Illustrated Lab Task List

Transcription

1 Illustrated Lab Task List Why this class works for you Systems Repair

2 Steering & Suspension Inspection Complete Complete understanding is needed to give it a complete inspection

3 Brake Inspection Complete Look for the obvious, but learn to identify the hard to find concerns

4 Alignment Check set up, compensate, generate document Alignment checks are becoming more popular as a lead in to an appointment for job

5 Alignment Adjustment (4 wheel caster, camber, toe) 4 wheel alignment is the norm & adjustments always start at the rear of the vehicle

6 Tire Dismount & Mount Hunter TC3250 Whether you are replacing 4 tires or repairing one tire, this is a need to know!

7 Tire Balancing & TPMS Reset Excellent routine task that continues to evolve

8 Rotor Machining using Hunter BL500 Some is still done on the car, especially on problematic hubs and rears of trucks

9 Drum Machining using Hunter BL500 Always an off the car task maintain <.010 from side to side

10 Tubing Bending & Double or ISO Bubble Flaring All high pressure fittings have some type of flare or teflon sealing ring

11 Drum Brake Shoe Remove & Replace Looks simple, but it s a true test of your fine motor coordination

12 Disc Brake Pad Remove & Replace Probably the most often performed brake service

13 Wheel Bearing Repacking & Seal Replacement Pertains to non drive bearings on cars as well as on trailers

14 Wheel Cylinder Remove & Replace or Overhaul Starts with shoe R & R and finishes up with a system bleed

15 Brake Caliper Remove & Replace or Overhaul Loaded calipers with brackets or remanufactured, without pads slides are the issue!

16 Flexible Brake Hose or Rigid Line Replacement DOT 3 Many types of connections and, of course, finish with the system bleed

17 Brake Bleeding Vacuum Draws fluid from the bleeder screw

18 Brake Bleeding Pressure Pushes fluid from the master cylinder

19 Brake Bleeding Manual No special tools required and you can do it alone or with 2 people

20 Master Cylinder R & R or Overhaul and Bench Bleed Never install a new master cylinder without bench bleeding first

21 Power Steering Pump R & R or Pulley Replacement Pumps are sold without pulleys & pulleys are press fit

22 Universal Joint Replacement (Drive Shaft R & R) The U joint press simplifies this job

23 Ball Joint or Control Arm (bushing) R & R This is big time work, chisels, presses, impacts, torches

24 Pitman or Idler Arm R & R Only on parallelogram steering systems

25 Inner or Outer Tie Rod End R & R All steering has some type of tie rods & they wear like crazy follow with alignment

26 Stabilizer Bar, Bushing, or Link Replacement Ranges from as little as $20 & 20 minutes to as much as $200 & 2 hours

27 RWD Wheel Bearing & Axle R & R Starts with opening the cover to remove the differential pinion shaft & C clips

28 FWD Wheel Bearing & Hub R & R Typically a sticky point either at the splines or the spindle

29 Half Shaft R & R or CV Boot R & R Boot work is slightly cheaper than remanufactured shafts economically a tough call

30 Strut R & R and Strut Compressor Operation Now there are complete struts as well as individual parts available

31 Steering Gear R & R (Rack & Pinion or Worm Gear) Might start at the steering wheel & the SIR/SRS system

32 Oxy/Acetylene Torch Cutting or Heating The torch is your friend, but one wrong move can be destructive!

33 Oxy/Acetylene Torch Welding or Brazing and MIG Welding Repair by welding or brazing is often an option be cross trained!

34 Fuel Pressure & Volume Test Narrows the causes and gives direction for the next set of tests

35 Fuel Injector, Throttle Body, Fuel Rail R & R or Cleaning Common service

36 Dry Wet Compression Test Good, base engine diagnostic test

37 Cylinder Leakage Test Pinpoints the loss of compression, but can t find a valve guide issue

38 Engine Oil Pressure Test Low oil pressure often means excessive main or rod bearing clearance

39 5 Gas Emission Testing & Analysis HC, CO, NOx, CO 2, O 2

40 Exhaust Back Pressure Test Excess back pressure & low engine vacuum are good indicators of a restricted CAT

41 Firing kv Test or Engine Power Balance Quick check to find the weak link

42 Timing (EST), Vacuum, and RPM Checks That spark to the spark plugs is exactly timed to the nearest 1º of crankshaft rotation

43 Oscilloscope Test of Ignition System High firing line = open Low firing line = short

44 Cooling System Performance Test Protect your engine s cooling system down to 34 Fº and up to Fº

45 Parasitic Load Voltage Drop (insulated and ground) & Diode Ripple Test 200 milliamp parasitic is the typical maximum

46 VAT 45 or VAT 40 Battery, Charging & Cranking System Tests Sell batteries, starters, alternators & wiring right the first time

47 Full Data & OBD II Monitor Scan or Bi Directional Control of Outputs First tool for the MIL

48 Quick Scan MIL, DTC Check, Data Stream & Monitor Check Everybody knows someone who has had a check engine light on

49 Minor Tune up or Ignition System Maintenance Still popular, even with direct ignition

50 Smoke Pro Diagnostic Smoke Test of EVAP System Leaks smaller than.020 may require a black light too

51 MODIS Scan, Lab Scope, Data Base, Bi Directional, etc. Get your $ worth out of your diagnostic equipment

52 Starter or Solenoid R & R or Overhaul Often replaced motor, whether it s needed or not diagnose it correctly

53 Alternator R & R or Overhaul Often replaced generator, whether it s needed or not diagnose it correctly

54 Distributor R & R or Overhaul & Static Timing Still a few of these in use & fewer people understand them

55 Engine Precision Measuring Precision measuring with cool tools to the nearest.001 and to the nearest.01mm

56 Wiring Repair (release, cut, strip, solder, heat shrink) Many wiring repairs done each day & not all are done correctly

57 Thread Repair (drill & tap or drill & thread insert) Save a day from going from bad to worse learn to do thread repairs

58 Diagnostic Routine or Repair with Completed R.O. (C C C & Tell the Story) Know how the chase goes so you ll make $ and be happy

59 Team Wisconsin Electrical Board Challenging New Circuits! It all started here and continues to evolve

60 A1 Engine System Repair with completed R.O. (C C C & Tell the Story) Following procedures & doing final documentation is the way of the industry

61 A2 & A3 Transmission System Repair with completed R.O. (C C C & Tell the Story) Following procedures & doing final documentation is the way of the industry

62 A4 Steering, Suspension, Alignment Repair with completed R.O. (C C C & Tell the Story) Following procedures & doing final documentation is the way of the industry

63 A5 Brake System Repair with completed R.O. (C C C & Tell the Story) Following procedures & doing final documentation is the way of the industry

64 A6 Electrical System Repair with completed R.O. (C C C & Tell the Story) Following procedures & doing final documentation is the way of the industry

65 A7 HVAC System Repair with completed R.O. (C C C & Tell the Story) Following procedures & doing final documentation is the way of the industry

66 A8 Engine Performance System Repair with completed R.O. (C C C & Tell the Story) Following procedures & doing final documentation is the way of the industry

67 Preventive Maintenance & Full Systems Check Following procedures & doing final documentation is the way of the industry

68 18 weeks of a professional & interesting class Use this Rubric to RATE the completion of Task Sheets & all Lab Activities 1 = Demonstrated exposure or simple observation of the competency 2 = Applies the competency, but only mastered a few essential attributes of the competency 3 = Capable of the competency, but needs further practice 4 = Performs the competency satisfactorily 5 = MASTERED the competency Does this make sense to you?

69 You are a 21 st century auto student learning in a 21 st century lab from a leading instructor in the field in the most winning program in the U.S. outfitted with 21 st century equipment and current production lab vehicles

70 Make Mr. Hader s web page a favorite, bookmark it, & use it to your advantage

71 Illustrated Lab Task List Why this class works for you Auto Service

72 Pre Delivery Inspection Bumper to Bumper exterior, interior, and under the hood checks

73 Under the Hood Checks Become familiar with all of the preventive maintenance & fluids

74 Under the Vehicle Inspection Learn to safely raise a vehicle on a professional lift & what to look for underneath

75 Engine Oil & Filter Change Arguably, the most important preventive maintenance for any engine

76 Grease Job & Under Vehicle Fluid Checks Joints that pivot need lubrication to prevent wear and ultimately failure

77 Wash & Clean a Vehicle Keep your major investment in good shape inside & out it reflects you

78 Wax & Polish a Vehicle Preserve the exterior finish and raise the retail value while you re at it

79 Headlight Aiming 1 foot down & 2 feet to the right in 100 feet of shining = safer night driving

80 Serpentine Belt Change Belts drive accessories like water pump, power steering, alternator, air conditioning

81 5 Gas Emissions Test Verify the pollutants leaving your tailpipe & verify the running condition of the engine

82 Tire Rotation Reduce wear by moving the tires to different positions at regular mileage intervals

83 Tire Balancing Anything that spins can be out of balance & vibrate

84 Jack in the Trunk (changing a spare) Learn this in the shop instead of at night on the side of the road in the rain

85 Drum Brake Inspection Know what to look for when you see & hear a drum brake system

86 Disc Brake Inspection Know what to look for when you see & hear a disc brake system

87 Battery Testing & Service A clean and tested battery is a happy battery

88 Cooling System Service & Checks Protect your engine s cooling system down to 34 Fº and up to Fº

89 Service Data Gathering Every year brings 500,000 new pages of automotive service information!

90 Internet Car Pricing & TSB Check Price a car before you buy, before you sell, watch for recall campaigns & TSB s

91 Article Review Research a topic that interests you

92 Tire Changer On & Off of a Wheel Learn how to dismount & mount a tire

93 Spark Plug kilovolt Test or Power Balance Verify voltage to the spark plugs somewhere between 2kV and 80,000 Volts

94 Charging System Tests The alternator charges the battery & is the source for all electrical needs while running

95 Starting System Tests The starter cranks the engine to set the 4 stroke cycle in motion

96 Engine Compression Test One of the best base engine diagnostic tests

97 Spark Plug Service These parts start the air:fuel mixture burning 100 s of times every second

98 Plug Wire Resistance Test Verify electrically open or resistant conductors to trouble shoot running problems

99 Cap & Rotor or Coil Pack Tests Anything that carries high voltage has to be in tip top condition

100 Checking Ignition Spark Timing That spark to the spark plugs is exactly timed to the nearest 1º of crankshaft rotation

101 Diagnostic Routine with R.O. & C C C Know how the chase gets done so you can give the right symptoms to your tech

102 Full Scan Check of an OBD II System DLC Location Look at what the car s computers see and learn how intricate auto repair has become

103 Quick Scan for DTC s MIL is Illuminated Everybody knows someone who has had a check engine light on

104 Engine Valve Train & Other Disassembly Get into the big nuts & bolts, pieces & parts of engines

105 Harley Davidson 1340 EVO Teardown Popular motorcycle engine that is easy to learn on & transfer knowledge to cars

106 Wheel Bearing Repacking Pertains to non drive bearings on cars as well as on trailers

107 Disc Brake Pad or Drum Brake Shoe R&R Learn the safe way on mock ups before you try the real thing

108 Around the Block Engine Measuring Precision measuring with cool tools to the nearest.001 and to the nearest.01mm

109 Lighting & Wiper Replacement Why pay someone to change a light bulb or a wiper refill when it takes only minutes?

110 Team Wisconsin Circuit Board Learn electrical circuitry with real parts and high quality digital multi meters

111 Cooling System Flush & Fill Changing the engine coolant before it becomes acidic and does engine damage

112 Automotive Math Applications Auto Service (in class & on the job) has math & science applications every minute

113 Repair or Replacement of Components If you find something that needs doing and it s within your limits of time & talent

114 18 weeks of a professional & interesting class Use this Rubric to RATE the completion of Task Sheets & all Lab Activities 1 = Demonstrated exposure or simple observation of the competency 2 = Applies the competency, but only mastered a few essential attributes of the competency 3 = Capable of the competency, but needs further practice 4 = Performs the competency satisfactorily 5 = MASTERED the competency You ll begin to be an authority on automotive service by semester s end!

115 Become a 21 st century auto student by learning in a 21 st century lab outfitted with 21 st century equipment and current production lab vehicles from a leading instructor in the field in the most winning program in the U.S.

116 Make Mr. Hader s web page a favorite, bookmark it, & use it to your advantage