SERVICE MANUAL 5900-A
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- Rudolf Young
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1 WRBCC. SERVICE MNUL PEDESTL MOUNTED JUNCTION BOXES ********* PRTS LIST This service manual provides parts lists for standard 4-, 10-, 12-, 24-, and 48-terminal and the heavy duty pedestal mounted junctions boxes. Included in this Parts List are complete tabulations of the junction boxes being covered and detail parts for these junction boxes. The junction box tabulations contain an alpha reference, piece number, and description. The alpha "Ref." for the piece number shown in the junction box tabulations is referenced in the detail parts lists for determining the next higher assembly. Information pertaining to the use of the detail parts lists is provided at the beginning of each list. PRINTED IN U.S.. o WESTINGHOUSE IR BRKE COMPNY SI.GNL & COMMUNICTION DIVISION Swissvale Post Office, Pittsburgh, Pa n meric11n,standard Company May, 1970
2 WBCO Figure 1. 4-Terminal Pedestal Mounted Junction.Box 5900-, p. 2
3 WBCCJ PEDESTL MOUNTED JUNCTION BOX ( 4-TERl\llNL) Junction Box Tabulation DRWING UN Junction Box Complete with Pedestal. Includes two Terminal Blocks (4 terminals) and two connectors for 1/2" x 5/8" O. D. Cable D Detail Parts List Indented item descriptions with numeric refer(;'nces in the "Used On" column refer to Figure 1. Other references refer to Junction Box Tabulation. Order By Reference, Piece, and bbreviated Description DRWING USED ON 2 UM UM UM UN UJ UJ UM UM UM UJ UM UJ UM UJ UJ UM UJ UJ UJ Box Cover Gasket Terminal Block with one unit and one washer on each post Terminal Block Only Washer Nut Nut Terminal Connector Washer Pedestal, 19-1/2" long, 1-1/2" inside diameter.. C Screw, 1/4" x l" fil. hd. steel (Cad. Pl.)... Washer Lock Washer, 1/4" plain steel (Cad. Pl.).... Bolt, 1/2" x 4-1/4" sq. hd. steel (Cad. Pl.)... Washer Hex Nut, 1/2" steel (Cad. Pl.) Set Screw, 3 /8" x l" square head ( Cad. Pl.).. Connector for 1/2" to 5/8" O. D. cable , p. 3
4 WBCCI ij ( { " Figure or IO-Terminal Pedestal Mounted Junction Box 5900-, p. 4
5 WEICC PEDESTL MOUNTED JUNCTION BOXES (4- or IO-TERMINL) Junction Box Tabulation Junction boxes listed below do not include fittings (Refs. 24 thru 64 inclusive). If desired fittings must be ordered separately. DRWING UN Junction Box Complete with Pedestal. Includes two Terminal Blocks Ref. 5 (4 terminals). Does not include conduit fittings a UN Junction Box Complete with Pedestal. Includes one Terminal Block Ref. 5 (2 terminals) and one Terminal Block Ref. 6 equipped with Fuse Holder (2 terminals). Does not include conduit fittings b UN Junction Box Complete with Pedestal. Includes two Terminal Blocks Ref. 7 (10 terminals). Does not include conduit fittings Detail Parts List Indented item descriptions with numeric references in the "Used On" column refer to Figure 2. Other references refer to Junction Box Tabulation. Order By Reference, Piece, and bbreviated Description 2 UM UN a UM UM UN UN UN UJ UM UM UN DRWING. Box Cover Complete Cover, Only Gasket Terminal Block Complete Terminal Block Complete with Fuse Holder Terminal Block Complete Washer Nut Nut Fuse Holder Complete USED ON,a,b,a,b 3 3, a a b 5, 6, 7 5, 6, 7 6, , p. 5
6 WBCD DRWING USED ON 12 UJ77058 Terminal Block Only OJ Terminal Block Only OM Terminal Block Only OJ52203 Screw, 1 /4" x 1" fil. hd. steel (Cad. Pl.).,a,b 16 OJ47775 Lock Washer, 1/4" steel (Cad. Pl.),a,b 17 OM Washer , a 18 OM Pedestal, 25" long, 3" inside diameter. C ,a,b OM7309 OJ46557 OJ48013 OJ50053 OJ OM OJ OM OJ OM ON70109 OJ48417 OJ OM OM OJ50051 OJ47768 OJ484i 7 OJ32229 O Washer. Tap Bolt, 1/2" x 3" sq. hd. (Cad. Pl.) Hex. Nut, 1/2" (Cad. Pl.).... Cap Screw, 3/8" x l" hex. hd. (Cad. Pl.) Hex. Jam Nut, 3/8" (Cad. Pl.)... Fitting Complete for cable outlet application.. Cable Outlet.. Lock Nut, 1-1/2"... Fitting Complete for applications requiring l" pipe tap opening Reducing Bushing, 1-1 /2" x 1 " Lock Nut, 1-1 /2'' Fitting Complete for ventilator application... Reducing Bushing, 1-1/2" x 1-1/4".... Ventilator Lock Nut, 1-1 /2" Reducing Bushing, 1-1/4" x 1/2" galv Fittings Complete for 1-1/2" split insulated conduit application Hose Sleeve..,. Wire Guide Plate ,a,b,a,b,a,b,a,b,a,b , a, b C Cap Screw, 3/8" x 3/4" hex. hd. (Cad. Pl.) Lock Washer, 3/8" extra heavy (Cad. Pl.).. 36 Lock Nut, 1-1/2': Hose Clamp , a,b 27 27,a,b ,a,b Split Tubing, 7" long Fitting Complete for 3/4" jake straight box connector application..... ; , a, b , p. 6
7 WEICCJ DRWING USED ON 45 OM OJ ] Reducing Bushing, l-l/2"x3/4".. Lock Nut, 1-1/2 :... Jake Straight Box Connector, 3/4" galv OM OJ ]70970 Fitting Complete for 1" jake straight box connector application... Reducing Bushing, 1-1 /2" x 1 ". Lock Nut, 1-1/2 :.. Jake Straight Box Connector, l" galv D ,a,b OM OJ ]70971 Fitting Complete for 1-1/4" jake straight box connector application. Reducing Bushing, 1-1/2" x 1-1/4".... Lock Nut, :... Jake Straight Box Connector, 1-1/4" galv. D ,a,b OM OJ OJ OJ70549 Fitting Complete for 3/8" to 1/2" 0. D. cable application.... Reducing Bushing, 1-1/2" x 1-1/4".... Lock Nut, 1-1/2".... Reducing Bushing, 1-1/4" x 1/2" galv..... Cable Connector D ,a,b OM OM OJ48417 Fitting Complete for 1-1/4" hose connection application Reducing Bushing, 1-1/2" x 1 "..... Sleeve Lock Nut, 1-1;2 : D ,a,b , p. 7
8 WBCO r:/ ::a;L..L.J:a., Figure 3. Pedestal Mounted Heavy Duty Junction Box 5900-, p. 8
9 WBCC PEDESTL MOUNTED HEVY DUTY JUNCTION BOXES Junction Box Tabulation DRWING UN Heavy Duty Junction Box Complete with Pedestal. rranged as shown. V dimension 4-1/8" D a UN Heavy Duty Junction Box Complete with Pedestal. Includes one terminal block Ref. 18 for applying USG lightning arrester. V dimension 4-1 /8 : D b UN Heavy Duty Junction Box Complete with Pedestal. For use with variable resistor. V dimension 5-5/16':... D c UN Heavy Duty Junction Box Complete with Pedestal. Includes one terminal block Ref. 19 for applying fixed resistor. V dimension 4-1/8': D Detail Parts List Indented item descriptions with numeric references in the "Used On" column refer to Figure 3. Other references refer to Junction Box Tabulation. Order By Reference, Piece, and bbreviated Description 2 2a 3 3a 3b 3c DRWING UMl Box UM Box UN Cover Complete... D UN Cover Complete UM Cover Only UM Cover Only D66314-ll UM Gasket UM Pedestal, 25" long, 3" inside diameter... C UM Heavy Duty Terminal Post... B UM Insulating Bushing UM Insulating Washer UM Brass Washer UM152I36. Brass Washer UM Clamp Washer USED ON, a, c b, a, c b 3 3a 3, 3a thru c thru c thru c thru c thru c thru c thru c 5900-, p. 9
10 WBCCJ DRWING USED ON 15 UM UM UM UN UN UJ UJ UM UJ UM UJ UJ UJ UJ UJ480!0 32 UJ UJ UJ UJ UM UJ UJ UM Washer Brass Nut Brass Nut Terminal Block Complete (For USG lightning arrester)... Terminal Block Complete (For fixed resistor). Terminal Block Only. Terminal Block Only Nut, Washer Nut Tap Bolt, 1 /2" x 1...:3 /4" sq. hd. steel (Cad. Pl.). Lock Washer, 1/2" steel (Cad. Pl.)..... Hex. Nut, 1/2" steel (Cad. Pl.) Tap Bolt, 1/2" x 3" sq. hd. steel (Cad. Pl.). Hex. Jam Nut, 3/8" steel (Cad. Pl.) Cap Screw, 3/8" x l" hex. hd. steel (Cad. Pl.).. Lock Washer, 3/4" steel (Cad. Pl.)..... Screw, 1/4" x 3/8" rd. hd. steel (Cad. Pl.). Used for plugging excess holes Screw, 1/4" x l" fil. hd. steel (Cad. Pl.). For attaching terminal blocks to box.... \Vasher Lock Washer, 1/4" steel (Cad. Pl.)... Screw, No x 1-1/2" fil. hd. steel (Cad. Pl.). For attaching variable resistor to box (Not Shown). Felt Washer. For use under variable resistor (Not Shown) thru c thru c thru c a c , , , 19 thru c thru c thru c thru c thru c thru c thru c a,c a,c a,c b b 5900-, p. 10
11 WBCD 5900-, p. 11
12 5900-, p. 12 WBCO 31 8 f Figure or 24-Terminal Pedestal Mounted Junction Box
13 WBCD PEDESTL MOUNTED JUNCTION BOXES ( 12- or 24-TERMINL) Junction Box Tabulation Junction boxes listed below do not include fittings (Refs. 30 to 72 inclusive). If desired, fittings must be ordered separately. DRWING UN Junction Box Complete with Pedestal. Includes one Terminal Block Ref. 10 (12 terminals). Does not include conduit fittings D a UN Junction Box Complete with Pedestal. Includes two Terminal Blocks Ref. 10 (24 terminals). Does not include conduit fittings. D Detail Parts List Indented item descriptions with numeric references in the "Used On" column refer to Figure 4. Other references refer to Junction Box Tabulation. Order By Reference, Piece, and bbreviated Description 2 UM UM UM UR UJ UJ UM UJ UJ UJ UJ UJ UN DRWING. Box Cover Gasket Terminal Block Support Cap Screw, 1/4 x 5/8'" hex. hd. steel (Tin Pl.). Lock Washer, 1/4'" steel {Tin PL) Mounting Plate Cap Screw, 1/4 x 1;2 hex. hd. steel (Tin Pl.). Terminal Block Screw, No x 3/4 fil. hd. steel (Tin Pl.) Lock Washer, No. 10 steel (Tin Pl.)... Hex. Nut, No steel (Tin Pl.) Ventilator USED ON, a, a, a, a, a, a, a, a, a, a, a, a, a 5900-, p. 13
14 WBCC DRWING USED ON ] ] ] ] ] ]48009 OM OM29101 OJ OM Tap Bolt, 1/2'' x 3" sq. hd. steel (Cad Pl.). Hex. Jam Nut, 1/2" steel (Cad. Pl.).. Hex. Nut, 1 /2" steel (Cad. Pl.) Washer, 1/2" steel (Cad. Pl.)... Set Screw, 3/8" x 1-1/4" (Cad. Pl.)... Hex. Nut, 3/8" steel (Cad. Pl.)... Pedestal, 25" long, 3" inside diameter... Nut Washer Nut , a, a, a, a, a, a C , a , a , a , a ]75485 OJ70617 Fittings Complete for 2"insulated conduit application Insulating Bushing Box Connector, 2-1/2" galv , a Fittings Complete for 1-1/2" insulated conduit application , a 34 OJ77918 Insulating Bushing (not shown) ]70608 OM ] ]48419 Box Connector, 2" galv Lock Nut Reducing Bushing, 2-1/2" x 2" galv..... Lock Nut, 2-1/2" ] ] ]48419 OM Fittings Complete for 2" conduit application..... Jake Straight Box Connector, 2 ff.. Reducing Bushing, 2-1/2" x 2" galv..... Lock Nut, 2-1/2': Lock Nut , a ]70972 OJ32060 OJ48419 OM Fittings Complete for 1-1/2" conduit application... Jake Straight Box Connector, 1-1/2" Reducing Bushing, 2-1/2" x 1-1/2" galv.. Lock Nut, 2-1 /2.... Lock Nut , a OM OJ48419 OJ32060 Fittings Complete for 1" conduit application.... Lock Nut Lock Nut, :..... Reducing Bushing, 2-1/2" x 1-1/2" galv , a , p. 14
15 WBCD DRWING USED ON } } OM OM } }32603 OJ ReducingBushing, l-l/2"x.l"galv. Jake Straight Box Connector, 1"... Fittings Complete for 2" hose application.... Sleeve Lock Nut Reducing Bushing, 2-1 /2" x 2" galv.... Street Ell, 2" - 45 galv Lock Nut, 2-1/2': Fittings Complete for 1-1 /4" hose connection application D , a , a 62 OM Reducing Bushing, 1-1 /2" x 1" OM Sleeve OM Lock Nut..., }32060 Reducing Bushing, 2-1/2" x 1-1/2" galv } Lock Nut, 2-1/2': Fittings Complete for applications requiring 1-1 / 4" pipe tap opening D , a 68 0} Reducing Bushing, 2-1/2" x 2" galv }32054 Reducing Bushing, 2" x 1-1/4" galv }48419 LockNut, 2-1/2': UM Lock Nut , p. 15
16 WRBCC } r al' !." Figure Terminal Pedestal Mounted Junction Box 5900-, p. 16
17 WEICD PEDESTL MOUNTED JUNCTION BOX ( 48-TERMINL) Junction Box Tabulation Junction Box listed below does not include fittings (Refs. 27 to 63 inclusive). If desired, fittings must be ordered separately. DRWING UN Junction Box Complete with Pedestal. Includes four Terminal Blocks Ref. 16 (48 terminals). Does not include conduit fittings Detail Parts List Indented item descriptions with numeric references in the the "Used On" column refer to Figure 5. Other references refer to Junction Box Tabulation. Order By Reference, Piece, and bbreviated Description IO DRWING USED ON UM Box.., UJ Set Screw, 5/8 x 1-3/4" sq. hd. cup point (Cad. Pl.)... UJ Hex. Nut, 5/8" steel (Cad. Pl.)..... UM Cover UJ Tap Bolt, 1/2" x 3" sq. hd. steel (Cad. Pl.).. UJ Plate Washer, 1/2" steel (Cad. Pl.).... UJ Hex. Jam Nut, 1 /2" steel (Cad. Pl.). UJ Hex. Nut, 1/2" steel (Cad. Pl.).. UR Terminal Block Support UJ Cap Screw, l /4" x 5 /8" hex. hd. steel (Tin Pl.)... UJ Lock Washer, 1/4" steel (Tin Pl.). UM Mounting Plate UJ Cap Screw, 1/4" x 1/2" hex. hd. steel (Tin Pl.) , p. 17
18 WBCC DRWING USED ON 16 UJ77873 Terminal Block UJ52298 Screw, No x 3/4" fil. hd. steel ('I'in Pl.) UJ47733 Lock Washer, No. 10 steel ('I'in Pl.) 19 UJ48172 Hex. Nut, No steel (Tin PL) 20 UM29103 Nut UM29101 Nut UJ47818 Washer UN Ventilator UM Gasket (Orders should specify length desired) UM Pedestal, 25" long, 5" inside diameter U Fitting Complete for 2" insulated conduit application UJ75485 Insulating Bushing UJ70617 Box Connector, 2-1/2" galv U Fitting Complete for 2" conduit application UJ Jake Straight Box Connector, 2" UJ Reducing Bushing, 2-1/2" x 2" galv UJ48419 Lock Nut, 2-1/2': UM Lock Nut B U Fitting Complete for 1-1/2" conduit application UJ70972 Jake Straight Box Connector, 1-1 /2" UJ32060 Reducing Bushing, 2-1 /2" x 1-1 /2" galv UJ Lock Nut, 2-1/2': UM Lock Nut B U Fitting Complete for 1-1 /2" insulated conduit application UJ77918 Insulating Bushing (Not Shown) UM Lock Nut B UJ Box Connector, 2" galv UJ Reducing Bushing, 2-1 /2" x 2" galv UJ Lock Nut, 2-1/2': U Fitting Complete for l" conduit application UM Lock Nut B UJ48419 Lock Nut, 2-1 /2 : , p. 18
19 WBCC DRWING USED ON 49 UJ Reducing Bushing, 2-1/2" x 1-1/2" galv UJ Reducing Bushing, 1-1/2" x l" galv UJ Jake Straight Box Connector, l,, Fitting Complete for applications requiring 1-1/4" pipe tap opening.. 53 UJ Reciucing Bushing, 2-1/2" x 2" galv UJ Reducing Bushing, 2" x 1-1/4" galv UJ Lock Nut, : UM Lock Nut Fitting Complete for l-l/4tl hose connection application.. _ UM Reducing Bushing, 1-1 /2 ti x l ti 60 UM Sleeve UM Lock Nut UJ Reducing Bushing, 2-l/2tl x 1-1/2" galv UJ Lock Nut, 2-1/2' D D , p. 19/20
20
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