8000* XL GAS GENERATOR Model: 6800

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1 Please carefully read and save these instructions before attempting to assemble, maintain, install, or operate this product. Observe all safety information to protect yourself and others. Failure to observe the instructions may result in property damage and/or personal injury. Please keep instructions for future reference. Important Operating Instructions 8000* XL GAS GENERATOR Model: 6800 CALIFORNIA PROPOSITION 65 WARNING: You can create dust when you cut, sand, drill or grind materials such as wood, paint, metal, concrete, cement, or other masonry. This dust often contains chemicals known to cause cancer, birth defects, or other reproductive harm. Wear protective gear. WARNING: This product or its power cord may contain chemicals, including lead, known to the State of California to cause cancer and birth defects or other reproductive harm. Wash hands after handling. CAUTION: FOR YOUR OWN SAFETY READ INSTRUCTION MANUAL COMPLETELY AND CAREFULLY BEFORE OPERATING THIS GASOLINE ENGINE Failure to follow all instructions as listed below may result in electrical shock, fire, and/or serious personal injury. SPECIFICATIONS: Engine: 4-stroke; Single phase; Electronic ignition Start Type: Recoil Rated Power: 5500W Fuel Capacity: 5.6gallons Run Time:9 hours SAFETY WARNINGS 1) Do not operate this generator indoors or in enclosed spaces. Emissions created by this generator are harmful. 2) Do not operate the generator in wet conditions. This will increase the risk of electrical shock. 3) Do not directly connect the generator to a household power supply. 4) Do not smoke while refueling the generator. Do not overflow the fuel when refueling the generator. Stop the generator before refueling. Gasoline is flammable and the sparks may cause it to ignite. Keep the generator at least 3 feet away from flammable materials. 5) Electrical equipment, including any lines and plug connections, should be insulated. 6) The circuit breakers should be matched with the generator equipment. If the circuit breakers need replacement, they must be replaced with a breaker that has identical ratings and performance characteristics. 7) Do not operate the generator before grounding it. An ungrounded generator could cause electrical shock to occur. 8) The temperature of the environment will affect the overcurrent protector. Please change the protector so it will fit with the local environment temperature. For warranty purchase, please keep your dated proof of purchase. File or attach to the manual for safekeeping. For customer service, call or feedback@natitools.com /11

2 9) Keep your work area clean and well lit. Do not wear loose clothing or jewelry. Keep long hair pulled back. 10) Do not overload the generator. Do not force a small generator to do the job of a large one. 11) Do not use the generator if the power switch does not properly turn it on and off. 12) Do not use damaged generator. 13) Wipe up any gasoline spills that may have occurred during refueling before starting the generator. 14) Do not refill the generator while it is running or while the engine is still hot. 15) Use only engine manufacturer recommended fuel and oil. 16) Do not attempt to connect or disconnect load connections while standing in water or on wet or soggy ground. 17) Keep all electrical equipment clean and dry. OPERATING INSTRUCTIONS GROUNDING THE GENERATOR Connect a #6 AWG groundingwire (not included) from the generator grounding log on the front of the generator to a grounding rod (not included) that has been driven at least 24 inches into the earth. The grounding rod must be an earthdriven copper or brass rod (electrode) which can adequately ground the generator. Pre-Start Checks: 1. Check to make sure the Engine Power Switch is in its "OFF" position. (See Figure B.) 2. IMPORTANT! Prior to first using the Generator, the Engine MUST be filled with approximately 3/4 (0.63) quart of a high quality SAV 10W-30 grade engine oil. To do so, unscrew and remove the Engine s Oil Dipstick located at the bottom of the Engine Crankcase. Fill the Engine s Crankcase until the oil level is level with the upper marked line on the Dipstick. Then, screw the Dipstick back into the Oil Fill Hole.(See Figure C.) 3. Before the first use,remove the fuel Tank cap and fill the Fuel Tank with unleaded gasoline. Then replace the fuel Tank Cap. Thereafter, check the Engine s Fuel Gauge for the amount of unleaded gasoline in the Fuel Tank. If necessary, refill the Fuel Tank with unleaded gasoline; the Generator must be turned off and cooled down before refilling the fuel tank.(see Figure C.) To Start The Engine 1,Make sure the electrical powered tools/equipment that will be used are not plugged into the Generator while the Engine is started. 2.Turn the 120 volt circuit breaker to its "OFF" position.(see Figure D.) 3.Open the Fuel Valve. (See Figure E.) 4.Close the choke Lever to about 1/8" clearance.(see Figure E) feedback@natitools.com

3 5. Turn the Engine Power Switchto its "ON" position.(see Figure F.) 6.Hold the Start Handle loosely and pull it slowly several times to allow the gasoline to flow into the Engine s carburetor. Then hold the Start Handle firmly and pull the rope hard and fast. Pull the road all the way out, using two hands if necessary. If necessary pull the rope several times until the Engine starts.(see Figure G) 7.Allow the Engine to run for several seconds. Then, open the Choke Lever all the way.(see Figure E.) Powering 120/240 Vott AC Tools And Equipment: Prior to powering tools and equipment, make sure the Generator s rated voltage, and amperage capacity(120v 47AMP, 240V 23AMP) isadequate to supply all electrical loads that the unit will power. If powering exceeds the Generator s capacity, it may be necessary to group one or more of the tools and/or equipment for connection to a separate generator. Once the generator is running select the desired voltage with the voltage selector switch located below the voltmeter, then simply connect the power cords to the correct outlet and turn on applicable breaker(s).(see Figure G.) NOTE: The Generator features AC Fuse circuit breakers to protect the AC circuit in case of an overload occur the Breaker will "trip" to its "OFF" position. In this case, refer to step#1 above in this section. Then, reset the circuit system by turning the circuit Breaker to its "ON" position. Restart the Generator and continue powering the remaining tools and equipment.(see Figure D.) When finished using the generator,shut the circuit breakers off and then turn the engine power switch to its "OFF" 120 and 240 volt AC Outlets (See Figure E,F and G.) Powering 12 Volt DC Tools And Equipment: 1. Prior to powering a tool or equipment make sure the Generator s rated voltage and amperage capacity (12VDC/8AMPs) is adequate to supply all electrical loads that the unit will power. If powering exceeds the Generator s capacity, it may be necessary to group one or more of the tools and /or equipment for connection to a separate generator. 2. Connect the Power Cord of a 12 VDC powered tool or equipment to the DC Terminals. NOTE: Make sure to connect the positive(+) lead of the Power Cord to the positive (+) terminal on the Generator,and connect the negative(-) lead of the Power Cord to the negative (-) terminal on the generator.(see Figure H.) 3. if using only a 12 volt DC tool or equipment turn both the 120V and 240V breakers to their "OFF" position.(see Figure D.) 4. Start and run the engine as previously discussed in this manual. 5.When finished using the Generator,turn the Engine Power Switch(2) to its "OFF" position. Turn the Fuel Valve to its "OFF" position. Then,disconnect the electrical feedback@natitools.com

4 powered tools power cord from the Generator s DC Terminals (7). (See Figure H.) 6.After the Engine and Generator have completely cooled, store the Generator in a safe,clean,dry location (if not already installed in one). 7. NOTE: The Generator features a 8 AMP DC circuit breaker (9) to protect the DC circuit in case of an overload.(see Figure H.) MAINTENANCE 1. CAUTION Always make sure the engine power switch is in its OFF position disconnect the spark plug wire from the engine.and allow sufficient time for the engine and generator to completely cool before performing any inspection,maintenance,or cleaning. 2. before each use, inspect the general condition of generator,check for loose screw.misalignment or binding of moving parts crake or broken parts, damages electrical wiring and any other condition that may affect its safe operation by a qualified service technician before further use.do not use damaged equipment. 3. before each use check to make sure the engine oil level and gas level is adequate,if necessary,fill the fuel tank. 4. before each use,with a soft brush,cloth,or vacuum, remove all debris from the generator then use a premium quality,lightweight machine oil to lubricate all moving parts. 5. every 20hours of use,drain the old engine oil and replace with approximately 3/4 (0.63) quart of a high quality SAE 10W -30 grace engine oil. 6. EVERY 300 hours of use,have a qualified,certified technician perform thorough maintenance on the generator and its engine. 7. For long term storage,either drain fuel into a suitable container or add a fuel preservative stabilizer (not include) to prevent breakdown of the fuel. feedback@natitools.com

5 Troubleshooting Guide

6 Limited Manufacturer Warranty North American Tool (NAT) Industries makes every effort to ensure that this product meets high quality and durability standards. NAT warrants to the original retail consumer a 1-year limited warranty from the date the product was purchased at retail and each product is free from defects in materials. Warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence or accidents, repairs or alterations, or a lack of maintenance. NAT shall in no event be liable for death, injuries to persons or property, or for incidental, special or consequential damages arising from the use of our products. To receive service under warranty, the original manufacturer part must be returned for examination by an authorized service center. Shipping and handling charges may apply. If a defect is found, NAT will either repair or replace the product at its discretion. DO NOT RETURN TO STORE For Customer Service: feedback@natitools.com or Call feedback@natitools.com

7 8000* XL GAS GENERATOR Model: 6800 Parts List - Generator For customer service, call or feedback@natitools.com /7

8 Parts List Call for assistance or replacement parts Please provide the following information -Model number -Part description and number as shown in parts list -Serial number Address any correspondence to: North American Tool Industries 84 Commercial Rd Huntington, IN Part# Description Qty Part# Description Qty 1 Bolt (M6 x 12) w/lock Washer 9 23 Bolt(M5 x 20) 4 2 Engine Power Switch 1 24 Connection Board 1 3 Control 1 25 Nut(M5) 4 4 Voltmeter 1 26 Stator 1 5 Circuit Breaker 50A 1 27 Rotor A Outlet 2 28 Cooling Fan 1 7 DC Terminal 2 29 Heat Insulation Board 1 8 Ground Connector 1 30 Fuel Tank 1 9 Circuit Breaker 25A 2 31 Fuel Filter 1 10 Circuit Breaker DC 1 32 Seal Ring 1 11 Shock Absorber 4 33 Fuel Tank Cap 1 12 Shock Absorber Foot 4 34 Fuel Gauge 1 13 Lock Washer Nut 4 35 Bolt(M6 x 12) 2 14 Stato Cover 1 36 Lock Washer Bolt(M6x12) 4 15 Alternator Back Cover 1 37 Spacer 4 16 Capacitor 1 38 Rub Washer 4 17 Bolt (M5 x 16) 4 39 Bushing 4 18 Rectifier 1 40 Engine 1 19 Bolt(M5 x 16) 3 41 Cover 1 20 Cable Sheath 1 42 Switch Housing 1 21 Bolt(M8 x 224) 1 43 Switch toggle 1 22 Bolt(M6 x 152) V Outlet 3 feedback@natitools.com

9 8000* XL GAS GENERATOR Model: 6800 Parts List - Engine For customer service, call or feedback@natitools.com /7

10 Parts List Call for assistance or replacement parts Please provide the following information -Model number -Part description and number as shown in parts list -Serial number Address any correspondence to: North American Tool Industries 84 Commercial Rd Huntington, IN NO. Spare parts code Name Qty NO. Spare parts code Name Qty BOLT M6* THROTTLE RETURN SPING A IGNITION CONTROL HANDLE LOCK PIN, 12* W ASHER, 8*17*1 1 4 / GASKET,HEAD SPLINT PIN, 1* GASKET,AIR CLEANER NUT, M16* / CARBURETOR PULLEY, STARTER GASKET,CARBURETOR COOLING FAN INSULATOR,CARBURETOR 1 58 / FLYW HEEL COMP GASKET, CARBURETOR BOLT, M6* BOLT, M6* CHARGE COIL 1 11 / RECOIL STARTER PRESS W IRE PLATE 1 12 / CONTROL BOX W IRE CLIP RUBBER BLOCK BOLT, M6* / CRANKCASE 1 14 / COVER COMP, FAN CONTROL HANDLE SEAL, W IRE CLIP ALART UNIT OIL FUEL TANK CAP CABLE TIES TANK FILTER STARTER ASSY 1 18 / FUEL TANK GASKET, MUFFLER FUEL TANK JOINT ASSY W ASHER, 12*20* FUEL TUBE CLIP 2 70 / PING FUEL PIPE 4.5*8* LOCK PIN, 8* BOLT, M BEARING,GB BOLT, M8* GASKET, CRACKCASE OIL PLUG OIL LEVEL SW ITCH BOLT, M BEARING,GB BOLT, M8* / CAMSHAFT OIL SEAL 35*52* BALANCE SHAFT CRANKSHAFT COVER KEY SPECIAL W OODRUFF OIL STICK 1 79 / CRANKSHAFT GASKET, HEAD COVER GOVERNOR GEAR 1 31 / HEAD COVER CYLINDER HEAD BOLT,HEAD COVER M6* STUD BOLT, EXHAUST, TUBE BREATHER BOLT, M10*80* GASKET,MUFFLER PUSHING ROD,6*5* EXHAUST TUBE, MUFFLER TAPPET 2 36 / MUFFLER DRAIN SCREW, M12*15* / AIR CLEANER 1 87 / CONNECTING ROD ASSY SIDE PLATE PISTON PIN, 14.8*20* STUD BOLT, INLET, 6-8* CLIP, PISTON PIN GUIDE PLATE 1 90 / PISTON ADJUSTING BOLT, VALVE 2 91 / PISTON RING ASSY ROCKER ARM VALVE, IN PIVOT, ROCKER ARM VALVE, OUT NUT, ADJUSTING PIVOT SEAL GUIDE SPARK PLUG/F7TC EXHAUST VALVE SPRING GOVERNOR ROD VALVE SPRING RETAINER, THROTTLE RETURN SPING B EXHAUST VALVE SPRING CONTROL ASSY INTAKE VALVE SPRING GOVERNOR ARM INTAKE VALVE SPRING SQUARE-HEAD BOLT, M6*21 1 feedback@natitools.com /7

11 Wire Diagram YELLOW BLACK RED GREEN CIRCUIT BREAKER OFF BREAKER Generator Block F+AVR F- VOLT ADJUST ON AV120V VOLT METER V DC12V OUTPUT AC240V CIRCUIT BREAKER AC240/120V AC120V CIRCUIT BREAKER Oil Level Switch ENGINE Block Ignition Coil feedback@natitools.com /7

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