1 of 33. Technical File Page. The only. Championship 5.7: ENGINE: s. CCC 5.7.Engine

Size: px
Start display at page:

Download "1 of 33. Technical File Page. The only. Championship 5.7: ENGINE: s. CCC 5.7.Engine"

Transcription

1 Page 1 of 33 Compact Cup Championship Technical File 2018 Specific details are contained within the Compact Cup Championship Technical File. This file is to be used in conjunctionn with the 5.7: ENGINEE regulations and is the definitive document in the comparison of standard unmodified engine parts s. CCC 5.7.Engine 5.7: ENGINE: The only permitted engine for use in the Compact Cup Championship is the BMW M44B19 16v.

2 Page 2 of 33 OEM Inlet cam showing part number and casting number. (Inlet/Einlass) Inlet cam must be genuine BMW OEM. A pattern cam is NOT permitted. OEM Exhaust cam showing part number and casting number. (Exhaust/Auspuffanlage) Exhaust cam must be genuine BMW OEM. A pattern cam is NOT permitted.

3 Page 3 of 33 Top of cylinder head casting showing specific model number.

4 Page 4 of m mm (minimum) Cylinder Head minimum height measurement points. Cylinder head minimum height only applies to the area within the red box.

5 Page 5 of 33 Combustion chamber showing as cast OEM finish. As cast OEM finish & dimensions of chamber must remain as OEM. Combustion chamber showing OEM installation of valve seats. OEM or pattern valve seats must retain the original OEM dimensions and seat angles.

6 Page 6 of 33 Inlet port showing OEM machined area under valve seat & surface finish of remainder of port (typical). Inlet port detail

7 Page 7 of 33 Exhaust port showing OEM machined area under valve seat & surface finish of remainder of port (typical). All port machined areas & surface finish of exhaust port must remain as OEM. Exhaust port detail

8 Page 8 of 33

9 Page 9 of 33 Piston crown showing size of STD piston: mm

10 Page 10 of 33

11 Page 11 of 33 Dowel Cap Rod C to C length: 140mm (nominal) Weight: 548g (minimum) Including bolts

12 Page 12 of 33 Crack Cap Rod C to C length: 140mm (nominal) Weight: 532g (minimum) Including bolts

13 Page 13 of 33 Casting number on M44 block. ( typical)

14 Page 14 of 33 Piston protruding above the block deck by more than.254mm (.010 ) is not permitted.

15 Page 15 of 33 Crankshaft showing casting number and stroke ( Hub 83.5)

16 Page 16 of 33 Dual Mass Flywheel: Gearbox Side Dual Masss Flywheel: Block Side

17 Page 17 of 33 Dual M40 Mass Flyw Flywheel: Gearb Bloc box ck Side M40 Flywheel: Block Side

18 Page 18 of 33 Valeo Flywheel Kit (gearbox side) showing included components Valeo Flywheel Kit (block side) showing includedd components

19 Page 19 of 33 Standard RHD Exhaust Manifold is mandatory Closer view of Standard RHD Exhaust Manifold.

20 Page 20 of 33 Throttle Body showing casting numbers & butterfly linkage which must remain unaltered.

21 Page 21 of 33 Detail of throttle body spindle (primary) Detail of throttle body spindle (secondary)

22 Page 22 of 33 Detail of throttle body spindles & locked screw fittings.

23 Page 23 of 33 Position of primary butterfly at W.O..T Position of secondary butterfly at W.O.T. showing over centre rotation. This positioning must not be adjusted from the OEM setting.

24 Page 24 of 33 Position of secondary butterfly at W.O.T. showing over centre rotation. This positioning must not be adjusted from the OEM setting.

25 Page 25 of 33 Measuring installed head gasket thickness. (Minimum 1.36mm)

26 Page 26 of 33 Cam Timing

27 Page 27 of 33 1a. Exhaust cam sprocket alignment. Line passing through the hub of the cam vertically.

28 Page 28 of 33 1b. Inlet cam sprocket alignment. Line passing through the hub of the cam vertically.

29 Page 29 of T.D.C. on Cyl #1 established with a degree wheel 3. Alignment tool( (s) holding cams at rear.

30 Page 30 of Mechanical tensioning tool removing all chain slack The details in 1a, 1b, 2, 3 and 4. must be synchronized to establish the correct cam timing. This is the O.E.M. cam timing and is the mandatory cam timing for the Compact Cup Championship. NO OTHER CAM TIMING SETTINGS ARE PERMITTED

31 Page 31 of 33 This is the only location permissible for the Cold Air Pickup to the air filter box. The fog lamp position on the O/S (RHD) of the bumper may be blanked. The aperture must remain. Some derivatives of the E36 Compact have the main air intake grill blanked from the rear of the bumper. It is therefore permissible to blank the main air grill from the rear of the bumper. The aperture must remain. Brake cooling ducts must remain as OEM and un blanked.

32 Page 32 of 33 PISTONS Material of piston: Diameter of skirt: Number and Thickness of Rings: Overall Piston Height: Weight: PISTON PIN Diameter: Length: Weight: CONNECTING RODS Dowel Cap Type: Length Center to Center: Weight: Crack Cap Type: Length Center to Center: Weight: CYLINDER HEAD Overall Height: VALVES Inlet: Length: Diameter of head: Diameter of stem: Weight: Exhaust: Length: Diameter of Head: Diameter of stem: Weight: Valve Seats: Inlet (Internal throat diameter): Exhaust (Internal throat diameter): Valve Seat Angles: Valve Guide: Inlet Guide Length: Exhaust Guide Length: Valve Guide Material: Cast Aluminium mm (nominal) OVERSIZE PISTONS NOT PERMITTED Top: 1.2mm, Second: 1.5mm, Oil: 2.0mm 54.00mm (nominal) 321g (minimum) 21.99mm 53.85mm (minimum) 100g (minimum) 140mm (nominal) 548g (minimum) 140mm (nominal) 532g (minimum) mm (minimum) mm (nominal) 32.90mm (nominal) 5.94mm (minimum) 47g (nominal) mm (nominal) 30.40mm (nominal) 5.94mm (minimum) 47g (nominal) 28.00mm (nominal) 24.70mm (nominal) 3 angle: mm (minimum) 43.50mm (minimum) Brass

33 Page 33 of 33 Camshafts: Inlet: (Einlass) Base Circle Diameter. (BCD): Total Lobe Height: Lobe Width: Exhaust: (Auspuffanlage) Base Circle Diameter. (BCD): Total Lobe Height: Lobe Width: Crankshaft: Stroke: (Hub) Main Bearing Journal Size: Std:.25mm undersize: Rod End Journal Size: Std:.25mm undersize: Throttle Body Primary throttle butterfly: Secondary throttle butterfly: 38mm (minimum) 43.85mm (maximum) 15mm (nominal) 38mm (minimum) 43.85mm (maximum) 15mm (nominal) 83.5mm (nominal) 60mm (nominal) 59.75mm (nominal) 45mm (nominal) 44.75mm (nominal) 35.00mm (maximum) 54.00mm (maximum) Head Gasket OEM Gasket Thickness: 1.74mm (uncompressed) NB. It is not permitted to use any head gasket with an as installed thickness of less than 1.36 mm.

BMW COMPACT CUP CHAMPIONSHIP

BMW COMPACT CUP CHAMPIONSHIP BMW COMPACT CUP CHAMPIONSHIP 2017 TECHNICAL FILE Specific details of dimensions, weights and photographic details are contained within the Compact Cup Championship Technical File. This file is to be used

More information

World Formula TECH MANUAL

World Formula TECH MANUAL World Formula TECH MANUAL Section 1 General Rules 1. Only stock Briggs & Stratton World Formula Model # 124435-8101 will be used in this class except as provided in this Tech manual. All parts will be

More information

Classification: Reference: Date: VE30DE CAM TIMING

Classification: Reference: Date: VE30DE CAM TIMING Classification: Reference: Date: EM93-002 NTB93-126 September 2, 1993 VE30DE CAM TIMING APPLIED VEHICLE(S): All equipped with VE30DE Engine SERVICE INFORMATION When servicing VE30DE engine cylinder heads,

More information

ENGINE REMOVAL Install: Exhaust pipe 1 5. Tighten: Nuts (exhaust pipe) 2. Exhaust pipe nut 20 Nm (2.0 m kgf, 14 ft lbf) 6.

ENGINE REMOVAL Install: Exhaust pipe 1 5. Tighten: Nuts (exhaust pipe) 2. Exhaust pipe nut 20 Nm (2.0 m kgf, 14 ft lbf) 6. ENGINE REMOVAL 4. Install: Gasket New Exhaust pipe 1 5. Tighten: Nuts (exhaust pipe) 2 Exhaust pipe nut 20 Nm (2.0 m kgf, 14 ft lbf) 6. Install: Clamp Slide the clamp onto the end of the muffler and insert

More information

1991 Nissan 240SX. 2.4L 4-CYL - VINS [F,M,S] 1991 ENGINES Nissan 2.4L 4-Cylinder

1991 Nissan 240SX. 2.4L 4-CYL - VINS [F,M,S] 1991 ENGINES Nissan 2.4L 4-Cylinder NOTE: Use illustration for component reference. See Fig. 7. 1. Remove spark plug wires. Set No. 1 piston at TDC on its compression stroke. Remove vacuum hoses, electrical harnesses, connectors, and harness

More information

2016 Rules and Regulations

2016 Rules and Regulations 2016 Rules and Regulations Classes Adult Wing Junior II Wing Junior I Wing 641-204-9551 1102 E 8 th ST S Newton IA 50208 3-22-16 Amended 04/16/16 Cage Requirements Base Frames must be of kart configuration.

More information

Ministock Rule Update

Ministock Rule Update Ministock Rule Update 08-08-17 Following on from the positive feedback received under the Consultation process in late 2016, the Board have agreed to the following rule updates to be made on the Ministocks.

More information

BMW N47 N47S D20A Diesel Engine timing tools. K 10560

BMW N47 N47S D20A Diesel Engine timing tools.  K 10560 Engine timing tools BMW N47 N47S D20A Diesel 1.6 2.0 K 10560 www.kamasatools.com Plan Layout B A D C E Component Descriptions Ref OEM Ref Description A 11 5 320 Flywheel Plate Timing Pin B 11 8 760 Camshaft

More information

1989 BMW 635CSi. 3.5L 6-CYL Engine - 3.5L 6-Cylinder

1989 BMW 635CSi. 3.5L 6-CYL Engine - 3.5L 6-Cylinder Fig. 3: Rocker Arm Assembly Courtesy of BMW OF NORTH AMERICA, INC. VALVE SPRINGS NOTE: Install springs with paint stripe (tight coil end) against head. Inspection Check spring free length. Check spring

More information

INSPECTION. (b) Clean the combustion chambers. Using a wire brush, remove all the carbon from the combustion NOTICE:

INSPECTION. (b) Clean the combustion chambers. Using a wire brush, remove all the carbon from the combustion NOTICE: ENGINE MECHANICAL (2JZGE) INSPECTION EM41 EM0DC05 1. CLEAN TOP SURFACES OF PISTONS AND CYL- INDER BLOCK (a) Turn the crankshaft, and bring each piston to top dead center (TDC). Using a gasket scraper,

More information

1.8L & 2.2L 4-CYL Article Text 1998 Subaru Impreza

1.8L & 2.2L 4-CYL Article Text 1998 Subaru Impreza 1.8L & 2.2L 4-CYL Article Text 1998 Subaru Impreza ARTICLE BEGINNING 1995-98 ENGINES Subaru - 1.8L & 2.2L 4-Cylinder 1995-97: Impreza (1.8L) 1995-98: Impreza (2.2L), Legacy (2.2L) * PLEASE READ THIS FIRST

More information

2005 Saturn L ENGINE Engine Mechanical - 3.0L (L81) - L300

2005 Saturn L ENGINE Engine Mechanical - 3.0L (L81) - L300 Crankcase Vent Housing Removal Fig. 324: Removing & Installing Engine Vent Housing 1. Remove the hoses from the chamber. 2. Remove the chamber bolts. 3. Remove the chamber. 4. Remove the gasket material.

More information

INSPECTION. (b) Using a wire brush, remove all the carbon from the combustion NOTICE:

INSPECTION. (b) Using a wire brush, remove all the carbon from the combustion NOTICE: EM44 ENGINE MECHANICAL (2RZFE, 3RZFE) INSPECTION EM16R02 1. CLEAN TOP SURFACES OF PISTONS AND CYL- INDER BLOCK (a) Turn the crankshaft, and bring each piston to top dead center (TDC). (b) Using a gasket

More information

Block & Side Cover 4-5. Crank, Piston & Rod 6-7. Cylinder Head 8-9. Cam & Valve train Carburetor / Manifold Flywheel & Ignition 14-15

Block & Side Cover 4-5. Crank, Piston & Rod 6-7. Cylinder Head 8-9. Cam & Valve train Carburetor / Manifold Flywheel & Ignition 14-15 Table of Contents 2-1-2005 Title Page Block & Side Cover 4-5 Crank, Piston & Rod 6-7 Cylinder Head 8-9 Cam & Valve train 10-11 Carburetor / Manifold 12-13 Flywheel & Ignition 14-15 Assembly & 6 Packs 16

More information

SECTION C Engine 6.4L Diesel

SECTION C Engine 6.4L Diesel 303-01C-i Engine 6.4L Diesel 303-01C-i SECTION 303-01C Engine 6.4L Diesel CONTENTS PAGE SPECIFICATIONS... 303-01C-2 303-01C-2 Engine 6.4L Diesel 303-01C-2 SPECIFICATIONS Material Gasket Maker TA-16 Motorcraft

More information

1983 BMW 320i. 1.8L 4-CYL 1983 Engines - 1.8L 4-Cylinder Engines - 1.8L 4-Cylinder

1983 BMW 320i. 1.8L 4-CYL 1983 Engines - 1.8L 4-Cylinder Engines - 1.8L 4-Cylinder ENGINE IDENTIFICATION 1.8L 4-CYL 1983 Engines - 1.8L 4-Cylinder For engine repair procedures not covered in this article, see ENGINE OVERHAUL PROCEDURES - GENERAL INFORMATION article in the GENERAL INFORMATION

More information

1.6L 4-CYL - VIN [E]

1.6L 4-CYL - VIN [E] 1.6L 4-CYL - VIN [E] 1993 Nissan Sentra 1993 NISSAN ENGINES 1.6L 4-Cylinder NX, Sentra * PLEASE READ THIS FIRST * NOTE: For engine repair procedures not covered in this article, see ENGINE OVERHAUL PROCEDURES

More information

INSPECTION. (b) Using a wire brush, remove all the carbon from the combustion NOTICE:

INSPECTION. (b) Using a wire brush, remove all the carbon from the combustion NOTICE: EM38 ENGINE MECHANICAL (5VZFE) INSPECTION EM16E02 1. CLEAN TOP SURFACES OF PISTONS AND CYL- INDER BLOCK (a) Turn the crankshaft and bring each piston to top dead center (TDC). (b) Using a gasket scraper,

More information

General Specifications

General Specifications General Specifications Engine Data Description Litres Engine management EEC V/SFI Emission standard 96 EEC Engine code NSD Firing order 1-3 - 4-2 Bore mm 86,0 Stroke mm 86,0 Cubic capacity cm 3 1998 Compression

More information

BMW DIESEL. Pistons DESCRIPTION

BMW DIESEL. Pistons DESCRIPTION BMW DIESEL DESCRIPTION The diesel engine fitted to New Range Rover is a 2.5 litre, liquid cooled, 6 cylinder, in-line unit. It has an electronically regulated fuel injection system and is turbocharged.

More information

SECTION C Engine 5.4L (4V)

SECTION C Engine 5.4L (4V) 303-01C-i Engine 5.4L (4V) 303-01C-i SECTION 303-01C Engine 5.4L (4V) CONTENTS PAGE SPECIFICATIONS... 303-01C-2 303-01C-2 Engine 5.4L (4V) 303-01C-2 SPECIFICATIONS Material Motorcraft Metal Surface Prep

More information

DESCRIPTION AND OPERATION

DESCRIPTION AND OPERATION 303-01B-10 Engine 3.0L 303-01B-10 DESCRIPTION AND OPERATION Upper Engine Components G72932 en 303-01B-11 Engine 3.0L 303-01B-11 DESCRIPTION AND OPERATION (Continued) Item Part Number Description 1 9H589

More information

2008 Vehicle Technical Specifications

2008 Vehicle Technical Specifications Vehicle Manufacturer: Year and Model: BMW E90 325i This specifications form was developed by SCCA Pro Racing and will be used by the Series Technical Administrator to establish technical compliance for

More information

Page 1 of 7 1965 Ford Mustang 4.7L Eng VIN A Base Service Manual: 221", 260", 289" V8 ENGINES Print Date: ENGINE NOTES 1962-65 COOLANT LOSS OR WATER PUMP & FRONT COVER CORROSION CORRECTION: May be caused

More information

7. CYLINDER HEAD/VALVES

7. CYLINDER HEAD/VALVES 7 7 7-0 SERVICE INFORMATION...7-1 CYLINDER HEAD DISASSEMBLY...7-7 TROUBLESHOOTING...7-2 CYLINDER HEAD ASSEMBLY...7-8 CAMSHAFT REMOVAL...7-3 CYLINDER HEAD INSTALLATION...7-8 CYLINDER HEAD REMOVAL...7-5

More information

CAUTION: Do not compress the ratchet assembly. This will damage the ratchet assembly.

CAUTION: Do not compress the ratchet assembly. This will damage the ratchet assembly. Installation Engines with ratcheting timing chain tensioners 1. CAUTION: Timing chain procedure must be followed exactly or damage to valves and pistons will result. CAUTION: Do not compress the ratchet

More information

Workshop Manual. System Description & Operation

Workshop Manual. System Description & Operation Workshop Manual System Description & Operation ENGINE DESCRIPTION Td6 AND OPERATION Description General Td 6 External View M12 7758 The Td6 diesel engine is a 3.0 litre, 6 cylinder, in-line direct injection

More information

ENGINE MECHANICAL EM SECTION CONTENTS

ENGINE MECHANICAL EM SECTION CONTENTS ENGINE MECHANICAL EM SECTION CONTENTS INTAKE MANIFOLD...EM-2 Component Parts Location...EM-2 Removal and Installation...EM-3 Inspection...EM-3 EXHAUST MANIFOLD...EM-4 Component Parts Location...EM-4 Removal

More information

WORLD OF MOTORSPORT ZA P.O. BOX 12387, BRAKPAN NORTH, 1545 TEL: / FAX: LITRE HOTROD PINTO RULES

WORLD OF MOTORSPORT ZA P.O. BOX 12387, BRAKPAN NORTH, 1545 TEL: / FAX: LITRE HOTROD PINTO RULES 2014 2015 2LITRE HOTROD PINTO RULES Introduction: Competitor age restriction: Only competitors over the age of 14 years old are permitted, to enter into this class. 2.0 Litre Ford Pinto SOHC engines are

More information

General Specifications

General Specifications General Specifications Engine Data General Engine management EEC V/SEFI Emission standard 96 EEC Engine code N3A Firing order 1-3-4-2 Bore mm 86,0 Stroke mm 86,0 Cubic capacity cc 1998 Compression ratio

More information

#100 TO #199 SPORTSMAN 1600 LIGHT BUGGY TECHNICAL SPECIFICATIONS

#100 TO #199 SPORTSMAN 1600 LIGHT BUGGY TECHNICAL SPECIFICATIONS #100 TO #199 SPORTSMAN 1600 LIGHT BUGGY TECHNICAL SPECIFICATIONS DEFINITION 1600 Light Buggy is a one-person, limited 4-wheel car using Volkswagen type 1 stock components with a 1585 cc engine. All parts

More information

REDESIGNED MODULES FOR THE SECTOR AUTOMOBILE UNDER MODULAR EMPLOYABLE SKILLS (MES)

REDESIGNED MODULES FOR THE SECTOR AUTOMOBILE UNDER MODULAR EMPLOYABLE SKILLS (MES) REDESIGNED MODULES FOR THE SECTOR OF AUTOMOBILE UNDER MODULAR EMPLOYABLE SKILLS (MES) Redesigned in - 2014 By Government of India Directorate General of Employment & Training Ministry of Labour & Employment

More information

The Four Stroke Cycle

The Four Stroke Cycle 1 Induction As the piston travels down the cylinder it draws filtered air at atmospheric pressure and ambient temperature through an air filter and inlet valves into the cylinder. 2 Compression When the

More information

Adjusting valve clearance

Adjusting valve clearance Adjusting valve clearance Engines314, 352, 352 A 355, 355 A 360, 360 A 362 LA 364, 366, 366 A/ LA Adjustment values in mm Engine Intake valve Exhaust valve Tolerance range 1) 314, 352, 352 A.V 2) 0.20

More information

Handout Activity: HA170

Handout Activity: HA170 Basic diesel engine components Handout Activity: HA170 HA170-2 Basic diesel engine components Diesel engine parts are usually heavier or more rugged than those of similar output gasoline engines. Their

More information

MSA BRITISH TOURING CAR CHAMPIONSHIP

MSA BRITISH TOURING CAR CHAMPIONSHIP MSA BRITISH TOURING CAR CHAMPIONSHIP HOMOLOGATION FORM FOR NGTC ENGINE Manufacturer FORD Manufacturer Designation Mountune Valid From 01-Jun-11 Engine General Number of cylinders 4 Arrangement I Stroke

More information

420cc Builder Modified Predator OHV engine Technical Specifications 5/27/13

420cc Builder Modified Predator OHV engine Technical Specifications 5/27/13 BM (Builder Modified) Predator 420cc OHV engine With Electric Start Approved Engine: OHV Predator 420cc engine modified only according to these BM OHV Engine Spec. ENGINE SPEC SHEET FOR BM 420cc OHV CLASS

More information

WORLD OF MOTORSPORT ZA

WORLD OF MOTORSPORT ZA WORLD OF MOTORSPORT ZA P.O. Box 12387, Brakpan North, 1545 18 Main Reef Rd Brakpan (on the premises of Rock Raceway) Tel: 011-740 1206 / 740 8315 Fax: 086 508 2388 email: womza@telkomsa.net www.womzasa.co.za

More information

Fig. 6: Assembling Piston & Rod. NOTE: Notch must face forward Toyota Starlet CRANKSHAFT MAIN BEARINGS

Fig. 6: Assembling Piston & Rod. NOTE: Notch must face forward Toyota Starlet CRANKSHAFT MAIN BEARINGS connecting rods are marked for reassembly. 3. Thoroughly clean and inspect all components. Coat pin with engine oil and heat piston to 158-176 F (70-80 C). Pin should push fit with thumb pressure through

More information

NOVICE 1, 2 & JUNIOR 1 & 2 DIVISIONS

NOVICE 1, 2 & JUNIOR 1 & 2 DIVISIONS NOVICE 1, 2 & JUNIOR 1 & 2 DIVISIONS 708 BRIGGS LOCAL OPTION 206 Briggs & Stratton (B&S) Model 124332 Type 8201 only. The intent of this class is to provide a sealed, simple-to-operate, ultra dependable

More information

Refer to procedure. Note: Engine; Tightening torque. Service and Repair; Disassembly and Assembly. 25 Nm. Note: Engine.

Refer to procedure. Note: Engine; Tightening torque. Service and Repair; Disassembly and Assembly. 25 Nm. Note: Engine. Engine Cylinder head Refer to procedure Note: Engine; Service and Repair; Disassembly and Assembly Refer to procedure Note: Engine; Service and Repair; Disassembly and Assembly Head bolt reuse/replace

More information

Ford 4.6L (2V) SPECIFICATIONS

Ford 4.6L (2V) SPECIFICATIONS Ford 4.6L (2V) SPECIFICATIONS General Specifications Item Specifications Silicone Gasket and Sealant F7AZ-19554-EA WSE-M4G323-A4 Premium Engine Coolant VC-4A, VC-5 in Oregon, CXC-10 in Canada ESE-M97B44-A

More information

MGA Twin Cam Engine Assembly.

MGA Twin Cam Engine Assembly. MGA Twin Cam Engine Assembly. The following article is a collection of notes of things to be observed in the assembling of MGA Twin Cam engines. To be read in conjunction with the Workshop Manual. It does

More information

AJV8 Engine Assembly. AJV8 Engine Assembly

AJV8 Engine Assembly. AJV8 Engine Assembly AJV8 Engine Assembly Contents Cylinder Block Dowels, Plugs and Pipes 2 4 Crankshaft Bearing and Cylinder Bore Dimensions 5 9 Bearing Measuring 6 Engine Dimensions and Codes 6 7 Main Bearing Selection Chart

More information

1 of 12 11/20/2016 9:32 PM

1 of 12 11/20/2016 9:32 PM 1 of 12 11/20/2016 9:32 PM Caution: After removing timing chain, do not turn crankshaft and camshaft separately, or valves will strike piston heads. Apply new engine oil to the sliding surfaces when Installing

More information

DIESEL ENGINE MECHANICAL

DIESEL ENGINE MECHANICAL SECTION 1B3 DIESEL ENGINE MECHANICAL CAUTION: Disconnect the negative battery cable before removing or installing any electrical unit or when a tool or equipment could easily come in contact with exposed

More information

Zoom and Print Options

Zoom and Print Options Vehicle» Engine, Cooling and Exhaust» Engine» Timing Components» Timing Chain» Service and Repair» Procedures» Timing Chain and Sprockets Replacement Timing Chain and Sprockets Replacement Tools Required

More information

Vehicle Technical Specifications

Vehicle Technical Specifications Vehicle Manufacturer: Volkswagen Year and Model: (99-05) Jetta Mk. 4 This specifications form was developed by SCCA Pro Racing and will be used by the TECHNICAL MANAGER to establish technical compliance

More information

DRAFT VTS. Approved for Racing

DRAFT VTS. Approved for Racing DRAFT VTS Approved for Racing Vehicle Manufacturer: Honda Year and Model: 2012-2013 Civic Si This draft of the listed vehicle s VTS is posted with the specifications that we currently have for the vehicle.

More information

0G4969PMNL. 4.2 liter. Ford GAS ENGINE PARTS MANUAL

0G4969PMNL. 4.2 liter. Ford GAS ENGINE PARTS MANUAL 0G4969PMNL 4.2 liter GAS Ford ENGINE PARTS MANUAL 4.2L Diesel Engine Table of Contents Quick Reference Guide... 1 Cylinder Block And Related Parts... 2 Timing Cover... 3 Cylinder Head... 4 Camshaft...

More information

6 cylinder turbocharged diesel engines for industrial applications

6 cylinder turbocharged diesel engines for industrial applications Perkins 2800 Models 2806C-E16 WORKSHOP MANUAL 6 cylinder turbocharged diesel engines for industrial applications Publication TSD3450E, Issue 1 Proprietary information of Perkins Engines Company Limited,

More information

DISPLACEMENT: The maximum displacement that may be achieved in the Ski Superstock Class is 1500 cc.

DISPLACEMENT: The maximum displacement that may be achieved in the Ski Superstock Class is 1500 cc. SKSS.1 SUPERSTOCK CLASS COMPETITION Competitors in this class are allowed modifications to gain maximum machine and engine performance while restricting the build costs by prohibiting aftermarket hulls

More information

Removing and installing cylinder head

Removing and installing cylinder head 31 30 29 28 27 26 25 24 23 22 1 2 3 11 12 10 4 9 5 6 7 8 Removing and installing cylinder head Checking compression pressure page 15-24. Notes: When installing a replacement cylinder head with a mounted

More information

ENGINE MECHANICAL SPECIFICATIONS

ENGINE MECHANICAL SPECIFICATIONS GENERAL DESCRIPTION The 1955 Cadillac engine is of the V-8,overhead valve design, with a 3-13/16" bore and a 3-5/8" stroke to provide a piston displacement of 331 cubic inches. The compression ratio is

More information

Advanced Auto Tech. ASE A 1 Test Preparation Engine Upper End Theory & Service

Advanced Auto Tech. ASE A 1 Test Preparation Engine Upper End Theory & Service Advanced Auto Tech ASE A 1 Test Preparation Engine Upper End Theory & Service Torque to yield bolts stretch to their yield point when tightened and should not be reused. True or False The sealing lip &

More information

Partial Eligibility Models out of production 4+ years.

Partial Eligibility Models out of production 4+ years. Partial Eligibility Models out of production 4+ years. A vehicle will be in FULL ELIGIBILITY for World Challenge competition from the time it is homologated, until the end of the 4 th year after the body

More information

TIMING CHAIN. TIMING CHAIN Removal and Installation EM-35 PFP:13028 EBS00I2X KBIA2511E

TIMING CHAIN. TIMING CHAIN Removal and Installation EM-35 PFP:13028 EBS00I2X KBIA2511E TIMING CHAIN Removal and Installation PFP:13028 EBS00I2X A EM C D E F G H I J K L M KBIA2511E EM-35 1. Camshaft sprocket (left bank EXH) 2. Camshaft sprocket (left bank INT) 3. Camshaft sprocket (right

More information

2007 WORLD CHALLENGE SEASON

2007 WORLD CHALLENGE SEASON 2007 WORLD CHALLENGE SEASON VEHICLE MANUFACTURER: YEAR & MODEL: BMW E46 325i and Ci This specifications form was developed by SCCA Pro Racing and will be used by the Series Technical Administrator to establish

More information

Partial Eligibility. Models out of production 4+ years.

Partial Eligibility. Models out of production 4+ years. Partial Eligibility Models out of production 4+ years. A vehicle will be in FULL ELIGIBILITY for World Challenge competition from the time it is homologated, until the end of the 4 th year after the body

More information

ENGINE MECHANICAL > VALVE CLEARANCE INSPECTION > 2.5L >

ENGINE MECHANICAL > VALVE CLEARANCE INSPECTION > 2.5L > Print 2003 Subaru Forester 2.5L Eng X ENGINE CONTROLS - ON-VEHICLE ADJUSTMENTS ENGINE MECHANICAL > VALVE CLEARANCE INSPECTION > 2.5L > 1. Set the vehicle onto the lift. 2. Lift-up the vehicle. 3. Remove

More information

ENGINE 1ZZ-FE ENGINE DESCRIPTION EG-1 ENGINE - 1ZZ-FE ENGINE

ENGINE 1ZZ-FE ENGINE DESCRIPTION EG-1 ENGINE - 1ZZ-FE ENGINE EG-1 ENGINE - 1ZZ-FE ENGINE ENGINE 1ZZ-FE ENGINE DESCRIPTION The VVT-i (Variable Valve Timing-intelligent) system, the DIS (Direct Ignition System), and a plastic intake manifold have been used on the

More information

ENGINE. Manufacturer IAMEs.p.a. Category. Homologation Period. Pages 16. Model, Type SIGNATURE AND STAMP OF AKA SIGNATURE AND STAMP OF APPLICANT

ENGINE. Manufacturer IAMEs.p.a. Category. Homologation Period. Pages 16. Model, Type SIGNATURE AND STAMP OF AKA SIGNATURE AND STAMP OF APPLICANT 1 ENGINE Manufacturer IAMEs.p.a. Category Make Model, Type PARILLA Leopard X30 125cc RL - TaG - AUS Homologation Period Pages 16 This homologation sheet reproduces description, illustrations and dimensions

More information

Torque Guidelines (Z 22 SE)

Torque Guidelines (Z 22 SE) Page 1 of 14 Torque Guidelines (Z 22 SE) No. Designation Nm 1 Retaining bolts, coolant pump sprocket to coolant pump 2 Retaining bolts, balancer shaft timing chain guide rail to 3 Retaining bolts, balancer

More information

WSS- M97B51-A1 WSS- M2C930-A. 5.7L (6 qt) with filter WSE- M4G323-A4

WSS- M97B51-A1 WSS- M2C930-A. 5.7L (6 qt) with filter WSE- M4G323-A4 SECTION 303-01B: Engine 4.6L (3V) 2009 Mustang Workshop Manual SPECIFICATIONS Procedure revision date: 01/22/2009 Material Item Specification Fill Capacity Gasket Maker TA-16 WSK- M2G348-A5 Motorcraft

More information

Briggs & Stratton. World Formula & Modified World Formula. Tech Manual

Briggs & Stratton. World Formula & Modified World Formula. Tech Manual Briggs & Stratton World Formula & Modified World Formula Tech Manual First Issued: May 22, 2007 Updated: January 2017 Jerry Mostek QMA Tech 2012 Quarter Midgets of America, Inc. WORLD FORMULA CLAIM RULE

More information

MECHANICAL(H4DOTC DIESEL) > Cylinder Block INSTALLATION 1. After setting the cylinder block to ST, install the crankshaft bearing.

MECHANICAL(H4DOTC DIESEL) > Cylinder Block INSTALLATION 1. After setting the cylinder block to ST, install the crankshaft bearing. MECHANICAL(H4DOTC DIESEL) > Cylinder Block INSTALLATION 1. After setting the cylinder block to ST, install the crankshaft bearing. ST 499817100 ENGINE STAND Apply a coat of engine oil to the bearing and

More information

MARINE ILLUSTRATED PARTS MANUAL

MARINE ILLUSTRATED PARTS MANUAL MARINE ILLUSTRATED PARTS MANUAL MODEL MP454 XLi SERIAL NUMBER 101810 THRU 103880 MODEL MP7.4L SERIAL NUMBER 103538 AND ABOVE L510008 10/01 This Page Was Intentially Left Blank Contents: MODEL MP7.4L PARTS

More information

EM 128 2UZ-FE ENGINE MECHANICAL ENGINE UNIT INSPECTION

EM 128 2UZ-FE ENGINE MECHANICAL ENGINE UNIT INSPECTION 128 2UZ-FE ENGINE MECHANICAL ENGINE UNIT INSPECTION HINT: Thoroughly clean all parts to be assembled. Before installing the parts, apply new engine oil to all sliding and rotating surfaces. Replace all

More information

REMOVAL & INSTALLATION

REMOVAL & INSTALLATION REMOVAL & INSTALLATION NOTE: For reassembly reference, label all electrical connectors, vacuum hoses and fuel lines before removal. Also place mating marks on engine hood and other major assemblies before

More information

FORD V8 ENGINES 209. the treated area, the block is cracked and should be replaced.

FORD V8 ENGINES 209. the treated area, the block is cracked and should be replaced. FORD V8 ENGINES 209 Cylinder block Core plug Strike here with hammer Drift 8 the treated area, the block is cracked and should be replaced. 3. Check flatness of the cylinder block deck. Place an accurate

More information

2003 Nissan-Datsun Truck Frontier 4WD V6-3.3L (VG33E)

2003 Nissan-Datsun Truck Frontier 4WD V6-3.3L (VG33E) 1 of 15 8/7/2016 2:34 PM 2003 Nissan-Datsun Truck Frontier 4WD V6-3.3L (VG33E) Vehicle» Engine, Cooling and Exhaust» Engine» Cylinder Head Assembly» Service and Repair» Removal and Installation 2 of 15

More information

INSPECTION. (b) Using a wire brush, remove all the carbon from the combustion NOTICE:

INSPECTION. (b) Using a wire brush, remove all the carbon from the combustion NOTICE: EM44 INSPECTION EM11E01 1. CLEAN TO P SURFACES O F PI STO NS AND CYL- INDER BLOCK (a) Turn the crankshaft, and bring each piston to top dead center (TDC). Using a gasket scraper, remove all the carbon

More information

HOFFMANN POWER PRODUCTS PARTS LIST 2014

HOFFMANN POWER PRODUCTS PARTS LIST 2014 HOFFMANN POWER PRODUCTS PARTS LIST 2014 HOFFMANN R175A Diesel Engines ALL PARTS ARE SUBJECT TO STANDARD HOFFMANN TERMS AND CONDITIONS OF SALE 2010 Replacement parts are not manufactured, sold or warranted

More information

General Specifications

General Specifications General Specifications General Engine management EEC V Emission standard 96 EC Engine code Y5A Firing order 1 3 4 2 Bore mm 89,6 Stroke mm 91 Cubic capacity cc 2295 Compression ratio 10,0:1 Compression

More information

A: Removing/Installing Camshaft

A: Removing/Installing Camshaft 1 of 6 4/9/2008 9:39 PM Home Account Contact ALLDATA Log Out Help Select Vehicle New TSBs Technician's Reference Component Search: METRO TOYOTA OK 1995 Mercedes Benz E 320 Cabriolet (124 Chassis) L6-3199cc

More information

Valve Timing Inspection and Adjustment

Valve Timing Inspection and Adjustment Document ID: 2094866 http://localhost:9001/si/showdoc.do?docsyskey=2094866&pubcellsyskey=123728&pubo... Page 1 of 3 2009 Chevrolet Aveo Aveo, Wave, G3, Barina (VIN S/T) Service Manual Engine Engine Mechanical

More information

CAMSHAFT ASSEMBLY. Preceding Work: Removal of cylinder head cover. Intake Camshaft and Exhaust Camshaft. Finger Follower and HLA. Camshaft Sprockets

CAMSHAFT ASSEMBLY. Preceding Work: Removal of cylinder head cover. Intake Camshaft and Exhaust Camshaft. Finger Follower and HLA. Camshaft Sprockets 24 02 CAMSHAFT ASSEMBLY Preceding Work: Removal of cylinder head cover Finger Follower and HLA Intake Camshaft and Exhaust Camshaft D20DT Camshaft Sprockets D27DT D20DT D27DT Camshaft Position Sensor Cylinder

More information

1998 Saab 900 SE ENGINES Saab 2.0L & 2.3L 4-Cylinder

1998 Saab 900 SE ENGINES Saab 2.0L & 2.3L 4-Cylinder Removal & Installation See VALVE SPRINGS under CYLINDER HEAD under OVERHAUL. CAMSHAFT Removal 1. Rotate crankshaft until "0" mark on flywheel aligns with timing mark on flywheel cover. Remove inspection

More information

Fig. 195: Positioning Timing Chain On Exhaust Camshaft Courtesy of BMW OF NORTH AMERICA, INC.

Fig. 195: Positioning Timing Chain On Exhaust Camshaft Courtesy of BMW OF NORTH AMERICA, INC. Fig. 195: Positioning Timing Chain On Exhaust Camshaft Install camshafts so that cam tips on inlet and exhaust valves on 1st cylinder face one another. Refer to 11 31 001 REPLACING CAMSHAFT (M52TU / M54

More information

DRAFT VTS. Approved for Racing

DRAFT VTS. Approved for Racing DRAFT VTS Approved for Racing Vehicle Manufacturer: Porsche Year and Model: 2010-2013 911GT3R This draft of the listed vehicle s VTS is posted with the specifications that we currently have for the vehicle.

More information

DRAFT VTS. Approved for Racing

DRAFT VTS. Approved for Racing DRAFT VTS Approved for Racing Vehicle Manufacturer: Year and Model: Lamborghini (03-08) Gallardo This draft of the listed vehicle s VTS is posted with the specifications that we currently have for the

More information

Vespa LX 50 4valvole. Refitting the valves. Inspecting the cam shaft. Characteristic. Engine

Vespa LX 50 4valvole. Refitting the valves. Inspecting the cam shaft. Characteristic. Engine Refitting the valves - Lubricate the valve guides with graphite grease. - Place the lower caps of the valve spring on the head. - Use the punch to fit the 4 sealing rings one at a time. - Fit the valves,

More information

9-8 LEFT CRANKCASE COVER INSTALLATION ALTERNATORETARTER A TORIST ARTER CLUTCH. Install the dowel pin and a new gasket.

9-8 LEFT CRANKCASE COVER INSTALLATION ALTERNATORETARTER A TORIST ARTER CLUTCH. Install the dowel pin and a new gasket. ALTERNATORETARTER A TORIST ARTER CLUTCH LEFT CRANKCASE COVER INSTALLATION Install the dowel pin and a new gasket. Install the left crankcase cover. Install the washer and bolts, and tighten them securely.

More information

CONTINENTAL ENGINE PARTS Tel: Fax: CONTINENTAL ENGINE PARTS: F226/F227

CONTINENTAL ENGINE PARTS Tel: Fax: CONTINENTAL ENGINE PARTS: F226/F227 CONTINENTAL ENGINE PARTS Tel: 713-864-7084 Fax: 713-864-5190 CONTINENTAL ENGINE PARTS: F226/F227 BORE: 3.3125" 6 Cyl Gas NOTES: Flat Head Engine / Listing Also Includes F6226, PF226 Engine Models APPLICATION:

More information

CRANKSHAFT & MAIN BEARINGS

CRANKSHAFT & MAIN BEARINGS CRANKSHAFT & MAIN BEARINGS * PLEASE READ THIS FIRST * REMOVAL Ensure all main bearing caps are marked for location on cylinder block. Some main bearing caps have an arrow stamped on them. The arrow must

More information

TECHNICAL BULLETIN. 1 st CATEGORY RACING CARS FORMULA VEE TECHNICAL REGULATIONS REFERENCE: RATIONALE: To clarify the Formula Vee Technical Regulations

TECHNICAL BULLETIN. 1 st CATEGORY RACING CARS FORMULA VEE TECHNICAL REGULATIONS REFERENCE: RATIONALE: To clarify the Formula Vee Technical Regulations Bulletin Number: B15/006 Implementation Date: 26/03/2015 TECHNICAL BULLETIN 1 st CATEGORY RACING CARS FORMULA VEE TECHNICAL REGULATIONS REFERENCE: http://docs.cams.com.au/manual/race/ra14-formula-vee-2015-1.pdf

More information

DRAFT VTS. Approved for Racing

DRAFT VTS. Approved for Racing DRAFT VTS Approved for Racing Vehicle Manufacturer: Audi Year and Model: 2009 R8 This draft of the listed vehicle s VTS is posted with the specifications that we currently have for the vehicle. If a specification

More information

REGULATION OF YAMAHA SUNDAY RACE RACE 2017

REGULATION OF YAMAHA SUNDAY RACE RACE 2017 1. ENGINE SPECIFICATIONS 1.1. Engine Type 4 Stroke Single Cyl 4 Stroke Single Cyl 4 Stroke Single Cyl 1.1.1. Displacement Up to 150cc Up to 150cc Up to 150cc 1.1.2. Engine Layout vertical vertical vertical

More information

SPECIFICATIONS TEST AND ADJUSTMENT SPECIFICATIONS SPECIFICATIONS ENGINE FD620D, K SERIES

SPECIFICATIONS TEST AND ADJUSTMENT SPECIFICATIONS SPECIFICATIONS ENGINE FD620D, K SERIES ENGINE FD620D, K SERIES SPECIFICATIONS SPECIFICATIONS TEST AND ADJUSTMENT SPECIFICATIONS Engine Oil Pressure Sensor Activates............................... 98 kpa (14.2 psi) Oil Pressure While Cranking

More information

2007 Ford Freestyle SEL

2007 Ford Freestyle SEL Fig. 279: Exploded View Of Engine Heads, Intake & Exhaust Components Item Part Number Description 1 9D475 Exhaust gas recirculation (EGR) system module 2 9D477 EGR module tube 3 9F485 RH exhaust manifold

More information

2.4L 4-CYL - VINS [F,H,S]

2.4L 4-CYL - VINS [F,H,S] 2.4L 4-CYL - VINS [F,H,S] 1990 Nissan 240SX 1990 ENGINES Nissan 2.4L 4-Cylinder Axxess, Pickup, Stanza, 240SX * PLEASE READ THIS FIRST * NOTE: For engine repair procedures not covered in this article,

More information

IN-VEHICLE REPAIR. Timing Drive Components. Removal. 3. Disconnect the eight ignition coil electrical connectors.

IN-VEHICLE REPAIR. Timing Drive Components. Removal. 3. Disconnect the eight ignition coil electrical connectors. 303-01A-1 IN-VEHICLE REPAIR Timing Drive Components 303-01A-1 Special Tool(s) Compressor, Valve Spring 303-581 (T97T-6565-A) Holding Tool, Crankshaft 303-448 (T93P-6303-A) 3. Disconnect the eight ignition

More information

DART. Small Block - Technical Notes. Deck Height Bore Main Bearing Size (2.45) 400 (2.65) Weight...

DART. Small Block - Technical Notes. Deck Height Bore Main Bearing Size (2.45) 400 (2.65) Weight... DART Small Block - Technical Notes Deck Height... 9.025 9.325 Bore... 4.000 4.125 Main Bearing Size... 350 (2.45) 400 (2.65) Weight... 210 lbs Largest Recommended Bore..... 4.185 Largest Recommended Crank

More information

DRAFT VTS Approved for Racing

DRAFT VTS Approved for Racing DRAFT VTS Approved for Racing Vehicle Manufacturer: Year and Model: Hyundai 2013-2014 Genesis This draft of the listed vehicle s VTS is posted with the specifications that we currently have for the vehicle.

More information

ENGINE MECHANICAL <2.0L ENIGNE>

ENGINE MECHANICAL <2.0L ENIGNE> 11A-1 GROUP 11A ENGINE MECHANICAL CONTENTS GENERAL DESCRIPTION......... 11A-2.................. 11A-3 11A-2 This model is equipped with a newly developed 4B11 engine. It is a 4-cylinder,

More information

Service and Repair CAMSHAFT

Service and Repair CAMSHAFT Service and Repair CAMSHAFT Removal and Installation REMOVAL 1. Remove front timing chain case, camshaft sprocket, timing chain and rear timing chain case. Refer to "REMOVAL". 2. Remove camshaft position

More information

2001 Chevrolet Metro LSi ENGINES 1.3L 4-Cylinder - Metro & Firefly (Canadian) Fig. 3: Exploded View Of Timing Belt & Components (Typical)

2001 Chevrolet Metro LSi ENGINES 1.3L 4-Cylinder - Metro & Firefly (Canadian) Fig. 3: Exploded View Of Timing Belt & Components (Typical) Fig. 3: Exploded View Of Timing Belt & Components (Typical) Fig. 4: Aligning Timing Marks 6. Loosen the timing belt tensioner bolt and the stud. 7. After pushing up the tensioner plate completely with

More information

CHAPTER 1 MECHANICAL ARRANGEMENT

CHAPTER 1 MECHANICAL ARRANGEMENT CHAPTER 1 CHAPTER 1 MECHANICAL ARRANGEMENT CONTENTS PAGE Basic Principals 02 The Crankshaft 06 Piston Attachment 08 Major Assemblies 10 Valve Gear 12 Cam Drive 18 Mechanical Arrangement - Basic Principals

More information

K EN R A ugu st Specifications Industrial Engine. M G D (Engine) MGB (Engine)

K EN R A ugu st Specifications Industrial Engine. M G D (Engine) MGB (Engine) K EN R 623 0-00 A ugu st 200 6 Specifications 2506-15 Industrial Engine M G A (Engine) MGB (Engine) M G D (Engine) Important Safety Information i01658146 Most accidents that involve product operation,

More information

Arona 15 hp (1968) marine engine Lombardini 9LD560 Arona CM 10/B

Arona 15 hp (1968) marine engine Lombardini 9LD560 Arona CM 10/B Index Arona 15 hp (1968) marine engine Lombardini 9LD560 Arona CM 10/B Sections Index.. Page 1 Specifications. Page 2 Operation.. Page 3 Maintenance Page 4 Controls Page 5 Fuel system Page 6 Injector pump

More information