Illustrated Lab Task List

Transcription

1 Illustrated Lab Task List Why this class works for you Auto Diagnosis

2 The Automotive Arena Multi Faceted Career Direction Application of Core Knowledge Dynamic & Moving at the Speed of Technology Human Interaction Electrical Written Communication Artistic in its Own Way Mechanical Real Use of Math Necessity to Understand the Written Word Craftsmanship Problem Solving Real Use of Science Electronic Fluid Dynamics Computer Application The Bottom Line is: It Requires a Skill Set Like None Other

3 Fuel Pressure & Volume Test Narrows the causes and gives direction for the next set of tests

4 Fuel Injector, Throttle Body, Fuel Rail R & R or Cleaning Common service

5 Dry Wet Compression Test Good, base engine diagnostic test

6 Cylinder Leakage Test Pinpoints the loss of compression, but can t find a valve guide issue

7 Engine Oil Pressure Test Low oil pressure often means excessive main or rod bearing clearance

8 5 Gas Emission Testing & Analysis HC, CO, NOx, CO 2, O 2

9 Exhaust Back Pressure Test Excess back pressure & low engine vacuum are good indicators of a restricted CAT

10 Firing kv Test or Engine Power Balance Quick check to find the weak link

11 Timing (EST), Vacuum, and RPM Checks That spark to the spark plugs is exactly timed to the nearest 1º of crankshaft rotation

12 Oscilloscope Test of Ignition System High firing line = open Low firing line = short

13 Cooling System Performance Test Protect your engine s cooling system down to 34 Fº and up to Fº

14 Parasitic Load Voltage Drop (insulated and ground) & Diode Ripple Test 200 milliamp parasitic is the typical maximum

15 VAT 45 or VAT 40 Battery, Charging & Cranking System Tests Sell batteries, starters, alternators & wiring right the first time

16 Full Data & OBD II Monitor Scan or Bi Directional Control of Outputs First tool for the MIL

17 Quick Scan MIL, DTC Check, Data Stream & Monitor Check Everybody knows someone who has had a check engine light on

18 Minor Tune up or Ignition System Maintenance Still popular, even with direct ignition

19 Smoke Pro Diagnostic Smoke Test of EVAP System Leaks smaller than.020 may require a black light too

20 MODIS Scan, Lab Scope, Data Base, Bi Directional, etc. Get your $ worth out of your diagnostic equipment

21 Starter or Solenoid R & R or Overhaul Often replaced motor, whether it s needed or not diagnose it correctly

22 Alternator R & R or Overhaul Often replaced generator, whether it s needed or not diagnose it correctly

23 Distributor R & R or Overhaul & Static Timing Still a few of these in use & fewer people understand them

24 Steering & Suspension Inspection Complete Complete understanding is needed to give it a complete inspection

25 Brake Inspection Complete Look for the obvious, but learn to identify the hard to find concerns

26 Alignment Check set up, compensate, generate document Alignment checks are becoming more popular as a lead in to an appointment for job

27 Alignment Adjustment (4 wheel caster, camber, toe) 4 wheel alignment is the norm & adjustments always start at the rear of the vehicle

28 Tire Dismount & Mount Hunter TC3250 Whether you are replacing 4 tires or repairing one tire, this is a need to know!

29 Tire Balancing & TPMS Reset Excellent routine task that continues to evolve

30 Drum Brake Shoe Remove & Replace Mock up Looks simple, but it s a true test of your fine motor coordination

31 Disc Brake Pad Remove & Replace Mock up Probably the most often performed brake service

32 Wheel Bearing Repacking & Seal Replacement Pertains to non drive bearings on cars as well as on trailers

33 Engine Precision Measuring Precision measuring with cool tools to the nearest.001 and to the nearest.01mm

34 Wiring Repair (release, cut, strip, solder, heat shrink) Many wiring repairs done each day & not all are done correctly

35 Diagnostic Routine or Repair with Completed R.O. (C C C & Tell the Story) Know how the chase goes so you ll make $ and be happy

36 Team Wisconsin Electrical Board Challenging New Circuits! It all started here and continues to evolve

37 A1 Engine System Repair with completed R.O. (C C C & Tell the Story) Following procedures & doing final documentation is the way of the industry

38 A2 & A3 Transmission System Repair with completed R.O. (C C C & Tell the Story) Following procedures & doing final documentation is the way of the industry

39 A4 Steering, Suspension, Alignment Repair with completed R.O. (C C C & Tell the Story) Following procedures & doing final documentation is the way of the industry

40 A5 Brake System Repair with completed R.O. (C C C & Tell the Story) Following procedures & doing final documentation is the way of the industry

41 A6 Electrical System Repair with completed R.O. (C C C & Tell the Story) Following procedures & doing final documentation is the way of the industry

42 A7 HVAC System Repair with completed R.O. (C C C & Tell the Story) Following procedures & doing final documentation is the way of the industry

43 A8 Engine Performance System Repair with completed R.O. (C C C & Tell the Story) Following procedures & doing final documentation is the way of the industry

44 Preventive Maintenance & Full Systems Check Following procedures & doing final documentation is the way of the industry

45 18 weeks of a professional & interesting class Use this Rubric to RATE the completion of Task Sheets & all Lab Activities 1 = Demonstrated exposure or simple observation of the competency 2 = Applies the competency, but only mastered a few essential attributes of the competency 3 = Capable of the competency, but needs further practice 4 = Performs the competency satisfactorily 5 = MASTERED the competency Does this make sense to you?

46 You are a 21 st century auto student learning in a 21 st century lab from a leading instructor in the field in the most winning program in the U.S. outfitted with 21 st century equipment and current production lab vehicles

47 Make Mr. Hader s web page a favorite, bookmark it, & use it to your advantage

48 Illustrated Lab Task List Why this class works for you Auto Service Your Prerequisite Class

49 Pre Delivery Inspection Bumper to Bumper exterior, interior, and under the hood checks

50 Under the Hood Checks Become familiar with all of the preventive maintenance & fluids

51 Under the Vehicle Inspection Learn to safely raise a vehicle on a professional lift & what to look for underneath

52 Engine Oil & Filter Change Arguably, the most important preventive maintenance for any engine

53 Grease Job & Under Vehicle Fluid Checks Joints that pivot need lubrication to prevent wear and ultimately failure

54 Wash & Clean a Vehicle Keep your major investment in good shape inside & out it reflects you

55 Wax & Polish a Vehicle Preserve the exterior finish and raise the retail value while you re at it

56 Headlight Aiming 1 foot down & 2 feet to the right in 100 feet of shining = safer night driving

57 Serpentine Belt Change Belts drive accessories like water pump, power steering, alternator, air conditioning

58 5 Gas Emissions Test Verify the pollutants leaving your tailpipe & verify the running condition of the engine

59 Tire Rotation Reduce wear by moving the tires to different positions at regular mileage intervals

60 Tire Balancing Anything that spins can be out of balance & vibrate

61 Jack in the Trunk (changing a spare) Learn this in the shop instead of at night on the side of the road in the rain

62 Drum Brake Inspection Know what to look for when you see & hear a drum brake system

63 Disc Brake Inspection Know what to look for when you see & hear a disc brake system

64 Battery Testing & Service A clean and tested battery is a happy battery

65 Cooling System Service & Checks Protect your engine s cooling system down to 34 Fº and up to Fº

66 Service Data Gathering Every year brings 500,000 new pages of automotive service information!

67 Internet Car Pricing & TSB Check Price a car before you buy, before you sell, watch for recall campaigns & TSB s

68 Article Review Research a topic that interests you

69 Tire Changer On & Off of a Wheel Learn how to dismount & mount a tire

70 Spark Plug kilovolt Test or Power Balance Verify voltage to the spark plugs somewhere between 2kV and 80,000 Volts

71 Charging System Tests The alternator charges the battery & is the source for all electrical needs while running

72 Starting System Tests The starter cranks the engine to set the 4 stroke cycle in motion

73 Engine Compression Test One of the best base engine diagnostic tests

74 Spark Plug Service These parts start the air:fuel mixture burning 100 s of times every second

75 Plug Wire Resistance Test Verify electrically open or resistant conductors to trouble shoot running problems

76 Cap & Rotor or Coil Pack Tests Anything that carries high voltage has to be in tip top condition

77 Checking Ignition Spark Timing That spark to the spark plugs is exactly timed to the nearest 1º of crankshaft rotation

78 Diagnostic Routine with R.O. & C C C Know how the chase gets done so you can give the right symptoms to your tech

79 Full Scan Check of an OBD II System DLC Location Look at what the car s computers see and learn how intricate auto repair has become

80 Quick Scan for DTC s MIL is Illuminated Everybody knows someone who has had a check engine light on

81 Engine Valve Train & Other Disassembly Get into the big nuts & bolts, pieces & parts of engines

82 Harley Davidson 1340 EVO Teardown Popular motorcycle engine that is easy to learn on & transfer knowledge to cars

83 Wheel Bearing Repacking Pertains to non drive bearings on cars as well as on trailers

84 Disc Brake Pad or Drum Brake Shoe R&R Learn the safe way on mock ups before you try the real thing

85 Around the Block Engine Measuring Precision measuring with cool tools to the nearest.001 and to the nearest.01mm

86 Lighting & Wiper Replacement Why pay someone to change a light bulb or a wiper refill when it takes only minutes?

87 Team Wisconsin Circuit Board Learn electrical circuitry with real parts and high quality digital multi meters

88 Cooling System Flush & Fill Changing the engine coolant before it becomes acidic and does engine damage

89 Automotive Math Applications Auto Service (in class & on the job) has math & science applications every minute

90 Repair or Replacement of Components If you find something that needs doing and it s within your limits of time & talent

91 18 weeks of a professional & interesting class Use this Rubric to RATE the completion of Task Sheets & all Lab Activities 1 = Demonstrated exposure or simple observation of the competency 2 = Applies the competency, but only mastered a few essential attributes of the competency 3 = Capable of the competency, but needs further practice 4 = Performs the competency satisfactorily 5 = MASTERED the competency You ll begin to be an authority on automotive service by semester s end!

92 Become a 21 st century auto student by learning in a 21 st century lab outfitted with 21 st century equipment and current production lab vehicles from a leading instructor in the field in the most winning program in the U.S.

93 Make Mr. Hader s web page a favorite, bookmark it, & use it to your advantage