Zero Fighter 52# SAFETY PRECAUTIONS
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1 Zero Fighter # Specification: Wing Span: mm/9in Length: 9mm/.in Flying Weight:.kg Wing area: 9.dm Engine: 0-0cc R/C System: + channel radio system Servo: 0 C.G: mm back from the leading edge at wing root INSTRUCTION MANUAL SAFETY PRECAUTIONS This R/C airplane is not a toy! (The people under years old is forbidden from flying this model) First-time builders should seek advice from people having building experience.if misused or abused,it can cause serious bodily injury and damage to property. Fly only in open areas and preferably at a dedicated R/C flying site. We suggest having a qualified instructor carefully inspect your airplane before its first flight.please carefully read and follow all instructions included with this airplane,your radio control system and any other components purchased separately.
2 Gasoline tube Gasoline channel radio for aiplane is highly recommended for this model. cc gas engine. in scale spinner Engine X0 9 Optional electric retract set 00mm 9.mm mm Motor X0 9mm Motor: S 000MAH 0KV High Voltage ESC 0A We strongly recommen you use the thread lock for all the screws when you build your model.
3 Electric retract system Thank you very much for purchasing our TRCM optional electric retract set, all our products were passed strict QC before they shipped out to the customers. In order to avoid probably trouble happen, we still would like you to follow the steps below before you assemble our electric retracts to your plane.. Connecting the circuit board to the battery and receiver. Accessory list for the coming installation steps. Pivot & round hinge(xmm) Pin hinge(xmm) mm) Push rod xmm) Push rod xmm) Screw (xmm) Locknut (mm ) Screw (xmm) L bracket Screw (x0mm) Servo tray(.x.xmm) Main wing joiner(0xmm) Main wing joiner(0xmm) TP Screw (.xmm) Keep some space about mm width between trailing edge and flap. Trailing edge Flap mm Make sure they are in the right position while installing.. Turn on the radio control to check the lights on the circuit board, if the lights turn on green or turn on red orderly 0. second after each from the right to the left and all the lights will turn off after seconds, then the circuit will work normally. Otherwise the circuit will be a defective one if you make sure the setting on your radio control are correct, please don't use it but contact with your supplier in time.. Link the electric retract units to the circuit boards after the above two steps, check again the electric retracts to see if they can work normally or not. Apply instand type AB glue to the holes in the ailerons, flaps and hinges. Pivot & round hinge(xmm) Pin hinge(xmm) Install the L brackets to the servo of ailerons and flaps as illustration below. Screw (xmm) L bracket Securely glue together. If coming off during flights, you 'll lose control of your airplane which leads to accidents! L bracket Screw (xmm) Keep some space about mm width between the trailing edge and the aileron. Install the nylon control horn and connect the linkage. In order to let the customers have more choices, we don't provide a uniform plugs. For retracts Receiver Trailing edge Aileron Cut away the rubber tube when the epoxy glue dried. Screw (xmm) Screw (xmm) Push rod mm) Lock Nut (mm ).V 0C. Assemble the electric retracts to the plane after several times smoothly running..v For receiver Make sure they are in the right position while installing. mm Lock Nut (mm ) Screw (xmm) Nut (mm ) Please don't ceaselessly turn and off the switch in seconds, if you do this way, the circuit board will be heated.
4 Assemble the servo to the wing with screws. Accessory list for the coming installation steps. Accessories packing list Masking tape TP Screw (x0mm) TP Screw (x0mm).mm Epoxy the fiber horns to the ailerons and flaps, secure the servos.install the nylon control horn and connect the linkage. TP Screw (.xmm) TP Screw (.xmm).mm Assemble the wing tubes to the wing and drag the servo lines out from the hole as illustration. Main wing joiner(0xmm) Main wing joiner(0xmm) Main wing joiner(0xmm) Main wing joiner(0xmm) 9 0 Screw (xmm) Note:rubber wheels oleo struts and retracts are optional. Gear door Screw (x0mm) Rod (mm) Screw (xmm) Nut (mm ) Pin hinge(xmm) Screw (x0mm) Screw (xmm) TP Screw (x0mm) Washer(xmm) Alu Block Retracts strut 0 The sketch map of the landing gear and landing gear door. Main wheels (mm) Assemble the landing gear to the appropriate position in the landing gear mount and install the wing to the fuselage. TP Screw (x0mm) TP Screw (x0mm) Washer(xmm) Main wheels (mm) Oleo struts Circlip Alu Block Retracts strut circuit board Washer(xmm) TP Screw (.xmm) TP Screw (.xmm) TP Screw (x0mm ) Screw (.xmm) Screw (x0mm) Screw (x0mm) Screw (x0mm) Screw (xmm) Screw (xmm) Screw (xmm) Locknut (mm ) Washer(xmm) Copper joiner Aluminum tube Linkage Stopper L bracket Scale exhaust tubes Push rod (xmm) Push rod (xmm) Push rod (x0mm) Rod (mm) Rod (mm) Plastic tube (x0mm) Steel wire (0.x000mm) Rudder steering arm(mm) (mm) (mm) pivot & round hinge(xmm) Pin hinge(xmm) Screw (x0mm) Servo tray(mm) Ply plate (mm) Ply plate (mm) Exhaust template (mm) Cowling Wooden Frame Gear door A Gear door B Antenna Drop tank Canopy (PVC)A Canopy (PVC)B Canopy (PVC)C Main wing joiner(0xmm) Main wing joiner(0xmm) carbon fiber tube(x0mm) Fuel tank (00cc) Purchased separately Tail landing gear Main wheels (00mm) Oleo struts Circlip Alu Block Retracts strut circuit board TP Screw (x0mm) Washer(xmm)
5 Assemble the clear canopy to the cockpit with AC glue 0 and fix the antenna to the cockpit with screw. Adjustment. The sketch map should be when the wing assembly completion. Factory already set blind nuts in the wings, the customers can fix the wing to the fuselage by tightening the nylon screws. ELEVATOR Top view Make sure to glue securely. If not properly glued, a failure in flight may occur. Securely glue together.if coming off during flights, you'll lose control of your airplane which leads to accidents! Temporarily fasten down the main wing and check its correct position. 0mm 0mm B A A' B' Screw (x0mm) Screw (xmm) Washer(xmm) Washer(xmm) Screw (xmm) Side View Position for right diagram. A=A' B=B' Screw (x0mm) Assemble the entire cockpit to the fuselage. Adjustment. Drill holes to the landing gear doors and assemble them to the landing gears with screws. Epoxy the pinned hinges,horns to the inner gear door carefully, drill holes through the gear door and pinned hinges and fix the pinned hinges tightly to the inner gear door. Screw (xmm) TP Screw (x0mm) RUDDER 0mm Side View mm.0mm.0mm Top view 0mm Screw (xmm) Pin hinge(x0xmm) TP Screw (x0mm) Adjustment. The centre of the Gravity. The sketch map when the gear get down. Assemble the inner gear doors to the fuselage with screws and epoxy, connect the horn on the inner gear door to the servo with push rod. Side View AILERON 0mm FLAP 0mm TP Screw (x0mm) 0mm AILERON FLAP mm Rod (mm) TP Screw (x0mm) Screw (xmm) Nut (mm ) 0
6 Accessory list for the coming installation steps. 9 Epoxy the elevator to the stabilizer. Steps for assembling the drop tank.factory already set blind nuts in the drop tank. Step for assembling the fuel tank. pivot & round hinge(xmm) Push rod(0xmm) Screw (xmm) Lock Nut (mm ) Washer(xmm) Screw (.xmm) Carbon fiber stab bolt tube(x0mm) Securely glue together. If coming off during flights, you 'll lose control of your airplane which leads to accidents! Drop tank Apply instand type AB glue to the holes in the stabilizer and hinges. 0 Install the control horn and connect the linkage. Put the drop tank to the belly of fuselage. Mount the fuel tank, battery and receiver to the fuselage. pivot & round hinge(xmm) Lock Nut (mm ) Screw (xmm) Push rod(mm) Screw (xmm) Make sure hinges are mounted in the same line. Push rod(0xmm) Screw (xmm) Lock Nut (mm ) Lock Nut (mm ) Keep some space about mm width between elevator and tailing edge. The steps to assemble the servo for elevator. Fix the drop tank by screws from the inner fuselage as illustration. 9 Step for assembling the cockpit and canopy. Tailing edge Screw (xmm) Elevator Cut away the rubber tube when the epoxy glue dried. Washer(xmm) mm Make sure they are in the right position while installing. Screw (xmm) Washer(xmm) 9
7 Accessory list for the coming installation steps. Put the the cowling frame and the exhaust template on the firewall place, mark the exhaust position out base on the exhaust template. Measure the deepth to confirm what the servo position will be as illustration. The sketch map after the stabilizer and elevator assemble completely. Linkage Stopper Canopy (PVC) Plastic tube (x0mm) Fuel tank (00cc) Canopy (PVC) Scale exhaust tubes Canopy (PVC) Screw (x0mm) Antenna Washer(xmm) Drop tank Exhaust template (mm) Screw (xmm) Cowling Wooden Frame Washer(xmm) TP Screw (.xmm) TP Screw (.xmm) Ply plate (mm) Exhaust template (mm).mm Screw (.xmm) Washer(xmm) Carbon fiber stab bolt tube(x0mm) Washer(xmm) Screw (.xmm).mm Carbon fiber stab bolt tube(x0mm) 9 The side view when the engine install completion. Install the scale exhaust tubes and the cowling wooden frame in place on the fuselage with screws, assemble the engine to the engine mount. Mark out the position of the elevator servo on the stabilizer. Assemble the fixed stabilizer to the fuselage carefully and put the other stabilizer to the fuselage through the fiber tubes, drill holes carefully to the carbon fiber tube through the holes in the stabilizer and fix the stabilizer. mm Scale exhaust tubes Cowling Wooden Frame Screw (x0mm) Screw (.xmm) Washer(xmm) mm TP Screw (.xmm).mm 00mm mm Screw (x0mm) Washer(xmm) TP Screw (.xmm) Scale exhaust tubes Washer(xmm) Screw (.xmm) 0 The picture of the cowling wooden frame to the cowling. Fix the cowling to the cowling wooden frame with TP screws. Trim a slot in the stabilizer base on the mark, put the servo of elevator into the stabilizer through the hole in the wing root,install the servo to appropriate possition with screws and epoxy the horn to the slot in the elevator. The sketch map after the stabilizer and elevator assemble completely..mm Make sure to glue securely. If not properly glued, a failure in flight may occur. Securely glue together.if coming off during flights, you'll lose control of your airplane which leads to accidents! Temporarily fasten down the main wing and check its correct position. B A A' B' TP Screw (.xmm) TP Screw (.xmm) Masking tape A=A' B=B'
8 Accessory list for the coming installation steps. 0 Epoxy the rudder to the vertical fin. The picture of the tail landing gear after the servo install completion. Connect the steel wires of the rudder horn and tail gear to the servo. pivot & round hinge(xmm) Rudder steering arm(mm) Steel wire (0.x000mm) Ply plate (mm) Ply plate (mm) TP Screw (.xmm) TP Screw (.xmm) Rod (x00mm) Copper joiner Aluminum tube(xmm) Screw (x0mm) Nut (mm ) Securely glue together. If coming off during flights, you 'll lose control of your airplane which leads to accidents! Lock Nut (mm ) Screw (xmm) (mm) Rod (x00mm) mm 9.mm Ply plate (mm) Ply plate (mm) Epoxy the pivot & round hinges to the rudder. The sketch map of the steel wires work for the rudder. Assemble the tail landing gear to the fuselage as show in figure below. The picture of the tail wheel cover. Make sure hinges are mounted in the same line. TP Screw (.xmm) Steel wire (0.x000mm) Steel wire (0.x000mm) TP Screw (.xmm) Steel wire (0.x000mm) pivot & round hinge(xmm) Steel wire (0.x000mm) 9 Assemble the rudder steering arm to the tair fuselage as illustration. Epoxy the ply plate to the position to fix the rudder steering arm. Install the control horn and connect the linkage of the rudder servo. Assemble the tail wheel cover to the fuselage with TP screws. Rudder steering arm(mm) Screw (xmm) TP Screw (.xmm) Aluminum tube Lock Nut (mm ) Copper joiner Steel wire Rudder steering arm(mm) Ply plate (mm) Copper joiner Aluminum tube(xmm) Screw (xmm) Nut (mm ).mm
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