Draft Working List to be done at CERN for ATLAS Central Solenoid. Originated, Dec. 4, 2001 Revised, Dec.5, 2001 Akira Yamamoto (KEK)
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1 Draft Working List to be done at CERN for ATLAS Central Solenoid Originated, Dec. 4, 2001 Revised, Dec.5, 2001 Akira Yamamoto (KEK) 1
2 General Working List Works in Bldg. 180: CS system delivered and acceptance test made, Chimney and prox. cryogenics placed and pre-tested, CS assembled into LAr cryostat and General Test made, Works in Pit 1: Chimney and prox. cryogenics installed LAr+CS installed into ATAS detector system, General test together with LAr calorimeter. 2
3 Plan at CERN Central Solenoid delivered, 10 ~ Chimney and proximity cryogenics assembly in 180, Test of chimney and proximity cryogenics, Installation of CS into LAr cryostat 10 General test of LAr system with Central Solenoid 2004 Installation of chimney and LAr/CS in the pit.?? General test in the pit. 3
4 Works in Bldg. 180 Delivery Unloaded, placed, and acceptance check made, Proximity cryogenics test Cryogenics hardware placement and connection, PLC for cryogenics established, Power supply ( 10 ka,??v), MCS and MSS, Installation of CS into LAr crostat Co-work with CERN/ATLAS/LAr group General test of CS with Prox. Cryogenics Test items to be determined. Preparation for movement Disassembly of Chimney, CD and valve unit 4
5 General Guide Line for Work Responsibility at B180, CERN KEK responsible for; Participate the chimney and Prox. Cryogenics test. Including cooperative preparatin work with ECR group. Installation of SC bus line in LAr cryostat, Including superconductor joints, cooling pipe connection as well as signal wiring, Watching installation work of the IWV and CS into Lar cryostat in Bldg-180, CERN/ATLAS/LAr group responsible for Physical installation work of LAr/IWV and CS assembled CERN/ECR responsible for Installation and connection of external cryogenics Part of connections and layout of prox. Cryogenics 5
6 ATLAS CS assembled with LAr/IWV 6
7 CS Coil, LAr/IWV, and Supports 7
8 Chimney, Control Dewar,and Valve Unit for ATLAS CS Valve Unit Control Dewar Chimney 8
9 Layout Plan in B180 9
10 May/2002 Chimney Test Layo 10
11 Layout in B180 in
12 Step 0:Assembly beam 12
13 Step 1:Solenoid arrival 13
14 Step 2a:Solenoid lifting (w/ Beam) 14
15 Step 3:Setting on Assembly beam 15
16 Step 4:Disassembling END C plate 16
17 Step 5:Installing into LAr cryostat 17
18 Step 6:Finish the installing 18
19 Step 7:Remove END A plate 19
20 ATLAS Central Solenoid Z = 3150 LAr Calorimeter Z = 2650 Z = 3150 Coil R = 1150 R =
21
22 Summer/2003 Coil Test Layo 22
23 ATLAS-CS Integration with LAr 23
24 Work in Point-1 Installation of CH and PC, Installation of CS pre-assembled with LAr, Installation of proximity cryogenics, power supply, and monitoring, General performance test 24
25 Installation Plan in Pit-1 Left-Right direction reversed! 25
26 Chimney Vacuum Shell Shield Cooling Pipe Returen Coil Cooling Pipe Retuern Radiaton Shield Bus Conduit Signal Cable Duct Coil Cooling Pipe Shield Cooling Pipe Chimney Cross Section GFRP t1 Kapton Tape t 0.05 Upilex / Glass Tape SQD S.C. Bus Detail ( Main Line ) Current Lead Control Valve Buffer Tank Heat Exchanger Bus Connection Vacuum Couple Bus Conduit Spacer C/L IndiumSheet SUS Sheet Welding Kapton Sheet Welding Welding ( Subsidary Line ) Welding to Coil Spacer ( Bottom Base Electric ) Connection 26
27 Installation in Point-1 27
28 Tasks for Roger starting at CERN Systematically collect of all information on the Central Solenoid System and put into the ATLAS databas; CDD/EDMS/ Co-work with ECR for proximity cryogenics test in June 2002, Physical layout, Control and monitoring, Interface with LAr calorimeter SC bus-line design to be frozen, Installation work plan, Confirm/re-evaluate magnetic force Magnetic force with LAr support frame in B180, and with hadron calorimeter in Ponit-1. 28
29 Works at CERN/ATLAS listed by Herman ten Kate (informed through T. Kondo, as of Sept., 2001?) 1 Work in B Cryogenics [Metselaar/Foussat] - Cryogenic HP+LP piping - Railing, work on platform - Transfer-line to BOC - Transfer-line installation - Transfer-line supports - Connections between CD and Valve box - Scaffolding - Installation (CD+VB+Chimney) - Installation Chimney 1.2 MSS in B180 [Sbrissa] - cables & connectors - modifications exsisting - quench heater supplies 1.3 MCS in B180 [Tyrvanien] - external cables (10m) - work for patch panel + miscellaneous - racks and racks installation - CPU+network cards - analog channel - digital channels - miscellaneous - software 1.4 Busbars/cables (second hand) modifications [Cataneo] 2 Work in Cavern 2.1 Final MSS [Sbrissa] 2.2 Final MCS [Tyvainen] - external cables (50m) - racks installation - racks - CPU+network cards - analog channels - digital channels - miscellaneous - software including SCADA bus 2.3 Power circuit [Cataneo] - mains etc - UPS - bus bars (CS part) - switch - ramp down unit - power supply 2.4 Cryogenics [Metselaar] - re-installation CD+VB+Chimney - piping between CD and VB (92m) - cables between CD and VB (92m) - transferline between CD and VB (92m) - modificationvalve unit (vac pumps, instrumentation) - connections to water, air, etc (not cryo) 3. Manpower - Roger Ruber and his exploitation expence 29
30 A suggestion given by Herman ten Kate It may be wise/valuable to consider that CERN/ATLAS will manage to include further man-power works at CERN; Such specific works of Superconducting joints, pipe joints, and monitoring signal wiring, It may be realized; if Japanese F.T. budget could be allocated to this further works at CERN. It will be further studied and discussed between CERN ATLAS and KEK. 30
31 Appendix Coil Support and alignment 31
32 ATLAS CS and Supports A A B 0 deg. B Type-B Type-A 90 deg. B B B B fixed Slide (Fixed side) 32
33 ATLAS Central Solenoid Side View 33
34 ATLAS Central Solenoid 1/4 Side View 34
35 Coil End 35
36 Support Adjustment End Ring Inner Warm Vessel Coil & Support Cylinder Fixture Eccentric Pin Spherical bearing Bracket Fixture Triangle Support 36
37 Coil Cross Section 37
38 Individual Support Strength Deformation(mm) Max. Load Breaking point One-way Breaking test Triangle support made of: GFRP woven in six-directions Spherical bearing at joints: to minimize bending moment G 1G+2G Safe cycle test w/ brackets Applied Load(kN)
39 Triangle Support Design Parameters Type-A Type-B Length of cross section(mm 2 ) Location(degree) 75, 105, 255, , 45, 135,165, 195, 225,315,345 Load condition 2G + Self-weight 2G Break load(kn) Design load/support(kn) Design deformation(mm) Safety factor >4 >4 39
40 Coil Displacement under De-centering Force Triangle support Coil 1 mm F y = 2G = 120 kn 40
41 Global Test with 1+2 G 0 deg. Y Z X 90 deg. D2 D3 Strain Guage Load D1 dy Telescope 41
42 Ex-Load Test Results Deformation(mm) Stress(MPa) Defomation Calculation Applied Load(kN) Stress Calculation Applied Load(kN) Measured Force(kN) Measured Force Position(degree) Chimney side Anti-chimney side Calculation 42
43 Position Monitoring Inner Warm Vessel Coil 43
44 End-A Potentiometer 44
45 Position Sensors at End -A 45
46 ATLAS CS Valve Unit Control Dewar Chimney LAr Vessel 4430 Solenoid Coil Unit mm 46
47
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