INSTALLATION FIXED CANVAS TS100 PULLEY DRIVEN LIFTING SYSTEM

Transcription

1 INSTALLATION FIXED CANVAS TS100 PULLEY DRIVEN LIFTING SYSTEM Ventilation Secco division of Secco International inc blvd. Casavant West St-Hyacinthe, Qc J2S 8E3 T: F:

2 NOTICE TO PROJECT CONTRACTOR: Please Refer Yourself To The Secco Dealer For Any Questions On Installation Plans And Specifications.

3 THE FOLLOWING DOCUMENT CONTAINS ALL THE INFORMATION FOR: THE SYSTEMS: 1. Fixed Canvas_TS100 THE DRIVE MECHANISMS: 1. Pulley BEFORE STARTING THE INSTALLATION OF YOUR NEW SECCO VENTILATION SYSTEM, IT IS RECOMMENDED THAT YOU: 1. Check all the hardware delivered to make sure they completely match your delivery slip. 2. Take measurements of the ventilation hole and compare it to the dimensions of the canvas supplied. The canvas should exceed the length of the hole to be covered by 36" (+/- 1m).

4 PREPARING THE VENTILATION OPENING It is recommended that you prepare the ventilation opening as indicated on the schematic below. Example: for a controlled canvas with a length of 115' (35m), the ventilation opening must have a net length of: 115' - (2 x 2') = 111' long (35m - (2 x 500mm) = 34m) IMPORTANT The interior framing dimension (MEASUREMENT A) at the bottom of the opening must have a minimum height of 6" (150mm). REMOVABLE TYPE CANVAS STANDARD & REMOVABLE ROLL-UP: A = 6" (150mm) minimum at all times, regardless of the opening height. An even and plane surface of 20" (500mm) is required at each extremity of the opening.

5 INSTALLATION OF THE BIRD SCREEN (OPTIONAL) The installation of the bird screen is optional and selected by the client; It is very important to stretch the screen material before attaching to the wall (see illustration); Nail the screen to the structure with nails or eyebolts every 6" (150mm). In some cases, the presence of plastic strips may be required. If this is the case, screw the tabs every 6" (150mm) around the opening. The tabs are optional. * For the top of the opening, it is important to screw the tab immediately above the opening. See tab "A" position below.* A B C PLASTIC TAB REC. 3/8'' x 1 1/4'' x 8 (9.5mm x 31.75mm x 2400mm) PAN HEAD SCREW TEK SS #10 x 1-1/2'' (#10 x 31.75mm) NAILS 1-1/4'' (31mm) GALV.

6 INSTALLATION OF LIFTING SYSTEM (PULLEY SYSTEM) EXTERIOR CORNER PULLEY (PC-105) Determine the location of the exterior corner pulley (PC-105) of the lifting system. This will need to be at the far left or right of the ventilation wall. Then, drill a hole to run the master cable. A B DOUBLE PULLEY KIT 5'' (127mm) (PC-105) 8- ZINC LAG SCREW 1/4 X 1-1/2'' (6mm x 38mm) INTERIOR CORNER PULLEY (PA-105) / (PC-105) Determine the location of the interior corner pulley. o If the ventilation system is manual, the pulley (PA-105) must be installed according to the schematic. o If the ventilation system is automatic, a (PC-105) pulley is needed only if the cable turns 180 deg, i.e. when the actuator is above the ventilation opening, the pulley (PC-105) is needed. It is not required when the actuator is installed perpendicular to the opening (90deg).

7 MANUAL SYSTEM A B BRACKET PULLEY KIT 5'' (127mm) (PA-105) 8- ZINC LAG SCREW 1/4 X 1-1/2'' (6mm x 38mm) AUTOMATIC SYSTEM (IF THE ACTUATOR IS LOCATED ABOVE THE OPENING) A DOUBLE PULLEY KIT 5'' (127mm) B 8- ZINC LAG SCREW 1/4 X 1-1/2'' (6mm x 38mm)

8 MANUAL WINCH To install the manual winch, align the winch with the pulley (PA-105) previously installed. Follow the instructions below. A B C D E F G H 1- WINCH 2500LBS (1135KG) 1- GALV WINCH BRACKET 1- WINCH BRACKET REINFORCEMENT PLATE 3- HEXAGONAL BOLT 3/8"X 1 1/4" (9.52mm x 31.75mm) 3- NYLON LOCK NUT SS304 3/8-16 NC (9.52mm) 6- ZINC LAG SCREW 5/16 X 3 (8mm X 76mm) 8- ZINC LAG SCREW 1/4 X 1-1/2'' (6mm x 38mm) 8- ZINC LAG SCREW 1/4 X 1-1/2'' (6mm x 38mm)

9 AUTOMATIC ACTUATOR For installing the actuator, it is imperative to determine the height of the master cable and calculate what will be the positioning of the lifting axis. If we raise the canvas with a 1:1 ratio, the center of our actuator (height) will be our lifting axis. If we raise the canvas with a 1:2 ratio, the center of lift will be the top of the master pulley (4KITPOUMAI5) *** Always install the master cable perfectly horizontally to avoid breaking the pulleys *** DETAILS OF ASSEMBLY HARDWARE A B C D E F G H 1- ACTUATOR 4000lbs (1800kg) MODEL 6- ZINC LAG SCREW 3/8 x 2''1/2 (9.52mm x 63.5mm) 1- MASTER PULLEY KIT 5'' (127mm) PRE-ASSEMBLED FLEXIBLE MASTER CABLE 3/16 (4.76mm) 7X19 SS PLATE WITH RING TO DOUBLE ACTUATOR RACE 6- ZINC LAG SCREW 5/16 X 3 (8mm X 76mm) 1- DOUBLE PULLEY KIT 5'' (127mm) 8- ZINC LAG SCREW 1/4 X 1-1/2'' (6mm x 38mm)

10 Allow enough head space and length on the inner wall to allow the actuator to operate freely without any constraints. A B ACTUATOR 900lbs (400kg) MODEL 4- ZINC LAG SCREW 3/8 x 2''1/2 (9.52mm x 63.5mm) MINIMUM SPACE REQUIRED "A": ACTUATOR 48" (1.22m): 15-0" (4.5m) ACTUATOR 60" (1.52m): 17-0" (5.2m)

11 INSTALLATION OF EXTERNAL LIFTING PULLEYS The current step consists of installing the lifting pulleys using wood eyebolts. NOTES: A) First pulley at 6" (150mm) from opening, 2" (50mm) lower than the top of the wood strip; B) Return pulley 1" (25mm) lower than the other pulleys, 6" (150mm) towards the lifting system; C) Last pulley 1" (25mm) higher than the ones above; D) Always start on the drive end. MEASUREMENT "A": STANDARD SPACING: 120" (3m) if external wall is 120" (3m) high.

12 MEASUREMENT "A": STANDARD SPACING: 120" (3m). o IF OPENING 120" (3m) AND +, INCREASE DISTANCE to prevent the cable ties to hang on the grommets that support the lifting pulleys. Example, for a 120" (3m) opening = distance of the pulleys: 132" (3.3m) center. Example, for a 132" (3.3m) opening = distance of the pulleys: 144" (3.65m) center. A B C D MASTER CABLE 3/16 1 X 19 SS304 (4.76MM X 1-19) - RIGID WOOD EYEBOLT 3/8" x 4-1/2" (9.52mm X 114mm) LIFTING CABLE (3.17mm) 1/8 7X19 SS304 PI.LI. NYLON PULLEY 1 7/8" (76mm)

13 INSTALLATION OF LIFTING CABLES Once the pulleys are installed: o The 3/16" (4.76mm) flexible master cable diameter should be attached to the lifting system, whether it is a manual winch or automatic actuator; o The flexible cable above must pass through the corner pulleys (PC-105) and/or (PA-105) and be attached to the outside with the rigid master cable. Carefully measure the length of cable required so that the solid cable does not wrap around the corner pulleys. A rupture would occur. o Unroll the master rigid cable and fit it over the lifting pulleys; (Hint: To facilitate the adjustment, temporarily firmly attach the master rigid cable at the end of the opening and tighten the cable with either the manual winch or the actuator. Some people use the last grommet and attach a cable with a cable clamp. o Attach the lifting cables to the master cable starting by the lifting system's opposite extremity. o The second lifting cable and the pulley return cable are attached with the same cable clamp on the master line. A B CABLE 3/16 1 X 19 SS304 (4.76MM X 1-19) - RIGID CABLE 3/16 7 X 19 SS304 (4.76MM X 10-19) - FLEXIBLE A B C 20 (6m) CABLE (3.17mm) 1/8 7X19 SS304 PI.LI. ALUM. STOPPER FOR CABLE 1/8 (3.17mm) 2- CABLE CLAMP 1/8 GALV (3.18MM)

14 LIFTING PIPES ASSEMBLY o The 10' (3m) long aluminum pipes are assembled using 30" (762mm) rectangular shaped aluminum couplings. Tek pan screws ss # 6/20 x 1" (25mm) are used for this purpose. There must be 8 screws per union; o Drill the tube to insert the lifting cables to the position of the lifting cables. The hole diameter is 3/8" (9.5mm); o Once all the tubes are assembled: o Center the pipes with the opening (place them on the grommets or brackets below the opening when installed); o Insert the lifting cables starting with the opposite end of the lifting system; o When the lifting cable is inserted into the aluminum pipe, raise it slightly to put a strain on the lifting cable: +/- 2" (50mm). Attach the cable clamp firmly; o Perform the same action for other lifting cables. Make sure the pipe is levelled.

15 o Once all the lifting cables are attached, release your master cable if you have attached it in the previous step. o Raise the pipe with the manual winch or automatic actuator system to a suitable height for inserting the canvas.

16 INSERTION OF THE CANVAS IN THELIFTING PIPES o Slide the canvas as shown in the illustration the next page; o Stretch the canvas with belts or other mechanisms. o Block the stretched canvas in the aluminum extrusion using 6/20 x 1'' tek pan screws ss * Note that the weather should not be cold when performing this operation *

17 Fixed canvas A = New piece of wood or recycled plastic strip screwed over the canvas if we are dealing with a fixed canvas system.

18 INSTALLING THE EXTERNAL RETENTION SYSTEM We are at the stage of installing the external retention system for the bottom of the opening. The wood eyebolt was already installed in step #4. Bottom of opening: o Opening height equal to or less than 60" (1.52m) = WOOD EYEBOLT 3/8 "X 8" (9.5mm x 200mm); o Opening height exceeds 60" (1.52m) = CANVAS DETACHABLE BRACKET Top of opening: o For all heights: WOOD EYEBOLT 3/8 "X 4-1/2" (9.52mm x 114mm)

19 BOTTOM OF OPENING TOP OF OPENING A B C D E F BRACKET REMOVABLE CANVAS - WHITE 4- SCREW SS-304 T.R. 14 x 1 1/2'' (#14 x 38mm) MASTER CABLE 3/16 1 X 19 SS304 (4.76MM X 1-19) - RIGID WOOD EYEBOLT 3/8" x 4-1/2" (9.52mm X 114mm) - LIFTING PULLEYS WOOD EYEBOLT 3/8" x 4-1/2" (9.52mm X 114mm) - EXTERNAL RETENTION SYSTEM CABLE 100% POLYESTER OR EXTERNAL POST Note that wood eyebolts "E" for the retention system are 2" (50mm) lower than the wood eyebolt for lifting system "D". The "D" and "E" wood eyebolt must be screwed in to the maximum thread

20 NOTES: A) Screw the grommet to the thread; B) Leave about 6" (150mm) of space between the head of the grommet at the bottom and the framing C) Wood grommet 3/8" x 8" (9.5mm x 200mm) for opening height less than or equal to 60" (1.52m) COMPONENTS OF THE RETENTION SYSTEM, BOTTOM OF OPENING, DEPENDING ON THE SYSTEM FIXED CANVAS < 60" (1.52m) FIXED CANVAS > 60" (1.52m) CANVAS REMOVABLE/ROLL-UP 1 PLASTIC TAB REC. 3/8'' x 1 1/4'' x 8 (9.5mm x 31.75mm x 2400mm) (OPTIONAL) 2 Wood grommet 3/8" x 8" (9.5mm x 200mm) 3 BRACKET REMOVABLE CANVAS - WHITE 4 (REMOVABLE CANVAS) = CARLON PIPE 3/4" (19mm) DIAM. 4 (ROLL-UP CANVAS) = GALVANIZED PIPE (ROLL BAR) 1.315, 96" LONG (2.44m)

21 INSTALLING THE INTERNAL RETENTION SYSTEM The internal retention system is optional. It is used when: We are in the presence of a ventilation wall that does not comprise any screening; When the spacing between structural posts is relatively large. Mainly used with rope type: CABLE 100% POLYESTER 3/16" (4.76mm) - white, the system helps protect the canvas from high winds and prevents it from being damaged on the structural posts. NOTES: A) Top of opening: a WOOD EYBOLT 1/4 X 3 3/4" (6mm X 95mm) is used for the wooden structure; B) Bottom of opening: a. Wood surface: a WOOD EYEBOLT 1/4 x 3-3/4" (6mm x 95mm) b. Concrete surface: a PARAWEDGE GROMMET 1/4 X 2'' (6mm x 51mm)

22 INSTALLATION OF END BOXES The last assembly step is installing the end wall boxes. Among the different types available, there are the plastic case and canvas box. The plastic case is simply installed on the opening extremities. A screw (not included) every 36" (910mm) centered on the contour of the box will be enough to install it firmly. INSTRUCTION FOR DESIGN OF A CANVAS CASE STEP # 1 We must build the case. Wood is recommended. A minimum of 4.5" (120mm) thick to give free space to the canvas to sag. If the opening is greater than 60" (1.52m), the thickness could be easily 6" (150mm).

23 STEP # 2 For this step, install the canvas and recycled plastic tabs on the case built in the previous step. A) Install the canvas on the wood framing and nail temporarily; B) Install the plastic tabs with the screws provided. A B C D SEWING PERFORMED ON THE CANVAS PLASTIC TAB REC. 3/8'' x 1 1/4'' x 8 (9.5mm x 31.75mm x 2400mm) CANVAS (DEPENDENT ON THE MODEL) SCREW SS-304 T.R. # 10 X 1 ½ (38mm) EVERY 4" (100mm) centre/centre

24 STEP # 3 As a last step, we must install the galvanized pipe to provide rigidity to the case. A) Install the galvanized pipe in the seam. B) Fix the pipe to the wood structure using the screws included. A B C ZINC LAG SCREW 5/16 X 3 (8MM X 76MM) GALVANIZED PIPE 1/2" (12mm) CANVAS (DEPENDENT ON THE MODEL)

25 DIFFERENT TYPES OF EXTERNAL RETENTION SYSTEMS Previously, we explained the installation of the rope system, which is most commonly used. There are however two other systems: A) System using posts; B) System using belts. EXTERNAL POST SYSTEM The recommended distance between each post is 60" (1524mm). However, it is possible to vary the spacing according to the client's needs. FIXED CANVAS A = ALUMINIUM POST 1" X 1" (25mm x 25mm) B & C (identical): 1 - HEX BOLT SS 1/4-20 X 2'' (6mm x 51mm) 1 - NYLON LOCK NUT SS304 1/4-20 NC (6mm) 2 - FENDER WASHER SS 1/4 X 1-1/4 (6mm x 31.75mm) It is recommended that you temporarily screw the bolts to the nuts and take the necessary measures to free up the canvas pipe.

26 REMOVABLE CANVAS BOTTOM OF OPENING TOP OF OPENING A B C D E F 1 - HEX BOLT SS 1/4-20 X 2'' (6mm x 51mm) 1 - NYLON LOCK NUT SS304 1/4-20 NC (6mm) 2 - FENDER WASHER SS 1/4 X 1-1/4 (6mm x 31.75mm) 1- THREADED GROMMET 3/8-16 X 4'' (9.52mm x 100mm) 2- NYLON LOCK NUT SS304 3/8-16 NC (9.52mm) 1- LOCK WASHER SS304 3/8 (9.52mm)

27 BELT SYSTEM Like for the posts, the recommended spacing for the belt system is 60" (1524mm). To avoid excessive wind noise caused by belts, simply turn them half a turn (twist). TENSIONER ASSEMBLY (BOTTOM OF OPENING) (TOP OF OPENING) A 1- BINDER 'RATCHET' (2 HOLES) - BELT 2'' (51mm) B 1- BINDER PLATE BELT 2 (51mm) - DISTANT MODEL 4-1/2'' (115mm) IF FIXED/REMOVABLE CANVAS MODEL C 2- HEX BOLT SS 1/2 X 1'' (6mm x 25mm) D 2- NYLON NUT 1/2" (6mm) SS-304 E 8- ZINC LAG SCREW 5/16 X 1-1/2'' (8mm X 76mm) 4 UNITS FOR THE TOP / 4 FOR THE BOTTOM F 4- FLAT WASHER SS304 1/2" (12mm) G 8- FLAT WASHER SS304 5/16" (8mm) - 4 UNITS FOR THE TOP / 4 FOR THE BOTTOM