Ciject Zero. CIJECT Zero- RTM/VRTM Injection Machine

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1 Ciject Zero 1. CIJECT Zero- RTM/VRTM Injection Machine The lowest cost machine in the Ciject range with a simple and effective manual control system. The machine includes accurate electronic pressure control allowing it to be used for both RTM and vacuum processes. The Zero Plus option allows additional control functions. Features include: Simple and reliable operator control Available with mix ratios to suit polyester/vinylester, epoxy or phenolic systems (see options list) Electronic Pressure Control from 1.0 bar to 8.0 bar Automatic mixing head Purpose designed resin and 316 Stainless Steel catalyst pumps for high reliability and simple maintenance Manually adjustable injection speeds with digital pump count readout Low volume non pressurised mixing-head flush system to ensure simple and quick cleaning +44(0) info@composite-integration.co.uk

2 CIJECT Zero- Machine Options Zero-Plus Option Option to enable additional control functions: Pre-settable volume/pump counter with auto-stop Flush alarm (provides timed audible warning after injection) Service interval alarm Lockable settings High-Flow Head Option Injection mix-head designed to optimise material flow Robust actuated ball-valve recirculation valves High-Flow Hose Option For use to maximise machine output. Particularly useful when using higher viscosity resins. Large bore resin inlet and feed hoses with suitable filter Standard configuration for connection to IBC (other configurations available on request) Spares Kit Spares Kit containing all necessary service replacement seals for pumps and injection head Automatic Injection Valve Allows clean and efficient connection between the injection machine and the mould. Can include all necessary hoses, control valve and quick-couple connections (see separate data sheet) IBC Connection Kit Parts kit to connect Ciject Injection machine to IBC resin container Includes male/female Camlock connector, in-line Y filter and connections to fit standard 1 resin feed hose +44(0) info@composite-integration.co.uk

3 IBC Heater 240 volt flexible heated jacket with quick release buckles to heat 1000L Intermediate Bulk Container. 1000mm x 4400mm (3900mm Heated Length) Switchable upper and lower heat zones (1000 watt each zone) Performance: Water temperature with insulation lid C in 56 hours Barrel Heater 240 volt flexible jacket to heat 200 litres barrel to a maximum of 80 C. Silicone insulated heating element with PU covered Polyamide cover. IP 40 Protection and 5 metre connection cable. Conversion Kits To convert a machine originally configured for use with one resin system to work with another All parts necessary to convert for use with an alternative resin system (available to convert to polyester, epoxy or phenolic) Includes appropriate catalyst/hardener pump Includes alternative resin pump if necessary Includes all necessary instructions pipe-work and connectors +44(0) info@composite-integration.co.uk

4 Machine Item/Option Notes Part/option Number Ciject Zero Injection Machine Polyester version 0.5% - 3.5% ratio range XE Epoxy version 2:1 100: :50 ratio range XE Epoxy version 1:1 100:25 100:100 ratio range XE Phenolic Version 1% - 8% ratio range XE OPTIONS Zero Plus Option (suitable for all versions) 05 High-flow Head option 06 High-flow Hose option IBC Type 07 Ciject Zero Spares Kits Polyester option 0.5% - 3.5% ratio range XE-0000-SK-01 Epoxy option 100: :50 ratio range Epoxy option 100:25 100:100 ratio range Phenolic option 1%-8% ratio range XE-0000-SK-02 XE-0000-SK-03 XE-0000-SK-04 Options High Flow Injection Head spares kit option 06 Ciject Zero Options Automatic Injection Valve See Injection Valve data sheet for full list of configuration options and part numbers IBC Connection Kit Resin feed XA-1094 IBC Connection Kit Epoxy Hardener feed XA IBC Heater Option XA 1096 Barrel Heater XA-1097 Conversion Kits Kits available to convert machines to process alternative resin types specification and prices on request. Options Conversion Kit Polyester to Epoxy 100:50 XE-0000-CK-01 Conversion Kit Epoxy 100:50 to Polyester Conversion Kit Polyester to Phenolic XE-0000-CK-02 XE-0000-CK (0) info@composite-integration.co.uk

5 Machine Item/Option Notes Part/option Number Ciject Zero conversion kits cont... Conversion Kit- Phenolic to Polyester Conversion Kit Epoxy 100:100 to Polyester Conversion Kit Epoxy 100:50 to Epoxy 100:100 Conversion Kit Epoxy 100:100 to 100:50 XE-0000-CK-04 XE-0000-CK-05 XE-0000-CK-06 XE-0000-CK-07 Note: All specifications are subject to change without notice: How to specify/order: To specify a machine configuration use the machine part number followed by the required option numbers separated by a hyphen. e.g. XE & XE0000-SK-01 specifies a Ciject Zero Polyester version with Zero-Plus option and the appropriate spares kit +44(0) info@composite-integration.co.uk