We offer integrated innovative solutions.

Transcription

1 We offer integrated innovative solutions. Company presentation of the BY 2015/2016 voestalpine Rotec Gruppe

2 voestalpine Konzern We are part of a worldwide successful group. 2 presentation 2016

3 We create stability and movement in the world. As a steel-based technology and industrial goods company and a leading supplier in the manufacture, processing and enhancement of exacting steel products, we secure mobility and the supply of energy for people. In 500 Group companies and locations in more than 50 countries and on 5 continents, we find pleasure in taking on a challenge. We are around 48,500 employees each one of us helping drive developments forward, with pleasure in taking on a challenge and love for detail. With high-quality metal products, research and development, and by actively protecting our environment, we safeguard the future for us all while also creating stability and movement in the world. voestalpine AG 3 voestalpine Group presentation 2016

4 We have been a listed company for more than 20 years now. Since going public in 1995, we have consistently pursued our downstream strategy. Taking a farsighted approach, we have become active in strategic and promising industries like mobility and energy. We use all of our expertise to continuously enhance the customized value chain. With love for detail, we are a stable and dependable partner in a constantly changing global economic environment. voestalpine AG 4 voestalpine Group presentation 2016

5 We ve got great figures. Key figures for 2015/16 Employees 48,367 Revenue EBITDA EBIT EUR 11,068.7 million EUR 1,583.4 million EUR million EBIT margin 8.0% voestalpine AG 5 voestalpine Group presentation 2016

6 We shape the world with four divisions. People who want to change the world can depend on us. We are the partner of choice worldwide for demanding product solutions involving steel and other high-performance materials that enable our customers to stay that decisive step ahead. We are the world market leader or hold leading positions with all of our four divisions. Steel Metal Engineering Special Steel Metal Forming voestalpine AG 6 voestalpine Group presentation 2016

7 We research and develop. We are a highly research-intensive industrial company. With approx. EUR 132 million going to research and development and 700 researchers worldwide. We are working hard on our numerous new patents and prize-winning high-tech applications. We perform research and development activities with a love for detail. With dedication, and working together with many scientific institutions worldwide. We support academic thesis activities and dissertations, and hire about two thirds of all doctoral candidates. voestalpine AG 7 voestalpine Group presentation 2016

8 We share our experience. We combine the knowledge of around 500 group companies and locations. Each has its own identity, but we all share vision, values and knowledge. Already, 52% of all employees are from outside Austria and contribute their cultural diversity to our corporate group and that figure is growing rapidly. A proactive risk management scheme, corporate governance, cultural sponsorship and ethical guidelines form the basis for our activities. voestalpine AG 8 voestalpine Group presentation 2016

9 We inspire our customers with integrated innovative solutions made of precision steel tubes.

10 We are a group of companies. voestalpine Rotec is an international group of companies that has specialised in the production, further processing and sales of precision steel tube products. 9 production and 3 sales locations all over Europe, in North America and in China. Sales : 230 Mio. Employees: Company presentation

11 Technology Center F & E Annweiler I Deutschland Our Group Structure. Klaus Pammer Peter Schneider voestalpine Rotec GmbH (Headquater) Krieglach, Austria voestalpine Rotec GmbH & Co KG Annweiler Sülzfeld, Deutschland Rolf Weiel Technology Center F & E Krieglach I Österreich Michael Suppan Technology Center F & E Burlington I Kanada Andrew Skrepnek voestalpine Rotec GmbH Krieglach Österreich voestalpine Rotec Sp.z.o.o. Sroda Slaska, Polen voestalpine Rotec Ltd. Hinckley, UK voestalpine Rotec Iberica S.A. Okondo, Spanien voestalpine Rotec Inc. Lafayette, USA voestalpine Rotec Summo Corp. Burlington, Kanada voestalpine Klaus Thoren Rotec Group Oliver Bornmann 11 Sales Unit Germany Sales Unit France Peter GJ Engemann 2015/16 Dominique Gaillard Unternehmenspräsentation voestalpine Rotec Summo de México Monterrey, Mexiko voestalpine Profilform (China) Co., Ltd. Suzhou, China

12 We are internationally positioned. 12 Company presentation

13 Where we are and where we grow. Top Player in the production of tube components for: Seat belt pretensioner Airbag / Inflator Pressure vessels Air suspension parts Steering columns Cut to lengths Seating components 13 Company presentation

14 Rotec Production System (RPS) Within the Rotec group work only professionals / experts! They work professional and organized! They work in a modern and well organized working environment! They work safe, tidy and clean! Due to global standards and general conditions outstanding operative solutions are acquired! Good results and experiences are shared between departments, all business areas and the whole! We are a learning company, respectively a learning group! We are continuous developing! RPS ist part of our Vision, part of our Corporate Identity and part of our daily work! 14 GJ 2015/16 Company presentation

15 Our manufacturing expertise. Cold drawing, cutting & end machining of precision steel tubes Rotational forming (cold & warm), rotary forging, end forming Milling, grinding, turning TIG-, MIG-, Spot- and friction welding; Braze Thread cutting, rolling Reductions and expansions Stamping, punching, laser cutting Bending Combination and automatisation of various production steps 15 Company presentation

16 Our products. Cold drawn precision steel tubes Dimensional range: Outer diameter: 3 mm mm Wall thickness: 0,5-22 mm Length: 20 mm mm Coils Random lengths with defined specifications such as straightness, twist, etc. Continuous grain structure Product development in collaboration with the customer Coating (electrogalvanizing and thick layer coating) 16 Company presentation

17 Our products. Precison cut length Cut to length of tubes of various materials and geometries End manipulation: Brush-deburr, defined chamfers inside and outside, end manipulation in accordance to customer needs (e.g. turning) Surface coating in accordance to customer specification Wide dimensional range: Outer diameter: 6 mm mm Wall thickness: 0,5 mm - 15 mm Length: 5 mm mm 17 Company presentation Production: 300 Mio. pc./year

18 Our products. Manipulated parts / Seat belt pretensioner Production steps: Cold drawing Bending, expansion, stamping, testing 20 linked process steps Integrated function testing In-house tube development (material characteristics) for output optimization > 60 million parts per year 18 Company presentation

19 Our products. Manipulated parts / Passenger airbag components Production steps: Forming, turning, punching Spot welding High strength precision tube with Rp0,2 >900MPa Tight form and position tolerances due to forming and machining in one fixture Seamless production of airbag components of the most varied design Different applications with totally > 5 million parts per year 19 Company presentation

20 Our products. Manipulated parts / Side airbag components Production steps: Forming, turning, punching, welding, drilling, stamping, washing Spot welding High strength precision tube with Rp0,2 >900MPa Tight form and position tolerances due to forming and machining in one fixture Seamless production of airbag components of the most varied design 20 Company presentation Different applications with totally > 40 million parts per year

21 Our products. Manipulated parts / Pistons and housings Manufactured by rotational forming Tight form and position tolerances due to forming and machining in one fixture Complex geometries with undercuts possible Steel or aluminum Production steps: 21 Forming Milling Company presentation

22 Our products. Manipulated parts / Pressure vessels Manufactured by rotational forming Steel or aluminum Wide dimensional range: from 20 mm to 200 mm Ø 22 Company presentation

23 Our products. Manipulated parts / Axle housing tubes Fully automated production by radial forging Part weight: ~ 15 kg; length: ~ 800 mm Closed process chain within the voestalpine group Production steps: Cold drawing Hot forging Shot blasting Turning Magna Flux 23 Company presentation

24 Our products. Manipulated parts / Steering column jackets I Guide rail for steering columns I Steering wheels Cut to length of tubes of various materials and geometries End manipulation with defined chamfers and inner and outside turning Part specific forming, punching, turning and milling operations Forming and welding 24 Company presentation

25 Applications of our Know-how. 25 BJ 2014/15 Company Presentation

26 What makes us special? We offer the complete process chain from liquid steel to ready for installation tubular components. We have long-term material and processing know-how. We have access to development resources of the voestalpine group. We provide the optimization of components and production processes in cooperation with the customer. 26 Company presentation

27 What makes us special? We have our own in house tool development and equipment center. We build highly-complex lines for special products. We develop prototypes for you. We offer a worldwide customer service within the represented with plants in North America, China, Western- and Eastern Europa. We have the security of a successful corporate group. 27 Company presentation