Ciject One. CIJECT One- RTM/VRTM Injection Machine

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1 Ciject One CIJECT One- RTM/VRTM Injection Machine A sophisticated machine with programmable functions and an extensive level of control options. The Ciject One features an unrivalled level of control with simplicity of operation. Features to include: +44(0) info@composite-integration.co.uk Purpose designed resin and 316 Stainless Steel catalyst pumps for high reliability and simple maintenance Advanced seal technology prevents leaks without the need for lubrication Available with mix ratios to suit polyester/vinylester, epoxy or phenolic systems (see options list) Fully enclosed cabinet with full operator control Alarm monitored Gel Timer indicates when flushing is required Storage area for hardener and solvent Training and technical assistance available on request Unique pivoted pump mounting- allows easy access to entire pump assembly for maintenance V Industrial PLC control with colour touch-screen operator display Accurate PID Electronic Pressure Control from -1 bar to 10 bar Programmable injection quantities and speeds 20 pre-settable programs Automatic mixing head mounted on adjustable boom Alarm monitored injection Pause control enables operator to safely stop/start during the injection process Low volume non pressurised mixing head flush system to ensure simple and quick cleaning Stainless steel resin drum platform optimised for easy loading of standard resin barrels In-line resin and catalyst filters to allow cleaning without removing loading hose from material 1

2 CIJECT One Machine Options Solvent Level Sensor Non Intrusive Solvent Level Sensor. Detects if level is insufficient for operation. Prevents start-up and warns operator if level is low. Catalyst/Hardener Monitoring System Unique system to monitor catalyst/hardener flow. Alarms to warn of catalyst/hardener over/under pressure with user adjustable setting to warn of irregular flow during recirculation or injection. Pre-Injection Vacuum level test facility In-mould pressure monitoring via sequenced injection valve operation. Automatically measures mould vacuum level and provide Pass/Fail feed-back prior to injection. In-line Resin Heater Stainless steel in-line fluid heater with 2KW thermostatically controlled cartridge type elements. Solid State Relay switching reliable operation. Connection to injection machine pump run signal to prevent overheating. PID temperature control with over-temperature alarm, adjustable from ambient temperature to 60 C. Dual display output showing actual and pre-set temperature. Catalyst Return Isolation Actuated isolation valve provides additional security in the event of a mix-head valve failure and prevents catalyst bypass +44(0) info@composite-integration.co.uk 2

3 High-Flow Head Option Injection mix-head designed to optimise material flow Robust actuated ball-valve recirculation valves High-Flow Hose Option For use to maximise machine output. Particularly useful when using higher viscosity resins. Large bore resin inlet and feed hoses with suitable filter Standard configuration for connection to IBC (other configurations available on request) Fixed Catalyst Tank Rigidly mounted 10 litre catalyst tank (positioned on rear of machine cabinet) Includes replaceable in-line filter Provides gravity feed to catalyst pump Spares Kit Spares Kit containing all necessary service replacement seals for pumps and injection head Automatic Injection Valve Allows clean and efficient connection between the injection machine and the mould. Can include all necessary hoses, control valve and quick-couple connections (see separate data sheet) IBC Connection Kit Parts kit to connect Ciject Injection machine to IBC resin container Includes male/female Camlock connector, in-line Y filter and connections to fit standard 1 resin feed hose +44(0) info@composite-integration.co.uk 3

4 IBC Heater 240 volt flexible heated jacket with quick release buckles to heat 1000L Intermediate Bulk Container. 1000mm x 4400mm (3900mm Heated Length) Switchable upper and lower heat zones (1000 watt each zone) Performance: Water temperature with insulation lid C in 56 hours Barrel Heater 240 volt flexible jacket to heat 200 litres barrel to a maximum of 80 C. Silicone insulated heating element with PU covered Polyamide cover. IP 40 Protection and 5 metre connection cable. Conversion Kits To convert a machine originally configured for use with one resin system to work with another All parts necessary to convert for use with an alternative resin system (available to convert to polyester, epoxy or phenolic) Includes appropriate catalyst/hardener pump Includes alternative resin pump if necessary Includes all necessary instructions pipe-work and connectors +44(0) info@composite-integration.co.uk 4

5 Machine Item/Option Notes Part/option Number Ciject One Injection Machine Polyester version 0.5% - 3.5% ratio range XE Epoxy version 2:1 100: :50 ratio range XE Epoxy version 1:1 100:25 100:100 ratio range XE Phenolic Version 1% - 8% ratio range XE OPTIONS Solvent Level Sensor 05 Catalyst Monitor 06 Hardener Monitor 07 Pre-Injection Vacuum Test 08 Inline PID Resin Heater 09 Catalyst Return Isolation 10 High Flow Head 11 High Flow Hose IBC Type 12 Fixed Catalyst Tank 13 Ciject One Spares Kits Polyester option 0.5% - 3.5% ratio range XE-1000-SK-01 Epoxy option 100: :50 ratio range Epoxy option 100:25 100:100 ratio range Phenolic option 1%-8% ratio range XE-1000-SK-02 XE-1000-SK-03 XE-1000-SK-04 High Flow Injection Head option 06 Automatic Injection Valve See Injection Valve data sheet for full list of configuration options and part numbers IBC Connection Kit Resin feed XA-1094 IBC Connection Kit Epoxy Hardener feed XA IBC Heater Option XA 1096 Barrel Heater XA (0) info@composite-integration.co.uk 5 Continued on next page:

6 Equipment: Ciject One Conversion Kits Kits available to convert machines to process alternative resin types specification and prices on request. Options Conversion Kit Polyester to Epoxy 100:50 XE-1000-CK-01 Conversion Kit Epoxy 100:50 to Polyester XE-1000-CK-02 Conversion Kit Polyester to Phenolic XE-1000-CK-03 Conversion Kit Phenolic to Polyester XE-1000-CK-04 Conversion Kit Epoxy 100:100 to Polyester XE-1000-CK-05 Conversion Kit Epoxy 100:50 to Epoxy 100:100 XE-1000-CK-06 Conversion Kit Epoxy 100:100 to 100:50 XE-1000-CK-07 Note: All specifications are subject to change without notice How to specify/order: To specify a machine configuration use the machine part number followed by the required option numbers separated by a hyphen. e.g. XE specifies a Ciject One Polyester version with Catalyst Monitor option and pre-injection vacuum test option. +44(0) info@composite-integration.co.uk 6