Lamp holder SM-95 Sliding leaf spring Sliding lever Stationary contact Movable contact Contact block Terminal (Soldering/Tab) The color inserts are available in max. 4-way split The 4-color inserts can be positioned in any of the four quarters of the total display area. 6 combinations are available. In these switches with incandescent lamp, their lens colors can be replaced with one from the colored plate kit which is provided for illuminated pushbutton switches or pilot lights. Incandescent lamps Main body Terminals are both use of soldering and tab terminal types They are subjected to solder plated so as to permit accurate soldering. Contact can be added or replaced The contact block comprises NO and NC. In AG3 series the contact arrangement is available up to 4NO+4NC and in AG series up to NO+NC. Approvals Contact blocks For further information related to approved type, see page 04CD// to 04CD//3. 04CD//

2 Illuminated Switches/Pilot Lights Quick reference guide AG series Illuminated pushbutton switches Incandescent lamp Pilot lights Incandescent lamp See page 04CD//8 See page 04CD//8 A: B: A: B: AG-LAX AG-LBX AG-ZAX AG-ZBX SP-099 SP-0 SP-099 SP-0 LED lamp: Indicators LED lamp: Indicators See page 04CD//9 See page 04CD//9 A: B: A: B: AG-LA 3 AG-LB 3 AG-ZA 3 AG-ZB 3 SP-0 SP- SP-0 SP- LED lamp: Contact unit LED lamp: Contact socket AG-L See page 04CD//9 AG-Z6 See page 04CD//9 SP-00 SP-00 AG3 series Illuminated pushbutton switches Incandescent lamp See page 04CD//8 A: B: C: D: E: F: AG3-LAX AG3-LBX AG3-X AG3-LDX AG3-LEX AG3-LFX SP-0 SP-05 SP-6 SP-4 SP- SP-8 LED lamp: Indicators See page 04CD//9 A: B: C: D: E: F: AG3-LA 3 AG3-LB 3 AG3-3 AG3-LD 3 AG3-LE 3 AG3-LF 3 SP- SP-04 SP-7 SP-5 SP-3 SP-9 LED lamp: Contact unit AG3-L See page 04CD//9 SP-03 04CD//

3 Illuminated Switches/Pilot Lights Quick reference guide Pilot lights Incandescent lamp See page 04CD//8 A: B: C: D: E: F: AG3-ZAX AG3-ZBX AG3-ZCX AG3-ZDX AG3-ZEX AG3-ZFX SP-0 SP-05 SP-6 SP-4 SP- SP-8 LED lamp: Indicators See page 04CD//9 A: B: C: D: E: F: AG3-ZA 3 AG3-ZB 3 AG3-ZC 3 AG3-ZD 3 AG3-ZE 3 AG3-ZF 3 SP- SP-04 SP-7 SP-5 SP-3 SP-9 LED lamp: Socket AG3-Z6 See page 04CD//9 SP-03 Illuminated lever switches -position 3-position See page 04CD//0 Mainteined, Spring return AG3-HL Spring/manual return AG3-HL Illuminated rocker switches -position 3-position See page 04CD// Mainteined, Spring return AG3-L Spring/manual return AG3-L SP-08 SP-08 SP-07 SP-07 04CD//3

4 number nomenclature number nomenclature Illuminated pushbutton switch (Incandescent lamp) AG 3L 5 A X E Basic type Mounting hole dimensions : 3.5.5mm 3: mm Operation L : Illuminated pushbutton/momentary action L5: Illuminated pushbutton/alternate action* A: B: C: D: E: F: (C, D, E, F: for AG3 only) Color insert kits (See page 04CD//8) X: Provided Contact arrangement : NO+NC, 3: 3NO+3NC (AG3 series only) : NO+NC, 4: 4NO+4NC (AG3 series only) Lamp voltage A: 5 V AC/DC B: V AC/DC C: 5 V AC/DC E: 4 V AC/DC Mounting (See page 04CD//3) Blank : Horizontal mounting T : Vertical mounging Color of flange Blank : Grey (standard) B : Illuminated pushbutton switch (LED lamp) Indicator AG 3L A E 3 Basic type Mounting hole dimensions : 3.5.5mm 3: mm Illuminated unit A: B: C: D: E: F: (C, D, E, F: for AG3 only) Lamp voltage E3: 4 V DC Color insert sequence eplace the (,, 3, 4) by color code depending on the type of split patterns. G: Green, : ed, W: White, O: Orange, Y: Yellow A B C D E F Contact unit AG 3L 5 Basic type Mounting hole dimensions : 3.5.5mm 3: mm Operation L : Illuminated pushbutton/momentary action L5: Illuminated pushbutton/alternate action* Contact arrangement : NO+NC, 3: 3NO+3NC (AG3 series only) : NO+NC, 4: 4NO+4NC (AG3 series only) Mounting (See page 04CD//3) Blank : Horizontal mounting T : Vertical mounging Color of flange Blank : Grey (standard) B : 3 4 Pilot light (Incandescent lamp) AG 3 Z A X E Basic type Mounting hole dimensions : 3.5.5mm 3: mm Pilot light A: B: C: D: E: F: (C, D, E, F: for AG3 only) Color insert kits (See page 04CD//8) X: Provided Lamp voltage A: 5 V AC/DC B: V AC/DC C: 5 V AC/DC E: 4 V AC/DC Mounting (See page 04CD//3) Blank : Horizontal mounting T : Vertical mounging Color of flange Blank : Grey (standard) B : Pilot light (LED lamp) Indicator AG 3Z A E 3 Basic type Mounting hole dimensions : 3.5.5mm 3: mm Pilot light A: B: C: D: E: F: (C, D, E, F: for AG3 only) Lamp voltage E3: 4 V DC Color insert sequence eplace the (,, 3, 4) by color code depending on the type of split patterns. G: Green, : ed, W: White, O: Orange, Y: Yellow A B C D E F Socket AG 3 Z 6 Basic type Mounting hole dimensions : 3.5.5mm 3: mm Pilot light Socket Mounting Blank : Horizontal mounting T : Vertical mounging Color of flange Blank : Grey (standard) B : Notes: * When the button is depressed the contacts are maintained and remain so even if the finger is removed. The button will not return to its free position. In order to remove the lock, the button must be given a second pressure before the button will return to its free position. 04CD//4

5 number nomenclature Illuminated lever switch and illuminated rocker switch AG 3L 4 E 3 / Basic type Mounting hole dimensions 3: mm Operator shape HL: Lever type L: ocker type Operation : -position, maintained 0: -position, spring return (Upper to lower) 3: 3-position, maintained : 3-position, spring return (To center) 6: 3-position, maintained and spring return (Upper to center) Operator color (Also available with -color G: Green indicators when requiring -lamp : ed type, Example: AG3-G) W: White Y: Yellow O: Orange S: Blue (For Incandescent lamp only) Contact arrangement : NO+NC 3: 3NO+3NC : NO+NC 4: 4NO+4NC Color of lever (Lever type only) Blank: H: : ed Color of flange Blank: (Standard) B: Mounting Blank: Horizontal mounting T: Vertical mounting (Standard) Number of lamps : -lamp : -lamp of lamps Blank: Incandescent : Spot LED 3: Flat LED Lamp voltage Incandescent LED A: 5 V AC/DC AA: 5 V DC B: V AC/DC A: 6 V DC C: 5 V AC/DC B: V DC E: 4 V AC/DC E: 4 V DC 04CD//5

6 atings and specifications Standards approved UL508 CSA C. No.4 File No. E4459 File No. L0479 Specifications (Indoor use) Item Illuminated pushbutton switch Illuminated lever switch Pilot light Illuminated rocker switch ated insulation voltage Ambient temperature (no condensation or no icing) Humidity 50V AC/DC 5 to +40 C 45 to 85%H (at 5 to +40 C), no condensation or no icing Durability Mechanical NO+NC, NO+NC 00,000 (operations) Momentary action: million Alternate action: 50,000 3NO+3NC*, 4NO+4NC*: 00,000 Dielectric strength Pollution degree 3 Vibration Electrical 00,000 (0V AC 0.7A) 000V AC, minute (Between lamp and contact terminals: 500V AC, minute) esonance: 0 to 55Hz, double amplitude 0.mm Constant: 6.7Hz, double amplitude 3mm Shock Malfunction durability: 00m/s Mechanical durability: 500m/s Mechanical durability: 500m/s Insulation resistance Degree of protection Notes: * AG3 type only. 00MΩ or more (500V DC megger) IP40 Contact ratings UL/CSA standards ated thermal current 5A ated operational voltage 4V 5V 50V Maximum current AC (es. load) 5.0A DC (es. load).0a 0.A NECA C 45 standards ated thermal current 5A ated operational voltage 4V 0V 0V ated operational current AC 5 (Ind. load) 0.3A 0.3A AC 3 (Ind. load).0a 0.7A AC (es. load).5a.0a DC 3* (Ind. load) 0.7A 0.5A DC (es. load).0a 0.A Notes: * T0.95 = ms Contact reliability FUJI has confirmed that the unit can be used in ma circuit conditions at 5V AC or DC. The operable range may vary depending on the ambient conditions and type of load. 04CD//6

7 atings and specifications Power consumption AG, 3 Operating Voltage (V) LED Lamp [w/split] Illuminated pushbutton switch, pilot light Lever switch, rocker switch Incandescent lamp [W/-lamp] 0-split -split 3-split 4-split -lamp -lamp * 0.04* 0.04* * 0.05* 0.05* * Yellow: 0.4w/split * Yellow: 0.7w/split 04CD//7

8 Illuminated pushbutton Switches/Pilot Lights Illuminated pushbutton switches (Incandescent lamp) Momentary action Description Color NO+NC NO+NC insert * * * 3 * * * 3 split AG-L AG3-L SM-346 SM-93 Alternate action A AG-LAX - AG-LAX - B AG-LBX - AG-LBX - A AG3-LAX - AG3-LAX - B AG3-LBX - AG3-LBX - C AG3-X - AG3-X - D AG3-LDX - AG3-LDX - E AG3-LEX - AG3-LEX - F AG3-LFX - AG3-LFX - Description Color NO+NC NO+NC insert * * * 3 * * * 3 split AG-L5 SM-345 AG3-L5 SM-95 A AG-L5AX - AG-L5AX - B AG-L5BX - AG-L5BX - A AG3-L5AX - AG3-L5AX - B AG3-L5BX - AG3-L5BX - C AG3-L5CX - AG3-L5CX - D AG3-L5DX - AG3-L5DX - E AG3-L5EX - AG3-L5EX - F AG3-L5FX - AG3-L5FX - Pilot lights (Incandescent lamp) Description Color NO+NC insert * * * 3 split A AG-ZAX - B AG-ZBX - A AG3-ZAX - AG-Z SM-346 B AG3-ZBX - C AG3-ZCX - D AG3-ZDX - E AG3-ZEX - AG3-Z SM-94 F AG3-ZFX - Notes: * eplace the mark by the lamp voltage code A: 5V AC/DC B: V AC/DC C: 5V AC/DC E: 4V AC/DC * eplace the mark by the mounting angle code Blank:Horizontal mounting T: Vertical mounting * 3 eplace the mark by the flange color code Blank: (Standard) B: For AG3 type illuminated pushbutton switch, 3NO+3NC and 4NO+4NC are also available. Color insert kits Illuminated pushbutton switches and pilot lights with an incandescent lamp comprise the following number of green, red, white, orange and blue inserts, legend plates and light baffle plates. Color insert split Color insert Light baffle Full Half Quarter Half Quarter A 5 B 5 C 5 D 5 5 E 5 5 F 0 Wiring diagrams AG (NO+NC) Terminal arrangement View from terminal side AG3 (4NO+4NC) Terminal arrangement Legend plate Dimensions, mm AG Body AG3 Body sq Barrier Barrier Center barrier End barrier Long center barrier Long end barrier AGX008-C AGX008-E AGX003- AGX003-LE Short center barrier AGX003-SC Short end barrier AGX003-SE 04CD//8

9 Illuminated pushbutton Switches/Pilot Lights Illuminated pushbutton switches (LED lamp) Indicators Description Color * * insert split AG-L AG3-L SK-06 SM-348 A B A B C D E F Contact unit Description Contact Momentary action Alternate actionn * 3 * 4 * 3 * 4 NO+NC AG-L- AG-L5- Notes: * eplace the mark by the lamp voltage code. E3: 4V DC * eplace the mark by color code depending on the type of split patterns. G: Green, : ed, W: White, O: Orange, Y: Yellow (For color insert sequence, see page 04CD//4) *3 eplace the mark by the mounting code. Blank: Horizontal mounting T: Vertical mounting *4 eplace the mark by the flange color code. Blank:, B: Blank Ordering information Example Indicator AG3 series... AG3 Illuminated pushbutton... L 4-way split color insert... F LED lamp 4V DC (Anode common)... E3 Color sequence : Green : ed... GWO 4: Orange 3: White NO+NC AG-- AG-L5- number AG3-LFE3-GWO AG-L AG3-L SM-347 SM-98 Pilot lights (LED lamp) Indicators AG-LA - AG-LB - AG3-LA - AG3-LB - AG3- - AG3-LD - AG3-LE - AG3-LF - Description Color * * insert split A AG-ZA - B AG-ZB - A AG3-ZA - AG-Z SM-349 B AG3-ZB - C AG3-ZC - D AG3-ZD - E AG3-ZE - AG3-Z SM-304 F AG3-ZF - NO+NC AG3-L- AG3-L5- NO+NC AG3-- AG3-L5-3NO+3NC AG3-L3- AG3-L53-4NO+4NC AG3-L4- AG3-L54- Contact unit Momentary action... L Contact block NO+NC... Horizontal mounting... Blank Color of flange... Blank number AG3- Sockets Description AG-Z6 AG3-Z6 SM-347 SM-98 code* 3 * 4 AG-Z6- AG3-Z6- Wiring diagrams (Lamp circuit) AG AG3 Incandescent lamp LED lamp Incandescent lamp LED lamp (4V) Full face Full face Full face L -way L View from terminal side (+) (+) L L L L L3 L4 L3 L4, 3, 4 - way split L (+) -way Horizontal split (+) - way Vertical split L L4 3 - way split (Half at top) L4 (+) (+) 3 - way split (Half at left) L L L4 4 - way split L3 L4 (+) (+) 04CD//9

10 Illuminated lever Switches AG3 Illuminated lever switches/incandescent lamps Description Contact No. of Operation -position 3-position block lamp * * Incandescent NO+NC Maintained AG3-H - / lamp AG3-H - / NO+NC AG3-H - / AG3-HL3 - / AG3-H - / AG3-HL3 - / 3NO+3NC AG3-H 3 - / AG3-HL3 3 - / AG3-H 3 - / AG3-HL3 3 - / NO+NC Spring AG3-HL0 - / return AG3-HL0 - / NO+NC AG3-HL0 - / AG3-HL - / AG3-HL0 - / AG3-HL - / SP-08 3NO+3NC AG3-HL0 3 - / AG3-HL 3 - / AG3-HL0 3 - / AG3-HL 3 - / NO+NC Spring/ AG3-HL6 - / manual AG3-HL6 - / 3NO+3NC return AG3-HL6 3 - / AG3-HL6 3 - / Illuminated lever switches/led lamps Description Contact No. of Operation -position 3-position block lamp * * Spot LED NO+NC Maintained AG3-H - / AG3-H - / NO+NC AG3-H - / AG3-HL3 - / AG3-H - / AG3-HL3 - / 3NO+3NC AG3-H 3 - / AG3-HL3 3 - / AG3-H 3 - / AG3-HL3 3 - / NO+NC Spring AG3-HL0 - / return AG3-HL0 - / NO+NC AG3-HL0 - / AG3-HL - / AG3-HL0 - / AG3-HL - / KK04-047A 3NO+3NC AG3-HL0 3 - / AG3-HL 3 - / AG3-HL0 3 - / AG3-HL 3 - / NO+NC Spring/ AG3-HL6 - / manual AG3-HL6 - / 3NO+3NC return AG3-HL6 3 - / AG3-HL6 3 - / Flat LED NO+NC Maintained AG3-H 3- / AG3-H 3- / NO+NC AG3-H 3- / AG3-HL3 3- / AG3-H 3- / AG3-HL3 3- / 3NO+3NC AG3-H 3 3- / AG3-HL / AG3-H 3 3- / AG3-HL / NO+NC Spring AG3-HL0 3- / return AG3-HL0 3- / NO+NC AG3-HL0 3- / AG3-HL 3- / AG3-HL0 3- / AG3-HL 3- / SP-08 3NO+3NC AG3-HL / AG3-HL 3 3- / AG3-HL / AG3-HL 3 3- / NO+NC Spring/ AG3-HL6 3- / manual AG3-HL6 3- / 3NO+3NC return AG3-HL / AG3-HL / * eplace the mark by the lamp color codes. G: Green : ed W: White Y: Yellow O: Orange S: Blue (Incandescent Lamp only) eplace the mark by the lamp voltage codes Incandescent A: 5V AC/DC B: V AC/DC C: 5V AC/DC E: 4V AC/DC LED AA: 5V DC A: 6V DC B: V DC E: 4V DC eplace the mark by the mounting angle code. Blank: Horizontal mounting T: Vertical mounting eplace the mark by the flange color codes. Blank: (Standard) B: eplace the mark by the lever color codes. Blank: (Standard) H: : ed 04CD//0

11 Illuminated rocker Switches AG3 Illuminated rocker switches/incandescent lamps Description Contact No. of Operation -position 3-position block lamp * * Incandescent NO+NC Maintained AG3- - AG3- - NO+NC AG3- - AG3-L3 - AG3- - AG3-L3-3NO+3NC AG3-3 - AG3-L3 3 - AG3-3 - AG3-L3 3 - NO+NC Spring AG3-L0 - return AG3-L0 - NO+NC AG3-L0 - AG3-L - AG3-L0 - AG3-L - SP-07 3NO+3NC AG3-L0 3 - AG3-L 3 - AG3-L0 3 - AG3-L 3 - NO+NC Spring/ AG3-L6 - manual AG3-L6-3NO+3NC return AG3-L6 3 - AG3-L6 3 - Illuminated rocker switches/led lamps Description Contact No. of Operation -position 3-position block lamp * * Spot LED NO+NC Maintained AG3- - AG3- - NO+NC AG3- - AG3-L3 - AG3- - AG3-L3-3NO+3NC AG3-3 - AG3-L3 3 - AG3-3 - AG3-L3 3 - NO+NC Spring AG3-L0 - return AG3-L0 - NO+NC AG3-L0 - AG3-L - AG3-L0 - AG3-L - KK04-048A 3NO+3NC AG3-L0 3 - AG3-L 3 - AG3-L0 3 - AG3-L 3 - NO+NC Spring/ AG3-L6 - manual AG3-L6-3NO+3NC return AG3-L6 3 - AG3-L6 3 - Flat LED NO+NC Maintained AG3-3- AG3-3- NO+NC AG3-3- AG3-L3 3- AG3-3- AG3-L3 3-3NO+3NC AG AG3-L AG AG3-L NO+NC Spring AG3-L0 3- return AG3-L0 3- NO+NC AG3-L0 3- AG3-L 3- AG3-L0 3- AG3-L 3- SP-07 3NO+3NC AG3-L AG3-L 3 3- AG3-L AG3-L 3 3- NO+NC Spring/ AG3-L6 3- manual AG3-L6 3-3NO+3NC return AG3-L AG3-L * eplace the mark by the lamp color codes G: Green : ed W: White Y: Yellow O: Orange S: Blue (Incandescent Lamp only) eplace the mark by the lamp voltage codes Incandescent A: 5V AC/DC B: V AC/DC C: 5V AC/DC E: 4V AC/DC LED AA: 5V DC A: 6V DC B: V DC E: 4V DC eplace the mark by the mounting angle code Blank: Horizontal mounting T: Vertical mounting eplace the mark by the flange color codes Blank: (Standard) B: 04CD//

12 Illuminated lever Switches/Illuminated rocker Switches AG3 Dimensions Dimensions, mm Lever switches No. of lamp ocker switches 9.5 No. of lamp NP 30 3 NP Wiring diagrams (AG3 4NO+4NC) Terminal arrangement Wiring diagrams (Lamp circuit) Incandescent lamp LED lamp LB 3 4 L Contact arrangement Name plate - lamp - lamp LB L3 L3 - lamp - lamp LB (+) L3(+) L3(+) Operator positon NO+NC NO+NC 3NO+3NC 4NO+4NC -position position Note: The operator position shown is where the nameplate-stuck-surface is positioned toward you. 04CD//

13 Notes on use Notes on use Mounting the Switches (Pilot lights) Mounting the switches by inserting them into place in the front of the mounting panel. The switches will be held in position by the mounting springs. Panel cutting AG Description Mounting design Panel cutting emarks Flange mounting Individual mounting (Horizontal) 5 ± 0. 5 ± ± ± 0.3 Panel cutting space between rows of units Over 3 Manifold mounting (Horizontal) 5 ± 0. 5n ± ± n.4 ± 0.3 (3.5n0 ± 0.3) Over 6 Barrier mounting Individual mounting (Horizontal) Manifold mounting (Horizontal) n+6.5 ± 3.5 ± ± ± n+.9 ± 0.3 Panel cutting space between rows of units Dotted line indicates the position of each mounting barrier Over 6.3 Over 6 Notes n: Number of mounted unit Max 0 Panel thickness: to 5 mm (with dust covers: to 4 mm) For vertical mounting, contact FUJI The dimensions in parentheses are for tandem mounting of switches with dust covers. AG 3 Description Mounting design Panel cutting emarks Flange mounting Individual mounting (Horizontal) 5 ± 0. 3 ± ± ± 0.3 Manifold mounting (Horizontal) 5 ± 0. 3n ± ± n.5 ± 0.3 (39.5n9 ± 0.3) Panel cutting space between rows of units Over 3 Barrier mounting Individual mounting (Vertical) Manifold mounting (Vertical) Individual mounting (Horizontal) Manifold mounting (Horizontal) Individual mounting (Vertical) Manifold mounting (Vertical) ± 0. 3 ± 0. 5 ± 0. 5n ± n+6 ± 3 ± 0.3 6n+6 ± 3.5 ± ± ± ± ± ± ± n.5 ± 0.3 (3.5n9 ± 0.3) 36.4 ± n+3.5 ± ± n+3.5 ± 0.3 Over 6 Panel cutting space between rows of units Dotted line indicates the position of each mounting barrier Over 6.3 Over 6 Notes n: Number of mounted unit Max0 Panel thickness: to 5 mm (with dust covers: to 4 mm) The dimensions in parentheses are for tandem mounting of switches with dust covers. 04CD//3

14 Notes on use Installing or removing switches To install switches in the standard mounting or barrier-isolated single-unit mounting method, insert the switches one at a time from the front of the panel. Installing the main bodies of the switches If the mounting panel is vatical, install the switches with their nameplates positioned at the bottom. If the mounting panel is horizontal, install the switches with their nameplates positioned on this side. If the mounting panel is thin ( to mm thick), make panel cutouts smaller. emoving the lighting unit...ag3 (Oblong) To remove the lighting unit, refer to the illlustraions given in the below. (Especially when removing the unit installed on a panel) A * A Jaw Pry it with a pointed tool (such as a pair of tweerzers) in the direction shown by the arrow End barrier Center barrier Panel emarks*the unit has two jaws at lower left as indicated with the asterisks Cross section A-A (main components only) Fig. Fig. Lamp replacement (For illuminated pushbutton and pilot lights) To replace a lamp, pull out the entire lighting unit and replace the lamp from the back of the lamp holder. Install the lighting unit so that it conforms with the contact end inside the switch main-body. The inserting force must not be greater than 60N. When the barrier-isolated tandem-mounting method is employed, you can sequentially install switches one by one. For the final one, place a part of the center barrier in the mounting hole beforehand, and then insert the switch into the mounting hole so that the end barrier is in close contact with the main body of the switch (procedure: Fig. to Fig.) To remove a switch which has been installed in the standard mounting or barrier-isolated single-uint monting method, push out the switch by pushing it from the back of the panel while holding the panel bay pushing it inward. To remove switches which have been installed in the barrierisolated tandem-mounting method, proceed as follows:disengage the rear of the barrier on both sides of the switch to be removed so that the barriers are attached to the switch and, push the switch outward from the back of the panel while holding the front of the mounting panel firm, and take out the switch by opening the barriers by bending them to both sides on the front side of the panel (procedure: Fig. to Fig.) Operating voltage and rated voltage of incandescent lamps ated voltage 6V 4V 8V 8V (Standard) Operating voltage 4 to 5V 0 to V to 5V 0 to 4V Installing the lighting section Install the lighting unit aligning the "TOP" display on the lighting uint and switch main-body as shown in the below. Do not push the internal mechanism of the switch main body while the lamp unit has been removed. Deformation of contact piece for the lamp may result in poor lighting or malfunction. eplacing the lamp (Lever type or rocker type) To remove the lamp, remove the lens by using a screwdriver or other pointed tool (see.the illustrations in the below) and then pull out the lamp by using a lamp remover ( AHX67).To install the lamp, insert it with your fingers and then put back the lens. Incandescent lamps should be operated at the operating voltages if a lamp service life of 5,000 to 0,000 hours are needed. The ambient temperature must not exceed 30 C if the lamp is used at the rated voltage continuously. 04CD//4

15 Notes on use emoveing or installing the lens To remove the lens, slide it horizontally. To install the lens, align it with the lamp house and insert it from the top. Slide Installing the color plate and nameplate Install the color plate and Nameplate in the lens section with their grained surfaces directed inward. emoveing or installing the nameplate (Lever type) To remove the nameplate from the lens, press the studs of the lens against a flat plane so that the lens is widened slightly, and insert a screwdriver or other pointed tool into the groove of the nameplate. (See the illustration in the below.) To install the nameplate into the cover, put the end of thenameplate in the cover and then press the nameplate into the cover by pinching them with your fingers. (See the illustration in the below.) Pull Name plate SP- Pull Lens Lamp house Lens Push Name plate Lens Contact block To replace a contact block, use removing tool AGX0. If excessive force is applied when attempting to open the support legs for the contact block holder, deformation or damage may occur. Contacts configuration modifications Note that there are certain restrictions on contact configureation modifications. No modifications other than those below are available. Although it is not impossible to modify a switch with 3a3b or 4a4b into that with ab, do not attempt this modification because the layout of the contacts of the former differs from that of the latter. Caution: never remove any of the contact units or dummy units which are located at both ends. If you do, the main units of the switches may be damaged, may become unable to be installed, or other troubles may result. Befor modification With NO+NC With NO+NC With 3NO+3NC With 4NO+4NC After modification With NO+NC With NO+NC With 4NO+4NC With 3NO+3NC emove this contact unit. emove this contact unit. Insert the contact unit in this hole Insert the contact unit in this hole Wiring connections Use a soldering iron with a wattage of not more than 30W and a tip length of more than 0mm. Use a rosin-core solder With a 30W iron complete soldering within 5 seconds, or 0 seconds with a 0W iron. Do not apply external force to the terminals. Do not deform the terminals. Because lead-free solder's melting point is slightly high, soldering work may be difficult. Use a soldering iron whose tip is rather large or whose calorie is rather high. Wires that can be connected Two solid wires with a maximum diameter of 0.8mm (solder) One stranded wire with a maximum area of 0.75mm (solder) Using contact blocks When using NO and NC contacts in the same contact block, avoid connection that involves opposite polarity or wiring from different types of power supply. For wiring to adjacent terminals, use insulated tubing to prevent short-circuit and to assure isolation. For solder terminals, be careful when connecting thick wires. Do not use too much solder. Installing lamps in close order When continuously lighting pilot lights or pressing illuminated pushbuttons installed in close order, care must be taken that the ambient temperature does not exceed the rated value. Alternate types AG3-L5 AG-L5 Do not open/close the switch with its leaf spring held pressed.if you do, the alternate mechanism can be damaged. 04CD//5

16 Notes on use Dismounting the switch (Main body) ➀ To remove the main body of a rectangular command switch installed on a panel, bend the mounting springs and push them outside of the main body.if it is densely packed with other devices, use the removeing tool ( AGX03) for ease of removal. ➁ For how to use the removing tool, see the illustration in the below.insert the tool from back of the switch (main-body) and then push out the switch. Operation Do not use a hitting or bouncing action to operate the button, or the switch may break. Always operate the switch by hand. Storage and operating environment Observe the operating ambient temperature and humidity specifications indicated in the catalog or other related material. Do not use the switches in a location where they are exposed to being splashed with oil or water. The location must not be dusty. If it is inevitable that the installed switches will be exposed to dust or metallic particles caused by factory installation work or other tasks, cover the switches with suitable sheets to protect them. If using the switches in a dusty atmosphere cannot be avoided protect the switches with dust covers. 04CD//6

Accessories Accessories Description Description Barrier SM-337 SM-33 For AG Center -barrier End-barrier For AG3 Long center -barrier Long end -barrier Short center -barrier Short end -barrier Color

(vertical mounting) The cover portects against accidental operation. The cover lid is returned home with a spring force. Dimensions (mm) AGX007-3.5.5 6 AGX007-.5.5 9 4.5 AGX007-3T.5 8.5 9 6.

17 Accessories Accessories Description Description Barrier SM-337 SM-33 For AG Center -barrier End-barrier For AG3 Long center -barrier Long end -barrier Short center -barrier Short end -barrier Color AGX008-CB AGX008-CH AGX008-EB AGX008-EH AGX003-B AGX003-H AGX003-LEB AGX003-LEH AGX003-SCB AGX003-SCH AGX003-SEB AGX003-SEH Protection cover SM-375 For AG-L For AG3-L AGX007- AGX007-3 AGX007-3T (vertical mounting) The cover portects against accidental operation. The cover lid is returned home with a spring force. Dimensions (mm) AGX AGX AGX007-3T Bezel SM-354 For AG For AG3 Color AGX00-B AGX00-H AGX00-3B AGX00-3H Panel plug For AG For AG3 Color AGX006-B AGX006-H AGX006-3B AGX006-3H 3.5 Color insert kit This kit contains green, red, white, orange and blue color-inserts, legend plates and light baffle plates. See page 04CD//8 Legend plate SM-355 For AG-L, Z For AG3-L, Z Split Full face -way split Full face -way split 3-way split 4-way split Color For AG-L, Z Clear* White For AG3-L, Z Clear* White *:Standard Dimension (mm) 5sq. (AGX009-) 5 3 (AGX009-3) AGX09-A AGX09-B AGX09-3A AGX09-3B AGX09-3C AGX09-3D AGX09-3E AGX09-3F AGX009-C AGX009-W AGX009-3C AGX009-3W Contact block Dummy unit SM-338 KKD AGX00 Soldering/Tab use AGX00 The dummy unit installs in the part which does not use the contact unit. Dust-tight cover AGX0-3 AGX0- Used with AG3-L AG-L SM-58 04CD//7

Accessories Description Description Lens For AG3-HL Incandescent, Flat LED AGX034- AGX034-G AGX034-W Spot LED Color Split AGX038- AGX038-G AGX038-W ed Green White Twoway split Lamp changer For

SP-4 AGX034-Y AGX038-Y Yellow AGX034-S * Blue AGX034-O AGX038-O Orange AGX034-B * * Used with the incandecent lamp only * Used with non illuminated side of spot LED(-lamp types) Incandescent lamp

18 Accessories Description Description Lens For AG3-HL Incandescent, Flat LED AGX034- AGX034-G AGX034-W Spot LED Color Split AGX038- AGX038-G AGX038-W ed Green White Twoway split Lamp changer For AG3-HL, L AF0-7 : AHX67 If the switch is fitted with a lamp, use this tool to remove the lamp. The tool is unnecessary when installing a lamp. SP-4 AGX034-Y AGX038-Y Yellow AGX034-S * Blue AGX034-O AGX038-O Orange AGX034-B * * Used with the incandecent lamp only * Used with non illuminated side of spot LED(-lamp types) Incandescent lamp KKD Voltage 6V, 0.6W 4V, 0.7W 8V, 0.7W 8V, 0.7W AHX64 AHX64 AHX6 AHX643 Lens For AG3-L Incandescent, Flat LED AGX03- AGX03-G AGX03-W AGX03-Y AGX03-S * AGX03-O AGX033- AGX033-G AGX033-W Spot LED Color Split AGX037- AGX037-G AGX037-W ed Green White Yellow Blue Orange ed Green White Full face Twosplit Socket AGX005 AF0-9 Terminal Solder/tab Wire wrap PC board Solder/tab Wire wrap PC board Solder/tab Wire wrap PC board AGX005-S AGX005-W AGX005-P AGX004-S AGX004-W AGX004-P AGX004-4S AGX004-4W AGX004-4P Contact arrangement ab ab ab ab 3a3b 4a4b Used with AG AG3 SP-3 AGX033-Y AGX037-Y Yellow AGX033-S * Blue AGX033-O AGX037-O Orange AGX033-B * * Used with the incandecent lamp only * Used with non illuminated side of spot LED(-lamp types) AGX004 For wiring to wire-wrap pin terminals, select appropriate wire sizes and tool from the table below. Wire size Bit Sleeve Number of effective wraps 0.4mm dia. 3-A -B About 8 Legend plate For AG3-HL AGX036-W 0.5mm dia. (0.65mm dia.) -A (-A) -B (-B) About 6 (About 6) Dimension (mm) AF0-30 Use ordinary wrapping for connection. Wires of 0.65mm dia. must not be used on adjacent terminals. Howerver, 0.65mm dia. wire can be mixed with 0.4mm and 0.5mm dia. wires. Legend plate For AG3-L SP-5 AGX035-W Dimension (mm) B A 60.6 Terminal A B Dimension (mm) Solder/tab Wire wrap PC board SP-6 Socket Switch emover SM-334, 335 For contact unit AGX0 For body AGX03 PC board mounting AGX005-P AGX004-P AGX004-4P ø.3 3-ø emover SP-4 AGX039 This tool is used to remove the indicator of illuminated pushbutton or pilot light ø number display side number display side number display side 04CD//8

19 Mass Mass, gram Lamp type Illuminated NO NO 3NO 4NO Pilot lights pushbuttons NC NC 3NC 4NC Incandescent AG-LA, L5A.5.5 AG-ZA 8.5 lamp B, L5B B 9.3 AG3-LA, L5A AG3-ZA 3.5 B, L5B B 5.7 C, L5C C 5.7 D, L5D D 5.9 E, L5E E 5.9 F, L5F F 6 LED lamp * AG-LA, L5A.8.8 * AG-ZA 9 B, L5B. 3. B 9 * AG3-LA, L5A * AG3-ZA 4 B, L5B B 4.5 C, L5C C 4.5 D, L5D D 4.7 E, L5E E 4.7 F, L5F F 4.8 L5: Alternate action * Combined indicators and contact unit. * Combined indicators and sockets. Illuminated rocker and NO NO 3NO 4NO lever switches NC NC 3NC 4NC AG3-L AG3-L AG3-HL AG3-HL AG3-L AG3-L AG3-L AG3-L AG3-HL AG3-HL AG3-HL AG3-HL CD//9

Pushbuttons/Selectors/Pilot Lights AH25 General information

Pushbuttons/Selectors/Pilot Lights AH5 General information Features Oil and dust-proof construction Protection complies with IEC Standard IP65.Special seals keep out oil, water, dust, and chips. This gives