AUTOJET PRECISION SPRAY CONTROL SYSTEMS STANDARD SYSTEMS AND COMPONENTS FOR INDUSTRIAL APPLICATIONS

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Kimberly Walters
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1 AUTOJET PRECISION SPRAY CONTROL SYSTEMS STANDARD SYSTEMS AND COMPONENTS FOR INDUSTRIAL APPLICATIONS

AUTOJET PRECISION SPRAY CONTROL (PSC) The AutoJet Precision Spray Control is designed for PulsaJet automatic nozzles and contains all components and connections required for reliable plug-and-spray.

This allows adjustment of the flow rate based on changing operating conditions such as: belt speed pressure fluctuations moisture content product change recipes.

SPRAY MANIFOLDS Standard and custom spray manifolds Page 10 ELECTRONIC CONTROL PANEL AutoJet Precision Spray Control from simple spray processes to very complex applications.

2 AUTOJET PRECISION SPRAY CONTROL (PSC) The AutoJet Precision Spray Control is designed for PulsaJet automatic nozzles and contains all components and connections required for reliable plug-and-spray. The PulsaJet automatic nozzle, in combination with the AutoJet Precision Spray Control can achieve very high cycling speeds. This allows adjustment of the flow rate based on changing operating conditions such as: belt speed pressure fluctuations moisture content product change recipes... and much more The AutoJet Precision Spray Control can be used as an autonomous spray system or can be integrated into an existing process control system. SPRAY MANIFOLDS Standard and custom spray manifolds Page 10 ELECTRONIC CONTROL PANEL AutoJet Precision Spray Control from simple spray processes to very complex applications. Page 4-6 HOW DOES IT WORK? Electrically-actuated spray nozzles are turned on and off very quickly to control flow rate. A duty cycle of 50% results in a corresponding flow rate of 50% of the rated flow for this nozzle at a given pressure. Working Cycle 80% Working Cycle 5% BENEFITS Fast reaction to changing working conditions Maintain constant spray angle and droplet size at variable flow rates Large turn-down ratio with a single nozzle Minimal misting Increased transfer efficiency Easy integration into existing process Eliminates use of compressed air Compact nozzle design SENSORS Sensors which can be connected: Pressure Speed Trigger Flow FLUID DELIVERY SYSTEM Several fluid delivery systems are available. Page 8-9

AUTOJET CONTROL PANELS AUTOJET CONTROL PANELS FOR PULSAJET SPRAY NOZZLES FEATURES 1008+ PulsaJet 008+ PulsaJet 008-MC Multi-Channel 50+ Control Control Control Control page 5 page 5 page 6 page 7

number of nozzles 16 16 16 x 16 Other Nozzles Air actuated nozzles only timing only timing only timing full support 1008+ / 008+ Control Panels Can operate all PulsaJet and other automatic spray

3 AUTOJET CONTROL PANELS AUTOJET CONTROL PANELS FOR PULSAJET SPRAY NOZZLES FEATURES PulsaJet 008+ PulsaJet 008-MC Multi-Channel 50+ Control Control Control Control page 5 page 5 page 6 page 7 Spray Nozzle Types PSC Control Channels PulsaJet Max, cycle speed * 5000* Max. number of nozzles x 16 Other Nozzles Air actuated nozzles only timing only timing only timing full support / 008+ Control Panels Can operate all PulsaJet and other automatic spray nozzles Timing and easy flow control Output to control external solenoid valve for air atomizing version Input for level switch to detect empty tank Dimensions: W80 x H80 x D10 mm Adjust flow via HMI Adjust flow via remote signal Communication - Interface Spray Check Timing Flow Control Speed based flow control Liquid pressure compensation Closed loop flow control Higher speed application (reduce striping) optional Time based Distance based Liquid pressure monitoring Liquid flow monitoring Detection of clogged Detection of worn nozzles External trigger External speed signal External analog signal Graphical touch screen HMI only text OPC for SCADA integration optional optional Modbus protocol optional optional optional Remote assistance optional optional Box 008+ Box Basic PulsaJet control Advanced PulsaJet control For a maximum of 16 PulsaJet nozzles For a maximum of 16 PulsaJet nozzles Input for 4-0mA flow control (remote duty cycle Input for 4-0mA flow control (remote duty cycle control) control) Input for 4-0mA liquid pressure sensor in order to Options: Zone control via switches or digital relays PulsaJet connection box Valve kit for air atomizing nozzles Zone 1 Zone Zone establish flow correction Encoder input for speed sensor and distance based timing Zone 4 1 Spray OFF Spray OFF Spray ON: - 40% Flow Rate Spray ON: - 40% Flow Rate Spray ON: - 40% Flow Rate * = with PulsaJet Mini Spray OFF 4 5

AUTOJET CONTROL PANELS FOR PULSAJET SPRAY NOZZLES AUTOJET MODULAR SPRAY SYSTEM 50+ CONTROL FOR ALL AUTOMATIC SPRAY NOZZLES

Intuitive user interface Easy set-up Common signals: Liquid pressure Empty tank detection Fault output Signals per channel:

Modular Spray System Advanced spray control for most automatic spray nozzles by Spraying Systems Co.

flow control Detecting clogged spray nozzles Detecting worn spray nozzles Automatic pressure control Liquid can be

flow measurement Precise pressure measurement Liquid strainers Buffer tank The system is available as Floor mounted version

4 AUTOJET CONTROL PANELS FOR PULSAJET SPRAY NOZZLES AUTOJET MODULAR SPRAY SYSTEM 50+ CONTROL FOR ALL AUTOMATIC SPRAY NOZZLES Channel Channel 008-MC Multi-Channel Precision Spray Control Panel Independent flow control and timing up to 16 channels Intuitive user interface Easy set-up Common signals: Liquid pressure Empty tank detection Fault output Signals per channel: Speed Trigger / Timing Remote flow setpoint Output for atomizing air valve Dimensions: W600 x H600 x D10 mm Channel 4 1 Modular Spray System Advanced spray control for most automatic spray nozzles by Spraying Systems Co. 50+ with pre-programmed Timing algorithms Liquid control algorithms Air control algorithms Advanced features: Closed loop flow control Detecting clogged spray nozzles Detecting worn spray nozzles Automatic pressure control Liquid can be controlled via: Pressure tank Variable frequency driven pump Diaphragm pump The functionality can be extended to Precise flow measurement Precise pressure measurement Liquid strainers Buffer tank The system is available as Floor mounted version Mobile version Dimensions: W700 x H1800 x D800 mm Channel 1 4 Contact your sales engineer and configure the system according to your process requirements

FLUID DELIVERY SYSTEMS FLUID DELIVERY SYSTEMS Basic Liquid Pump Unit Air operated diaphragm pump (aluminum/nbr): max. 18 l/min max.

for atomizing air Floor mount frame Tank l (only with floor mount frame) Basic Liquid Pressure Control Simple pressure control of pressurized

X X X XX -00 Pneumatic pump system with liquid pressure regulator Options X C X A X E No cylinder air valve Cylinder air valve XX FX FT No

Nl/min @ 6 bar) Additional options for the pump system: 1. CP-ACTP00001-00: Low level switch option for l tank (Item 1).

CP-ACTP00004-00: Electrical connection box with terminal strip to bundle all electrical connections (Item ) Pressure Tank Assemblies Two manual

8 l (size 10) Optional level switch (975-*, 97-*) 140CE-...-04SS 6455CE-.

5 FLUID DELIVERY SYSTEMS FLUID DELIVERY SYSTEMS Basic Liquid Pump Unit Air operated diaphragm pump (aluminum/nbr): max. 18 l/min max. 6 bar Standard liquid strainer Wall mounted frame Dimensions: W600 x H700 x D600 mm Optional: Air control line for cylinder air Air control line for atomizing air Floor mount frame Tank l (only with floor mount frame) Basic Liquid Pressure Control Simple pressure control of pressurized liquid Two manual shut-off valves Liquid strainer Pressure regulator with gauge Version in stainless steel (SS) and brass (BR) Pressure range: 0.5 bar to 6 bar Max. liquid flow: 15 l/min (BR), 7 l/min (SS) CP-SYTLL50-BR CP-SYTLL50-SS Version with brass components Version with stainless steel components CP-SYTP X X X XX -00 Pneumatic pump system with liquid pressure regulator Options X C X A X E No cylinder air valve Cylinder air valve XX FX FT No enclosure No atomizing air valve Wall mount frame Floor mount frame Floor mount frame + l tank Painted steel enclosure Atomizing air valve (000 6 bar) Additional options for the pump system: 1. CP-ACTP : Low level switch option for l tank (Item 1). CP-ACTP : Tank return line kit with needle valve for liquid circulation to tank of l (Item ). CP-ACTP : Electrical connection box with terminal strip to bundle all electrical connections (Item ) Pressure Tank Assemblies Two manual shut-off valves Air pressure regulator with gauge Safety valve Tank sizes:.7 l (size 1), 7.6 l (size ), 18.9 l (size 5), 7.8 l (size 10) Optional level switch (975-*, 97-*) 140CE SS 6455CE SS Basic Air Pressure Control Stainless steel tank with brass wetted parts Stainless steel tank with stainless wetted parts Air pressure control for atomizing air: max bar 4V solenoid valve + pressure regulator Air pressure control for cylinder air 4V solenoid valve + pressure regulator Dimensions: W80 x H80 x D10 mm Optional stainless steel enclosure 1 CP-SYTAM10-00 CP-SYTAM10-C0 Standard version without enclosure Standard version with stainless steel enclosure 8 9

SPRAY MANIFOLDS AIR BLOWER SYSTEM FOR ENERGY EFFICIENT AIR

positioning Inlet/electrical connections left or right

connection box Up to 6 meters width Air Blower System Energy

efficiency WindJet air knives Quality (low maintenance)

control (option): VFD control for energy savings Permanent

(non-frequent start) Standalone or robust mobile frame

Mounting brackets for WindJet Airknives Standard manifolds

engineer and configure the blower system according to your

Recirculation / atomizing air manifold Food grade versions

6 SPRAY MANIFOLDS AIR BLOWER SYSTEM FOR ENERGY EFFICIENT AIR BLOWING PulsaJet Spray Manifold Adjustable spray nozzle positioning Inlet/electrical connections left or right Mounting brackets top or back Integrated cable trunk or connection box Up to 6 meters width Air Blower System Energy efficient alternative to compressed air blow off High efficiency WindJet air knives Quality (low maintenance) blowers: kw to 15 kw IE energy efficiency motors Electronic control (option): VFD control for energy savings Permanent monitoring of filter Overheating protection Motor protection (non-frequent start) Standalone or robust mobile frame Accessories: Flexible tubing Hose clamps Manifolds Elbows Mounting brackets for WindJet Airknives Standard manifolds and various customized spray manifolds Contact your sales engineer and configure the blower system according to your process requirements. Recirculation / atomizing air manifold Food grade versions Double jacketed versions for temperature control applications Contact your sales engineer and configure the spray manifold according to your process requirements

IDEAL FOR Coating applications on conveyors Applying release

range of applications Typically fast return on investment

.. AND MANY OTHER CASE STUDIES YOU CAN FIND AT WWW.SPRAY.

O. Box 7900 Wheaton, IL, 60187-7901 USA Phone: +1-60-665-5000

Farnham Surrey GU9 8QT, England Phone: +44 1 5 7700 Fax: +44 1 5

7 IDEAL FOR Coating applications on conveyors Applying release agents Flavouring food products BENEFITS One-Stop Shopping Large range of applications Typically fast return on investment APPLICATION CASE STUDIES... AND MANY OTHER CASE STUDIES YOU CAN FIND AT Spraying Systems Co. North Avenue at Schmale Road P.O. Box 7900 Wheaton, IL, USA Phone: Fax: Website: Spraying Systems Limited Farnham Business Park Weydon Lane, Farnham Surrey GU9 8QT, England Phone: Fax: info.uk@spray.com Website: Bulletin Nr. 1.6-GB (9/016) 016 Spraying Systems Co. Subject to technical changes Duplication and reproduction - even in part - is prohibited

AUTOJET MODEL MODULAR SPRAY SYSTEM AUTOMATIC SPRAY CONTROL MADE SIMPLE

AUTOJET MODEL MODULAR SPRAY SYSTEM AUTOMATIC SPRAY CONTROL MADE SIMPLE AUTOJET MODEL 1550+ MODULAR SPRAY SYSTEM AUTOMATIC SPRAY CONTROL MADE SIMPLE AUTOJET MODEL 1550+ MODULAR SPRAY SYSTEM OPTIMIZES THE PERFORMANCE OF YOUR AUTOMATIC SPRAY NOZZLES BENEFITS Automatic on/off