RANGE OF MACHINES AND SYSTEMS FOR THE STEEL CONTRUCTION INDUSTRY
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1 RANGE OF MACHINES AND SYSTEMS FOR THE STEEL CONTRUCTION INDUSTRY 1
2 FICEP was founded in October 1930 in Gazzada Schianno, near Milan, as Fabbrica Italiana Cesoie E Punzonatrici - Italian Shears and Punching Machines Factory Close to our Customers, at every latitude For over eight decades, the name Ficep has been synonymous with internationality and worldwide presence. Our footprint continued to grow on an international scale, with a wide network of subsidiaries and agencies for sales, after-sales, training, and spare parts supply, covering all continents to ensure close proximity to our customers. 2 FICEP. A growing family Since 1930 the management of the company is committed to ensure continuity of vision and values between the past, present and future of our company, and to maintain the most suitable organization to follow the markets evolution.
3 Worldwide Network FICEP DE FICEP RUSSIA HEADQUARTERS FICEP UK FICEP FRANCE FICEP AUSTRIA FICEP KOREA FORGE SERVICE FICEP GUANGZHOU FICEP IBERICA FICEP MEXICO FICEP ALGERIE FICEP CORPORATION FICEP MIDDLE EAST DUBAI OFFICE FICEP HONG KONG FICEP MIDDLE EAST FICEP INDIA SERVICE FICEP SUL AMERICA SERVICE 3
4 The main location in Gazzada Schianno (Varese, Italy), which comprises over square meters, contains Corporate Headquarters, Research & Development, Academy of Technology, Showroom and the main after sales service departments. Additional plants nearby are focused on the assembly of the CNC lines for the processing of angles and plates, and of sawing equipments, as well as on the machining of small and medium size mechanical components thanks to an ultra modern machining center that works non-stop seven days a week. At the main plant there are two machining divisions for processing welded frames for Ficep s plate and forging machines and four assembly lines for Ficep drills, copers, forging presses and plate processing equipment. 4 The Ficep Manufacturing Process reduces or eliminates waste in the production process and follows lean principles which have a proven track record of operational and strategic success which ultimately translates into increased value for the end customer. Ficep is the world leader in developing and supplying automatic, intelligent steel fabrication systems. The continuous understanding of the customer s processes allows us to keep on developing the best solutions currently available for the structural steel fabrication industry. We have a dedicated engineering department and sophisticated software in use to carry out challenging production capacity calculations based on each project s requirements and layout proposals. This way we can study the optimal solution for each type of customer.
5 Headquarters Ficep manufactures the machines and develops the production management software for structural steel fabricators. Today there is around m2 of covered manufacturing facilities across 5 plants. The headquarters and main plant is located in Gazzada Schianno Italy with three additional plants nearby. There is also an additional plant in Bordeaux, France. By investing in and owning the complete manufacturing process, Ficep is able to optimize its processes and offer extremely high quality equipment. It also enables Ficep to be more flexible and innovative in its approach enabling rapid prototyping and a faster response to variable market demands 5
6 6
7 RANGE OF MACHINES AND SYSTEMS FOR THE STEEL CONTRUCTION INDUSTRY Automatic CNC punching, drilling, notching, shearing and sawing systems Automatic CNC drilling systems Automatic CNC drilling and sawing or coping systems Automatic CNC coping systems Automatic CNC punching, drilling, milling, plasma and oxy cutting systems Automatic CNC punching, drilling and shearing systems Surface treatment and shotblasting systems Automatic systems solutions for Intelligent Steel Fabrication Automatic CNC band and disc sawing systems 7
8 ABC- 123 A164 8 CNC PUNCHING AND SHEARING LINE FOR ANGLES - A A102 A162 A164 A166 A204 A206 Min. angle size (410 N/mm²) [mm] 30x30x3 30x30x3 30x30x3 30x30x3 40x40x4 40x40x4 Max. angle size (410 N/mm²) [mm] 100x100x10 160x160x15 160x160x19 160x160x19 200x200x25 200x200x25 Diameter per flange [no.] Punching force [kn] Max. punching diameter [mm] Shearing force [kn] 500 (1000) 800(1800) 900 (2000) 900 (2000)
9 ABC- 123 SP12T4 CNC PUNCHING AND SHEARING LINE FOR ANGLES - SP SP10T2 SP10T4 SP12T4 SP16T6 SP20T6 SP25T6 Min. angle size (410 N/mm²) [mm] 35x35x3 35x35x3 35x35x3 40x40x4 40x40x4 40x40x4 Max. angle size (410 N/mm²) [mm] 100x100x10 100x100x10 120x120x13 160x160x19 200x200x25 250x250x25 Diameter per flange [no.] Punching force [kn] Max. punching diameter [mm] Shearing force [kn]
10 HP16T4 ABC CNC PUNCHING AND SHEARING LINE FOR ANGLES - HP HP10T4 HP12T4 HP16T4 HP16T6 HP20T4 HP20T6 HP25T6 Min. angle size (410 N/mm²) [mm] 30x30x3 30x30x3 40x40x4 40x40x4 40x40x4 40x40x4 40x40x4 Max. angle size (410 N/mm²) [mm] 100x100x10 120x120x13 160x160x19 160x160x19 200x200x25 200x200x25 250x250x25 Diameter per flange [no.] Punching force [kn] Max. punching diameter [mm] Shearing force [kn]
11 XP12T4 ABC- 123 CNC PUNCHING AND SHEARING LINE FOR ANGLES - XP XP10T2 XP10T4 XP12T4 XP12T6 XP16T4 XP16T6 Min. angle size (410 N/mm²) [mm] 30x30x3 30x30x3 30x30x3 30x30x3 40x40x4 40x40x4 Max. angle size (410 N/mm²) [mm] 100x100x10 100x100x10 120x120x13 120x120x13 160x160x19 160x160x19 Diameter per flange [no.] Punching force [kn] Max. punching diameter [mm] Shearing force [kn]
12 RAPID 20T ABC HIGH SPEED CNC DRILLING LINE FOR ANGLES - RAPID RAPID 16T RAPID 20T RAPID 25T RAPID 35T Min. angle size (410 N/mm²) [mm] 40x40x4 40x40x4 60x60x6 60x60x6 Max. angle size (410 N/mm²) [mm] 160x160x20 200x200x25 250x250x40 350x350x40 Drilling heads [no.] Drilling tools per head [no.] 3 (6) 3 (6) 3 (6) 3 (6) Max. drilling diameter [mm] Spindle speed [RPM] Spindle power [kw] 11 (15) 11 (15) 19 (27) 19 (27) Cutting unit Shear (disc saw) Disc saw (shear) (Disc saw - Shear) (Disc saw)
13 AUTOMATIC CNC MONOSPINDLE DRILLING LINE EXCALIBUR / VICTORY VICTORY II DE Profile size [min mm] Profile size [max mm] Drilling heads [no.] 1 1 Drilling tools per head [no.] 1 1 (6) Drilling diameter [max mm] Spindle power [kw] Max. spindle RPM EXCALIBUR DE 13
14 ABC AUTOMATIC CNC MONOSPINDLE DRILLING LINE ORIENT 601 DD 1201 DD 2001DD Profile size [min mm] 80x10 80x10 80x10 Profile size [max mm] 610x x x610 Drilling heads [no.] 1 (2) 1 (2) 1 (2) Drilling tools per head [no.] 6 (12) 6 (12) 6 (12) Drilling diameter [max mm] Spindle power [kw] Spindle max. RPM Machine weight [kg]
15 ABC- 123 DRILLING & BAND SAWING - ORIENT 601DDB 1001DDB 1101DDB 1201DDB 2001DDB Profile size at 90 [min. mm] 80x10 80x10 80x10 80x10 80x10 Profile size at 90 [max. mm] 610x x x x x610 Motor power [kw] Max. band saw blade speed [mt/min] Band saw blade size [mm] 41x1.3x x1.3x x1.6x x1.6x x1.6x12100 Machine weight [kg] DRILLING & COPING - ORIENT 602DDRC 1202DDRC 2002DDRC Oxy-fuel torch [no.] Plasma torch [no.] Machine weight [kg]
16 ABC AUTOMATIC CNC MULTISPINDLE DRILLING LINE VANGUARD 453 DDV 603 DDV 1203 DDV Profile size [min mm] Profile size [maxmm] Drilling heads [no.] Drilling tools per head [no.] Drilling diameter [max mm] Spindle power [kw] Max. spindle RPM Machine weight [kg] 63x10 450x / x10 610x x x
17 ABC- 123 DRILLING & BAND SAWING - VANGUARD 453DDVB 603DDVB 1003DDVB 1103DDVB 1203DDVB Profile size at 90 [min. mm] 60x60 80x10 80x10 80x10 80x10 Profile size at 90 [max. mm] 450x x x x x610 Motor power [kw] Max. band saw blade speed [mt/min] Band saw blade size [mm] 41x1.3x x1.3x x1.3x x1.6x x1.6x10500 Machine weight [kg] DRILLING & COPING - VANGUARD 604DDVFRC 1204DDVFRC Oxy-fuel torch [no.] 1 1 Plasma torch [no.] 1 1 Machine weight [kg]
18 ABC AUTOMATIC CNC MULTISPINDLE DRILLING LINE LIBERTY 603 DDE 1203 DDE 2003 DDE Profile size [min. mm] 80x10 80x10 80x10 Profile size [max. mm] 610x x x610 Drilling heads [no.] Drilling tools per head [no.] Drilling diameter [max. mm] Spindle power [kw] Max. spindle RPM Machine weight [kg]
19 ABC- 123 DRILLING & BAND SAWING - LIBERTY 603DDEB 1003DDEB 1103DDEB 1203DDEB 2003DDEB Profile size at 90 [Min. mm] 80x10 80x10 80x10 80x10 80x10 Profile size at 90 [Max. mm] 610X x x x x610 Motor power [kw] Max. band saw blade speed [mt/min] Band saw blade size [mm] 41X1.3X x1.3x x1.6x x1.6x x1.6x12100 Machine weight [kg] DRILLING & COPING - LIBERTY 604DDEFRC 1204DDEFRC 2004DDEFRC Oxy-fuel torch [no.] Plasma torch [no.] Machine weight [kg]
20 ABC AUTOMATIC CNC MULTISPINDLE DRILLING LINE ENDEAVOUR 603 DD 1203 DD 2003/6DD 2003/8DD 2503/8DD 2503/10DD Profile size [min mm] 80x10 80x10 80x10 200x75 200x75 200x100 Profile size [max mm] 610x x x x x x1015 Drilling heads [no.] Drilling tools per head [no.] Drilling diameter [max mm] Spindle power [kw] Spindle max. RPM Auxiliary stroke [mm] Machine weight [kg]
21 ABC- 123 DRILLING & BAND SAWING - ENDEAVOUR 603DDB 1003DDB 1103DDB 1203DDB 2003/6DDB 2003/8DDB 2503/8DDB Profile size at 90 [min. mm] 80x10 80x10 80x10 80x10 200x10 200x10 200x10 Profile size at 90 [max. mm] 610x x x x x x x815 Motor power [kw] Max. band saw blade speed [mt/min] Band saw blade size [mm] 41x1.3x x1.3x x1.6x x1.6x x1.6x x1.6x x1.6x12100 Machine weight [kg] DRILLING & COPING - ENDEAVOUR 604DDRC 1204DDRC 2004/6DDRC 2004/8DDRC 2504/8DDRC 2504/10DDRC Oxy-fuel torch [no.] Plasma torch [no.] Machine weight [kg]
22 22 GANTRY AUTOMATIC CNC MULTISPINDLE DRILLING LINE - ENTERPRISE 2503/10 GDD 3003/12 GDD 3003/18 GDD 4003/12 GDD 4003/18 GDD Profile size [min mm] 200x x x x x100 Profile size [max mm] 2500x x x x x1800 Drilling heads [no.] Drilling tools per head [no.] Drilling diameter [max mm] Spindle power [kw] Max. spindle RPM Auxiliary stroke [mm] Machine weight [kg]
23 AUTOMATIC CNC BAND SAWING LINE KATANA K60L K100L K115L K126L K206L K258L Profile size at 90 [min mm] 60x60 80x10 80x10 80x10 200x10 200x10 Profile size at 90 [max mm] 610x x x x x x815 Profile size at 45 [max mm] 400x x x x x x815 Profile size at 60 [max mm] 250x x x x Motor power [kw] Band saw blade speed [max mt/min] Band saw blade size [mm] 41x1.3x x1.3x x1.6x x1.6x x1.6x x1.6x12100 Machine weight [kg]
24 24 AUTOMATIC CNC THERMAL COPER - FLEX 1201FRC 2001FRC 2501FRC Profile size [min mm] Profile size [max mm] Oxy-fuel torch [no.]* Plasma torch [no.] 80x x x x x x
25 ABC- 123 AUTOMATIC CNC PUNCHING, MARKING & SAWING SYSTEM 306 PS Profile size [min.mm] 80x45 Profile size [max.mm] 300x150 Vertical punching tools [no.] 2 Horizontal punching tools [no.] 4 Punching force [kn] 480 Punching diameter [max.mm] 27 Cutting unit Shear/Disc saw 25
26 ABC- 123 P113E 26 CNC PUNCHING AND DRILLING LINE FOR PLATES - P P83E P113E Plate size [max mm] 500 x repositioning 800 x repositioning Punching force [kn] Punches [no] 3 3 Punching diameter [max mm] Punching thickness [max mm] Drilling heads [no.] 1 1 Drilling tools per head [no.] 1 1 Drilling diameter [max mm] Drilling thickness [max mm] Spindle power [kw] 7,5 19 Spindle max RPM
27 ABC- 123 P27E CNC DRILLING AND MARKING LINE FOR PLATES - P Plate size [max mm] 1000 x repositioning Drilling heads [no.] 1 Drilling tools per head [no.] 8 Drilling diameter [max mm] 40 (50) Drilling thickness [max mm] 80 Spindle power [kw] 27 Spindle max RPM 3500 P27E 27
28 TIPO D4 ABC CNC PUNCHING, DRILLING & CUTTING LINE FOR FLATS - TIPO D TIPO D4 TIPO D50-F Flat size [min.mm] 50x6 50x6 Flat size [max.mm] 510x25 500x25 Punching tools [no.] 4 - Punching force [kn] Max. punching diameter [mm] 46 - Drilling heads [no. ] 1 2 Drilling tools per head [no.] 4 8 Max. drilling diameter [mm] (50) Spindle speed [max RPM] Spindle power [kw] 11 (15) 19 (27) Cutting unit Shear (mitering) Disc saw (mitering)
29 ABC- 123 TIPO B254 AUTOMATIC CNC PUNCHING AND THERMAL CUTTING SYSTEM FOR PLATES TIPO B TIPO B164 TIPO B254 Plate size [max mm] 1600x x6000 Punching force [kn] Punching tools [no.] 4 4 Punching diameter [max mm] Punching thickness [max mm] Drilling heads [no.] 1 1 Drilling tools per head [no.] 4 4 Drilling diameter [mm max] Drilling thickness [max mm] Spindle power [kw] 20,1 20,1 Max. spindle RPM Plasma torches [max no.] 2 2 Oxy-fuel torches [max no.] 2 2 Machine weight [kg]
30 ABC- 123 TIPO C16 30 AUTOMATIC CNC PUNCHING, DRILLING AND THERMAL CUTTING SYSTEM FOR PLATES TIPO C TIPO C16 TIPO C25 Plate size [max mm] 1600x x6000 Punching nominal power [kn] Punching tools [no] Punching diameter [max mm] Punching thickness [max mm] Drilling heads [no.] 1 1 Drilling tools per head [no.] 6 6 Drilling diameter [max mm] Spindle power [kw] Spindle max RPM Plasma torches [max no.] 1 1 Machine weight [kg]
31 AUTOMATIC CNC DRILLING AND THERMAL CUTTING SYSTEM FOR PLATES TIPO G ABC- 123 TIPO G25LG TIPO G31LG Plate size [max mm] 2540x x6000 Drilling heads [max no.] 1 2 Drilling tools per head [max no.] Drilling diameter [max mm] 40 (250) 40 (400) Drilling thickness [max mm] Spindle power [kw] Spindle max RPM Plasma straight torches [max no.] 1 2 Plasma bevel torches [max no.] 1 2 Oxy-fuel torches [max no.] 2 2 TIPO G31LG 31
32 GEMINI 36HD 32 GANTRY AUTOMATIC CNC DRILLING AND THERMAL CUTTING SYSTEM FOR PLATES GEMINI G25SP G32SP G25HPE G32HPE G36HD G36XD Plate size [max mm] 2540x x x x x x6000 Plate thickness with plasma [max mm] Plasma straight torches [max no.] Plasma bevel torches [max no.] Plate thickness with oxy [max mm] Oxy-fuel torches [max no.] Drilling heads [max no.] Drilling tools per head [max no.] Drilling diameter [max mm] (250) 40 (250) 40 (400) 80 (400) Drilling thickness [max mm] Spindle power [kw] Spindle max RPM Machine weight [kg]
33 GANTRY AUTOMATIC CNC THERMAL CUTTING SYSTEM FOR PLATES KRONOS KR153PC KR204PC KR206PC KR208PC KR25SP Plate size [max mm] 1500x x x x x6000 Plate thickness with plasma [max mm] Plasma straight torches [max no.] Plasma bevel torches [max no.] Plate thickness with oxy [max mm] Oxy-fuel torches [max no.] Machine weight [kg] KR32SP KR36SP KR25HP KR32HP KR36HP Plate size [max mm] 3100x x x x x6000 Plate thickness with plasma [max mm] Plasma straight torches [max no.] Plasma bevel torches [max no.] Plate thickness with oxy [max mm] Oxy-fuel torches [max no.] Machine weight [kg] KR36HP 33
34 34 GEMINI+ GEMINI GEMINI + KRONOS SYSTEMS G25HPE+G25HPE G25HPE+KR25HP G32HPE+G32HPE G32HPE+KR32HP Plate size [max mm] 2540x x x x x x x x6000 Plate thickness with plasma [max mm] Plasma straight torches [max no.] Plasma bevel torches [max no.] Plate thickness with oxy [max mm] Oxy-fuel torches [max no.] Drilling heads [max no.] Drilling tools per head [max no.] Drilling diameter [max mm] 40 (250) 40 (250) 40 (250) - 40 (250) 40 (250) 40 (250) - Drilling thickness [max mm] Spindle power [kw] Spindle max RPM Machine weight [kg]
35 35
36 SHOTBLASTING SYSTEMS SMARTLINE and SYSTEM G Smartline RB 1500G 4/11 RB 2000G 6/11 RB 2500G 6/11 RB 2500G 8/11 RB 3000G 6/15 RB 3000G 8/15 Machine entrance size [mm] 1500x x x x x x x550 Wheels [no] Installed driving capacity [max kw] Turbines diameter [mm] Blades width [mm] Plates width [mm] Beam size [max] HEB1000 HEB1000 HEB1000 HEB1000 HEB1000 HEB1000 HEB SHOTBLASTING SYSTEMS HD RB 1500HD 4/18,5 RB 2500HD 8/18,5 RB 3000HD 8/18,5 Machine entrance size [mm] 1600x x x550 Wheels [no] Installed driving capacity [max kw] 18, Turbines diameter [mm] Blades width [mm] Plates width [mm] Beam size [max] HEB1000 HEB1000 HEB1000
37 Management Software for Steel Fabrication Idustry 37
38 38 Ficep is the world leading supplier of fully automatic systems for structural steel industry. With a dedicated department for Automatic systems in the headquarters, Italy, we have designed and installed many automatic lines in different sizes all over the world.
39 We have sophisticated software in use to carry out challenging production capacity calculations based on each projects requirements and layout proposals. This way we can study the optimal solution for each type of customer. 39
40 FICEP S.p.A. - HEADQUARTERS via Matteotti, GAZZADA SCHIANNO VA - ITALY Tel Fax ficep@ficep.it FICEP France Z.I. Les Platanes CS Camblanes - FRANCE Tel. +33 (0) Fax +33 (0) ficep@ficep-france.fr FICEP Corporation 2301 Industry Court - Forest Hill Industrial Park Forest Hill, MD USA Tel Fax info@ficepcorp.com FICEP Iberica Parque Empresarial INBISA Avda. de los Olmos, 1- Edificio D-2, Oficina Vitoria - SPAIN Tel Fax ficep@ficepiberica.com FICEP Hong Kong Unit 411, 4 th floor - Block B, DB Plaza - Discovery Bay - HONG KONG Tel Fax sales@ficep.com.hk FICEP Guangzhou Machinery Co., Ltd Room 2010, Guangzhou Peace World Plaza No Huan Shi Dong Rd. Yuexiu District - Guangzhou - P.R. CHINA Tel Fax ficep-guangzhou@ficep.com.cn FICEP UK 3 Gilcar Way Valencia Park Wakefield Europort Normanton WF10 5QS UK Tel Fax info@ficep.co.uk FICEP DE Otto Hahn Strasse Nordhorn GERMANY Tel Fax info@ficep.de FICEP Middle East 144 El-Alam Str. Forest Bldg., Badaro Beirut Court House P.O. Box 2019/116 Beirut LEBANON Tel Fax info@ficep-me.com FICEP Mexico Av. De la Victoria #235 Local 1 Plaza Victoria Fracc. Mixto La Loma, C.P San Luis Potosí - MEXICO Tel joseba@ficepmexico.com.mx FICEP Sul America Service Av. Felício Marinelli, 444 Jardim Medina Poà - Sao Paolo BRASIL Tel/Fax info@ficepsulamerica.com.br FICEP Austria Service MTL Service Steinbrückl Kemeten - AUSTRIA Tel. +43 (0)3352 / Fax +43 (0)3352 / office@mtl-austria.com FICEP Russia MOCKOBCKИЙ OФИC , Mockвa, yл. Пeтpoвka, 20/1, oфиc 36. Teл , Фakc: pmcm@mail.ru FICEP India Service Pradman Engineering Services Pvt. Ltd. Plot No A-490, Road U, Opp. DGP Windsor, Next to Irmra, Wagle Industrial Estate, Thane (W) INDIA Tel / 80 Mobile FICEP Korea Forge Service Paryong-ro 345 beon-gil 27, Uichang-gu, Changwon-si, Gyeongsangnam-do, KOREA Tel Fax info@ficep-koreaforgeservice.co.kr FICEP Bureau de Liaison 40, Rue du Chenoua Hydra, ALGERIE Mobile info@ficep.dz FICEP Middle East Dubai Office Warehouse 15-Plot DIp-1 (Dubai Investment Park -1) DUBAI Ph Fax Advanced Agency 05/2017
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