Configuration and Programming 1

Transcription

1 Configuration and Programming 1 GENERAL PROCEDURES Superseded by:sgml_id= n From the technician service publication site Effect:Frozen: N 2009 MIKETEST (PTS), run OASIS using Quick Start. Sync Configuration(id=n ) Press the Quick Start button. After Vehicle communication is established Sync Module Configuration & Programming Press the Get OASIS button. NOTE: To complete the Sync kit installation procedure, the Sync module MUST be configured and programmed to the latest released software. Also, the ACM MUST be configured properly. NOTE: IDS software must be at level B 55 or higher with the latest database updates. NOTE: Configuration and programming requires the use of a special PTS application. Installer must have access to PTS and have a valid PTS user ID and password. It is recommended that a wired internet connection is used. Ensure Quick Start is retrieving the Vehicle Identification Number (VIN) from the vehicle. NOTE: Before proceeding with module configuration and programming, ensure Internet Explorer is properly configured. NOTE: For Internet Explorer configuration click here. 8. From the Vehicle Service Session screen, Select the Upgrade/Mods tab. NOTE: For programming troubleshooting click here. 1. Connect the VCM to the data link connector (DLC). 2. Connect the VCM to the IDS tool or laptop running IDS software. 3. Turn the ignition key to the ON position. 4. Launch IDS tool. 5. If required update the VCM with the latest software. 9. Select the Sync Accessory Installation link for the appropriate vehicle. 6. Close the IDS tool. Press Read From Vehicle button. Page 1 of 3 Copyright Ford 2008 FoMoCo

2 Configuration and Programming 2 GENERAL PROCEDURES (Continued) 13. Press OK to message related to APIM not yet configured or not in Ford database. 10. Follow the on-screen instructions to complete the Radio (ACM) configuration. 11. Select OK to program the APIM (Sync module). 14. NOTE: You must use a Male-A to Male-A USB cable to complete this step. NOTE: Do not disconnect the VCM or USB cables during APIM programming. NOTE: The system may prompt you to install software for the USB port. Follow the on screen instructions to install the USB port driver already included in windows XP. NOTE: For programming troubleshooting click here. Program both processors on the Sync module (VIP & CIP). Connect the Male-A to Male-A USB cable to the IDS tool, or laptop running IDS software, and to the vehicle USB port. Follow the on-screen instructions to program both processors on the Sync module (VIP & CIP). 12. Select the Read APIM button. 15. If CIP programming failed due to USB port not ready, repeat step At the end of the configuration and programming procedure the Programming has been completed successfully screen will be displayed. Page 2 of 3 Copyright Ford 2008 FoMoCo

3 Configuration and Programming 3 GENERAL PROCEDURES (Continued) 17. Exit PTS. Disconnect the VCM. Disconnect the USB cable. Functional Test NOTE: Prior to performing the functional test, confirm the key is in the ON position and the radio is turned ON. Functional Test using Rotunda Tool Multi-Media Interface Tester (MIT) NOTE: Sync bluetooth functionality can be verified by paring a Sync compatible, bluetooth capable phone to the system. USB port functionality can be verified using a compatible USB media device (ipod, MP3 player, or a memory stick) with audio files. Line-in audio functionality can be verified using the same media device. 18. Press and hold buttons 3 & 6 on the audio 19. Turn the audio ACM ON and SELECT a ACM at the same time to activate self test. local radio broadcast station. Verify all speakers are functioning. 20. Adjust the audio ACM volume to an audible level. NOTE: The MIT is powered by the USB cable. 21. Connect the Multi-Media Interface Tester (MIT) to the Sync system and follow the tool instructions. Page 3 of 3 Copyright Ford 2008 FoMoCo

4 Troubleshooting Page 1 GENERAL PROCEDURES Trouble Shooting Note: To ensure proper connection(s) verify connections are fully seated, pins and hard-shells are in good condition, and related wiring is not pinched, chaffed or in any way damaged. For additional information on correct location, and seating of electrical connections refer to the installation section of this Installation Sheet. Symptom/Concern If using Internet Explorer 7 (IE7) Sync fails to program Check Perform Internet Explorer Configuration Settings in this procedure Ensure proper connection at the DLC connector Ensure proper connection of USB at the Sync module Ensure proper connection of main harness at the Sync module Ensure proper connection of T-harness at the ACM and ACM harness No audio from USB, Line In, Satellite Radio Ensure proper connection of main harness at the Sync module Ensure proper connection of T-harness at the ACM and ACM harness ACM inoperative Ensure proper connection of T-harness at the ACM and ACM harness Page 1 of 4 Copyright Ford 2008 FoMoCo

5 Troubleshooting 2 GENERAL PROCEDURES Superseded by:sgml_id= n Add dealerconnection.com to the Internet Effect:Frozen: N 2009 MIKETEST Explorer Trusted sites. Sync Troubleshooting(id=n ) Go to Tools->Internet Options. Click on the Security tab. Troubleshooting Click on the trusted sites icon. (see Figure 3) 1. It is strongly recommended that the IDS Click on sites. Computer is using a wired internet connection In the box below Add this website to the if possible. zone: type in dealerconnection.com. Internet Explorer Configuration Settings Ensure that Require server verification ( for all sites in this zone is not 2. If using Internet Explorer 7 (IE7) perform the checked. (See Figure 4) following IE7 security change: Click the Add button. (see Figure 4) Go to Tools->Internet Options. Click the close button. Click on the Security Tab and then click on Custom level button. (see Figure 1) Scroll down and find Navigate sub-frames across different domains then select the Enable option. (See Figure 2) 4. Look for any JavaScript errors indicated by a page with a yellow exclamation. (see Figure 5) Double click on the Error on page icon to view JavaScript errors. Write down and report any JavaScript errors to PTS. Page 2 of 4 Copyright Ford 2008 FoMoCo

6 Troubleshooting 3 GENERAL PROCEDURES (Continued) 5. Clear all cookies and temporary internet files (cache) If using Internet Explorer 6 (IE6): X X X X X Go to Tools-> Internet Options. Click on the Delete Cookies... button. (see Figure 6) Click on the OK button in the Delete Cookies conformation box. Click on the Delete Files... button. (see figure 6) Click on the OK button in the Delete Files conformation box. If using IE7: X X X X X X Go to Tools-> Internet Options. Click on the Delete... button under the Browsing history section. (see Figure 7) Click on the Delete cookies... button. (see Figure 8) Click on the OK button in the delete cookies confirmation box. Click on the Delete Files... button. (see figure 8) Click on the OK button in the delete files confirmation box. 6. Restart the IDS Computer. 7. Launch IDS software and ID the vehicle. 8. Close IDS properly. 9. Go to PTS and Ensure that Quick Start is retrieving the VIN from the vehicle. 10. Click on the Upgrade/Mods tab. Page 3 of 4 Copyright Ford 2008 FoMoCo

7 Troubleshooting 4 GENERAL PROCEDURES (Continued) 11. Click on the desired link and follow directions to program. Page 4 of 4 Copyright Ford 2008 FoMoCo

8 Proper Wire Splicing Techniques 1 GENERAL PROCEDURES Proper Splicing Techniques NOTE: Follow this procedure when a wire can be spliced without cutting the wire in half. 1. Strip approximately two inches of insulation from the wire to be installed in the vehicle. 4. Insert the new wire between the parted strands. If more than one wire is being spliced, wrap them in opposite directions. 2. On the vehicle wire to be spliced into, strip one inch of insulation form the wire. NOTE: Use Rosin Core Mildly-Activated (RMA) Solder. Do not use Acid Core Solder. 5. Wrap the new wire around one side of the split stands, then wrap it around the other side. Solder the connection. 3. On the vehicle wire to be spliced into, separate the strands to allow the new wire to be placed between the parted strands of wire. Page 1 of 2 Copyright Ford 2008 FoMoCo

9 Proper Wire Splicing Techniques 2 GENERAL PROCEDURES (Continued) 6. Wrap the connection with electrical tape so the tape covers the wires approximately two inches on either side of the connection. Tape the wires together as shown in the illustration. NOTE: Use Rosin Core Mildly-Activated (RMA) Solder. Do not use Acid Core Solder. 3. Lay the upper strand of wire to one side, then lay the lower strand of wire to the other side as shown in the illustration. Splicing End to End Connections Solder the wires together. NOTE: When both ends of the wire are cut, use the end to end wire splicing procedure. NOTE: Follow the steps below for end to end wire splicing. 1. To make an end to end connection, start by stripping one inch of insulation from each of the wires. Part each wire into equal strands as shown in the illustration. 4. Wrap the connection with electrical tape so the tape covers the wires approximately two inches on either side of the connection. 2. Place the wires next to each other and twist the upper and lower strands together as shown. Page 2 of 2 Copyright Ford 2008 FoMoCo

10 2009 Flex Sync Kit Manual Table of Contents Sync KIT SYSTEM INSTALLATION CONTENTS INSTALLATION Sync Kit Installation GENERAL PROCEDURES Configuration & Programming Functional Test Troubleshooting Diagnostic Symptom Chart Proper Wire Splicing Techniques WIRING DIAGRAMS Sync System Schematic Contents SK9R3J-14F013-AA Copyright Ford 2008 FoMoCo

11 2009 Flex Sync Kit PAGE 1 INSTALLATION Superseded by:sgml_id= n Effect:Frozen: N 2009 MIKETEST SYNC Flex(id=n ) Special Tool(s) Vehicle Communication Module (VCM) and Integrated Diagnostic System software with appropriate hardware Universal Serial Bus (USB) Male-A to Male-A Cable CCMUSB2-AM-AM-10 or equivalent Sync Components Page 1 of 10 SK9R3J-14F013-AA Copyright Ford 2008 FoMoCo

12 2009 Flex Sync Kit PAGE 2 DESCRIPTION AND OPERATION Ford Sync - developed in collaboration with Microsoft - is a fully integrated, voice-activated invehicle communication and entertainment system that works with most Bluetooth mobile phones and digital music players. The Sync system is comprised of the following: Accessory protocol interface module (APIM) Dash mounted control (HMI) Microphone, located on the driver A pillar Universal serial bus (USB) port, located in the center console Audio input jack, located in the center console Sync is a hands-free communication and entertainment system that allows the following interactions: Send and receive phone calls via a Bluetooth -enabled phone Send and receive text messages via a Bluetooth -enabled phone Connect media devices (such as an ipod or USB flash device) to play audio files Play media files via a Bluetooth -enabled audio device Not all features are available with every phone. For additional information on audio system operation, including Sync, refer to the Owner's Literature. INSTALLATION OVERVIEW Installing this Sync kit will include the following: Drilling a hole and locating a USB port in the center console box Mounting the Sync module behind the instrument panel Installing the Sync wire harness to the Sync Module with takeouts to the ACM and the vehicle DLC Tap into the vehicle's communication link by splicing into the vehicle's DLC connector wiring Installing the Sync microphone to the driver A-pillar trim Installing the HMI to the instrument panel Programming and testing the Sync system after installation Re-install the vehicle trim Page 2 of 10 SK9R3J-14F013-AA Copyright Ford 2008 FoMoCo

13 2009 Flex Sync Kit PAGE 3 Review Sync Installation Kit Contents NOTE: Kits are not interchangeable. NOTE: Installer must have access to Professional Technicians Society (PTS) and have a valid PTS user ID and password. NOTE: Before beginning installation ensure correct operation of vehicle entertainment system. 1. Review the Sync kit contents. Sync Kit Contents QUANTITY DESCRIPTION 1 INSTALLATION INSTRUCTIONS (WEB BASED) 1 SYNC MODULE 1 USB CABLE 1 SYNC MAIN HARNESS 1 MICROPHONE 1 3-BUTTON HMI 5. Lift upward and open the storage compartment 2 TIE STRAPS 14 lid. 10 TIE STRAPS 8 1 CUSTOMER 6. Remove the floor console finish panel. INFORMATION Lift the floor console finish panel upward to PACKET. INCLUDES QUICK REFERENCE release the retaining clips. (ENGLISH & FRENCH) If equipped, disconnect the electrical connector. Prepare Vehicle 2. Apply the parking brake. 3. Turn the ignition key to the ON position and move the shift lever to NEUTRAL. Turn the ignition key to the OFF position. 4. Remove the selector lever trim ring. 7. Remove the RH A-pillar lower trim panel. Remove the door scuff plate. Remove the A-pillar lower trim panel. Page 3 of 10 SK9R3J-14F013-AA Copyright Ford 2008 FoMoCo

14 2009 Flex Sync Kit PAGE 4 8. Remove the RH lower instrument panel 10. NOTE: The ignition switch must be in the OFF insulator. position for at least 1 minute if disconnecting Remove the 2 pin-type retainers. the Passenger Air Bag Deactivation (PAD) indicator electrical connector. Otherwise, a DTC Lower and remove panel. will be set in the Restraints Control Module (RCM) memory and must be cleared before releasing the vehicle. Position the ignition switch to the OFF position 11. Remove the RH instrument panel finish panel. Starting at the RH side of the RH instrument panel finish panel, use a non-marring tool to pry the RH instrument panel finish panel outward to release the retaining clips. Disconnect the electrical connectors. 9. In order to gain access to the 2 center instrument panel finish panel screws located on the side of the center instrument panel finish panel, position aside the LH and RH floor console trim panels in the following sequence. Pull the middle and rear of the LH and RH floor console trim panels outward to release the retaining clips. Pull the front of the LH and RH floor console trim panels downward to detach the trim panel from the pin-type retainers. Page 4 of 10 SK9R3J-14F013-AA Copyright Ford 2008 FoMoCo

15 2009 Flex Sync Kit PAGE Remove the center instrument panel finish panel in the following sequence. Remove the 6 center instrument panel finish panel screws. Pull the center instrument panel finish panel rearward to release the retaining clips. If equipped, detach the in-vehicle temperature sensor aspirator hose from the instrument panel center trim panel. X Depress the 2 in-vehicle temperature sensor aspirator hose retaining tabs. Disconnect the electrical connector(s). Install USB Cable Assembly 14. Working from outside the console storage box locate and drill 3/4 (19 mm) hole in the front of the console box as shown below. 15. Install the USB cable. Route through the hole as shown. Secure the grommet. NOTE: Use caution near antenna lead-in cable to prevent possible damage. 13. Remove the 4 screws and the ACM. Disconnect the electrical connectors and the antenna lead-in cable. 16. Route the USB cable to the right of the shift lever, and secure as shown below. Page 5 of 10 SK9R3J-14F013-AA Copyright Ford 2008 FoMoCo

16 2009 Flex Sync Kit PAGE 6 NOTE: Before connecting the Sync harness to the Sync module, make sure the connector lock lever is positioned forward away from the connector wires in the full release position. 19. Plug the Sync 54-way connector into the Sync module. Install SYNC Module 17. Locate the in-vehicle temperature sensor aspirator hose and reposition in the center stack as shown below. Remove Retaining tabs. 20. Using the supplied tie straps secure the Sync Module to the air duct behind the center stack as shown below. 18. Plug the USB cable to the black USB port of the Sync module. Page 6 of 10 SK9R3J-14F013-AA Copyright Ford 2008 FoMoCo

17 2009 Flex Sync Kit PAGE 7 Install Sync Harness NOTE: Avoid routing Sync wires near sharp edges and moving components. 24. Remove the 2 mounting screws from the DLC. 25. Disengage the DLC wire harness retainer from the instrument panel brace and position aside the conduit to expose the DLC connector wiring. NOTE: Ensure the Sync wires are secure and do not interfere with vehicle operation. 26. Identify the white circuit wire at the vehicle 21. Connect the Sync harness 24-way ACM DLC. connector to the vehicle 24-way ACM connector. 27. Connect the white wire from the Sync module harness to the white circuit wire at the vehicle 22. Connect the Sync harness 16-way ACM DLC. connector to the vehicle 16-way ACM connector. 28. Identify the white/blue circuit wire at the vehicle DLC. 29. Connect the white/blue wire from the Sync module harness to the White/Blue circuit wire at the vehicle DLC. Identify Circuit Wires For DLC Connections NOTE: For proper wire splicing techniques click here. 23. Route the 2 wire Sync harness takeout to the 30. Reposition the conduit around the DLC wire Data Link Connector (DLC) located in the harness and reattach the DLC wire harness driver footwell area. retainer. 31. Install the 2 DLC mounting screws. Install Microphone 32. Position the LH A-pillar trim pane slightly away from the A-pillar. Pull outward to disengage the retainers. Pull back the door weatherstrip. Page 7 of 10 SK9R3J-14F013-AA Copyright Ford 2008 FoMoCo

18 2009 Flex Sync Kit PAGE NOTE: Route microphone cable underneath the air bag. Route the microphone cable behind the A-pillar trim, down toward the floor and follow the Sync harness 2-wire takeout to the black 3-way Sync harness connector located near the Sync module. 36. Connect the black 3-way microphone connector to the black 3-way Sync harness connector. 33. NOTE: The microphone is directional, make sure that the microphone is aimed towards the driver headrest area. NOTE: The microphone should be attached near a point half-way between the dash and the headliner on the driver A-pillar trim. NOTE: The microphone should be attached to the A-pillar trim as close to the windshield as possible Chose a suitable mounting location on the driver A-pillar following the guidelines above. 34. NOTE: Do not touch the adhesive, reduced adhesion may result. Remove the protective backing from the adhesive on the microphone. Position the microphone 8 (203.2mm) down from the top of the A-pillar trim. Firmly press the body of the microphone to the A-pillar trim. Direct the microphone toward the driver headrest area. Position microphone so wire length is minimized from view. 37. Secure the LH A-pillar trim panel. Push inward to engage the retainers. Install the door weatherstrip. Connect HMI 38. Connect the white 4-way HMI module cable connector to the white 4-way Sync harness connector located near the Sync module. Page 8 of 10 SK9R3J-14F013-AA Copyright Ford 2008 FoMoCo

19 2009 Flex Sync Kit PAGE 9 Connect Run Accessory Power NOTE: For proper wire splicing techniques click here. 39. NOTE: A DVOM connected to the correct wire will show 0V, then show 12V when the Ignition switch is in the RUN/ACC position. A logic probe will show ground on the correct wire, then show power when the Ignition switch is in the RUN/ACC position. Install Trim 43. Install the center instrument panel finish panel. Connect the electrical connector(s). Push the center instrument panel finish panel forward to engage the retaining clips. 44. Install the 6 center instrument panel finish panel screws. 45. Install the RH instrument panel finish panel. Identify the blue accessory circuit wire at Connect the electrical connectors. connector C2880A located on the SJB. Push the RH instrument panel finish panel inward to secure the retaining clips. 46. Position back the LH and RH floor console trim panels in the following sequence. Push the front of the LH and RH floor console trim panels upward to attach the trim panel to the pin-type retainers. Push the middle and rear of the LH and RH floor console trim panels inward to secure the retaining clips. 47. Install the RH lower instrument panel insulator. Install the 2 pin-type retainers. 40. NOTE: The ignition key must be in the OFF 48. Install the RH A-pillar lower trim panel. position and the driver s door must be open prior to connecting the Sync wire harness red Install the A-pillar lower trim panel. RUN/ACC feed wire to the SJB. If voltage is Install the door scuff plate. present on the SJB ACC feed when making this connection damage to the microphone could 49. NOTE: Do not touch the adhesive, reduced occur. This connection MUST be soldered per adhesion may result. the splicing techniques included. NOTE: Mount the HMI to the console finish Connect the red wire from the Sync wire panel. harness to the blue accessory circuit wire at Remove the protective backing from the connector C2880A located on the SJB. adhesive on the HMI and firmly press the HMI to the console finish panel in the location as 41. Install the audio ACM and the 4 mounting shown below. screws. Connect the electrical connectors, the 50. NOTE: Route HMI wire away from trim panel 24-way and the 16-way Sync wire harness locating tabs. connectors. Install the floor console finish panel. Connect the antenna lead-in cable. If equipped, connect the electrical connector. 42. NOTE: Insure the Sync wires are secure and Route the HMI cable behind the panel. do not interfere with vehicle operation. Push the floor console finish panel forward Use the supplied 8 tie straps to secure the and downward to secure the retaining clips. Sync harness wires. Page 9 of 10 SK9R3J-14F013-AA Copyright Ford 2008 FoMoCo

20 2009 Flex Sync Kit PAGE Install the selector lever trim ring. 53. Move the shift lever to PARK. Release the park brake. Configuration, Programming and Function Test 54. Refer to the Sync configuration and programming section click here. 51. Close the storage compartment lid. 55. Refer to the Sync functional test section click here. Page 10 of 10 SK9R3J-14F013-AA Copyright Ford 2008 FoMoCo

21 2009 Escape/Mariner Sync Kit Manual Table of Contents Sync KIT SYSTEM INSTALLATION CONTENTS INSTALLATION Sync Kit Installation GENERAL PROCEDURES Configuration & Programming Functional Test Troubleshooting Diagnostic Symptom Chart Proper Wire Splicing Techniques WIRING DIAGRAMS Sync System Schematic Contents SK9R3J-14F013-AA Copyright Ford 2008 FoMoCo

22 2009 Escape/Mariner Sync Kit PAGE 1 INSTALLATION Superseded by:sgml_id= n Effect:Frozen: N 2009 MIKETEST SYNC Escape(id=n ) Special Tool(s) Vehicle Communication Module (VCM) and Integrated Diagnostic System software with appropriate hardware Universal Serial Bus (USB) Male-A to Male-A Cable CCMUSB2-AM-AM-10 or equivalent Sync Components Page 1 of 10 SK9R3J-14F013-AA Copyright Ford 2008 FoMoCo

23 2009 Escape/Mariner Sync Kit PAGE 2 DESCRIPTION AND OPERATION Ford Sync - developed in collaboration with Microsoft - is a fully integrated, voice-activated invehicle communication and entertainment system that works with most Bluetooth mobile phones and digital music players. The Sync system is comprised of the following: Accessory protocol interface module (APIM) Dash mounted control (HMI) Microphone, located on the driver A pillar Universal serial bus (USB) port, located in the center console Audio input jack, located in the center console Sync is a hands-free communication and entertainment system that allows the following interactions: Send and receive phone calls via a Bluetooth -enabled phone Send and receive text messages via a Bluetooth -enabled phone Connect media devices (such as an ipod or USB flash device) to play audio files Play media files via a Bluetooth -enabled audio device Not all features are available with every phone. For additional information on audio system operation, including Sync, refer to the Owner's Literature. INSTALLATION OVERVIEW Installing this Sync kit will include the following: Drilling a hole and locating a USB port in the center console box Mounting the Sync module behind the instrument panel Installing the Sync wire harness to the Sync Module with takeouts to the ACM and the vehicle DLC Tap into the vehicle's communication link by splicing into the vehicle's DLC connector wiring Installing the Sync microphone to the driver A-pillar trim Installing the HMI to the instrument panel Programming and testing the Sync system after installation Re-install the vehicle trim Page 2 of 10 SK9R3J-14F013-AA Copyright Ford 2008 FoMoCo

24 2009 Escape/Mariner Sync Kit PAGE 3 Review Sync Installation Kit Contents NOTE: Kits are not interchangeable. NOTE: Installer must have access to Professional Technicians Society (PTS) and have a valid PTS user ID and password. NOTE: Before beginning installation ensure correct operation of vehicle entertainment system. 1. Review the Sync kit contents. Sync Kit Contents QUANTITY DESCRIPTION 1 INSTALLATION INSTRUCTIONS (WEB BASED) 1 SYNC MODULE 1 USB CABLE 1 SYNC MAIN HARNESS 1 MICROPHONE 1 3-BUTTON HMI 2 TIE STRAPS TIE STRAPS 8 1 CUSTOMER INFORMATION PACKET. INCLUDES QUICK REFERENCE (ENGLISH & FRENCH) Vehicles with Manual Transmission 5. Disengage the gear shift boot trim ring. Prepare Vehicle 2. Apply the parking brake. 3. Shift the transmission into NEUTRAL. Vehicles with Automatic Transmission 4. Remove the selector lever trim ring. All Vehicles 6. Lift upward and open the storage compartment lid. 7. Remove the floor console storage bin. Page 3 of 10 SK9R3J-14F013-AA Copyright Ford 2008 FoMoCo

25 2009 Escape/Mariner Sync Kit PAGE 4 8. Remove the floor console finish panel. Lift the floor console finish panel upward to release the retaining clips. If equipped, disconnect the electrical connectors. 12. Remove the 4 center instrument panel finish panel screws. 13. NOTE: Use caution near antenna lead-in cable to prevent possible damage. Remove the center instrument panel finish panel. 9. Remove the lower instrument panel finish Pull outward to release the retaining clips. panel. Disconnect the electrical connectors. Pull outward to release the retaining clips. Disconnect the antenna lead-in cable. Disconnect the ground strap. 10. NOTE: The ignition switch must be in the OFF position if disconnecting the Passenger Air Bag Deactivation (PAD) indicator electrical 14. Remove the RH kick panel. connector. Otherwise, a DTC will be set in the Remove the door scuff plate. Restraints Control Module (RCM) memory and Remove the kick panel. must be cleared before releasing the vehicle. Turn the ignition OFF and wait at least 1 minute. 11. Remove the upper instrument panel finish panel. Pull outward to release the retaining clips. Disconnect the electrical connector. Page 4 of 10 SK9R3J-14F013-AA Copyright Ford 2008 FoMoCo

26 2009 Escape/Mariner Sync Kit PAGE 5 NOTE: Ensure the USB wire is secure and does not interfere with vehicle operation. NOTE: Route USB cable away from moving parts of the park brake system. 17. Route the USB cable to the right of the shift lever, under the center stack panel and out the front of the console to the passenger footwell area. Install USB Cable Assembly 15. Locate and drill 3/4 (19mm) hole in the front of the console box next to the shift control as shown below. Install the Sync Module 18. Plug the USB cable to the black USB port of the Sync module. 16. Install the USB cable. Route through the hole as shown. Secure the grommet. NOTE: Before connecting the Sync harness to the Sync module, make sure the connector lock lever is positioned forward away from the connector wires in the full release position. 19. Plug the Sync 54-way connector into the Sync module. Page 5 of 10 SK9R3J-14F013-AA Copyright Ford 2008 FoMoCo

27 2009 Escape/Mariner Sync Kit PAGE Using (2) 14 tie straps mount the Sync module to the bottom of the duct work located below the center stack and center console where the floor pan meets the bulkhead. Position the module and Sync harness in the orientation shown below. Identify Circuit Wires For DLC Connections NOTE: Avoid routing Sync wires near sharp edges and moving components. NOTE: Ensure the Sync wires are secure and do not interfere with vehicle operation. NOTE: For proper wire splicing techniques click here. 24. Route the 2 wire Sync harness takeout to the Data Link Connector (DLC) located in the driver footwell area. 21. NOTE: Avoid routing Sync wires near sharp edges and moving components. NOTE: Ensure the Sync wires are secure and do not interfere with vehicle operation. Route the Sync harness up through the center stack to the center instrument panel. 22. Connect the Sync harness 24-way ACM 25. Remove the DLC connector from the connector to the vehicle 24-way ACM instrument panel mounting location. connector. Release the retaining clip. 23. Connect the Sync harness 16-way ACM Slide the DLC to remove. connector to the vehicle 16-way ACM connector. Page 6 of 10 SK9R3J-14F013-AA Copyright Ford 2008 FoMoCo

28 2009 Escape/Mariner Sync Kit PAGE 7 Install Microphone 31. Position the LH A-pillar trim panel slightly away from the A-pillar. Pull outward to disengage the retainers. Pull back the door weatherstrip. Pull outward to disengage the instrument panel side trim panel. 26. Identify the white circuit wire at the vehicle DLC. 27. Connect the white wire from the Sync module harness to the white circuit wire at the vehicle DLC. 28. Identify the white/blue circuit wire at the vehicle DLC. NOTE: For proper wire splicing techniques click here. 29. Connect the white/blue wire from the Sync module harness to the white/blue circuit wire at the vehicle DLC. 32. NOTE: The microphone is directional, make sure that the microphone is aimed towards the driver headrest area. NOTE: The microphone should be attached to the A-pillar trim as close to the windshield as possible Chose a suitable mounting location on the driver A-pillar following the guidelines above. 33. NOTE: Do not touch the adhesive, reduced adhesion may result. Remove the protective backing from the adhesive on the microphone. Position the microphone 8 (203.2mm) down from the top of the A-pillar trim. Firmly press the body of the microphone to the A-pillar trim. Direct the microphone toward the driver headrest area. 30. Install the DLC to the vehicle mounting Position microphone so wire length is location. minimized from view. Page 7 of 10 SK9R3J-14F013-AA Copyright Ford 2008 FoMoCo

29 2009 Escape/Mariner Sync Kit PAGE 8 NOTE: Automatic transmission shown manual transmission similar. 34. NOTE: Route microphone cable underneath the air bag. Route the microphone cable behind the A-pillar trim, down toward the floor and follow the 38. NOTE: Do not touch the adhesive, reduced Sync harness 2-wire takeout to the black 3-way adhesion may result. Sync harness connector located near the Sync module. NOTE: Mount the HMI to the console finish panel. 35. Connect the black 3-way microphone connector Remove the protective backing from the to the black 3-way Sync harness connector. adhesive on the HMI, firmly press the body of the HMI to the console finish panel as shown below. NOTE: Automatic transmission shown manual transmission similar. 36. Secure the LH A-pillar trim panel. Push inward to engage the retainers. Push inward to engage the Instrument panel side trim panel. Install the door weatherstrip. 39. Connect the white 4-way HMI connector to the white 4-way Sync harness connector. Install HMI 37. Locate and drill 11/16 hole in the console finish panel location as shown below. Page 8 of 10 SK9R3J-14F013-AA Copyright Ford 2008 FoMoCo

30 2009 Escape/Mariner Sync Kit PAGE 9 Connect Run Accessory Power 42. NOTE: The ignition key must be in the OFF position and the driver s door must be open prior to connecting the Sync wire harness red RUN/ACC feed. If voltage is present on the ACC feed when making this connection damage to the microphone could occur. This connection MUST be soldered per the splicing techniques included. Connect the red wire from the Sync wire harness to the blue accessory circuit wire at the passenger lower RH A-pillar running between the sill and the passenger door pass through. Install Trim 40. NOTE: Avoid routing Sync wires near sharp 43. NOTE: Ensure the Sync wires are secure and edges and moving components. do not interfere with vehicle operation. NOTE: Ensure the Sync wires are secure and Use the supplied 8 tie straps to secure the do not interfere with vehicle operation. Sync harness wires. Route the red wire from the Sync wire harness to the passenger sill area. 44. NOTE: Use caution near antenna lead-in cable to prevent possible damage. NOTE: For proper wire splicing techniques click Install the center instrument panel finish panel. here. Connect the ground strap. 41. NOTE: A DVOM connected to the correct wire Connect the electrical connectors, the will show 0V, then show 12V when the 24-way and the 16-way Sync wire harness Ignition switch is in the RUN/ACC position. connectors. A logic probe will show ground on the correct Connect the antenna lead-in cable. wire, then show power when the Ignition switch Push inward to secure the retaining clips. is in the RUN/ACC position. Identify the blue accessory circuit wire at the 45. Install the 4 center instrument panel finish panel passenger lower RH A-pillar running between screws. the sill and the passenger door pass through. 46. Install the upper instrument panel finish panel. Connect the electrical connector. Push the upper instrument panel center finish panel inward to secure the retaining clips. 47. Install the RH kick panel. Install the kick panel. Install the door scuff plate. 48. Install the lower instrument panel center finish panel. Push inward to secure the retaining clips. Page 9 of 10 SK9R3J-14F013-AA Copyright Ford 2008 FoMoCo

31 2009 Escape/Mariner Sync Kit PAGE NOTE: Ensure the Sync wires are secure and Vehicles with Automatic Transmission do not interfere with vehicle operation. Install the floor console finish panel. 53. Install the selector lever bezel. If equipped, connect the electrical Push the selector lever bezel downward. connectors. Place the gearshift lever in the PARK position. 50. Install the floor console storage bin. Release the parking brake. 51. Close the storage compartment door. Vehicles with Manual Transmission Configuration, Programming and Function Test NOTE: Ensure the Sync wires are secure and do not interfere with vehicle operation. 52. Install the gearshift lever boot. Push the gearshift lever boot retainer downward. Release the parking brake. 54. Refer to the Sync configuration and programming section click here. 55. Refer to the Sync functional test section click here. Page 10 of 10 SK9R3J-14F013-AA Copyright Ford 2008 FoMoCo

32 2009 Edge Sync Kit Manual Table of Contents Sync KIT SYSTEM INSTALLATION CONTENTS INSTALLATION Sync Kit Installation GENERAL PROCEDURES Configuration & Programming Functional Test Troubleshooting Diagnostic Symptom Chart Proper Wire Splicing Techniques WIRING DIAGRAMS Sync System Schematic Contents SK9R3J-14F013-AA Copyright Ford 2008 FoMoCo

33 2009 Edge Sync Kit PAGE 1 INSTALLATION Superseded by:sgml_id= none Effect:Frozen: N 2009 MIKETEST SYNC Edge(id=n ) Special Tool(s) Vehicle Communication Module (VCM) and Integrated Diagnostic System software with appropriate hardware Universal Serial Bus (USB) Male-A to Male-A Cable CCMUSB2-AM-AM-10 or equivalent Sync Components Page 1 of 9 SK9R3J-14F013-AA Copyright Ford 2008 FoMoCo

34 2009 Edge Sync Kit PAGE 2 DESCRIPTION AND OPERATION Ford Sync - developed in collaboration with Microsoft - is a fully integrated, voice-activated invehicle communication and entertainment system that works with most Bluetooth mobile phones and digital music players. The Sync system is comprised of the following: Accessory protocol interface module (APIM) Dash mounted control (HMI) Microphone, located on the driver A-pillar Universal serial bus (USB) port, located in the center console Audio input jack, located in the center console Sync is a hands-free communication and entertainment system that allows the following interactions: Send and receive phone calls via a Bluetooth -enabled phone Send and receive text messages via a Bluetooth -enabled phone Connect media devices (such as an ipod or USB flash device) to play audio files Play media files via a Bluetooth -enabled audio device Not all features are available with every phone. For additional information on audio system operation, including Sync, refer to the Owner's Literature. INSTALLATION OVERVIEW Installing this Sync kit will include the following: Mounting the Sync module behind the instrument panel Drilling a hole and locating a USB port in the center console box Installing the Sync wire harness to the Sync Module with takeouts to the ACM and the vehicle DLC Tap into the vehicle's communication link by splicing into the vehicle's DLC connector wiring Installing the Sync microphone to the driver A-pillar trim Installing the HMI to the instrument panel Programming and testing the Sync system after installation Page 2 of 9 SK9R3J-14F013-AA Copyright Ford 2008 FoMoCo

35 2009 Edge Sync Kit PAGE 3 Review Sync Installation Kit Contents NOTE: Kits are not interchangeable. NOTE: Installer must have access to Professional Technicians Society (PTS) and have a valid PTS user ID and password. NOTE: Before beginning installation ensure correct operation of vehicle entertainment system. 1. Review the Sync kit contents. Sync Kit Contents QUANTITY DESCRIPTION 1 INSTALLATION INSTRUCTIONS (WEB BASED) 1 SYNC MODULE 1 USB CABLE 1 SYNC MAIN HARNESS 1 MICROPHONE 1 3-BUTTON HMI 2 TIE STRAPS TIE STRAPS 8 1 CUSTOMER INFORMATION PACKET. INCLUDES QUICK REFERENCE (ENGLISH & FRENCH) 5. Remove the center finish panel. Pull the center finish panel outward to release the retaining clips. Disconnect the electrical connectors. Prepare Vehicle 2. Turn the ignition key to the ON position. Apply the parking brake and move the shift lever to NEUTRAL. Turn the ignition key to the OFF position. 3. Lift upward and open the floor console storage compartment door. 4. Remove the center console trim cover. Lift upward on the rear of the floor console trim cover to release the clips. 6. NOTE: Use caution near antenna lead-in cable to prevent possible damage. Remove the 4 mounting screws and the Audio Control Module (ACM). Disconnect the electrical connectors and the antenna lead-in cable. Remove the audio ACM. Page 3 of 9 SK9R3J-14F013-AA Copyright Ford 2008 FoMoCo

36 2009 Edge Sync Kit PAGE 4 7. Remove the glove compartment. Open and lower the glove compartment door. Detach the glove compartment door dampener. 8. Remove the RH lower instrument panel insulator. Remove the 2 pin-type retainers. Lower and remove panel. Install SYNC Module 10. Lift upward and open the floor console storage compartment door. Remove storage tray. 11. NOTE: Do Not tighten the tie straps until all harness connections are made. Using (2) 14 tie straps secure the SYNC Module to the LH center stack support bracket as shown below. 9. Remove the RH kick panel. Install USB Cable Assembly 12. Locate and drill 3/4 (19mm) hole in the front of the lower section of the console box, directly below the power outlet. Page 4 of 9 SK9R3J-14F013-AA Copyright Ford 2008 FoMoCo

37 2009 Edge Sync Kit PAGE Install the USB cable. Route the USB cable through the 3/4 (19mm) hole as shown. Secure the grommet. Install Sync Harness NOTE: Avoid routing Sync wires near sharp edges and moving components. NOTE: Ensure the Sync wires are secure and do not interfere with vehicle operation. NOTE: Before connecting the Sync harness to the Sync module, make sure the connector lock lever is positioned forward away from the connector wires in the full release position. 16. Connect the Sync 54-way connector to the Sync module. 14. NOTE: Ensure the Sync wires are secure and do not interfere with vehicle operation. Route the USB cable to the right of the shift lever, under the center stack panel to the Sync module. 15. Plug the USB cable to the black USB port of the Sync module. 17. Tighten the 14 tie straps securing the Sync module to the LH center stack support bracket. 18. Connect the Sync harness 24-way ACM connector to the vehicle 24-way ACM connector. 19. Connect the Sync harness 16-way ACM connector to the vehicle 16-way ACM connector. Page 5 of 9 SK9R3J-14F013-AA Copyright Ford 2008 FoMoCo

38 2009 Edge Sync Kit PAGE Remove the DLC connector from the instrument panel mounting location. Release the retaining clip. Slide the DLC to remove. 20. NOTE: Use caution near antenna lead-in cable to prevent possible damage. Install the audio ACM and the 4 mounting screws. Connect the electrical connectors, the 24-way and the 16-way Sync wire harness connectors. Connect the antenna lead-in cable. 21. Route the red wire from the Sync harness to the passenger kick panel area. Identify Circuit Wires For DLC Connections NOTE: For proper wire splicing techniques click here. 22. Route the 2 wire Sync harness takeout to the Data Link Connector (DLC) located in the driver footwell area. 24. Identify the white circuit wire at the vehicle DLC. 25. Connect the white wire from the Sync module harness to the white circuit wire at the vehicle DLC. 26. Identify the white/blue circuit wire at the vehicle DLC. 27. Connect the white/blue wire from the Sync module harness to the white/blue circuit wire at the vehicle DLC. 28. Install the DLC to the vehicle mounting location. Page 6 of 9 SK9R3J-14F013-AA Copyright Ford 2008 FoMoCo

39 2009 Edge Sync Kit PAGE 7 Install Microphone 29. NOTE: The microphone is directional, make sure that the microphone is aimed towards the driver headrest area. NOTE: The microphone should be attached to the A-pillar trim as close to the windshield as possible NOTE: Do not touch the adhesive, reduced adhesion may result. Remove the protective backing from the adhesive on the microphone. Position the microphone 8 down from the top of the A-pillar trim. Firmly press the body of the microphone to the A-pillar trim. Direct the microphone toward the driver headrest area. Position microphone so wire length is minimized from view. 31. NOTE: Route microphone cable underneath the air bag. Route the microphone cable behind the A-pillar trim, down toward the floor and follow the Sync harness 2-wire takeout to the black 3-way Sync harness connector located near the Sync module. 32. Connect the black 3-way microphone connector to the black 3-way Sync harness connector. 30. Position the LH A-pillar trim panel slightly away from the A-pillar. Pull outward to disengage the retainers. 33. Secure the LH A-pillar trim panel. Pull back the door weatherstrip. Push inward to engage the retainers. Pull outward to disengage the instrument Push inward to engage the Instrument panel panel side trim panel. side trim panel. Install the door weatherstrip. Page 7 of 9 SK9R3J-14F013-AA Copyright Ford 2008 FoMoCo

40 2009 Edge Sync Kit PAGE 8 Install HMI Connect Run Accessory Power 34. NOTE: Do not touch the adhesive, reduced adhesion may result. NOTE: Mount the HMI to the center finish panel. Remove the protective backing from the adhesive on the HMI and firmly press the HMI to the center finish panel left of the HVAC control as shown below. NOTE: For proper wire splicing techniques click here. 37. NOTE: A DVOM connected to the correct wire will show 0V, then show 12V when the Ignition switch is in the RUN/ACC position. A logic probe will show ground on the correct wire, then show power when the Ignition switch is in the RUN/ACC position. Identify the blue accessory circuit wire at the passenger RH kick panel running between the sill and the passenger door pass through. 35. Connect the white 4-way HMI module cable connector to the white 4-way Sync harness connector located near the Sync module. 36. Install the center finish panel. 38. NOTE: The ignition key must be in the OFF position and the driver s door must be open prior to connecting the Sync wire harness red RUN/ACC feed wire. If voltage is present on the ACC feed when making this connection damage to the microphone could occur. This connection MUST be soldered per the splicing techniques included. Connect the red wire from the Sync wire harness to the blue accessory circuit wire at the passenger RH kick panel running between the sill and the passenger door pass through. Install Trim Connect the electrical connectors. 39. NOTE: Ensure the Sync wires are secure and do not interfere with vehicle operation. Secure the HMI wire between Finish panel and the Instrument panel. Engage the clips. Use the supplied 8 tie straps to secure the Sync harness wires. 40. Install the RH kick panel. Page 8 of 9 SK9R3J-14F013-AA Copyright Ford 2008 FoMoCo

41 2009 Edge Sync Kit PAGE Install the RH lower instrument panel insulator. 45. Move the shift lever to PARK. Install the 2 pin-type retainers. Turn ignition key to the OFF position. 42. Install the center console trim cover. Close the armrest. 43. Install the glove compartment. Release the park brake. Configuration, Programming and Function Test Attach the dampener. 46. Refer to the Sync configuration and programming section click here. 44. With the parking brake applied turn the ignition key to the ON position. 47. Refer to the Sync functional test section click here. Page 9 of 9 SK9R3J-14F013-AA Copyright Ford 2008 FoMoCo

42 2009 Explorer/Mountaineer/Sport Trac Sync Kit Manual Table of Contents Sync KIT SYSTEM INSTALLATION CONTENTS INSTALLATION Sync Kit Installation GENERAL PROCEDURES Configuration & Programming Functional Test Troubleshooting Diagnostic Symptom Chart Proper Wire Splicing Techniques WIRING DIAGRAMS Sync System Schematic Contents SK9R3J-14F013-AA Copyright Ford 2008 FoMoCo

43 2009 Explorer/Mountaineer/Sport Trac Sync Kit PAGE 1 INSTALLATION Superseded by:sgml_id= none Effect:Frozen: N 2009 MIKETEST SYNC Explorer(id=n ) Special Tool(s) Vehicle Communication Module (VCM) and Integrated Diagnostic System software with appropriate hardware Universal Serial Bus (USB) Male-A to Male-A Cable CCMUSB2-AM-AM-10 or equivalent Sync Components Page 1 of 9 SK9R3J-14F013-AA Copyright Ford 2008 FoMoCo

44 2009 Explorer/Mountaineer/Sport Trac Sync Kit PAGE 2 DESCRIPTION AND OPERATION Ford Sync - developed in collaboration with Microsoft - is a fully integrated, voice-activated invehicle communication and entertainment system that works with most Bluetooth mobile phones and digital music players. The Sync system is comprised of the following: Accessory protocol interface module (APIM) Dash mounted control (HMI) Microphone, located on the driver A pillar Universal serial bus (USB) port, located in the center console Audio input jack, located in the center console Sync is a hands-free communication and entertainment system that allows the following interactions: Send and receive phone calls via a Bluetooth -enabled phone Send and receive text messages via a Bluetooth -enabled phone Connect media devices (such as an ipod or USB flash device) to play audio files Play media files via a Bluetooth -enabled audio device Not all features are available with every phone. For additional information on audio system operation, including Sync, refer to the Owner's Literature. INSTALLATION OVERVIEW Installing this Sync kit will include the following: Installing the Sync wire harness to the Sync Module with takeouts to the ACM and the vehicle DLC Tap into the vehicle's communication link by splicing into the vehicle's DLC connector wiring Installing the Sync microphone to the driver A-pillar trim Installing the HMI to the instrument panel Mounting the Sync module behind the instrument panel Drilling a hole and locating a USB port in the center console box Programming and testing the Sync system after installation Page 2 of 9 SK9R3J-14F013-AA Copyright Ford 2008 FoMoCo

45 2009 Explorer/Mountaineer/Sport Trac Sync Kit PAGE 3 Review Sync Installation Kit Contents NOTE: Kits are not interchangeable. NOTE: Installer must have access to Professional Technicians Society (PTS) and have a valid PTS user ID and password. NOTE: Before beginning installation ensure correct operation of vehicle entertainment system. 1. Review the Sync kit contents. Sync Kit Contents QUANTITY DESCRIPTION 1 INSTALLATION INSTRUCTIONS (WEB BASED) 1 SYNC MODULE 1 USB CABLE 1 SYNC MAIN HARNESS 1 MICROPHONE 1 3-BUTTON HMI Prepare Vehicle 2 TIE STRAPS TIE STRAPS 8 4. Turn the ignition key to the ON position. 1 CUSTOMER Apply the parking brake and move the shift INFORMATION lever to NEUTRAL. PACKET. INCLUDES QUICK REFERENCE Turn the ignition key to the OFF (ENGLISH & FRENCH) position. Prepare Sync Harness 5. Remove the selector lever trim ring. NOTE: For proper wire splicing techniques click here. 2. Identify the red/white circuit wire at the Sync harness 24-way female connector. 3. Splice and solder the red wire from the Sync wire harness takeout to the red/white wire at the Sync harness 24-way female connector. 6. Open and lift the front floor console stowage door upward. 7. Remove the 2 front floor console finish panel screws. Page 3 of 9 SK9R3J-14F013-AA Copyright Ford 2008 FoMoCo

46 2009 Explorer/Mountaineer/Sport Trac Sync Kit PAGE NOTE: Use caution near antenna lead-in cable to prevent possible damage. Remove the 4 mounting screws and the Audio Control Module (ACM). Disconnect the electrical connectors and the antenna lead-in cable. Remove the ACM. 8. Remove the floor console finish panel. Pull straight up to disengage the clips. Disconnect the electrical connector. 11. Remove the console LH side trim panel. Remove the pushpin. Pull outward to disengage the clips. 9. Remove the center finish panel. Pull straight back to disengage the clips. Disconnect the electrical connectors. 12. Remove the instrument LH side trim panel. Pull outward to disengage the clips. Page 4 of 9 SK9R3J-14F013-AA Copyright Ford 2008 FoMoCo

47 2009 Explorer/Mountaineer/Sport Trac Sync Kit PAGE 5 Install SYNC Module 15. Install the USB cable. Route the USB cable through the 3/4 13. NOTE: Combine (1) 14 tie strap to (1) 8 tie (19mm) hole as shown. strap for added length. Secure the grommet. Using (2) 14 tie straps and (2) 8 tie straps secure the Sync Module to the LH center stack duct work as shown below. Install USB Cable Assembly 14. Locate and drill 3/4 (19mm) hole in the front of the console box as shown below. 16. NOTE: Ensure the Sync wires are secure and do not interfere with vehicle operation. Route the USB cable to the right of the shift lever, under the center stack panel to the Sync module. 17. Plug the USB cable to the black USB port of the Sync module. Page 5 of 9 SK9R3J-14F013-AA Copyright Ford 2008 FoMoCo

48 2009 Explorer/Mountaineer/Sport Trac Sync Kit PAGE 6 Install Sync Harness NOTE: Avoid routing the Sync wires near sharp edges and moving parts. NOTE: Ensure the Sync wires are secure and do not interfere with vehicle operation. 20. Connect the Sync harness 24-way ACM connector to the vehicle 24-way ACM connector. 21. Connect the Sync harness 16-way ACM connector to the vehicle 16-way ACM connector. 18. Starting at the ACM opening, route the Sync 54-way connector and harness down the LH side of the center stack to the Sync module. NOTE: Before connecting the Sync harness to the Sync module, make sure the connector lock lever is positioned forward away from the connector wires in the full release position. 22. Position the 24-way and the 16-way connections in the cavity located at the RH rear of the ACM opening behind the cross car support. 19. Connect the Sync 54-way connector to the Sync module. Page 6 of 9 SK9R3J-14F013-AA Copyright Ford 2008 FoMoCo

49 2009 Explorer/Mountaineer/Sport Trac Sync Kit PAGE Install the audio ACM and the 4 screws. NOTE: DLC View is looking down through the driver instrument panel side opening. Connect the electrical connectors, the 16-way, the 24-way Sync wire harness connectors and the antenna lead-in cable. 24. NOTE: Avoid routing Sync wires near sharp edges and moving components. NOTE: Ensure the Sync wires are secure and do not interfere with vehicle operation. Route the 2 wire Sync harness takeout to the Data Link Connector (DLC) located in the driver footwell near the cowl area. Install Microphone Identify Circuit Wires For DLC Connections NOTE: For proper wire splicing techniques click here. 25. Identify the white circuit wire at the DLC. 29. NOTE: The microphone is directional, make sure that the microphone is aimed towards the driver headrest area. NOTE: The microphone should be attached to the A-pillar trim as close to the windshield as possible. NOTE: Do not touch the adhesive, reduced adhesion may result. Remove the protective backing from the adhesive on the microphone. Position the microphone 8 down from the top of the A-pillar trim. Firmly press the body of the microphone to the A-pillar trim. Direct the microphone toward the driver 26. Connect the white wire from the Sync harness headrest area. to the white circuit wire at the DLC. Position microphone so wire length is minimized from view. 27. Identify the white/blue circuit wire at the DLC. 28. Connect the white/blue wire from the Sync harness to the white/blue circuit wire at the DLC. Page 7 of 9 SK9R3J-14F013-AA Copyright Ford 2008 FoMoCo

50 2009 Explorer/Mountaineer/Sport Trac Sync Kit PAGE Position the LH A-pillar trim panel slightly 35. Install the instrument panel LH side trim. away from the A-pillar. Push inward to engage the retainers. Pull outward to disengage the retainers. Install the door weatherstrip. Pull back the door weatherstrip. Install HMI 36. Locate and drill 11/16 hole in the instrument panel to the left of the ACM as shown below. 31. NOTE: Route microphone cable underneath the air bag. Route the microphone cable behind the A-pillar trim, down toward the floor and follow the Sync harness 2-wire takeout to the black 3-way Sync harness connector located near the Sync module. 32. Connect the black 3-way microphone connector to the black 3-way Sync harness connector. 37. NOTE: Do not touch the adhesive, reduced adhesion may result. NOTE: Mount the HMI to the instrument panel left of the ACM. Remove the protective backing from the adhesive on the HMI and firmly press the body of the HMI to the instrument panel. 33. NOTE: Ensure the Sync wires are secure and do not interfere with vehicle operation. Use the supplied 8 tie straps to secure the Sync harness wires. 34. Secure the LH A-pillar trim panel. Push inward to engage the retainers. 38. Route the HMI cable toward the Sync harness 54-way connector and connect to the white Sync harness 4-way HMI connector near the Sync harness 54-way connector. Page 8 of 9 SK9R3J-14F013-AA Copyright Ford 2008 FoMoCo

51 2009 Explorer/Mountaineer/Sport Trac Sync Kit PAGE Install the floor console finish panel. Connect the electrical connector. 43. Install the 2 front floor console finish panel screws. 44. Close the front floor console stowage door. 45. Install the selector lever trim ring. 39. NOTE: Insure the Sync wires are secure and do not interfere with vehicle operation. Use the supplied 8 tie wraps to secure the Sync harness wires. Install Trim 46. Move the shift lever to PARK. Turn ignition key to the OFF position. Release the park brake. Configuration, Programming and Function Test. 47. Refer to the Sync configuration and programming section click here. 40. Install the center finish panel. 48. Refer to the Sync functional test section click Connect the electrical connectors. here. 41. Install the console LH side trim panel. Push inward to engage the clips. Install the pushpin Page 9 of 9 SK9R3J-14F013-AA Copyright Ford 2008 FoMoCo

52 2009 Super Duty Sync Kit Manual Table of Contents Sync KIT SYSTEM INSTALLATION CONTENTS INSTALLATION Sync Kit Installation GENERAL PROCEDURES Configuration & Programming Functional Test Troubleshooting Diagnostic Symptom Chart Proper Wire Splicing Techniques WIRING DIAGRAMS Sync System Schematic Contents SK9R3J-14F013-AA Copyright Ford 2008 FoMoCo

53 2009 Super Duty Sync Kit PAGE 1 INSTALLATION Superseded by:sgml_id= n Effect:Frozen: N 2009 MIKETEST SYNC Super Duty(id=n ) Special Tool(s) Vehicle Communication Module (VCM) and Integrated Diagnostic System software with appropriate hardware Universal Serial Bus (USB) Male-A to Male-A Cable CCMUSB2-AM-AM-10 or equivalent Sync Components Page 1 of 9 SK9R3J-14F013-AA Copyright Ford 2008 FoMoCo

54 2009 Super Duty Sync Kit PAGE 2 DESCRIPTION AND OPERATION Ford Sync - developed in collaboration with Microsoft - is a fully integrated, voice-activated invehicle communication and entertainment system that works with most Bluetooth mobile phones and digital music players. The Sync system is comprised of the following: Accessory protocol interface module (APIM) Dash mounted control (HMI) Microphone, located on the driver A-pillar Universal serial bus (USB) port, located in the center console Audio input jack, located in the center console Sync is a hands-free communication and entertainment system that allows the following interactions: Send and receive phone calls via a Bluetooth -enabled phone Send and receive text messages via a Bluetooth -enabled phone Connect media devices (such as an ipod or USB flash device) to play audio files Play media files via a Bluetooth -enabled audio device Not all features are available with every phone. For additional information on audio system operation, including Sync, refer to the Owner's Literature. INSTALLATION OVERVIEW Installing this Sync kit will include the following: Mounting the Sync module behind the instrument panel Drilling a hole and locating a USB port in the glove compartment box Installing the Sync wire harness to the Sync Module with takeouts to the ACM and the vehicle DLC Tap into the vehicle's communication link by splicing into the vehicle's DLC connector wiring Installing the Sync microphone to the driver A-pillar trim Installing the HMI to the instrument panel Programming and testing the Sync system after installation Page 2 of 9 SK9R3J-14F013-AA Copyright Ford 2008 FoMoCo

55 2009 Super Duty Sync Kit PAGE 3 Review Sync Installation Kit Contents NOTE: Kits are not interchangeable. NOTE: Installer must have access to Professional Technicians Society (PTS) and have a valid PTS user ID and password. NOTE: Before beginning installation ensure correct operation of vehicle entertainment system. 1. Review the Sync kit contents. 3. Remove the center finish panel screw covers. Sync Kit Contents If equipped, disconnect the electrical connectors. QUANTITY DESCRIPTION 1 INSTALLATION INSTRUCTIONS (WEB BASED) 1 SYNC MODULE 1 USB CABLE 1 SYNC MAIN HARNESS 1 MICROPHONE 1 3-BUTTON HMI 2 TIE STRAPS TIE STRAPS 8 1 CUSTOMER INFORMATION PACKET. INCLUDES QUICK REFERENCE 4. Remove the 2 center finish panel screws. (ENGLISH & FRENCH) Prepare Vehicle 2. Remove the lower steering column opening cover. Pull outward to release the retainers. 5. Remove the center finish panel. Pull outward to release the finish panel retaining clips. Disconnect the electrical connectors. Page 3 of 9 SK9R3J-14F013-AA Copyright Ford 2008 FoMoCo

56 2009 Super Duty Sync Kit PAGE 4 6. NOTE: Use caution near antenna lead-in cable to prevent possible damage. Remove the 4 mounting screws and the Audio Control Module (ACM). Disconnect the electrical connectors and the antenna lead-in cable. Remove the ACM. Install USB Cable Assembly 9. Locate and drill 3/4 (19mm) hole in the glove compartment RH side as shown below. 7. Lower the glove compartment. Open the glove compartment. Depress the glove compartment stop and lower the glove compartment. 10. Install the USB cable assembly. Route through the glove compartment hole as shown. Secure the grommet. Install Module 8. NOTE: Do Not tighten the tie straps until all module connections are made. Using (2) 14 tie straps, secure the Sync module to the LH center stack bracing as shown below. NOTE: View looking through the steering column opening. Wire harness removed for clarity. Page 4 of 9 SK9R3J-14F013-AA Copyright Ford 2008 FoMoCo

57 2009 Super Duty Sync Kit PAGE NOTE: Ensure the Sync wires are secure and 15. Tighten the 14 tie straps securing the Sync do not interfere with vehicle operation. module to the LH center stack brace. Route the USB cable to the Sync module. 16. Connect the Sync harness 24-way ACM 12. Plug the USB cable to the black USB port of connector to the vehicle 24-way ACM the Sync module. connector. 17. Connect the Sync harness 16-way ACM connector to the vehicle 16-way ACM connector. Install Sync Wire Harness NOTE: Avoid routing Sync wires near sharp edges and moving components. NOTE: Ensure the Sync wires are secure and do not interfere with vehicle operation. 18. Route the red wire from the Sync wire harness to the passenger kick panel area. 19. Close the glove compartment door. 13. Starting from the center stack opening route the With glove compartment mounted USB, Sync 54-way connector to the Sync module. secure excess USB cable to allow for normal glove compartment operation. 14. NOTE: Before connecting the Sync harness to the Sync module, make sure the connector lock lever is positioned forward away from the connector wires in the full release position. Plug the Sync 54-way connector into the Sync module. Identify Circuit Wires For DLC Connections NOTE: For proper wire splicing techniques click here. 20. Route the 2 wire Sync harness takeout to the Data Link Connector (DLC) located in the driver footwell area. Page 5 of 9 SK9R3J-14F013-AA Copyright Ford 2008 FoMoCo

58 2009 Super Duty Sync Kit PAGE Connect the white/blue wire from the Sync harness to the white/blue circuit wire at the DLC PIN Remove the DLC connector from the instrument panel. Remove the 2 mounting screws from the DLC. 27. Reposition the conduit around the DLC wire harness and reattach the DLC wire harness retainer. 28. Install the 2 DLC mounting screws. Install Microphone 22. Disengage the DLC wire harness retainer from the instrument panel brace and position aside the conduit to expose the DLC connector wiring. NOTE: Use only white/blue circuit wire at DLC PIN 6 and white circuit wire at DLC PIN 14. Not at DLC PIN 2 and DLC PIN Identify the white circuit wire at the DLC PIN Connect the white wire from the Sync harness to the white circuit wire at the DLC PIN NOTE: The microphone is directional, make sure that the microphone is aimed towards the driver headrest area. NOTE: The microphone should be attached to the A-pillar trim as close to the windshield as possible. NOTE: Do not touch the adhesive, reduced adhesion may result. Remove the protective backing from the adhesive on the microphone. Position the microphone on the A-pillar trim as shown below. Firmly press the body of the microphone to the A-pillar trim. Direct the microphone toward the driver headrest area. Position microphone so wire length is minimized from view. 25. Identify the white/blue circuit wire at the DLC PIN 6. Page 6 of 9 SK9R3J-14F013-AA Copyright Ford 2008 FoMoCo

59 2009 Super Duty Sync Kit PAGE Connect the black 3-way microphone connector to the black 3-way Sync harness connector. 30. Remove the assist handle bolt covers. 31. Remove the assist handle bolts. 32. Position the LH A-pillar trim pane slightly 35. NOTE: Ensure the Sync wires are secure and away from the A-pillar. do not interfere with vehicle operation. Pull outward to disengage the retainers. Use the supplied 8 tie straps to secure the Pull back the door weatherstrip. Sync harness wires. Pull outward to disengage the instrument 36. Secure the LH A-pillar trim panel. panel side trim. Push inward to engage the retainers. Push inward to engage the instrument panel side trim. Install the door weatherstrip. 37. Install the assist handle and bolts. Tighten to 12 Nm (106 lb-in). 38. Install the assist handle bolt covers. Install HMI 39. NOTE: Do not touch the adhesive, reduced adhesion may result. 33. NOTE: Route microphone cable underneath the NOTE: Mount the HMI to the instrument air bag. panel. Route the microphone cable behind the A-pillar Remove the protective backing from the trim, down toward the floor and follow the adhesive on the HMI and firmly press the HMI Sync harness 2-wire takeout to the black 3-way to the instrument panel left of the HVAC Sync harness connector located near the Sync control as shown below. module. Page 7 of 9 SK9R3J-14F013-AA Copyright Ford 2008 FoMoCo

60 2009 Super Duty Sync Kit PAGE 8 Connect Run Accessory Power NOTE: For proper wire splicing techniques click here. 40. Connect the white 4-way HMI cable connector to the white 4-way Sync harness connector located near the Sync module. 42. NOTE: A DVOM connected to the correct wire will show 0V, then show 12V when the Ignition switch is in the RUN/ACC position. A logic probe will show ground on the correct wire, then show power when the Ignition switch is in the RUN/ACC position. Identify the blue accessory circuit wire at connector C2880D located on the SJB. 43. NOTE: The ignition key must be in the OFF position and the driver s door must be open 41. NOTE: Use caution near antenna lead-in cable prior to connecting the Sync wire harness red to prevent possible damage. RUN/ACC feed wire to the SJB. If voltage is present on the SJB ACC feed when making this Install the ACM and the 4 mounting screws. connection damage to the microphone could Connect the electrical connectors, the occur. This connection MUST be soldered per 24-way and the 16-way Sync wire harness the splicing techniques included. connectors. Connect the red wire from the Sync wire Connect the antenna lead-in cable. harness to the blue accessory circuit wire at connector C2880D located on the SJB. 44. NOTE: Ensure the Sync wires are secure and do not interfere with vehicle operation. Use the supplied 8 tie straps to secure the Sync harness wires. Page 8 of 9 SK9R3J-14F013-AA Copyright Ford 2008 FoMoCo

61 2009 Super Duty Sync Kit PAGE 9 Install Trim 47. Install the center finish panel screw covers. If equipped, connect the electrical 45. Install the center finish panel. connectors. Make sure to align the trim panel retaining clips to the adjacent retaining clip holes. Connect the electrical connectors. 48. Install the lower steering column opening cover. Push inward to secure the upper retainers. Push inward to secure the center finish Configuration, Programming and Function panel retaining clips. Test Secure the HMI wire between the finish panel and the instrument panel. 46. Install the 2 center finish panel screws. 49. Refer to the Sync configuration and programming section click here. 50. Refer to the Sync functional test section click here. Page 9 of 9 SK9R3J-14F013-AA Copyright Ford 2008 FoMoCo

62 2009 Expedition Sync Kit Manual Table of Contents Sync KIT SYSTEM INSTALLATION CONTENTS INSTALLATION Sync Kit Installation GENERAL PROCEDURES Configuration & Programming Functional Test Troubleshooting Diagnostic Symptom Chart Proper Wire Splicing Techniques WIRING DIAGRAMS Sync System Schematic Contents SK9R3J-14F013-AA Copyright Ford 2008 FoMoCo

63 2009 Expedition Sync Kit PAGE 1 INSTALLATION Superseded by:sgml_id= n Effect:Frozen: N 2009 MIKETEST SYNC Expedition(id=n ) Special Tool(s) Vehicle Communication Module (VCM) and Integrated Diagnostic System software with appropriate hardware. Universal Serial Bus (USB) Male-A to Male-A Cable CCMUSB2-AM-AM-10 or equivalent. SYNC Components Page 1 of 10 SK9R3J-14F013-AA Copyright Ford 2008 FoMoCo

64 2009 Expedition Sync Kit PAGE 2 DESCRIPTION AND OPERATION Ford Sync - developed in collaboration with Microsoft - is a fully integrated, voice-activated invehicle communication and entertainment system that works with most Bluetooth mobile phones and digital music players. The Sync system is comprised of the following: Accessory protocol interface module (APIM) Dash mounted control (HMI) Microphone, located on the driver A-pillar Universal serial bus (USB) port, located in the center console Audio input jack, located in the center console Sync is a hands-free communication and entertainment system that allows the following interactions: Send and receive phone calls via a Bluetooth -enabled phone Send and receive text messages via a Bluetooth -enabled phone Connect media devices (such as an ipod or USB flash device) to play audio files Play media files via a Bluetooth -enabled audio device Not all features are available with every phone. For additional information on audio system operation, including Sync, refer to the Owner's Literature. INSTALLATION OVERVIEW Installing this Sync kit will include the following: Mounting the Sync module behind the instrument panel Drilling a hole and locating a USB port in the center console box Installing the Sync wire harness to the Sync Module with takeouts to the ACM and the vehicle DLC Tap into the vehicle's communication link by splicing into the vehicle's DLC connector wiring Installing the Sync microphone to the driver A-pillar trim Installing the HMI to the instrument panel Programming and testing the Sync system after installation Page 2 of 10 SK9R3J-14F013-AA Copyright Ford 2008 FoMoCo

65 2009 Expedition Sync Kit PAGE 3 Review Sync Installation Kit Contents NOTE: Kits are not interchangeable. NOTE: Installer must have access to Professional Technicians Society (PTS) and have a valid PTS user ID and password. NOTE: Before beginning installation ensure correct operation of vehicle entertainment system. 1. Review the Sync kit contents. Sync Kit Contents QUANTITY DESCRIPTION 1 INSTALLATION INSTRUCTIONS (WEB BASED) 1 SYNC MODULE 1 USB CABLE 1 SYNC MAIN HARNESS 1 MICROPHONE 1 3-BUTTON HMI 5. Open the console compartment door. 2 TIE STRAPS TIE STRAPS 8 6. Remove the screw and the console upper finish 1 CUSTOMER panel. INFORMATION Remove the front floor console utility tray PACKET. INCLUDES QUICK REFERENCE mat (ENGLISH & FRENCH) Remove the screw. Pull upward to release the retaining clips. Prepare Vehicles Equipped with Floor Shift Console 2. Apply the parking brake. 3. Turn the ignition key to the ON position and move the shift lever to NEUTRAL. Turn the ignition key to the OFF position. 4. Remove the selector lever trim ring. All Vehicles 7. Remove the center finish panel. Pull outward to release the retaining clips. Disconnect the electrical connectors. Page 3 of 10 SK9R3J-14F013-AA Copyright Ford 2008 FoMoCo

66 2009 Expedition Sync Kit PAGE 4 NOTE: Use caution near antenna lead-in cable to 10. Open the glove compartment. prevent possible damage. 11. NOTE: Forcing the glove compartment past the 8. Remove the 4 mounting screws and the Audio stops will damage the dampener. Control Module (ACM). Disconnect the electrical connectors and the If equipped, disconnect the dampener. antenna lead-in cable. 12. Release the stops. Remove the ACM. 9. Remove the RH kick panel. Remove the door scuff plate. Remove the kick panel. Install Module 13. NOTE: Do Not tighten the tie straps until all module connections are made. Using (2) 14 tie straps mount the Sync module to the RH side of the center stack brace as shown below. Page 4 of 10 SK9R3J-14F013-AA Copyright Ford 2008 FoMoCo

67 2009 Expedition Sync Kit PAGE 5 NOTE: View looking through the glove compartment opening Install USB Cable Assembly Vehicles Without Floor Shift Console Install USB Cable Assembly Vehicles Equipped With Floor Shift Console 16. Drill a 3/4 (19mm) hole in the LH side of the glove compartment in the location shown below. 14. Locate and drill 3/4 (19mm) hole in the front of the console box as shown below. 15. Install the USB cable assembly. Route the USB cable through the 3/4 (19mm) hole as shown. Secure the grommet. 17. Install the USB cable assembly. Route through the glove compartment hole as shown. Secure the grommet. Page 5 of 10 SK9R3J-14F013-AA Copyright Ford 2008 FoMoCo

68 2009 Expedition Sync Kit PAGE 6 All Vehicles 18. NOTE: Ensure the Sync wires are secure and do not interfere with vehicle operation. Route the USB cable to the Sync module. 19. Plug the USB cable to the black USB port of the Sync module. 21. Connect the Sync harness 24-way ACM connector to the vehicle 24-way ACM connector. 22. Connect the Sync harness 16-way ACM connector to the vehicle 16-way ACM connector. Install Sync Harness NOTE: Avoid routing Sync wires near sharp edges and moving components. NOTE: Use caution near antenna lead-in cable to prevent possible damage. 23. Install the ACM and the 4 mounting screws. Connect the electrical connectors, the 24-way and the 16-way Sync wire harness connectors. NOTE: Ensure the Sync wires are secure and do not interfere with vehicle operation. Connect the antenna lead-in cable. NOTE: Before connecting the Sync harness to the Sync module, make sure the connector lock lever is positioned forward away from the connector wires in the full release position. 24. Tighten the 14 tie straps securing the Sync module to the right center stack brace. Identify Circuit Wires For DLC Connections 20. Working through the center stack opening plug NOTE: For proper wire splicing techniques click the Sync 54-way connector into the Sync here. module. 25. Route the 2 wire Sync harness takeout to the Data Link Connector (DLC) located in the driver footwell area. Page 6 of 10 SK9R3J-14F013-AA Copyright Ford 2008 FoMoCo

69 2009 Expedition Sync Kit PAGE Install the 2 DLC mounting screws. Install Microphone 32. NOTE: The microphone is directional, make sure that the microphone is aimed towards the driver headrest area. NOTE: The microphone should be attached to the A-pillar trim as close to the windshield as possible NOTE: Do not touch the adhesive, reduced adhesion may result. 26. Remove the 2 mounting screws from the DLC. Remove the protective backing from the adhesive on the microphone. Position the microphone below the assist handle as shown below. Firmly press the body of the microphone to the A-pillar trim. Direct the microphone toward the driver headrest area. Position microphone so wire length is minimized from view. 27. Identify the white circuit wire at the DLC. 28. Connect the white wire from the Sync harness to the white circuit wire at the DLC. 29. Identify the white/blue circuit wire at the DLC. 30. Connect the white/blue wire from the Sync harness to the white/blue circuit wire at the DLC. 33. Remove the assist handle. Remove bolt covers. Remove the assist handle bolts. 34. Position the LH A-pillar trim slightly away from the A-pillar. Pull outward to disengage the retainers. Pull back the door weatherstrip. Page 7 of 10 SK9R3J-14F013-AA Copyright Ford 2008 FoMoCo

70 2009 Expedition Sync Kit PAGE NOTE: Route microphone cable underneath the 40. NOTE: Do not touch the adhesive, reduced air bag. adhesion may result. Route the microphone cable behind the A-pillar NOTE: Mount the HMI to the LH vertical trim, down toward the floor and follow the center stack. Sync harness 2-wire takeout to the black 3-way Remove the protective backing from the Sync harness connector located near the Sync adhesive on the HMI and firmly press the HMI module. to the LH vertical center stack panel left of the HVAC control as shown below. 36. Connect the black 3-way microphone connector to the black 3-way Sync harness connector. Route the HMI wire through drilled hole. 37. Secure the LH A-pillar trim. Push inward to engage the retainers. Install the door weatherstrip. 41. Connect the white 4-way HMI cable connector to the white 4-way Sync harness connector located near the Sync module. 38. Install the assist handle and bolts. Tighten to 12 Nm (106 lb-in). Install the assist handle bolt covers. Install HMI 39. Locate and drill 11/16 (17.5mm) hole in the LH vertical center stack panel location as shown below. Page 8 of 10 SK9R3J-14F013-AA Copyright Ford 2008 FoMoCo

71 2009 Expedition Sync Kit PAGE NOTE: The ignition key must be in the OFF position and the driver s door must be open prior to connecting the Sync wire harness red RUN/ACC feed wire to the SJB. If voltage is present on the SJB ACC feed when making this connection damage to the microphone could occur. This connection MUST be soldered per the splicing techniques included. Connect the red wire from the Sync wire harness to the blue accessory wire at connector C2880D located on the SJB. Install Trim 42. Install the center finish panel. Connect the electrical connectors. 46. NOTE: Ensure the Sync wires are secure and Engage the clips. do not interfere with vehicle operation. Use the supplied 8 tie straps to secure the 43. Close the glove compartment door. Sync harness wires. With glove compartment mounted USB, secure excess USB cable to allow for 47. Install the RH kick panel. normal glove compartment operation. Install the door scuff plate. If equipped, connect the dampener. Install the kick panel. Connect Run Accessory Power Install Trim Vehicles With Center Console NOTE: For proper wire splicing techniques click 48. Install the console upper finish panel and the here. retaining screw. 44. NOTE: A DVOM connected to the correct wire Push downward to secure the retaining clips. will show 0V, then show 12V when the Install the screw. Ignition switch is in the RUN/ACC position. Install the front floor console utility tray mat A logic probe will show ground on the correct wire, then show power when the Ignition switch 49. Close the console compartment door. is in the RUN/ACC position. 50. Install the selector lever trim ring. Identify the blue accessory wire at connector C2880D located on the Smart Junction Box (SJB). SJB is located in the RH kick panel. Push the selector lever trim ring downward. 51. Place the gearshift lever in the PARK position and release the parking brake. Configuration, Programming and Function Test 52. Refer to the Sync configuration and programming section click here. Page 9 of 10 SK9R3J-14F013-AA Copyright Ford 2008 FoMoCo