2004 General Motors Defense LSSV Military Trucks Parts Manual

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2 Preface Preface General Motors Defense LSSV Military Trucks Parts Manual This manual provides information on replacement military parts for the 2004 GM LSSV Base Pickup, Crew Cab. All information, illustrations and specifications in this manual are based on the latest product information available at the time of publication approval. General Motors reserves the right to make changes at any time without notice. Published by GM DEFENSE MILITARY TRUCKS General Motors Corporation Detroit, Michigan GENERAL MOTORS CORPORATION ALL RIGHTS RESERVED The information cutoff date is 01/20/2005 LITHO IN U.S.A. PART NO. LSSVPM04P No part of this manual may be reproduced, stored in any retrieval system, or transmitted in any form or by any means (including but not limited to electronic, mechanical, photocopying, and recording) without the prior written permission of General Motors Corporation. This applies to all text, illustrations and tables.

3 Preface 2 Preface General Motors Defense LSSV Military Trucks Parts Manual This format allows you to compare the parts usage on LSSV pickup models. Consult the illustrations when ordering parts so you are sure to get the part required. The following is the table used for each parts illustration. The Item No. column correlates with the item/callout number in the illustration. The Parts Description column describes each of the items called out on the illustration. The Parts No. column is to be used for reference when ordering the particular part. The # of Parts Required column is the number of the parts required for that particular item number on the illustration. Views shown in this manual are for replacement part(s) identification or modification and are not intended to repair the vehicle. For replacement part procedures, refer to the 2004 Military Trucks LSSV Service Manual Supplement. Eight digit numbers are available from an authorized GM dealership. All other numbers listed in the manual are available through GM Defense Military Trucks Division. Refer to contact information when ordering parts. Contact Information Online: General Motors Defense Military Trucks

4 Table of Contents Table of Contents 1 Table of Contents Section General Information Section Tires and Wheels Section Vent Filters Section Engine Electrical Section Wiring Systems 24V Section Lighting Systems Section Body Front End Section Body Rear End Section Seat Covers Section Gun Rack Section Troop Seats/Cargo Cover

5 2 Table of Contents Table of Contents BLANK

6 General Information Table of Contents 00-1 Owner s Manual Supplement Service Manual Supplement Accessory Panel Switch Decals Paint Colors Shipping and Vehicle Data Plate Section 00 General Information 24V Battery Caution Decal Topper Switch Decal (Exterior) Vehicle Load Disconnect Caution Decal

7 00-2 Table of Contents General Information BLANK

8 General Information General Information 00-3 Owner s Manual Supplement 1 Manual, Owner s Supplement LSSVOM04 1

9 00-4 General Information General Information Service Manual Supplement 1 Manual, Service Supplement LSSVSM04 1 Note: Military Replacement Parts Only.

10 General Information General Information 00-5 Accessory Panel Switch Decals 2 Decal, Blackout (B/O) Switch TX Decal, Topper Switch ANA

11 00-6 General Information General Information Paint Colors 1 Paint, Forest Green CA 8211/ I Paint, Desert Tan 8211/ I07036MPY228 PPG PR C Desoto Replacement Coatings Phone # US:

12 General Information General Information 00-7 Shipping and Vehicle Data Plate 1 Plate, Shipping (K25903) w/ Troop Seat TX Plate, Shipping (K25943) w/ Topper TX Plate, Shipping (K25943) w/ Troop Carrier TX Plate, Shipping (K25903) w/ Topper ANA Plate, Shipping (K35943) ANA Plate, Data TX Rivet, Dome Head TX Note: 4 Rivets required for each plate.

13 00-8 General Information General Information 24V Battery Caution Decal 1 Decal, 24 Volt Battery Caution TX

14 General Information General Information 00-9 Topper Switch Decal (Exterior) 1 Decal, Topper Switch ANA

15 00-10 General Information General Information Vehicle Load Disconnect Caution Decal 1 Decal, Vehicle Load Disconnect Caution AKJ

16 Tires and Wheels Table of Contents 01-1 Section 01 Tires and Wheels Spare Tire Hoist Tube

17 01-2 Table of Contents Tires and Wheels BLANK

18 Tires and Wheels Tires and Wheels 01-3 Spare Tire Hoist Tube 1 Tire, Hoist Tube Spare Long Box

19 01-4 Tires and Wheels Tires and Wheels BLANK

20 Vent Filters Table of Contents 02-1 Front Axle Vent Filter Rear Axle Vent Filter Section 02 Vent Filters Transfer Case Vent Filter

21 02-2 Table of Contents Vent Filters BLANK

22 Vent Filters Vent Filters 02-3 Front Axle Vent Filter 1 Reducer, Tube ( 3 16 to ¼ ) Tube, Vent (¼ ) Filter, Vent Strap, Wiring Harness A Install in empty hole in LH wheelhouse.

23 02-4 Vent Filters Vent Filters Rear Axle Vent Filter 1 Reducer, Tube ( 3 16 to ¼ ) Tube, Vent (¼ ) Filter, Vent Strap, Wiring Harness A Secure to brake line bracket. B Secure to existing harness.

24 Vent Filters Vent Filters 02-5 Transfer Case Vent Filter 1 Reducer, Tube ( 5 16 to ¼ ) Tube, Vent (¼ ) Filter, Vent Strap, Wiring Harness A Secure to existing harness.

25 02-6 Vent Filters Vent Filters BLANK

26 Engine Electrical Table of Contents V Generator Third Battery Third Battery Components Section 03 Engine Electrical 24V Battery Connections and Caution Decal

27 03-2 Table of Contents Engine Electrical BLANK

28 Engine Electrical Engine Electrical V Generator 1 Relay, Generator Control Generator, Modified with Battery Harness 24 Volt TX Harness, Generator ANA Strap, Wiring Harness Grommet AV A Push 24V terminal for voltmeter and wire through bulkhead grommet and route to voltmeter. B 12V Ignition from UBEC (Pin A4) to control relay. C Harness clip attached to UBEC. D Negative battery terminal for (POS) 12V internal reference of 24V generator. E Positive battery terminal for 24V battery source. F 24V output from rear of generator. G Fuses for 24V supply to cab and trailer. H Remove existing harness from driver s side generator and cut off connector and loose connector shipped with TX017956, then reconnect to TX at location shown. I Wiring harness strap 24V connector for cab future use. J Connector for 24V to trailer harness. K Secure harness at various places.

29 03-4 Engine Electrical Engine Electrical Third Battery 1 Battery, (Optima) 34/ Spacer, Terminal Bolt, Terminal Cable, Third Battery Positive w/ Winch Prep TX Battery, (Optima) 34/78 1

30 Engine Electrical Engine Electrical 03-5 Third Battery Components 1 Retainer, Battery Bolt, Battery Retainer Cable, Third Battery Positive w/ Winch Prep TX Cap, Red Terminal Battery, (Optima) 34/ Tray, Battery Bolt, Hex Rivnut, (M8) Bolt, Hex Washer, Star (M8) Cable, Third Battery Negative Cap, Black Terminal Conduit, Cable (180 mm) (7 in) M Cover, Battery Bolt, Battery Terminal Short A Existing Hole Use to Locate Battery Tray. B Hole diameter 1.4 cm (0.55 in) 3 Holes Use Battery Tray as a Template.

31 03-6 Engine Electrical Engine Electrical 24V Battery Connections and Caution Decal 1 Battery, (Optima) 34/ Spacer, Battery Terminal Bolt, Battery Cable Decal, 24 Volt Battery Caution TX Hold Down, Battery Bolt, Battery Hold Down Ties, ID Cable IT-50-RD 2 A To NATO Jump Start. B Add Sign to Label Using Red (Painters) Marker. C Factory Wire to UBEC. D Wiring Harness ANA13227 to Load Disconnect Switch. E Add + Sign to Label Using Red (Painters) Marker. F Wiring Harness TX to 24V Generator.

32 Wiring Systems 24V Table of Contents 04-1 NATO Slave Start Connector NATO Slave Start Wiring Volt Voltmeter Accessory Panel Relays and Connectors Front Blackout (B/O) Lamp Wiring NATO Slave Start Wiring Vehicle Load Disconnect Switch Vehicle Load Disconnect Switch Wiring Section 04 Wiring Systems 24V Bulkhead Junction Block Wiring Relay Block Wiring Underhood Wiring Under Dash Wiring I/P Wiring Rear Extension Lamp Wiring Rear Frame Wiring Front Winch Prep Wiring Rear Winch Prep Wiring Engine Ground Strap

33 04-2 Table of Contents Wiring Systems 24V BLANK

34 Wiring Systems 24V Wiring Systems 24V 04-3 NATO Slave Start Connector 1 Nut, Hex (M5) Cover, (NATO) Connector TX Bolt, Hex (M5) Insulator, Terminal 230E3T Connector, Battery Boost (NATO)

35 04-4 Wiring Systems 24V Wiring Systems 24V NATO Slave Start Wiring 1 Conduit, Cable (180 mm) (7 in) R Harness, Battery Boost (NATO) Negative TX Cover, Positive Cable (NATO) TX Insulator, Terminal 230E3T Harness, Battery Boost (NATO) Positive

36 Wiring Systems 24V Wiring Systems 24V Volt Voltmeter 1 Panel, Accessory TX Voltmeter, 24 Volt VMO100A Nut, Hex (#10-32) Note: Panel to be installed after harnesses are routed.

37 04-6 Wiring Systems 24V Wiring Systems 24V Accessory Panel 1 Panel, Accessory TX Bolt, Hex (¼ -20 x 19) Rivnut, (¼ -20) TX Plug, Accessory Panel w/o Topper

38 Wiring Systems 24V Wiring Systems 24V 04-7 Relays and Connectors 1 Relay, Turn Signal Relay, Blackout (B/O) Control Connector, Relay Harness, Interrupt Wiring TX Harness, Relay Block TX Base, Relay Block Module, Relay Block Relay, Interrupt Cover, Relay Block

39 04-8 Wiring Systems 24V Wiring Systems 24V Front Blackout (B/O) Lamp Wiring 5 Harness, Front Blackout (B/O) Wiring Bolt, Hex (M8 x 1.25 x 19) TX Clamp, Harness Strap, Wiring Harness Conduit, Harness (200 mm) (7.87 in)

40 Wiring Systems 24V Wiring Systems 24V 04-9 NATO Slave Start Wiring 2 Clamp, Harness Cable, Assembly Negative Bolt, Hex (M8 x 1.25 x 19) TX Cable, Assembly Positive TX

41 04-10 Wiring Systems 24V Wiring Systems 24V Vehicle Load Disconnect Switch 1 Ferrule, Handle Cable, Handle Bolt, Hex Decal, 24 Volt Disconnect Switch AKJ Switch, Vehicle Load Disconnect Nut, Hex A UBEC Cover. B Part of Switch C Switch Handle.

42 Wiring Systems 24V Wiring Systems 24V Vehicle Load Disconnect Switch Wiring 1 Switch, Vehicle Load Disconnect Harness, Disconnect Switch to Battery ANA Harness, 12 Volt TX Harness, Generator 24 Volt ANA A Back of Switch Shown. B To 24V Battery Positive. C Factory Harness to 24V Battery Negative. D To UBEC. E To 24V Generator.

43 04-12 Wiring Systems 24V Wiring Systems 24V Bulkhead Junction Block Wiring 1 Block, Junction Plate, Junction Block TX Bolt, Hex (M8 x 1.25 x 19) TX Nut, Hex (M8 x 1.25) TX Bracket, Junction Block TX Bolt, Hex (M6) Rivnut, (M6) Cable, Negative TX Cable, Positive TX A Positive Winch Cable Rear. B Hole Diameter 8.79/8.90 mm (0.346/0.352 in). C Negative Winch Cable Rear.

44 Wiring Systems 24V Wiring Systems 24V Relay Block Wiring 1 Harness, Relay Block TX A Existing Harness.

45 04-14 Wiring Systems 24V Wiring Systems 24V Underhood Wiring 1 Harness, I/P TX Harness, Rear Extension TX Note: See existing harness identification tag on harness.

46 Wiring Systems 24V Wiring Systems 24V Under Dash Wiring 1 Harness, I/P TX Harness, Interrupt at MBEC TX Harness, Dimming Jumper for Blackout (B/O) TX Harness, Voltmeter TX Note: See identification tag on existing harness.

47 04-16 Wiring Systems 24V Wiring Systems 24V I/P Wiring 1 Harness, Voltmeter TX Harness, I/P TX Strap, Wiring Harness A Hole diameter 3.80 cm (1.50 m) located in the lower left corner. B Hole Diameter mm ( in). C Connect to open cavity (part of TX017596). D Wire from TX thru grommet in bulkhead. Note: See identification tag on existing harness.

48 Wiring Systems 24V Wiring Systems 24V Rear Extension Lamp Wiring 1 Harness, Rear Extension TX Strap, Wiring Harness

49 04-18 Wiring Systems 24V Wiring Systems 24V Rear Frame Wiring 1 Harness, Rear Blackout (B/O) and Trailer TX Harness, 12 Volt to 24 Volt TX Harness, Rear Extension TX Strap, Wiring Harness Harness, Rear Production Trailer Harness Split TX Clamp, Harness Bolt, Hex (M8 x 1.25 x 19) TX

50 Wiring Systems 24V Wiring Systems 24V Front Winch Prep Wiring 1 Clamp, Harness Bolt, Hex (M6 x 1.0 x 35) Nut, Hex (M6 x 1.0) Washer, Flat (M6) Cable, Front Winch Prep PN Cover, Winch Connector PN Strap, Wiring Harness A Tie around all wiring harnesses.

51 04-20 Wiring Systems 24V Wiring Systems 24V Rear Winch Prep Wiring 1 Clamp, Harness Bolt, Hex (M6 x 1.0 x 35) Nut, Hex (M6 x 1.25) Washer, Flat (M6) P Clip, Harness Bolt, Hex (M8 x 1.25 x 19) TX Cable, Winch Prep 20 ft Power (K25903) TX Cable, Winch Prep 24 ft Power (K25943) TX Strap, Wiring Harness A Wiring Harness TX

52 Wiring Systems 24V Wiring Systems 24V Engine Ground Strap 1 Bolt, Hex (M10 x 20) Harness, Ground Strap ANA A Existing Bolt.

53 04-22 Wiring Systems 24V Wiring Systems 24V BLANK

54 Lighting Systems Table of Contents 05-1 Switches, Blackout (B/O) Lighting Front Blackout (B/O) Marker Light Blackout (B/O) Headlamp Rear Blackout (B/O) Marker/ Stoplamp Section 05 Lighting Systems Relay Block Bracket Rear Bumper Lighting (Maintenance Body)

55 05-2 Table of Contents Lighting Systems BLANK

56 Lighting Systems Lighting Systems 05-3 Switches, Blackout (B/O) Lighting 1 Panel, Accessory TX Decal, Blackout (B/O) Switch TX Switch, Blackout (B/O) Drive Lamp Switch, Blackout (B/O) Control

57 05-4 Lighting Systems Lighting Systems Front Blackout (B/O) Marker Light 1 Lamp, Front Blackout (B/O) Marker Nut, Hex (#8-32) TX A Front Bumper. Note: Right side shown, left side similar.

58 Lighting Systems Lighting Systems 05-5 Blackout (B/O) Headlamp 1 Lamp, Front Blackout (B/O) Headlamp Bulb, Front Blackout (B/O) Headlamp Harness, Front Blackout (B/O) A Part of Lamp Assembly.

59 05-6 Lighting Systems Lighting Systems Rear Blackout (B/O) Marker/Stoplamp 1 Lamp, Rear Blackout (B/O) Marker/Stop Nut, Hex (#8-32) TX A Rear Bumper. Note: Left side shown, right side similar.

60 Lighting Systems Lighting Systems 05-7 Relay Block Bracket 1 Bracket, Relay Block TX Rivet, Dome Head TX A 9.5 mm (0.37 in). B 92.0 mm (3.60 in). C 65.0 mm (2.56 in). D Drill Holes using 3/16 Drill Bit. E 35.0 mm (1.38 in).

61 05-8 Lighting Systems Lighting Systems Rear Bumper Lighting (Maintenance Body) 1 Nut, Hex Nut, Hex TX Lamp, Rear Park/Stop GMSPO 2 4 Lens, Amber GMSPO 2 5 Lens, Red GMSPO 2 6 Lens, White GMSPO 2 7 Grommet, Lamp GMSPO 5 8 Lamp, Red Marker GMSPO 5 9 Connector, Trailer (8 Pin) GMSPO 1 10 Connector, Trailer Military Connector, Door Bolt, Hex Lamp, License Plate GMSPO 1 14 Lamp, Rear Blackout (B/O) Marker/Stop Nut, Hex (# 8-32) TX Plate, Trailer Connector GMSPO 1

62 Body Front End Table of Contents 06-1 Radiator Grille Front Bumper Section 06 Body Front End Front Clevis/Tie Downs

63 06-2 Table of Contents Body Front End BLANK

64 Body Front End Body Front End 06-3 Radiator Grille 1 Grille, Radiator Center-Less Finish SR Note: Paint as required.

65 06-4 Body Front End Body Front End Front Bumper 1 Bar, Front Bumper TX Bolt, Hex (M12 x 1.75 x 25) Bolt, Hex (M14 x 2.0 x 120) TX Bolt, Hex (M12 x 1.75 x 35) TX Nut, Hex (M14 x 2.0) Plate, Reinforcement TX Shim, (4 mm) TX Shim, (2 mm) TX Note: Paint as required.

66 Body Front End Body Front End 06-5 Front Clevis/Tie Downs 8 Bolt, Hex (1 x 12 x 100) TX Clevis, Tie Down Nut, Hex (1 x 12) TX Note: Left side shown, right side similar.

67 06-6 Body Front End Body Front End BLANK

68 Body Rear End Table of Contents 07-1 Rear Bumper (Pickup) Rear Bumper Components (Pickup) License Plate (Pickup) Clevises (Pickup) Clevises (Maintenance Body) Class IV Trailer Hitch Pintle Hitch Section 07 Body Rear End Bumper Attaching Parts (Maintenance Body) Bumper Mounting Brackets (Maintenance Body) Maintenance Body and Mounts

69 07-2 Table of Contents Body Rear End BLANK

70 Body Rear End Body Rear End 07-3 Rear Bumper (Pickup) 1 Bar, Rear Bumper TX Tire, Hoist Tube Spare-Long Box Nut, Hex (M14 x 2.0) Reinforcement, Bumper-LH TX Bolt, Hex (M14 x 2.0 x 40) Bolt, Hex (M14 x 2.0 x 60) Reinforcement, Rear-RH TX Bolt, Hex (M12 x 1.75 x 100) TX Nut, Hex (M12 x 1.75) Note: Paint as required.

71 07-4 Body Rear End Body Rear End Rear Bumper Components (Pickup) 1 Clip, License Plate Lamp Nut, Hex (¼ -20) Harness, Trailer (12 Pin) Bolt, Hex (¼ -20) Door, Trailer Connector Connector, Trailer (8 Pin) Bulb, License Plate Lamp, License Plate Lamp, Rear Blackout (B/O) Marker/Stop

72 Body Rear End Body Rear End 07-5 License Plate (Pickup) 1 Retainer, Push Type AV Plate, Cover TX Bolt, FL HD (M6 x 1.0 x 25) Plate, License TX Bolt, FL HD (M6 x 1.0 x 25) Nut, Hex (M6 x 1.0) Nut, Hex (M6 x 1.0)

73 07-6 Body Rear End Body Rear End Clevises (Pickup) 9 Nut, Hex (1 x 12) TX Clevis, Tie Down Bolt, Hex (1 x 12 x 100) TX Note: * Left side shown, right side similar.

74 Body Rear End Body Rear End 07-7 Clevises (Maintenance Body) 1 Nut, Hex (1 x 12) TX Clevis, Tie Down Bolt, Hex (1 x 12 x 100) TX

75 07-8 Body Rear End Body Rear End Class IV Trailer Hitch 1 Bolt, Hex (M14 x 2.0) Nut, Hex (M14 x 2.0) Trailer, Hitch Platform Bolt, Hex (M14 x 2.0) Bolt, Hex (M14 x 2.0)

76 Body Rear End Body Rear End 07-9 Pintle Hitch 1 Pin and Spring Clip, Pintle Hook TX Hook, Pintle TX Note: Paint as required.

77 07-10 Body Rear End Body Rear End Bumper Attaching Parts (Maintenance Body) 1 Plate, Tie-Down ANA Bolt, Hex (M10 x 1.5 x 30) TX Bar, Rear Bumper ANA Plate, Reinforcement ANA Trailer, Hitch Platform N/A 1 6 Bolt, Hex (M14 x 2.0 x 40) Plate, Electrical Connector Cut Out ANA Bar, Reinforcement ANA

78 Body Rear End Body Rear End Bumper Mounting Brackets (Maintenance Body) 1 Bolt, Hex (M14 x 2.0 x 60) Nut, Hex ANA Bar, Rear Bumper ANA Reinforcement, Frame Rail ANA Bolt, Hex (M14 x 2.0 x 40) Bolt, Hex (M12 x 1.75 x 35) TX Bracket, Mounting-LH ANA Bolt, Hex (M12 x 1.75 x 25) Bracket, Mounting-RH ANA

79 07-12 Body Rear End Body Rear End Maintenance Body and Mounts 1 Body, Maintenance 96-VVD Spacer, Maintenance Body (Square) ANA Spacer, Maintenance Body (Round) ANA Nut, Hex (M14 x 2.0) Bolt, Hex (M14 x 2.0 x 100)

80 Seat Covers Table of Contents 08-1 Section 08 Seat Covers Seat Covers

81 08-2 Table of Contents Seat Covers BLANK

82 Seat Covers Seat Covers 08-3 Seat Covers 1 Cover, Seat Passenger Side, Front (Green) TX P 1 1 Cover, Seat Passenger Side, Front (Tan) TX P 1 2 Cover, Seat Center, Front (Green) TX Cover, Seat Center, Front (Tan) TX Cover, Seat Driver Side, Front (Green) TX D 1 3 Cover, Seat Driver Side, Front (Tan) TX D 1 4 Cover, Seat Passenger Side, Rear (Green) TX P 1 4 Cover, Seat Passenger Side, Rear (Tan) TX P 1 5 Cover, Seat Driver Side, Rear (Green) TX D 1 5 Cover, Seat Driver Side, Rear (Tan) TX D 1

83 8-4 Seat Covers Seat Covers BLANK

84 Gun Rack Table of Contents 09-1 Rear Cab Gun Rack (Regular Cab) Section 09 Gun Rack Behind Seat Gun Rack (Crew Cab)

85 09-2 Table of Contents Gun Rack BLANK

86 Gun Rack Gun Rack 09-3 Rear Cab Gun Rack (Regular Cab) 1 Rivet, Dome Head Bracket, Upper Mount TX Bolt, Hex (M8 x 1.25 x 25) Strap, Upper Mount TX Mount, Lower Rivnut, (M8) TX Washer, (⅜ ) A Hole diameter 7.0/7.5 mm (0.28/0.30 in). B 63.7 cm (25.08 in). C 14.0 cm (5.51 in). D Trim rear panel to achieve clearance around upper bracket both sides. E Existing Rear Panel. F Remove Jack Assembly. Reinstall using front jack stud and nut then rotate jack assembly to fit.

87 09-4 Gun Rack Gun Rack Behind Seat Gun Rack (Crew Cab) 1 Strap, Upper Mount TX Bolt, Hex (M8 x 1.25 x 25) Washer, (⅜ ) Mount, Lower Nut, Hex (M8 x 1.25) TX Rack, Gun ANA

88 Troop Seats/Cargo Cover Table of Contents 10-1 Endgate Retainers Troop Seats Adapter Rails Cargo Cover (Long Box) Adapter Rails Cargo Cover (Short Box) Section 10 Troop Seats/Cargo Cover Cargo Cover Top Bows Cargo Cover Bows and Brackets Cargo Cover Assembly (Long Box) Cargo Cover Assembly (Short Box) Fiberglass Topper Topper Light Switch (Exterior)

89 10-2 Table of Contents Troop Seats/Cargo Cover BLANK

90 Troop Seats/Cargo Cover Troop Seats/Cargo Cover 10-3 Endgate Retainers 1 Retainer, Push Type AV Note: When fiberglass topper or troop seats/cargo cover is installed, remove plastic piece from rear tailgate. Use (1) to cover exposed holes.

91 10-4 Troop Seats/Cargo Cover Troop Seats/Cargo Cover Troop Seats 1 Seat, Troop, Kit (Long Box) TX Seat, Troop, Kit (Short Box) TX Bolt, Hex (⅜ x 1.0) B36226L 6 Note: Paint as required. A Hole diameter mm (0.625 in) and prime edge. B mm (1.39 in). C mm (7.8 in). D mm (0.87 in).

92 Troop Seats/Cargo Cover Troop Seats/Cargo Cover 10-5 Adapter Rails Cargo Cover (Long Box) 1 Rail, Front Assembly TX Rail, Right Assembly TX Bolt, Hex (M10) TX Nut, Hex (M10) Rail, Rear Assembly TX Rail, Left Assembly TX Rivnut, (M6) Bolt, Hex (M6) A Center on top flange within 1.5 mm (0.06 in). B Hole diameter 9.9 mm (25/64 in) in 8 Places. C cm (71.18 in) to outside flange and parallel to the center line. D 90.4 cm (35.59 in). E Center on endgate within 1.5 mm (0.06 in). F Rear lamp to be removed to attach nut to bolt. G Side rails to be centered within 1.5 mm (0.06 in) of both sides. H Hole diameter 8.33 mm (21/64 in) in 8 places.

93 10-6 Troop Seats/Cargo Cover Troop Seats/Cargo Cover Adapter Rails Cargo Cover (Short Box) 1 Rail, Front Assembly TX Rail, Right Assembly TX Bolt, Hex (M10) TX Nut, Hex (M10) Rail, Rear Assembly TX Rail, Left Assembly TX Rivnut, (M6) Bolt, (M6) A Center on top flange within 1.5 mm (0.06 in). B Hole diameter 9.9 mm (25/64 in) in 8 places. C cm (71.18 in) to outside flange and parallel to the center line. D 90.4 cm (35.59 in). E Center on endgate within 1.5 mm (0.06 in). F Rear lamp to be removed to attach nut to bolt. G Side rails to be centered within 1.5 mm (0.06 in) of both sides. H Hole diameter 8.33 mm (21/64 in) in 8 places.

94 Troop Seats/Cargo Cover Troop Seats/Cargo Cover 10-7 Cargo Cover Top Bows 1 Bow, Roof Strap, Tension Strap, Cover Retaining Strap, Roof Bow Screw, (¼ -20) Nut, Flange (¼ -20) Clamp, Retainer TX Screw, (#6-32) Nut, (#6-32) Pin, Retaining A Clamp distance from end 8.26 cm (3.25 in). All parts are included in cargo cover kit TX

95 10-8 Troop Seats/Cargo Cover Troop Seats/Cargo Cover Cargo Cover Bows and Brackets 1 Strut, Front Strut, Rear Strut, Center Bracket, Bow Hinge TX Bushing, Strut Nut, Hex ( ) Bolt, Hex ( ) All parts included in cargo cover kit TX

96 Troop Seats/Cargo Cover Troop Seats/Cargo Cover 10-9 Cargo Cover Assembly (Long Box) 1 Cover, Cargo Assembly Complete (Green) TX Cover, Cargo Assembly Complete (Camo) TX Cover, Cargo Assembly Complete (Tan) TX Nut, Hex ( 5 16 ) N3623L 6 A Adapter Rails, Bows and Struts, Part of Complete Assembly.

97 10-10 Troop Seats/Cargo Cover Troop Seats/Cargo Cover Cargo Cover Assembly (Short Box) 1 Cover, Cargo Assembly Complete (Green) TX Cover, Cargo Assembly Complete (Camo) TX Cover, Cargo Assembly Complete (Tan) TX Nut, Hex ( 5 16 ) N3623L 6 A Adapter Rails, Bows and Struts, Part of Complete Assembly.

98 Troop Seats/Cargo Cover Troop Seats/Cargo Cover Fiberglass Topper 1 Topper, with Side Windows ARE 1 2 Nut, Locking (M10 x 1.50) Plate, Topper TX Washer, Flat (M10) Bolt, Hex (M10 x 1.50 x 25) TX Molding, End Gate

99 10-12 Troop Seats/Cargo Cover Troop Seats/Cargo Cover Topper Light Switch (Exterior) 1 Decal, Topper 3 Way Switch ANA Switch, 3 Way Toggle Harness, Topper ANA

100

GENERAL MOTORS DEFENSE LSSV MILITARY TRUCKS COMMAND SUBURBAN PARTS MANUAL

2001-2002 GENERAL MOTORS DEFENSE LSSV MILITARY TRUCKS COMMAND SUBURBAN PARTS MANUAL Preface Preface 1 2001-2002 General Motors Defense LSSV Military Trucks Parts Manual This manual provides information