SERIES I MILLING MACHINES

Transcription

1 INSTALLATION, OPERATION, MAINTENANCE, AND PARTS LIST SERIES I MILLING MACHINES TP5260 Revised: August 29, 2005 Manual No. M-450 Litho in U.S.A. Part No. M June, 2003

2 CHAPTER 4 - PARTS LISTINGS E-HEAD TP5339 Figure E-Head Assembly M

3 E-HEAD ITEM CODE NO. DESCRIPTION QTY 1* Cover, Belt Housing Belt Pulley Assembly Key,.187 x Screw, Stainless Steel x.750 Cup Screw, Stainless Steel x.635 Cup Pulley, Motor Pin Screw, Flat Hd, x * Housing, Lower Belt Clip, Belt Cover Screw, Washer Hd Machine, #8-32 x Stud Motor Mtg Ring,.375 x Washer, Tee Bolt Nut, Hex, Screw, Socket Hd Cap, x Lg Cover, Air Vent Screw, Washer Hd Machine, #8-32 x Housing, Ram Cup, Oil Nameplate, Standard Spd Nameplate, Slow Spd Screw, Drive, Type U, #0 x Screw, Stainless Steel, x.250 Lg Plug, Brass Plug, Felt Cover, Ram Screw, Socket Hd Cap, x Race, Inner Bearing Gib Race, Inner Bearing Rod, Connecting Screw, Ram Crank Pin Lock, #10-24 x Crank Pin, Ram Screw, Gib Ram Felt, Wiper Plate, Wiper Screw, Round Hd, 5-40 x Screw, Cap, #10-24 x Seal, Oil Cover, Worm Bearing Locknut Lockwasher Ball Bearing Shaft, Worm Standard Sp M-450

4 ITEM CODE NO. DESCRIPTION QTY Shaft, Worm Slow Spd Bearing Nameplate, Dial Rotating Plug, Vent Gear, Housing Plug, Pipe,.125 NPT Sq Hd Seal, Oil Key, Sq,.125 x Key, Sq,.187 x Shaft, Crank Block, Crank Pin Washer, Bearing Retainer Screw, Round Hd Machine, 5-40 x.250 Lg Hold-Down, Crank Pin Block Screw, Flat Hd, #10-24 x Screw, Round Hd, #8-32 x Rack, Pitch Pinion, Gear and Shaft Key, Sq,.125 x Pin, Roll,.125 x Cover, Stroke Ring, Dial Cover Nut, Acorn Washer, Dial Dial, Stroke Adjustment Pin Dial, Spring Plate, Stroke Adjustment Seal, Oil Screw, Socket Hd Cap, x.750 Lg Cover, Crank Bearing Locknut Lockwasher Bearing, Ball Cover, Gear Housing Gear, Worm Standard Spd Gear, Worm Slow Spd Bearing, Ball Screw, Stainless Steel, x Pin, Clapper Box 2 ** Assembly, Clapper Screw, Stainless Steel, #10-24 x ** Box, Clapper 1 88** Pin 1 89** Spring, Clapper 1 90** Clapper Bolt, Mounting Bolt, Hex Lock Indexing Arm Washer Adapter, Back V -Ram 1 M

5 ITEM CODE NO. DESCRIPTION QTY Locknut, Adapter Pin, Dowel,.187 x Scale, Ram Adapter Screw, Drive, Type U, #4 x Collar Nameplate, Stroke Adj - Inch nameplate, Stroke Adj - Metric Screw, Drive, Type U, #0 x Assembly, Motor (Not Shown) 1 *Items 1 and 10 sold as assembly only. **Items 87, 88, 89 and 90 sold as assembly only. 4-4 M-450

6 2J-HEAD TOP HOUSING TP5340 Figure 4.2-2J-Head Assembly M

7 2J-HEAD TOP HOUSING ITEM CODE NO. DESCRIPTION QTY Screw, Socket Hd Cap, x.750 Lg Cap, Top Bearing Washer, Wave Spring Bearing, Ball, Fafnir #9107 NNP Ring, Snap, # Screw, Socket Hd Cap, x Nut, UNC Hex Jam, Motor, 2 HP, Multi Volt, 50/ Screw, Hex Hd Cap, x ** Housing, Upper Belt (see ) Stud, Speed Change Chain Pin, Roll,.156 x 1.00 Lg Plate, Speed Change Assembly, Drawbar Pin, Cotter,.093 x Stud, Speed Change Plate Pivot Screw, Socket Hd Cap, #10-32 x Washer Sleeve, Pivot Washer, Drawbar O -Ring, Parker # Housing, Spindle Pulley Bearing Sliding Bearing, #RM9110NPP Insert, Plastic Varidisc, Adjustable Drive A Ring, Retaining, # Belt, Varispeed Varidisc, Stationary Drive Cap, Brake and Bearing Bearing, #RM9110NPP Spring, Brake Shoes, Brake Spacer, Spindle Pulley Assembly, Spindle Pulley Hub Screw, Hex Hd Cap, x Sleeve, Brake Shoe Pivot Sleeve Pin, Roll,.125 x Key, Drive, Fixed Varidisc Assembly, Key, Drive, Varidisc Varidisc, Stationary Motor Screw, Stainless Steel, x * Insert, Plastic Replaceable Type Assembly, Varidisc and Spring Spring, Varidisc Motor Shaft Collar, Adjustable Varidisc Spring Screw, Socket Hd Cap, #10-24 x Ring, Snap Screw, Socket Hd Cap, x.750 Lg M-450 Revised: June 17, 2003

8 ITEM CODE NO. DESCRIPTION QTY Key, Plastic Nut, Hex Jam, Key Pin, Taper, #4 x ** Base, Belt Housing (see ) Cover, Motor Pulley Screw, Drive, Type U, #0 x Nameplate, Hi-Low Range Nameplate, Quill Feed Housing, Gear Screw, Round Hd Machine, #10-24 x Plate, Gear Housing Ring, Snap, # Finger, Brake Operating Stud, Brake Finger Pivot Knob, Bakelite, Handle, Brake Pin, Brake Lock Screw, Stainless Steel, #10-32 UNF x Sleeve, Brake Lock Shaft Shaft, Brake Lock Cam, Brake Lock Screw, Socket Hd Cap, x Screw, Flat Hd Cap, #10-32 x Screw, Socket Hd Cap, #8-32 x Key 1 * Non-replaceable turcite bushing must be purchased as part of varidisc assembly # **Items 10 and 53 sold as assembly only. - NOTE - IMPORTANT - for 1-1/2 HP, substitute the following parts. ITEM CODE NO. DESCRIPTION QTY Assembly, Spindle Pulley Hub Pin, Roll,.125 x Key, Pulley Key, Plastic Varidisc, Stationary Motor 1 42* Insert, Plastic Assembly, Varidisc and Spring Collar, Adjustable Varidisc Spring Ring, Snap 1 * Non-replaceable turcite bushing must be purchased as part of varidisc assembly # M Revised: August 29, 2005

9 2J-HEAD BACK GEAR TP5341 FIGURE 4.3-2J-Head Back Gear Assembly 4-8 M-450

10 2J-HEAD BACK GEAR ITEM CODE NO. DESCRIPTION QTY Nut, Hex, Dial, Spindle Speed Bushing, Bronze,.502 x.628 x Screw, Full Dog Socket Hd Set, x Housing, Speed Changer Block, Plastic Bearing Screw, Socket Hd Cap, x Pin, Roll,.125 x.625 Lg Pin, Roll,.125 x 1.00 Lg Chain, Speed Changer, Morse # Stud, Speed Change Chain Housing, Belt (see ) Cap, Top Bearing Screw, Socket Hd Cap, x Hub, Speed Change Screw, Socket Hd Set,.250 -UNC x Handle, Machine, # Plate, Caution Screw, Stainless Steel, x Screw, Socket Hd Cap, x Bushing, Oilite Pin, Roll, 2.5mm x 12mm Lg Shaft, Speed Changer Gear, Boston Worm Bushing, Oilite Flanged, FB Pin, Roll,.187 x.375 Lg Gear, Speed Changer Spur Washer, Wavy Spring Drum, Speed Change Chain Belt, Timing 1 37* Hub, Spindle Pulley 1 38* Sleeve, Timing Pulley Clutch Hub, Splined Gear 1 40** Gear, Spindle Bull (see ) Bearing, Ball, Fafnir #RM9308NPP Ring, Snap, # Spacer, Bull Gear Bearing Housing, Gear Bolt, Tee Washer, Flat,.469 ID x.938 OD x Nut, HDN Finished Hex Jam, Washer, Ball Bearing Gear Sleeve 3 49*** Bracket, Fixed Clutch Screw, Socket Hd Set, x Guide Screw, Flat Socket Hd Cap, #10-32 x Pin, Roll,.125 x.250 Lg Cup, Oil, Gits #1202 Style L 1 M Revised: June 17, 2003

11 ITEM CODE NO. DESCRIPTION QTY Spring, Compression,.375 OD x.3.00 Lg Locknut, Bearing, #N *** Sleeve, Bearing Washer, Wave Spring Pinion, Bull Gear Shift Plate, Hi-Low Detent Nut, Hex, Lockwasher, Stud Plunger, Hi-Low Detent Spring,.750 x.032 x Screw, Socket Hd Cap, #10-32 x.500 Lg Knob, Bakelite, Crank, Hi-Low Shift Block, Hi-Low Pinion Pin, Roll,.125 x.625 Lg Screw, Socket Hd Cap, x.750 Lg Screw, Socket Hd Cap, #8-32 x Screw, Socket Hd Cap, #10-24 x Cover, Motor Pulley Key, Woodruff # Bearing, #203NPP-C Shaft, Bull Gear Pinion Counter Key, Sq,.312 x Washer, Wave Spring 1 83** Pinion, Bull Gear (see ) Cap, Bull Gear Pinion Bearing Screw, Socket Hd Cap, #10-24 x.625 Lg Pulley, Timing Belt Nut, Hex Jam, Nameplate, Speed Change Screw, Flat Hd Machine, #8-32 x Plate, Lubrication Assembly, Reversing Switch 1 *Items 37 and 38 sold as assembly only. **Items 40 and 83 sold as assembly only. ***Items 49 and 57 sold as assembly only. - NOTE - IMPORTANT - For 1-1/2 HP, substitute the following parts. ITEM CODE NO. DESCRIPTION QTY Belt, Timing Hub, Spindle Pulley Pulley, Timing Belt M-450 Revised: June 17, 2003

12 J-HEAD TOP HOUSING TP5342 Figure J-Head Top Housing Assembly M

13 J-HEAD TOP HOUSING ITEM CODE NO. DESCRIPTION QTY Assembly, Drawbar Washer, Drawbar Locknut, Upper Bearing Locknut, Bearing Sleeve Bearing, #RM207 KDD-DB 2 6* Spacer, Upper Bearing Small 1 7* Spacer, Upper Bearing Large Screw, Button Hd Cap, #10-32 x Spring, Compression Screw, Socket Hd Set, #6-32-NC x.250 KP Sleeve, Spindle Pulley Bearing Nut, Jam, Lockwasher, External, Screw, Brake Ring Spring, Extension Pin, Roll,.093 x.625 Lg Stud, Brake Shoe Set, Brake Shoe (see ) Pulley, Spindle Hub, Spindle Pulley (see ) Key, Spindle Pulley Sq,.250 x Belt, Vee Belt, Timing Flange, Timing Belt Pulley Pulley, Timing Belt Screw, Flat Hd, #6-32 x.375 Lg Nut, Hex Jam, Knob, Bakelite, Lever, Spindle Clutch Ring, Cam Pin, Spindle Clutch Cam Ring Screw, Stainless Steel, #10-32 UNF x Handle, Brake Pin, Brake Lock Washer, Brake Lock Nameplate, Spindle Speed Nameplate, J-Head Operating Instruction Nut, Hex, Lockwasher, Stud, Motor Mounting Housing, Belt Locknut, Motor Washer, Motor Mounting Stud Motor Locknut Handle 2 47** Screw, Set, x ** Key, Square,.187 x ** Pulley, Motor M-450

14 ITEM CODE NO. DESCRIPTION QTY Assembly, Gear Housing Cover (see ) Cover, Gear Housing Screw, Round Hd Machine, #10-24 x.375 Lg 5 52* Wick,.125 OD (Common Pipe Cleaner) 1 53* Tube, Oiler 1 54* Plug, Oil Cup, Oil, Gits # Key, Sq,.312 x Hub, Splined Gear Kit, Gear Bull, J-Belt Housing Bearing, #203NNP-C8 1 60*** Kit, Gear Bull, J-Belt Housing Key, Woodruff #9 1 62*** Kit, Gear Bull, J-Belt Housing Pin, Dowel,.312 x Fork, Back Gear Shifter Housing, Gear Pin, Roll,.187 x.500 Lg Pin, Roll,.250 x Screw, Socket Hd Cap, x.625 Lg Nameplate, Disengage Feed Instruction Bearing, Fafnir #RM208K-DB Ring, Snap, # Lockwasher, #W Locknut, Bearing, #N-08 Sp.312 thk Nut, Hardened Hex,.438" Bolt, Vertical Tee Washer, Vertical Tee Crank, Back Gear Shift Pin, Roll,.125 x Bushing, Back Gear Shift Crank, Shift (see ) Pin, Shift Spring, Compression Guard, RH Belt Guard, LH Belt Collar, Pulley Hub Assembly, Reversing Switch (Not Shown) Motor,1 HP, 230/460 (Not Shown) 1 *Items 6 and 7 sold as assembly only. **Items 47, 48, and 49 part of assembly ***Items 60 and 62 sold as assembly only. M

15 2J- AND J-HEAD LOWER HOUSING TP5343 Figure 4.5-2J- and J-Head Lower Housing Assembly 4-14 M-450

16 2J- AND J-HEAD LOWER HOUSING ITEM CODE NO. DESCRIPTION QTY Screw, Round Hd Machine, #10-24 x.375 Lg Washer, Bevel Pinion Gear, Feed Bevel Pinion Sleeve, Feed Worm Gear Shaft Bushing, Worm Cradle Screw, Stainless Steel, x Spacer, Worm Gear Gear, Feed Drive Worm Shaft, Feed Drive Worm Gear 1 * Assembly, Gear Drive Shaft 1 10* Key, Worm Shaft, Sq,.125 x Key, Woodruff # Locknut, Flexlok, Washer, Gear, Feed Reverse Bevel Pin, Feed Engage Cradle, Worm Gear Throw-Out, Worm Gear Cradle Sleeve, Shift Pin, Shift Spring, Compression Pin, Roll,.125 x Crank, Shift (see ) Knob, Bakelite, Screw, Socket Hd Cap, #10-24 x.500 Lg Screw, Set, #10-24 x Bushing, Cluster Gear Shaft Upper Assembly, Cluster Gear (see ) Key, Sq,.125 x * Assembly, Bevel Feed Pinion 1 30* Assembly, Key, Sq,.125 x Shaft, Cluster Gear 1 32** Ring, External Retaining, # ** Bearing, Bevel Gear 1 34** Spacer, Bevel Gear Thrust 1 35** Pinion, Feed Reverse Bevel 1 36* Gear, Feed Driving 1 37* Key, Round End, Sq,.125 x * Shaft, Cluster Gear Input 1 40* Gear, Feed Drive Bearing, Needle, Torrington #B Bushing Gear, Worm Speed Control Bushing, Feed Worm Shaft Screw, Stainless Steel, Cup Screw, Set, x Washer, Feed Worm Shaft Thrust 1 M

17 ITEM CODE NO. DESCRIPTION QTY * Assembly, Bevel Feed Gear 1 48* Bushing, Bronze,.502 x.628 x * Gear, Feed Reverse Bevel Clutch, Feed Reverse Lock, Screw, Stainless Steel, x Screw, Stainless Steel, x Rod, Reverse Clutch Pin, Roll,.093 x Shaft, Feed Worm Pin,.093 x.312 Lg Pin,.100 x.438 Lg Rod, Feed Shift Screw, Stainless Steel, #10-32 UNF x Fork, Feed Gear Shift Assembly, Cluster Gear Shift Crank Cover, Cluster Gear Screw, Cap, #10-24 x Lg Pin, Stop Ring, Clutch Screw, Stainless Steel, x.250 Lg Plug, Brass,.187 x Locknut, Overload Clutch Spring, Safety Clutch Clutch, Overload Sleeve, Overload Clutch Washer, Single Spring Screw, Round Hd Machine, #8-32 x Spring, Compression,.250 x Plunger, Overload Clutch Lever Spring Bushing, Quill Pinion Shaft Spacer, Pinion Shaft Worm Gear Gear, Overload Clutch Worm Ring, Overload Clutch Ring, External Retaining Pin, Dowel,.187 x Assembly, Overload Clutch Trip Lever Washer, Overload Clutch Ring, External Retaining, # Cover, Clutch Arm Nut, Hex Jam, Pin, Dowel,.187 x Rod, Cam Handle, Trip Bracket, Feed Trip Screw, Socket Hd Cap, x Assembly, Reverse Knob Assembly, Handwheel Clutch (see ) Assembly, Handwheel Clutch Spring Pin, Roll,.125 x Assembly, Cam Rod Sleeve M-450 Revised: June 17, 2003

18 ITEM CODE NO. DESCRIPTION QTY Pin, Roll,.125 x Spring, Compression Plunger, Trip Bushing, Feed Trip Plunger Bushing, Trip Plunger Plunger, Feed Trip Assembly, Handwheel Spindle Skirt, Quill Locknut, # Lockwasher, #W Bearing, Spindle Sleeve, Bearing Nosepiece Shield, Spindle Dirt Bearing, Spindle, Set Bearing, Spindle, Set Screw, Stainless Steel, x.250 Lg Screw, Set, R-8 Collet Screw, Locking Set, x * Quill (See ) Nut, Steel, #6-32 NC Screw, Stainless Steel, #6-32 x Lever, Feed Trip (see ) Pin, Trip Lever Rod, Indicator Sleeve, Quill Lock, Tapped Handle, Lock Screw, Washer Hd Machine, #10-32 x Strainer, Felt Bolt, Quill Lock Sleeve, Quill Lock, Untapped Screw, Rod Indicator Thumb Bolt, Tee, Spacer, Lower Clamping Bolt Nut, Hex,.500 x Screw, Chem Black Round Hd Machine, #6-32 x Scale, Quill Micrometer Inch Assembly, Quick Nut Nut, Quill Stop Screw, Quill Stop Micro Screw, Socket Hd Cap, x.625 Lg Shaft, Quill Pinion Pin, Spring Pin, Roll,.187 x.750 Lg Key, Woodruff # Screw, Pinion Shaft Hub Ball, Steel Spring, Compression Assembly, Quill Feed Handle 1 M Revised: June 17, 2003

19 ITEM CODE NO. DESCRIPTION QTY Hub, Quill Pinion 1 177*** Cover, Spring 1 178*** Spring, Clock 1 179*** Pin, Outside Clock Spring Pinion, Quill (see ) Lever, Reverse Trip Ball Plunger, Feed Reverse Trip Screw, Reverse Trip Ball Lever Gear, Worm Key, Woodruff # Screw, Socket Hd Set,.250 -UNC x 20 x Shaft, Adjustable Worm 1 192* Housing, Quill (see ) Cup, Oil Key, Worm Shaft, Sq,.125 x 5/16 1 *Items 10, 36, 37 and 40 sold as assembly **Items 32, 33, 34 and 35 sold as assembly ***Items 177, 178 and 179 sold as assembly M-450 Revised: June 17, 2003

20 BASIC MACHINE TP5344 Figure Basic Machine Assembly M

21 BASIC MACHINE ITEM CODE NO. DESCRIPTION QTY Gear, Quill Housing Adj Tilting (see ) Assembly, Ram Adapter (see ) Scale, Adapter Ring, External Retaining Worm, Vertical Adjusting Shaft, Vertical Adjusting Worm Key, Sq,.187 x Ram Screw, Drive, Type 0, 6 x Nameplate, Ram Screw, Socket Hd Cap, x Pin, Roll,.312 x Plate, Graduated Angle Screw, Round Hd Drive Pin, Adapter Pivot Washer, Chamfer, Hardened,.500 x.125 x Bolt, Adapter Locking, Hex Hd, x Table, 42 Lg Table, 48 Lg Bolt, Square Hd, x Piece, Table Stop Nut, Hex, Washer, Tee Bolt Bushing, Clamping Bolt, Saddle Lock Plunger, Saddle Lock Screw, Low Hd Screw, Gib Adjusting Bracket, Stop, Power Feed Gib, Table, without Chrome Gib, Table, with Chrome Wiper, Felt Plug, Table Lock Bolt, RH Table Lock Bolt, LH Table Lock Handle, Table Lock Gib, Saddle/Knee Plate, Wiper, Knee Screw, Oval Hd, #10-32 x Saddle, without Chrome Saddle, with Chrome Holder, LH Column Wiper Gib, Knee/Column Screw, Socket Hd Cap, x Holder, RH Column Wiper Wiper, Felt Guard, Upper Chip Guard, Lower Chip M-450

22 ITEM CODE NO. DESCRIPTION QTY Knee, without Chrome Knee, with Chrome Pin, Head Rotation Stop Screw, Low Hd Shaft, Knee Lock (see ) Pin, Taper, #1 x Hub, Lock Shaft Plunger, Knee Lock Washer, Table Locking Plug, Knee Binder, Plastic Screw, Stainless Steel, x Screw, Stainless Steel, x Nut, Hex Jam, Key,.187 x.187 x Gear, Bevel Bearing, #W306PP Ring, Bearing Retainer Screw, Socket Hd Cap, x Screw, Elevating Inch Handle Crank, Elevating Clutch, Gearshaft Nut, Dial Lock, Knurled Dial, 100-Graduation Holder, Dial Ring, Bearing Retainer Bearing, #H204KTT Screw, Socket Hd Cap, x Key, Woodruff # Shaft, Z-Axis Elevating Screw, Set, x.250 Lg Gear, Bevel Pinion Column Screw, Socket Hd Cap, x Pedestal Nut, Elevating Screw Screw, Button Hd Cap, x Block, Head Rotation Stop Plunger, Spring Screw, Socket Hd Cap, #10-32 x.500 Lg Spider Stud, Ram Lock Pinion, Ram Turret Bar, Ram Clamp Clamp, Ram, Blank Clamp, Ram, Tapped Pin, Cotter Bolt, Hex Hd, x Screw, Ram Pinion 1 M

23 ITEM CODE NO. DESCRIPTION QTY Scale, Ram Screw, Drive, Type U, #4 x Turret, Scale Screw, Drive Nameplate, Warning Screw, Drive, Type U, #4 x M-450

24 LEAD SCREW ASSEMBLY TP5345 Figure Lead Screw Assembly M

25 LEAD SCREW ASSEMBLY ITEM CODE NO. DESCRIPTION QTY Nut, Hex Jam, Handle, Ball Crank Assembly, Ball Crank, Quick Release Nut, Dial Lock, Knurled Dial, 200-Graduation 1 Chrome, X- and Y-Axis Inch Holder, Dial, Standard Handle Size Holder, Dial, Quick Release Handle Size Screw, Socket Hd Cap, x Ring, Bearing Retainer Bearing, #RM 204KT4-DB Screw, Socket Hd Cap, x Bracket, Table End Bearing, #H204KTT Key, Woodruff #7 3 15* Screw, Table Feed, 42 without Chrome Screw, Table Feed, 42 with Chrome Screw, Table Feed, 48 without Chrome Screw, Table Feed, 48 with Chrome Screw, Washer Hd, #8-32 x Screw, Cross Feed Nut Retaining Nut, Table Feed, Matched Set Key,.187 x.187 x * Assembly, Feed Nut Bracket (see ) Pin, Nut Key Nut, Cross Feed, Matched Set Pin, Stop 1 27* Screw, Cross Feed, without Chrome Inch Screw, Cross Feed, with Chrome Inch Bracket, Cross Feed Bearing 1 *Complete Feed Nut Bracket Assembly (Including X- and Y-Axis Nut) can be purchased by # Table Feed Screws are purchased with keys M-450

26 SPRAY MIST TP5346 Figure Spray Mist Assembly ITEM CODE NO. DESCRIPTION QTY Tank, Spray Mist, 1 Gal Cap, v-50/60 Hz Tank, Spray Mist, 5 Gal Cap, v-50/60 Hz Washer Screw, Round Hd Machine, x Assembly, Dual Hose, 6 ft 1 ONE NOZZLE Holder, Magnetic Jet Jet, Flexible Extension 1 TWO NOZZLES Block, Tee Hose, Holder, Magnetic Jet Jet, Flexible Extension Screw, Socket Hd Cap, x M

27 FLOOD COOLANT TP5347 Figure Flood Coolant Assembly ITEM CODE NO. DESCRIPTION QTY Tank, Pump and Motor Tubing, Coolant Pressure Hose, Vinyl,.50 x ft Valve, Check Block, Manifold Tubing, Drain Hose, Vinyl,.750 x ft ONE NOZZLE Valve, Shut-Off Hose, Flexible Nozzle Coolant, 21 Lg 1 TWO NOZZLES Valve, Shut-Off Hose, Flexible Nozzle Coolant, 21 Lg M-450

28 LUBRICATION SYSTEM TP5348 Figure Lubrication System Assembly M

29 LUBRICATION SYSTEM ITEM CODE NO. DESCRIPTION QTY 1* Unit, Metering, Bijur #B * Unit, Metering, #FJB-1, B Plug, Closure, #B Bushing, Compression, Bijur # Sleeve, Compression, Bijur #B Tubing, Brass, Tubing, Nylon,.156 to suit Connector, 90 EL Junction, 4-Way Nut, Compression Bushing, Compression Sleeve Hose, Flexible, 18 Lg Bracket, Hose Nut, Terminal Screw, Round Hd Machine, x Clip, Tubing, #B Clip, Tubing, #A Junction, 10-Way Screw, Round Hd Machine, #8-32 x Bushing, Drive Screw, Button Hd Cap, x Screw, Button Hd Cap, x Pump, Auto Lube Pump, One Shot Lube, Manual 1 - CAUTION - When replacing metering units be sure you replace with correct number meter units. A wrong installation will cause poor lubrication M-450

30 POWER FEED Y-AXIS TP5349 Figure Power Feed Y-Axis Assembly M

31 POWER FEED Y-AXIS ITEM CODE NO. DESCRIPTION QTY Pin, Roll,.093 x.625 Lg Pin, Fork Fork, Stop Rod Lockwasher Lever, Polished Control, Screw, Stainless Steel, Cup Knob, Red Bakelite, Screw, Socket Hd Set,.375 -UNC x 16 x Cam, Clutch Detent Pin, Taper #2,.193 x Shaft, Clutch and Limit Switch Actuating Screw, Lead, Cross Feed, Y-Axis, with Chrome Screw, Lead, Cross Feed, Y-Axis, without Chrome Screw, Socket Hd Cap, #10-24 x.625 Lg Cap, Bearing Screw, Socket Hd Cap, #10-24 x.500 Lg Cover, Power Feed Top Side Pin, Detent Spring, Detent Pin Pin, Spring Retaining Bearing, Bronze Bearing, Oilite,.375 x.500 x Nut, Hex Jam, Plug, Taper,.250 -NPTF x.375 Lg Spring Pin, Clutch Arm Spring Lockwasher Roller, Clutch Arm Detent Pin, Detent Roller Nut, Hex, #10-32 UNF Lockwasher, # Washer, Chem Black, Arm, Clutch, with Adapter Bronze Bush Bearing Screw, Special Shoulder Seal, Rubber Nut, Hex, Stud, x Housing, Main 1 39* Motor, Standard Torque with Slinger, Fracmo Brush Holder, Brush Cap, Brush Motor, Standard Torque with Slinger (see ), Baldor Brush Cap Screw, Socket Hd Cap,.250 -UNC x Washer,.125 x 1.00 x M-450

32 ITEM CODE NO. DESCRIPTION QTY Nut, Hex Jam Assembly, Handle, Power Feed Crank, Handle Bush Locknut, Dial Dial, 200-Graduation Holder, RH Dial Screw, Socket Hd Cap, #10-24 x.500 Lg Cap Seal, Head Screw Bearing Ring, Retaining, #ST Spring, Clutch Driven, Clutch Ring, Retaining, #ST Washer, RH Thrust Bearing, Screw, Socket Hd Cap, #10-32 x Driver, Clutch Gear, Drive Shaft, Spiroid Hub, Gear Mounting Screw, Socket Hd Cap, x.250 Lg Washer, LH Thrust Ring, Retaining Bearing, #RHP-MBU Carrier, Spring Oil Pin, Split,.062 x.750 Lg Washer, Chem Black, Pulley, Roller Pin, Roller Nut, Hex Jam, Nut, Retaining,.750 x 16-UNF Coupling Screw, Socket Hd Cap, x Key, Woodruff # Shaft, Drive Spacer, Switch Mounting Plate Screw, Round Hd Machine, #10-24 x Plate, Switch Mounting Plate, Lubrication Sight, Oil Sump, Oil Washer, Steel, 6mm Bore Washer, Steel,.125 Bore Switch, Micro, Waterproof Nut, Hex, # Screw, Pan Hd Machine, #4-40 x Box, Control Switch, Rapid Traverse Boot, Insul PB/Switch Potentiometer, 500Ω, Log Taper Knob, Black 1 M Revised: June 17, 2003

33 ITEM CODE NO. DESCRIPTION QTY Gasket, Control Box Cover, Control Box Plate, Control Box Scale Screw, Button Hd Cap, #8-32 x.500 Lg Rod, Stop Handle, Ball Key, Woodruff # Gasket, Power Feed Cover Washer,.875 x.375 x * Baldor Boehm motor assemblies are interchangeable with Fracmo motor assemblies M-450

34 POWER FEED Y-AXIS CONTROL BOX TP5350 Figure Power Feed Y-Axis Control Box Assembly ITEM CODE NO. DESCRIPTION QTY Housing, Control Plate, Control Box Back Cover Gasket, Cover Screw, Round Hd Machine, #8-32 x Board, PC, Series I Power Feed Board, KB (for Models after 1989) Connector, Cable Grip, Fuseholder, Panel Mount Fuse, 10 Amp Light, Pilot Switch, Toggle 2PST Screw, Socket Hd Cap, x.750 Lg Washer, EL Connector, Cable Grip, Cord, Power, Assembly, Cable Assembly. Y-Axis Harness (for Models after 1989) 1 M

35 POWER FEED TYPE (SERVO TYPE) TP5351 Figure Power Feed Type Assembly ITEM CODE NO. DESCRIPTION QTY Unit, Servo Power Feed, X-Axis Unit, Servo Power Feed, Y-Axis Unit, Servo Power Feed, Z-Axis M-450

36 6F POWER FEED X-AXIS TP5352 Figure F Power Feed X-Axis Assembly M

37 6F POWER FEED X-AXIS ITEM CODE NO. DESCRIPTION QTY Clamp, Stop Rod Bracket, Stop, Power Feed Collar, Stop Pin, Roll,.093 x.625 Lg Screw, Stainless Steel, x.250 Lg Rod, Table Stop, Rod, Table Stop, Nut, Hex, Washer, Tee Bolt Bolt, Square Hd, x Pin, Roll,.093 x.625 Lg Pin, Fork Fork, Stop Rod Ring, Retaining, # Handle, Control Lever, Aluminum Screw, Set, #10-24 x.25 Lg Cam, Clutch Detent Pin, Roll,.125 x.625 Lg Shaft, Switch and Clutch Spring Nut, Hex Jam, Spring, Clutch Arm Roller, Clutch Arm Detent Pin, Detent Roller Nut, Hex, # Lockwasher, # Cap, Motor End Assembly, Clutch Arm Follower, Cam Screw, Self-Locking Shoulder,.312 x Motor, Standard Torque with Slinger, Baldor Brush Holder, Brush Cap, Brush Motor, High Torque with Slinger, Baldor Brush Cap Screw, Socket Hd Cap, x.750 Lg Nut, Hex Jam, Spacer, Washer Assembly, Handle, Power Feed Holder, Dial Nut, Dial Lock, Knurled Dial, 200-Graduation Screw, Socket Hd Cap, #10-24 x.625 Lg Cap, Take-Up Bearing, Single Row, Loose Fit Ring, Retaining, # M-450 Revised: June 17, 2003

38 ITEM CODE NO. DESCRIPTION QTY Spring, Clutch Screw, Socket Hd Cap, x Plug, Pipe, NPT x Key, Woodruff # Bushing, Bronze, #B Housing, Power Feed Main Key, Woodruff # Screw, Lead, 42 Table, without Chrome Inch Screw, Lead, 48 Table, without Chrome Inch Screw, Lead, 42 Table, with Chrome Inch Screw, Lead, 48 Table, with Chrome Inch Spring, Compound,.1800 x.750 Lg Pin, Detent Pin, Spring Bushing, Bronze, #M Pin, Taper, #2 x Cover, Power Feed Sight, Oil Screw, Socket Hd Cap, #10-24 x.625 Lg Coupling Washer, Thrust Screw, Socket Hd Cap, x Hub, Gear Mounting Gear, Drive Shaft, Standard Torque Gear, Drive Shaft, High Torque Screw, Socket Hd Cap, #10-32 x Clutch, Drive (see ) Bearing, Thrust Ring, Retaining, # Clutch, Drive Shaft Shaft, Drive, Power Feed Spacer, Switch Mounting Plate Screw, Slotted Round Hd Machine, #10-24 x Nut, Hex, # Micro Switch, Sealed Screw, Round Hd Machine, #4-40 x.625 Lg Washer, Flat Knob, Red Bakelite, Plate, Micro Switch Mount Box, Control Screw, Socket Hd Cap, x Screw, Button Hd Cap, #8-32 x Cover, Control Box Boot, Insul PB/Switch Pushbutton, 1PST Potentiometer, 500Ω, Log Taper Knob, Black Gasket, Power Feed Cover Seal, Shaft 1 M Revised: June 17, 2003

39 8F POWER FEED X-AXIS TP5353 Figure F Power Feed X-Axis Assembly 4-38 M-450

40 8F POWER FEED X-AXIS TP5354 Figure F Power Feed X-Axis Assembly M

41 8F POWER FEED X-AXIS ITEM CODE NO. DESCRIPTION QTY Nut, Hex, Washer, Tee Bolt Bolt, Square Hd, x Guide, Stop Rod Pin, Roll,.093 x.625 Lg Screw, Stainless Steel, x.250 Lg Collar, Stop Bracket, Stop, Power Feed Rod, Table Stop, Rod, Table Stop, Fork, Stop Rod Pin, Roll,.125 x.625 Lg Screw, Socket Hd Cap, #10-24 x.625 Lg Pin, Fork Knob, Red Bakelite, Ring, Retaining, # Lever, Control Shaft, Clutch Bushing, Bronze, #B Plug, Pipe, NPT x Screw, Socket Hd Cap, x O-Ring Pivot, Shoulder Motor, Standard Torque, Fracmo Brush Holder, Brush Cap, Brush Holder Motor, High Torque with Slinger, Baldor Motor, High Torque without Slinger, Baldor Brush Cap Screw, Socket Hd Cap, x.750 Lg Assembly, Ball Crank, Quick Release Nut, Hex Jam, Washer 1 28 Nut, Dial Lock, Knurled Dial, 200-Graduation Screw, Socket Hd Cap, #10-24 x.500 Lg Cap, Take-Up Holder, Dial Bearing, Single Row, Loose Fit Ring, Retaining, # Spring Clutch, Driven Ring, Retaining, # Bearing, Thrust Assembly, Clutch Driver Screw, Socket Hd Cap, #10-32 x M-450 Revised: June 17, 2003

42 ITEM CODE NO. DESCRIPTION QTY Gear, Drive Shaft, Standard Torque Gear, Drive Shaft, High Torque Hub, Gear Screw, Socket Hd Cap, x Washer, Thrust Key, Woodruff # Key, Woodruff # Shaft, Drive, Power Feed Nut, Hex, # Washer Follower, Cam Fork, Shifting Shaft, Pivot Screw, Round Hd Machine, #4-40 x.625 Lg Switch, Limit Screw, Pan Hd Machine, #10-24 x Washer, Star, # Nut, Hex, # Spacer, Switch Mounting Plate Screw, Round Hd Machine, x Washer Seal, Shaft Bushing, Bronze, #M Plate, Micro Switch Mount Nut, Allen, # Sight, Oil Glass Screw, Socket Hd Cap, #10-24 x.625 Lg Cover Pivot, Cam Spring Follower, Cam Pin, Roll,.125 x.625 Lg Gasket, Cover Plug, Pipe, NPT x Coupling Pin, Roll,.125 x Cam Pin, Dowel Roller, Cam Pin, Taper, #2 x M Revised: June 17, 2003

43 8F POWER FEED X-AXIS TP5355 Figure F Power Feed X-Axis Control Assembly, Exploded View 4-42 M-450

44 8F POWER FEED X-AXIS ITEM CODE NO. DESCRIPTION QTY Screw, Socket Hd Cap, x Switch, Toggle 2PST Nut, Hex Boot, Toggle Switch Insulator Pushbutton, 1PST Boot, Insul PB/Switch Light, Pilot Fuseholder, Panel Mount Fuse, 10 Amp Knob, Black Potentiometer Screw, Button Hd Cap, #6-32 x Box, Control Grip, Cord Cord, Power Grip, Cord Nut, Hex, # Screw, Round Hd Machine, #8-32 x Panel, Front Board, Circuit Assembly, Harness, Power Feed Spacer, Switch Mounting Plate Gasket, Cover Cover, Bottom Screw, Pan Hd Machine, #10-32 x Screw, Button Hd Cap, #6-32 x Knob, Red Bakelite, Potentiometer, 5KΩ Screw, Button Hd Cap, #6-32 x Cover, Control Box Box, Control Grip, Cord Screw, Socket Hd Cap, x Pushbutton, 1PST Boot, Insul PB/Switch 1 M

45 POWER FEED X-AXIS TP5356 Figure Power Feed X-Axis Control Assembly, Front View ITEM CODE NO. DESCRIPTION QTY Screw, Button Hd Cap, #6-32 x Potentiometer, 500Ω, Log Taper Potentiometer, 8F Power Feed Knob, Black Fuseholder, Panel Mount Fuse, 10 Amp Light, Pilot Switch, Toggle 2PST Boot, Insulator Nut, Hex Pushbutton, 1PST Boot, Insul PB/Switch Panel Box, Control Cord, Power Cover, Bottom, 6F Power Feed Cover, Bottom, 8F Power Feed Board, Printed Circuit, 6F Power Feed (Not Shown) Board, Circuit, 8F Power Feed (Not Shown) Assembly, Plug-In Connector Type Harness, 6F Assembly, Harness, Power Feed M-450

46 REPLACEMENT MOTOR ASSEMBLIES AVAILABLE Motor Assembly J-Head 1 HP Unified without NFPA, Code No CODE NO. DESCRIPTION QTY Screw, Washer Hd Machine, #10-32 x Marker, 208 Volts Marker, 230 Volts Marker, 380 Volts Marker, 460 Volts Marker, 416 Volts Set, Cord, 14/4 600 Volts Term, Wire B/A Nut, Hex, Lockwasher, Stud, Motor Mounting Locknut, Motor Washer, Motor Mounting Stud Handle, Motor Locknut Knob, Bakelite, Assembly, Motor Pulley Motor,1 HP, 230/ Switch, Drum Screw, Round Hd Machine, x Screw, Round Hd Machine, x Motor Assembly J-Head Unified with NFPA Contact Sales Department for Code No. Motor Assembly 2J-Head 2 HP Unified without NFPA, Code No CODE NO. DESCRIPTION QTY Pin, Roll,.125 x Screw, Washer Hd Machine, #10-32 x Marker, 208 Volts Marker, 230 Volts Marker, 380 Volts Marker, 460 Volts Marker, 200 Volts Marker, 400 Volts Marker, 416 Volts Ring, Retaining, # Set, Cord, 14/4 600 Volts Assembly, Cable, 600 Volts Switch, Drum Motor, 2 HP, Multi Volt, 50/ Nut, Wire Assembly, Varidisc and Spring Key, Drive, Fixed Varidisc Varidisc, Motor Stationary 1 M

47 Motor Assembly 2J-Head 2 HP Unified with NFPA Contact Sales Department for Code No. Motor Assembly 2J-Head 2 HP 575 Volts without NFPA, Code No CODE NO. DESCRIPTION QTY Pin, Roll,.125 x Marker, 575 Volts Ring, Retaining, # Set, Cord, 14/4 600 Volts Assembly, Cable, 600 Volts Switch, Drum Screw, Washer Hd Machine, #10-32 x Motor, 2 HP, Varidisc, Motor Stationary Connector, Wire Nut, M Type Y Key, Drive, Fixed Varidisc Assembly, Varidisc and Spring 1 Motor Assembly 2J-Head 2 HP 575 Volts with NFPA Contact Sales Department for Code No. Replacement Motors Available CODE NO. DESCRIPTION QTY Motor,1 HP, 230/ J-Head 1 HP 575 Volts Motor, 2 HP, Multi Volt, 50/ Motor, 2 HP, Code No M Milling Head Spare Parts Kit CODE NO. DESCRIPTION QTY Drive Belt Clockspring Bearing, Spindle Lockwasher M-450

48 Code No J Milling Head Spare Parts Kit CODE NO. DESCRIPTION QTY Belt, Varispeed Belt, Timing Shoe, Brake Spring, Brake Assembly, Clockspring and Cover Lubricant, Gear Bearing, Spindle, Pair Bearing, Spindle Strainer, Felt Lockwasher Screw, Collet Aligning (see ) 6 Code No J Milling Head (1-1/2 HP) Spare Parts Kit CODE NO. DESCRIPTION QTY Belt, Varispeed Belt, Timing Shoe, Brake, Set Spring, Brake Key, Motor Key, Plastic Assembly, Clockspring and Cover Lubricant, Gear Lubriplate Bearing, Spindle, Pair Bearing, Spindle Strainer, Felt Lockwasher Screw, Set, R-8 Collet 6 Code No J Milling Head (2 HP) Spare Parts Kit Same as above except: CODE NO. DESCRIPTION QTY Belt, Timing Assembly, Key, Drive, Varidisc Key, Plastic 1 M

49 Code No Series I Standard Machine Spare Parts Kit CODE NO. DESCRIPTION QTY Wiper, Felt Wiper, Felt Nut, Lead Screw Cross Feed Inch Matched Nut, Lead Screw Feed, Inch Matched, Lg Plate, Wiper, Knee 1 Lead Screws for Manually Operated Machines (without Keys) Note: Keys for the Following Lead Screws are Code No , Woodruff #7. CODE NO. DESCRIPTION QTY Y-Axis (Cross Feed) No Chrome Inch Y-Axis (Cross Feed) Chrome Inch Y-Axis (Cross Feed) No Chrome Metric Y-Axis (Cross Feed) Chrome Metric X-Axis (Longitudinal) No Chrome Inch, 42 Table X-Axis (Longitudinal) Chrome Inch, 42 Table X-Axis (Longitudinal) No Chrome Metric, 42 Table X-Axis (Longitudinal) Chrome Metric, 42 Table X-Axis (Longitudinal) No Chrome Inch, 48 Table X-Axis (Longitudinal) Chrome Inch, 48 Table X-Axis (Longitudinal) No Chrome Metric, 48 Table X-Axis (Longitudinal) Chrome Metric, 48 Table Lead Screws Available for Machines with Power Feeds (without Keys) Note: Keys for the Following Lead Screws are Code No , Woodruff #7. CODE NO. DESCRIPTION QTY Y-Axis (Cross Feed) No Chrome Inch Y-Axis (Cross Feed) Chrome Inch Y-Axis (Cross Feed) No Chrome Metric Y-Axis (Cross Feed) Chrome Metric X-Axis (Longitudinal) No Chrome Inch, 42 Table X-Axis (Longitudinal) Chrome Inch, 42 Table X-Axis (Longitudinal) No Chrome Metric, 42 Table X-Axis (Longitudinal) Chrome Metric, 42 Table X-Axis (Longitudinal) No Chrome Inch, 48 Table X-Axis (Longitudinal) Chrome Inch, 48 Table X-Axis (Longitudinal) No Chrome Metric, 48 Table X-Axis (Longitudinal) Chrome Metric, 48 Table 4-48 M-450

50 METRIC CONVERSION KITS Code No M Head, Metric Conversion Kit CODE NO. DESCRIPTION QTY Scale Screw, Stop Nut, Micro Nut, Stop 1 Code No J- and 2J-Head, Metric Conversion Kit CODE NO. DESCRIPTION QTY Scale Assembly, Stop 1 Code No Metric Conversion Kits Hand Feed Machines with 36 Tables CODE NO. DESCRIPTION QTY Screw, Lead, Table Screw, Lead, Elevating Nut, Table Feed Nut, Saddle Feed Nut, Elevating Dial, Table and Saddle Dial, Elevating Screw Screw, Lead, Y-Axis, without Chrome, 12 Knee 1 Code No Metric Conversion Kits Hand Feed Machines with 42 Tables CODE NO. DESCRIPTION QTY Screw, Lead, X-Axis, Hand Feed, without Chrome, Screw, Lead, Elevating Nut, Table Feed, X-Axis Feed, Matched Set Nut, Saddle Feed, Y-Axis Feed, Matched Set Nut, Elevating Dial, Table and Saddle Dial, Elevating Screw Screw, Lead, Y-Axis, without Chrome, 12 Knee 1 M