In-Duct High Pressure Nozzle Humidification System - HP HVAC Series Submittal Drawings

Transcription

1 In-Duct High Pressure Nozzle Humidification System - HP HVAC Series Submittal Drawings Date: Job Name: Contractor: Contractor or Order No.: Engineer: Agent: Agent P.O. No.: Date Ordered: Date Required: Walter Meier (Climate USA) Inc. 826 Proctor Ave., Odgensburg, NY Tel: nortec@waltermeier.com Walter Meier (Climate Canada) Ltd Fenton Road, Ottawa, Ontario K1T3T7 Tel: Fax: NORTEC B l 04 OCT 2011

2 Airflow Nozzle Manifolds Valve Controller Stainless steel duct liner 0-10V Signal Humidistat or BMS Air Proving Switch High Limit Humidistat 24 VAC Safety Loop Drain Pan Drains Mist Eliminator or Cooling Coil Bottom of duct To be sloped towards drain Valve Block Assembly Drain 2 (5.1 cm) taller than static pressure Water Inlet 3/4 NPT Pump module mounted remotely. Ensure high pressure line length is kept as short as possible. Max Inlet Pressure: 60 psig (Stainless steel pumps) 90 psig (Brass pumps) Use ½ stainless steel high pressure piping. 3 feet of high pressure flexible hose is recommended at the pump outlet and valve block inlet to minimize vibrations. 1/2 NPT High-Pressure Outlet Drain 1/4 NPT Power Inlet HP HVAC Typical Installation July 21,

3 Airflow Nozzle Manifolds Valve Controller Stainless steel duct liner 0-10V Signal Humidistat or BMS Air Proving Switch High Limit Humidistat 24 VAC Safety Loop Drain Pan Drains Mist Eliminator or Cooling Coil Bottom of duct To be sloped towards drain Valve Block Assembly Drain 2 (5.1 cm) taller than static pressure Pump module mounted remotely. Ensure high pressure line length is kept as short as possible. Max Inlet Pressure: 60 psig (Stainless steel pumps) 90 psig (Brass pumps) Use ½ stainless steel high pressure piping. 3 feet of high pressure flexible hose is recommended at the pump outlet and valve block inlet to minimize vibrations. Power Inlet Water Inlet 3/4 NPT Drain 1/4 NPT 1/2 NPT High-Pressure Outlet HP HVAC Typical Installation July 21,

4 Oil lubricated, triplex ceramic plunger pump no Variable Frequency Drive Model Pump Frame Volts Phase Hz Amps KW Max. Circ. Protection G500PM Medium G500PM Medium G500PM Medium G500PM Medium G500PM Medium G850PM Medium G850PM Medium G850PM Medium G850PM Medium G850PM Medium G1100PM Medium G1100PM Medium G1100PM Medium G1100PM Medium G1550PM Medium G1550PM Medium G1550PM Medium G1550PM Medium G2300PM Medium G2300PM Medium G2300PM Medium G3500PM Large G3500PM Large G5450PM Large G5450PM Large G5450PM Large Oil lubricated, triplex ceramic plunger pump with Variable Frequency Drive GVFD950PM Large GVFD950PM Large GVFD950PM Large GVFD1650PM Large GVFD1650PM Large GVFD1650PM Large GVFD2100PM Large GVFD2100PM Large GVFD2100PM Large GVFD3500PM Large GVFD3500PM Large GVFD3500PM Large GVFD6500PM Large GVFD6500PM Large GVFD6500PM Large Water lubricated, stainless steel pump with no Variable Frequency Drive D500PM Medium D500PM Medium D500PM Medium D500PM Medium D500PM Medium D500PM Medium D1100PM Medium D1100PM Medium D1100PM Medium D1100PM Medium D1100PM Medium D1100PM Medium D1800PM Medium D1800PM Medium D1800PM Medium D1800PM Medium D1800PM Medium D2900PM Large D2900PM Large D2900PM Large D2900PM Large D3650PM Large D3650PM Large D3650PM Large D3650PM Large Water lubricated, stainless steel pump with Variable Frequency Drive DVFD500PM Large DVFD500PM 460-3* Medium DVFD500PM 380-3* Medium DVFD500PM Large DVFD1100PM Large DVFD1100PM 460-3* Medium DVFD1100PM 380-3* Medium DVFD1100PM Large DVFD1800PM Large DVFD1800PM 460-3* Medium DVFD1800PM 380-3* Medium DVFD1800PM Large DVFD2900PM Large DVFD2900PM 460-3* Large DVFD2900PM 380-3* Large DVFD2900PM Large DVFD3650PM Large DVFD3650PM 460-3* Large DVFD3650PM 380-3* Large DVFD3650PM Large *Requires DVDF Programming Kit. (One kit is interchangeable for multiple pumps) Pump Modules - 4 -

5 Water Inlet 3/4 NPT (f) Optional Cover on Large Pumps (109.7 cm) Detail View Drain 1/4 NPT (m) HP Outlet 1/2 NPT (m) (132.8 cm) This pump can either be a stainless steel pump (as shown) or a triplex ceramic plunger pump (64.5 cm) Motor shown here is equipped with an optional variable frequency drive. HP HVAC - Large Pump Module Dimensional Drawing August 8,

6 16.64 (42.3 cm) Standard Cover on Medium Pumps (107.3 cm) HP Outlet 1/2 NPT (m) Drain 1/4 NPT (m) Water Inlet 3/4 NPT (f) (36.8 cm) This pump can either be a stainless steel pump (as shown) or a triplex ceramic plunger pump. Motor shown here is equipped with an optional variable frequency drive. HP HVAC - Medium Pump Module Dimension Drawing August 8,

7 Valve Controller for HP HVAC Nozzle Applications (30.1 cm) 8.00 (20.3 cm) 0.78 (2.0 cm) 1.00 (2.5 cm) Ø0.25 (0.635 cm) 9.87 (25.1 cm) (30.1 cm) Key Lock On/Off Power Knock outs for Control / Power Wiring 3 Status Iights indicate Active valves. Voltage: 120V/1ph/60Hz Full load current: 2.7 A Weight: 15 lbs (6.8 kg) HP HVAC - Valve Controller 1 Stage - Part Stage - Part Stage - Part April 9,

8 Valve Block Installation for HP HVAC Nozzle Applications The NORTEC Valve block can be installed either inside the of duct or outside of the duct. It features between one, two, or three, 3-way valves, and a flush valve. All connections to the block are compression type, and are clearly labeled on the valve block. Refer to the installation drawings provided with each system to determine which manifolds should be connected to each valve. Connections: Inlet: ½ O.D. compression Drain: ½ O.D. compression Valves: 3/8 O.D. Compression Nortec HP HVAC Valve Installation Rev. A October 7,

9 1 Stage Valve Assembly for HP HVAC Nozzle Systems 6.6 in. ( 168 mm ) 4.5 in. ( 114 mm ) 3.6 in. ( 92 mm ) 6.8 in. ( 171 mm) 8.0 in. ( 203 mm ) 8.4 in. ( 214 mm ) 2.6 in. ( 66 mm ) 3/8" Compression 1.4 in. ( 34 mm ) 4.0 in. ( 102 mm ) 2.5 in. ( 63 mm ) 1/2" Compression 8.0 in. ( 203 mm ) Voltage: 24VDC Power: 18 W per coil, 3 coils total Inlet Connection: ½ compression fitting Drain Connection: ½ compression fitting Manifold Connection: 3/8 compression fitting Max. Pressure: 2000 psig (138 bar) Min. Flow: 0.3 gpm (1 Lpm) Max. Flow: 7.9 gpm (30 Lpm) Pressure Loss: 36 max flow (2.5 bar) Weight: 16 lbs (7 kg) Material: 304 stainless steel and plastic Nortec HP HVAC 1 Stage Valve Assembly Rev. A April 12,

10 3 Stage Valve Assembly for HP HVAC Nozzle Systems 6.6 in. ( 168 mm ) 4.5 in. ( 114 mm ) 3.0 in. ( 75 mm ) 1.5 in. ( 39 mm ) 1/2" Compression O 0.4 in. ( 10 mm ) 4.1 in. ( 105 mm ) 2.1 in. ( 55 mm ) 6.8 in. ( 171 mm ) 3.6 in. ( 92 mm ) 2.3 in. ( 57 mm ) 3/8" Compression 8.4 in. ( 214 mm ) 6.0 in. ( 152 mm ) 4.0 in. ( 100 mm ) 1.4 in. ( 34 mm ) 3.2 in. 2.3 in. ( 80 mm ) ( 57 mm ) 1.5 in. ( 39 mm ) 6.0 in. ( 152 mm ) 2.6 in. ( 66 mm ) 8.0 in. ( 203 mm ) Voltage: 24VDC Power: 18 W per coil, 5 coils total Inlet Connection: ½ compression fitting Drain Connection: ½ compression fitting Manifold Connection: 3/8 compression fitting Max. Pressure: 2000 psig (138 bar) Min. Flow: 0.3 gpm (1 Lpm) Max. Flow: 7.9 gpm (30 Lpm) Pressure Loss: 36 max flow (2.5 bar) Weight: 28 lbs (13 kg) Material: 304 stainless steel and plastic Nortec HP HVAC 3 Stage Valve Assembly Rev. B April 12,

11 6 Stage Valve Assembly for HP HVAC Nozzle Systems 6.6 in. ( 168 mm ) 4.5 in. ( 114 mm ) 3.0 in. ( 75 mm ) 1.5 in. ( 39 mm ) O 0.4 in. ( 10 mm ) 1/2" Compression 4.9 in. ( 123 mm ) 2.9 in. ( 74 mm ) 3.6 in. ( 92 mm ) 6.8 in. ( 171 mm) 0.9 in. ( 24 mm ) 2.3 in. ( 57 mm ) 3/8" Compression 8.4 in. ( 214 mm ) 6.0 in. ( 152 mm ) 4.0 in. ( 100 mm ) 3.2 in. ( 80 mm ) 1.4 in. ( 34 mm ) 2.3 in. ( 57 mm ) 2.6 in. ( 66 mm ) 1.5 in. ( 39 mm ) Voltage: 24VDC Power: 18 W per coil, 7 coils total Inlet Connection: ½ compression fitting Drain Connection: ½ compression fitting Manifold Connection: 3/8 compression fitting Max. Pressure: 2000 psig (138 bar) Min. Flow: 0.3 gpm (1 Lpm) Max. Flow: 7.9 gpm (30 Lpm) Pressure Loss: 36 max flow (2.5 bar) Weight: 38 lbs (17kg) Material: 304 stainless steel and plastic 8.0 in. ( 202 mm ) 8.0 in. ( 203 mm ) Nortec HP HVAC 6 Stage Valve Assembly Rev. B April 12,

12 3 STAGES Drain High-Pressure Water Inlet 6 STAGES Drain High-Pressure Water Inlet * For 1 Stage Systems (On/Off) connect all manifolds together (not shown). Nortec HP HVAC 3 Stage & 6 Stage Nozzle Manifolds September 18,

13 Vibration Clamp for HP HVAC Nozzle Applications 3/8" OD 1.1 in. ( 28 mm ) 1.4 in. ( 34 mm ) 1.2 in. ( 30 mm ) Nortec HP HVAC Vibration Clamp Rev. A April 9,

14 Mounting Rail Kit for HP HVAC Nozzle Applications Mounting Rail QTY: in. ( 11 mm ) 1.2 in. ( 31 mm ) 1.1 in. ( 29 mm ) 2.5 in. ( 64 mm ) 0.2 in. ( 6 mm ) 96.0 in. ( 2438 mm ) Mounting Rail Gusset QTY: in. ( 154 mm ) 1.2 in. ( 31 mm ) D 3.1 in. ( 78 mm ) 0.3 in. ( 8 mm ) D 0.3 in. ( 8 mm ) Note: Kit also includes 4x (1/4 Bolt) and 4x (1/4 Locknut) Nortec HP HVAC Mounting Rail Kit Rev. A April 9,

15 Mounting Rail Installation for HP HVAC Nozzle Applications Nortec HP HVAC Mounting Rail Installation Rev. A April 9,

16 Mounting Rail Extension Kit Kit Includes: 1x HP Mounting Rail 4x Bolt, 1/4-20 UNC x x Lock Nut, 1/4-20 UNC Material Specifications: Rail: 304 Stainless steel, 16 gauge HP Mounting Rail Extension Kit Rev. A May 3,

17 Nortec HP HVAC Nozzle Specification Data Sheet Nortec HP HVAC nozzles are impeller-type nozzles and produce a very fine mist without the use of impingement pins or compressed air. Water at 1000psig is sprayed though a (0.20 mm) or 0.005" (0.13 mm) orifice producing droplets between 10 and 40 microns in size, with 95% of the droplets at 15 microns. The nozzle and impeller are constructed from 316 stainless steel for long life. A raised impeller insert helps shed water after the nozzle has stopped fogging, which will reduce possible nozzle blockage. A Viton o-ring is used to create a leak free seal, and allows nozzles to be installed or removed without tools. To prevent dripping after the system has shut down, the nozzles are screwed into anti-drip check valves. The nozzles are made in the USA to tolerances of ( mm), and tested for quality prior to shipping. Proper Spray Pattern Nozzle Anti-Drip Assembly 2" (5.1 cm) NOZZLE ANTI-DRIP SPRING ANTI-DRIP BODY O-RING ANTI-DRIP CHECK BALL O-RING 2" (5.1 cm) Specifications Insert Length: (4.95 mm mm) Insert Diameter: (4.78 mm mm) Wall Thickness: (2.22 mm mm) Thread Pitch 12/24 NC Flow Rate.008 (0.020 cm) orifice.025 GPM (0.45 Lpm) or 12 lbs/hr (5.4 kg/hr) at 1000 PSI (68.9 Bar).005 (0.013 cm) orifice.015 GPM (0.57 Lpm) or 5 lbs/hr (2.3 kg/hr) at 1000 PSI (68.9 Bar) Part Numbers , HP HVAC Nozzle April 12,

18 Mist Eliminator for HP HVAC Nozzle Applications The NORTEC Mist Eliminator is a single bank droplet removal system, designed to capture water within its media. Entrained water is either evaporated by the passing airflow, increasing water efficiency, or flows down towards the drain pan at the bottom of the duct section. The Mist Eliminator is commonly installed at a slight upstream angle (10-30 ). When installed in this way, the top of the Mist Eliminator is farther upstream than the bottom, and airflow drives the water downwards to the drains. For duct sizes in between the standard sizes, the next largest Mist Eliminator is ordered and trimmed to fit during installation. Media Specifications: Color: White Coatings: Antimicrobial UV: Compatible with UV duct sterilization Thickness: 1 nominal Initial Resistance: 300 fpm Basis Weight: 1 oz. per square foot UL Rating: Class 2 Size (ft) Part Number Width Height Pressure Drop Across Wet Mist Eliminator (in. H 2O) Air Velocity (FPM) HP HVAC Mist Eliminator September 18,

19 HP HVAC Mist Eliminator - Typical Installation January 2, 2008

20 L1 L2 L3 Contactor L3 L2 L1 Overload Relay T3 T2 T1 L3 L2 L1 MOTOR 24VAC Contactor Primary Line Voltage 24vac 3 Amps 24vac COM. Connected to Cabinet GND G Humid ON Indicator Lamp Off/Auto/Manual SW Water Pressure Switch Manual COM W NO NC R Bk Push to reset hour counter AUTO Warm Water Relief Valve Thermostatic Sensor G Humid Active Indicator Lamp L1 N I1 I2 I3 I4 I5 I6 (Make connection to force shutdown 100 hours after maintenance warning) R Humid Fault Indicator Lamp Q1 Q2 Q3 Q4 24 VAC Cooling Fan for Totally Enclose Model only Y Humid Service Indicator Lamp Humid ON Relay Humid Active Relay Humid Service Relay Humid Fault Relay Manifold Control Connection Humid ON Humid Active N/O Humid Service COM N/C Humid Fault Pump Control WD Rev. F 08/19/

21 L1 L2 L3 3 Amp s s s 1 Amp 1 Amp Primary Line Voltage 24vac 24vac COM. Connected to Cabinet GND G Contactor L3 L3 V L2 L1 24VAC Contactor Humid ON Indicator Lamp Off/Auto/Manual SW Manual Overload Relay T3 T2 T Water Pressure Switch COM NO NC R W Bk + - Pressure Transmitter (4-20 ma) Variable Speed Controller L2 W L1 U Analog input (0-20mA) 60 [ VLT 2800 only ] Analog input (0-20mA) [ VLT FC 200 only ] Com. Analog output Com. Analog input Star/Stop Digital input (other) 24 vdc Supply VDC VDC Supply Push to reset hour counter L3 L2 L1 MOTOR AUTO L1 N I1 I2 I3 I4 I5 I6 Warm Water Relief Valve Thermostatic Sensor G Humid Active Indicator Lamp R Humid Fault Indicator Lamp Q1 Q2 Q3 Q4 24 VAC Cooling Fan for Totally Enclose Model only Y Humid Service Indicator Lamp Humid ON Relay Humid Active Relay Humid Service Relay Humid Fault Relay Manifold Control Connection Humid ON Humid Active Humid Service N/O COM N/C Humid Fault Pump Controller with Danfoss VLT 2800 or VLT Aqua FC 200 WD Rev. G 03/07/11

22 L1 L2 L3 Contactor Overload Relay Variable Speed Controller L3 T3 L3 T3 L3 L2 L1 T2 T1 L2 L1 T2 T1 L2 L1 MOTOR Primary Line Voltage 24vac 3 Amp s 24vac COM. Connected to Cabinet GND G 24VAC Contactor Humid ON Indicator Lamp Off/Auto/Manual SW Water Pressure Switch 1 Pressure Transmitter 2 + (4-20 ma) - X101 1 Analog input (0-20mA) 2 Analog input (0-10 V) 3 Digital input 4 Star/Stop 5 Digital iput (other) 6 24 vdc Supply 10 vdc Supply V for terminals 1-7 and 9 Analog (0-20 ma) output Manual COM W NO NC R Bk Push to reset hour counter AUTO Warm Water Relief Valve Thermostatic Sensor G Humid Active Indicator Lamp L1 N I1 I2 I3 I4 I5 I6 (Make connection to force shutdown 100 hours after maintenance warning) R Humid Fault Indicator Lamp Q1 Q2 Q3 Q4 24 VAC Cooling Fan for Totally Enclose Model only Y Humid Service Indicator Lamp Humid ON Relay Humid Active Relay Humid Service Relay Humid Fault Relay Manifold Control Connection Humid ON Humid Active N/O Humid Service COM N/C Humid Fault Pump Controller with Danfoss Integrated VFD WD Rev. D August 19,

23 L+ M I-1 I-2 I-3 I-4 I-6 I-7 I-8 I-5 PLC UNIT #1 Q1 Q2 Q3 Q4 2/6 1/3 ON/OFF Power Switch 2/5 1/2 _ V + V 24Vdc output Power On Green 24 V Valve # 1 On Yellow 24 V 24Vdc Power Supply N L N L Input Voltage 120Vac 60Hz 2.7A INTERNAL EXTERNAL ON/OFF LOOP 24 Vdc _ Vdc * V1 N/C + + V1 N/O Pump Control + FLUSH INTERNAL EXTERNAL * For time proportioning control, connect 0-10 Vdc humidistat. For on/off control, jumper between 1 and 4 and put humidistat on 1 and 2 ON/OFF loop NOTE: Valve Voltage: 24 Vdc Valve Power Consumption: 18 W each 1 Stage Valve Controller WD Rev. D June 25,

24 L+ M I-1 I-2 I-3 I-4 I-5 I-6 I-7 I-8 L+ M I-1 I-2 I-3 I-4 I-5 I-6 I-7 I-8 PLC UNIT #1 PLC UNIT #2 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 2/6 1/3 2/5 1/2 ON/OFF Power Switch Power On Green 24 V Valve # 1 On Yellow 24 V _ V + V 24Vdc output 24Vdc Power Supply Valve # 2 On Yellow 24 V N L N L Input Voltage 120Vac 60Hz 2.7A INTERNAL EXTERNAL ON/OFF LOOP 24 Vdc Vdc V1 N/C V1 N/O - - V2 N/C V2 N/O Pump Control + - FLUSH INTERNAL EXTERNAL Valve #1 Valve #2 Valve #3 Valve #4 Valve #5 NOTE: Valve Voltage: 24 Vdc Valve Power Consumption: 18 W each 3 Stage Valve Controller Wiring Diagram No REV. D June 25,

25 L+ M I-1 I-2 I-3 I-4 I-5 I-6 I-7 I-8 L+ M I-1 I-2 I-3 I-4 I-5 I-6 I-7 I-8 PLC UNIT #1 PLC UNIT #2 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 2/6 1/3 2/5 1/2 ON/OFF Power Switch Power On Green 24 V Valve # 1 On Yellow 24 V _ V + V 24Vdc output 24Vdc Power Supply N L Valve # 2 On Yellow 24 V Valve # 3 On Yellow 24 V N L Input Voltage 120Vac 60Hz 2.7A INTERNAL EXTERNAL ON/OFF LOOP 24 Vdc Vdc V1 N/C V1 V2 V2 V3 V3 N/O N/C N/O N/C N/O FLUSH Pump Control INTERNAL EXTERNAL NOTE: Valve Voltage: 24 Vdc Valve Power Consumption: 18 W each 6 Stage Valve Controller Wiring Diagram No REV. C June 25,