Ford 6R60/75/80 (ZF6HP26)
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- Imogene Doyle
- 6 years ago
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1 Ford 6R60/75/80 (ZF6HP26) RWD 6 Speed A Pump Body Forward Drum (A) B 18 O.Dr. Drum (E) O.Dr. Clutch (E) C Direct Drum (B) Direct Clutch (B) D Intermediate Clutch (C) Center Support E Low/Rev. Clutch (D) 46 F Output Shaft Rear Planet
2 RWD 6 Speed Ford 6R60/75/80 (ZF6HP26) A Forward Clutch (A) Forward Planet O.Dr. Clutch Hub B Forward Clutch Hub Direct Clutch Hub 34 Case 2WD Only 31 C FORD Ext. Hsg. Case Connector E-Module Valve Body Solenoids D Manual Linkage 100 Oil Pan and Filter 1 86 E
3 FORD 6R60/75/80 (ZF6-HP26/28/A61/X) 6-Spd TM6R60/75/80 Technical Manual (For ZF Units See Technical Manual Section) On REBUILDER BOX KITS --- K7900D-S Master Kit (w/o Steels)...6R60/75W On --- K7900EG-S 1 Master Kit (w/o Steels)...ZF6-HP26/28 / X On --- K7900FG-S 1 Master Kit (w/o Steels)... ZF6-HP26A61/28AF (Audi AWD) On --- K7900H-S Master Kit (w/o Steels)...6R80/W On Steel Plate Sub-Kits: --- K7900D-9 Steel Plate Kit... 6R60/75W On --- K7900E-9 Steel Plate Kit...ZF6 w/.118 E Steels On --- K7900EA-9 Steel Plate Kit...ZF6 w/.095 E Steels On --- K7900H-9 Steel Plate Kit... 6R On 1 Bonded Valve Body Plates are not Included in Kits, please order below by I.D. Stamping Number as needed. OVERHAUL KITS, GASKET SETS AND SEAL KITS --- K79900D Overhaul Kit...6R60/75W On --- K79900EG 1 Overhaul Kit (German-Made Contents)... ZF6-HP26/28 / X On --- K79900FG 1 Overhaul Kit (German-Made Contents)... ZF6-HP26A61/28AF (Audi AWD) On --- K79900H Overhaul Kit...6R80/W On GASKET AND RUBBER COMPONENTS 1E 79170DR 1 Oil Pan Gasket (Metal w/rubber Seal)...6R60/75W/80/W On 1E 79170E 1 Oil Pan Gasket (Paper)... ZF6 w/metal Pan On 1E 79170ER 1 Oil Pan Gasket (RubberSeal)...ZF6 w/plastic Pan On 2A 79100D 1 Front Pump O Ring (Small) On 3A 79101D 1 Front Pump to Case O Ring (Large) On D 1 Solenoid Screened Gasket On D 1-6 EDS Rubber Dampers (In Valve Body)...All On 6D K79125D 1 Valve Body to Case Rubber Seals (4)...All On D 1 Valve Body Plate (Beaded - 6 Damper Holes)...6R60/75W/80/W / DB 1 Valve Body Plate (Beaded - 2 Damper Holes)...6R60/75W/80/W...11/09-11/ DE 1 Valve Body Plate (Bonded - 6 Damper Holes)...6R60/75W/80/W...11/10-On E 1 Valve Body Plate (Bonded)...ZF6 w/ Stamped Plate or VB Code A/B On EA 1 Valve Body Plate (Bonded)...ZF6 w/ Stamped Plate or VB Code A/B On EB 1 Valve Body Plate (Bonded).. ZF6 w/ or 179 Stamped Plate or A/BA036/ On EC 1 Valve Body Plate (Bonded)...ZF6 w/ Stamped Plate or VB Code A/B On ED 1 Valve Body Plate (Bonded)...ZF6 w/ Stamped Plate or VB Code A/B On EE 1 Valve Body Plate (Bonded)...ZF6 w/o Stamped Plate or VB Code A/B On EF 1 Valve Body Plate (Bonded)...ZF6 w/ Stamped Plate or VB Code A/B On EG 1 Valve Body Plate (Bonded)...ZF6 w/ Stamped Plate or VB Code A/B On CLUTCH PLATES 10A 79304D 4-5 Forward (A) Friction (All)... 30T, O.D On 11A 79305DC 3-5 Forward (A) Steel (All)... 30T, I.D On 11A 79305DD AR Forward (A) Steel (Selective for A/B/C/D)... 30T, I.D On 11A 79305DE AR Forward (A) Steel (Selective for A/B/C/D)... 30T, I.D On 14B 79310D 5-7 Overdrive (E) Friction (ZF6 / 6R60/75W)... 30T, O.D On 14B 79310DA 5-7 Overdrive (E) Friction (6R80/W)... 30T, O.D On 15B 79311D AR Overdrive (E) Steel (Selective)... 24T, I.D On 15B 79311DA 5-7 Overdrive (E) Steel (ZF6 / 6R60/75W / 6R80/W).24T, I.D On 18C 79304DA 4-5 Direct (B) Friction (All)... 30T, O.D On 18C 79304DB AR Direct (B) Friction (Selective)... 30T, O.D On 19C 79305D 4-5 Direct (B) Steel (All)...30T, I.D On 22D 79304DA 4-5 Intermediate (C) Friction (All)... 30T, O.D On 22D 79304DB AR Intermediate (C) Friction (Selective)... 30T, O.D On 23D 79305D 4-5 Intermediate (C) Steel (6R60/75W)... 30T, I.D On
4 FORD 6R60/75/80 (ZF6-HP26/28/A61/X) 6-Spd CLUTCH PLATES - Cont d. 26E 79304D 4-7 Low/Reverse (D) Friction (All)... 30T, O.D On 26E 79304DA AR Low/Reverse (D) Friction (Selective)... 30T, O.D On 27E 79305DC 4-7 Low/Reverse (D) Steel (6R60/75W )... 30T, I.D On 27E 79305D 6-7 Low/Reverse (D) Steel (ZF6 / 6R80/W)... 30T, I.D On 27E 79305DA AR Low/Reverse (D) Steel (Selective)... 30T, I.D On METAL CLAD SEALS 30A 79526D 1 Front Pump On 31C 79551D 1 Extension Housing (2WD)... Exc. 6R80/W On 31C 79551H 1 Extension Housing (2WD)... 6R80/W On 31C 79553D 1 Adapter Seal (4WD)... Exc. 6R80/W On 31C 79553H 1 Adapter Seal (4WD)... 6R80W On 33C 79507D 1 Manual Lever On 34C 79552D 1 Yoke Spline On BUSHINGS --- K79980D 1 Bushing Assortment Kit...6R60/75W On --- K79980E 1 Bushing Assortment Kit...ZF6 / 6R80/W On --- K79980EY 1 Bushing Assortment Kit (Omega)...All On 38A 79005H 1 Pump Bushing...6R80/W On 39A 79001D 1 Stator Shaft (Front I.D.)...6R60/75W A 79002D 1 Stator Shaft (Rear I.D.)...6R60/75W A 79002E 1 Stator Shaft (Rear I.D.)...ZF On 40A 79002H 1 Stator Shaft (Rear I.D.)...ZF6-6R80/W On 41A 79003D 1 Forward Drum (Front)...All On 42A 79004D 1 Forward Drum (Rear)...All On 43B 79006D 1 O/D Drum...All On 44B 79007D 2 Forward Clutch Hub (Front / Rear I.D.)... Some On 44B 79007E 2 Forward Clutch Hub (Front / Rear I.D.)... Some On 45C 79009D 2 Direct Drum (Front & Rear I.D.)...All On 46F 79006D 1 Output Shaft...All On THRUST WASHERS AND BEARINGS --- K79941D 1 Thrust Needle Bearing Kit...6R60/75W On --- K79941E 1 Thrust Needle Bearing Kit...ZF On --- K79941H 1 Thrust Needle Bearing Kit...6R80/W On SEALING RINGS --- K79901D 1 Sealing Ring Kit...6R60/75W On --- K79901E 1 Sealing Ring Kit...ZF On --- K79901H 1 Sealing Ring Kit...6R80/W On 75A 79200DT 1 Front Pump Support (Large)...All On 76A 79201DT 1 Front Pump Support (Small)...All On 77B 79202DT 2 Turbine Shaft (Teflon)...6R60/75W On 77B 79202EP 3 Turbine Shaft (Plastic)...ZF On 77B 79202HT 3 Turbine Shaft (Teflon)...6R80/W On 78C 79203DT 2 Direct Clutch...All On TRANSMISSION OIL FILTERS D 1 Oil Filter (Filter Only - Triangular Shape)...6R60/75W D 1 Oil Filter (Filter Only - Triangular Shape)...ZF6 w/metal Pan (Exc Audi) On F 1 Oil Filter (Filter Only - Triangular Shape)... Audi w/metal Pan On 86E K79600E 1 Plastic Oil Pan w/integrated Filter... ZF On 86E K79600E-DE 1 OEM ZF Plastic Oil Pan w/integrated Filter... ZF On H 1 Oil Filter (Deep Pan Inlet - Square Shape).6R60/75/80/W... L/06-On HB 1 Oil Filter (Shallow Pan inlet - Square Shape).6R80/W On HH 1 Oil Filter (O Ring Neck Seal, Hybrid Units)...6R80/W On R60 / 75 / 80 (ZF6)
5 FORD 6R60/75/80 (ZF6-HP26/28/A61/X) 6-Spd ELECTRONIC COMPONENTS 6R60/75W80W Units: 100D K79879D 1 Solenoid Kit D 79870D 1 TCC Solenoid...Brown Connector D 79870HB 1 TCC Solenoid...Yellow Connector - Brown Body On 100D 79870D 1-2 SSA & SSC Solenoids... Brown Connector D 79870HB 1-2 SSA & SSC Solenoids...Yellow Connector - Brown Body On 100D 79871D 1-3 SSB, SSD & PCA Solenoids...Black Connector D 79871HB 1-3 SSB, SSD & PCA Solenoids...Yellow Connector - Black Body On 100D 79879D 1 SSE Solenoid...Yellow Connector On 101D K79869A 1 Connector Plate (Includes: TISS, TOSS, TOT, PRNDL - Units w/tcm Bosch) D K79869H 1 Connector Plate (Includes: TISS, TOSS, TOT, PRNDL - Units w/o TCM Siemens) On 102D 79878A 1 Case Connector On ZF6 Units: --- K79879A 1 Solenoid Kit (Includes: (3) 79870A, (3) 79870B, (2) 79871A, K79871B & 79869B) On --- K79879B 1 Solenoid Kit (Includes: (5) 79870A, 79870B & 79871A) On --- K79879E 1 Solenoid Kit (Includes: (3) 79870A, (3) 79870B & 79871A) On --- K79879F 1 Solenoid Kit (Includes: (3) 79870A, (2) 79870B & (2) 79870F) On --- K79879FA 1 Solenoid Kit (Includes: (3) 79870A, (2) 79870B & (2) 79870F, 79871A, K79871B, 79869B) On 100D 79870A 3-5 EDS Solenoid (.663 O.D. Solenoid O Ring Land)...Yellow On 100D 79870B 1-3 EDS Solenoid (.641 O.D. Solenoid O Ring Land)... Blue On 100D 79870F 0-2 EDS Solenoid (.721 O.D. Solenoid O Ring Land)...Orange On 100D 79871A 0-1 MV1 Solenoid (Emergency Run Valve)... Black On 100D 79871A 0-1 MV2 Solenoid (Park Lock Valve - Energizes)... Black On 100D K79871B 0-1 MV3 Solenoid (Park Lock Valve - Operates).Green Top w/park Cylinder/Rod On B 0-1 Wiring Harness (For Park Cylinder Units) On 101D K79869A 1 E-Module/Connector Plate (Includes: TISS, TOSS, TOT, PRNDL Switch) On 102D 79878A 1 Case Connector On A 1 Foam Strip (Between Solenoids and Plastic Connector Housing) On SHIFT ENHANCEMENTS AND MISCELLANEOUS --- ZF6-6R60-ZIP Zip-Kit (Sonnax, Fits ZF6HP26 & 6R60/75/80 - Drop-In Components, No Tools) On --- ZF6-GEN2-ZIP Zip-Kit (Sonnax, Fits ZF6HP28 - Drop-In Components, No Tools Required) On Addresses: Critical Pressure Losses and Restores/Extends Accumulator Action. --- K79946E 1 Lock-up Shudder Repair Kit (TransGo) On E 1 Pressure Regulator Sleeve (Sonnax, Addresses: Harsh or Erratic Line) On --- K79882E 1 Clutch A Control Boost Valve and Sleeve Kit (Sonnax) On Addresses: Delayed/Harsh Engagements, Flare 5-4 Downshift. --- K79788EW 1 VB End Plug Kit (Sonnax, 6 Large and 6 Small End Plugs) On --- K79788DW 1 VB Internal Plug Kit (Sonnax, 4 Internal Plugs) On --- K79788E 1 Sure-Seal VB End Plug Kit (Superior) On Addresses: OE End Plugs Leak Causing Low Circuit Pressures/Erratic Shifts/Codes. --- K79781E 1 Valve Body Accumulator Piston and Spring Kit (Sonnax) On Addresses: Firms Upshifts and Downshifts and Engagements E 1-6 Valve Body Accumulator Piston (OEM ZF) On Valves Below Require Tools: --- K79989E 1 Oversized Pressure Regulator Valve Kit (Sonnax) On Addresses:Delayed/No Reverse and Poor Quality Shifts. Requires K79589E Tool Kit. --- K79886E 1 Oversized Solenoid Pressure Regulator Valve Kit (Sonnax) On Addresses: Wrong Gear Starts, Gear Ratio and Solenoid Codes Requires K79586E Tool Kit. --- K79887E 1 Oversized Bypass Clutch Control Valve Kit (Sonnax) On Addresses: Converter Overheat and Low TCC Release Pressure. Requires K79587E Tool Kit. --- K79883E 1 Oversized Converter Release Regulator Valve Kit (Sonnax) On Addresses: Excessive TCC Slip, Harsh Lockup Apply/Release. Requires K79583E Tool Kit. --- K79880E 1 Oversized Lubrication Control Valve Kit (Sonnax) On Addresses: Low Converter Pressure and Lube Failure. Requires K79580E Tool Kit. --- K79881E 1 Oversized Clutch A Control Valve Kit (Sonnax) On Addresses: Flare Upshift or Downshift Bind-ups. Requires K79581E Tool Kit. --- K79884E 1-2 Oversized Clutch D1 or E Control Valve Kit (Sonnax) On Addresses: Flare Upshift or Downshift Bind-ups. Requires K79581E Tool Kit
6 FORD 6R60 (ZF6-HP26/28, A61, X) 6-Speed A/RWD HARD PARTS AND MISCELLANEOUS Note : When ordering Hard Parts, please add the appropriate suffix : (-R) Reman, (-U) Used, (-A) Aftermarket. 148D 79881E 1 Mechatronic to Case Seal Adapter (Early - No Tab)...ZF On 148D 79881EF 1 Mechatronic to Case Seal Adapter (Late - with Tab)...ZF On --- ZF6OIL 1 Lifeguard 6 OEM Oil (20 Litres/18.93 Quarts) On --- ZF6OIL-1L 1 Lifeguard 6 OEM Oil (1 Litre) On OEM MECHATRONIC VALVE BODIES 150D VariousNote: To purchase a Mechatronic Assembly (aka: Valve Body) for a ZF6, you will need the STUECKL Number from the tag.on the side of the transmission case, Vin Number, Vehicle Year, Make and Model When being ordered. This will ensure that the correct assembly... is ordered. The Mechatronic Assembly is Flashed (per VIN) and includes the Oil/Pan Filter. 150D MECHA Mechatronic Valve Body i Coupe (02/ /2007)......and 335i Coupe (01/ /2007)...Various 150D MECHA Mechatronic Valve Body...335xi, 335i (01/ /2007)...Various 150D MECHA Mechatronic Valve Body i w/ (M25/B25MS), (N52/B25A) Engines......and 531i w/(m52/b30ms) Engine...Various 150D MECHA Mechatronic Valve Body...All Z4 ( On) And 325i/xi, 330i/xi, 525i/xi, 530i/xi......w/( /015) ( /086) ( ) Transmission ID.Various 150D MECHA Mechatronic Valve Body...525i, 535i (01/ On)...Various 150D MECHA Mechatronic Valve Body...545i/iA ( ), 645ci ( /2005)...Various 150D MECHA Mechatronic Valve Body i w/ 6hp26, and 645ci (12/ )...Various 150D MECHA Mechatronic Valve Body i w/ 6hp28 (09/ /2007)...Various 150D MECHA Mechatronic Valve Body...745i/L/Li ( /2003), 760i/L/Li (10/ /2003) w/transmission Code Various 150D MECHA Mechatronic Valve Body...745i/L/Li (02/ /2003), 760i/L/Li ( /2003).Various 150D MECHA Mechatronic Valve Body i/L/Li (09/ /2005), 760i/L/Li (09/ /2004).Various 150D MECHA Mechatronic Valve Body...750i/L/Li(03/ On), 760i/L/Li (10/ /2005)...Various 150D MECHA Mechatronic Valve Body... X5 ( w/6hp26x...various 150D MECHA Mechatronic Valve Body... S-Type V6,V8 ( On) Except ( )...Various XJ (04/ On) Except (10/ On) w/supercharger, XK8 ( ) w/o SuperCharger 150D MECHA Mechatronic Valve Body...S-Type V6 (2003)...Various 150D MECHA Mechatronic Valve Body.S-Type (04/2003), XJ (06/ /2004), All XK8 (06/ /2004) 150D MECHA Mechatronic Valve Body... S-Type (04/ /2005), XJ (02/ ) XK8 (02/ /2005)...Various 150D MECHA Mechatronic Valve Body...S-Type V6 (06/ On), XJ (10/ On) w/super Charger 150D MECHA Mechatronic Valve Body...XJ (01/ /2003)...Various 150D MECHA Mechatronic Valve Body... XK (04/ On)...Various 150D MECHA Mechatronic Valve Body... Version 3 Range Rover Sport - Discovery - LR3...Various 150D MECHA Mechatronic Valve Body... Version 2 Range Rover Sport - Discovery...Various 150D MECHA Mechatronic Valve Body... Version 1 Range Rover Sport...Various 6R60 / 75 / 80 (ZF6) Reman Valve Bodies: Note: Does not include the TCM, can be purchased with Tested or New Solenoids, add N Prefix for New. 150D A 1 Valve Body (Reman)... 6R60/75W w/internal TCM D B 1 Valve Body (Reman)...6R60/75W w/external TCM On 150D A 1 Valve Body (Reman)...BMW, Jaguar, Range Rover w/plate ID Various 150D B 1 Valve Body (Reman)...BMW, Jaguar, Range Rover w/plate ID /179.Various 150D C 1 Valve Body (Reman)... BMW, Jaguar, Range Rover w/plate ID Various 150D D 1 Valve Body (Reman)... BMW, Jaguar, Range Rover w/plate ID Various 150D E 1 Valve Body (Reman)... BMW, Jaguar, Range Rover w/plate ID Various 150D F 1 Valve Body (Reman)... BMW, Jaguar, Range Rover w/plate ID Various 150D G 1 Valve Body (Reman)... BMW, Jaguar, Range Rover w/plate ID Various
AWTF80SC / 81SC (AF21/AF40-6)
AWTF80SC / 81SC (AF21/AF40-6) FWD 6 Speed 15 35 11 10 40 41 65 50 66 A Pump Assembly 2-6 (B1) Brake Band 3-5 Reverse (C3) Drum 75 Filter 80 20 21 51 52 57 16 17 58 B 24 3-5 Reverse (C3) Clutch 25 81 Front
Toyota U140 / U240. FWD 4 Speed. D B-1 Accumulator. Pinion. Differential 120. Bell Housing. Forward Drum. Pump Body Stator. Case
Toyota U140 / U240 FWD 4 Speed Pinion 11 12 A 40 3 118 Differential 120 Bell Housing 10 B 85 Pump Body Stator 29 30 Forward Drum C Case 1st / Reverse Clutch 79 D B-1 Accumulator C-2 Accumulator 150 SLT
Subaru M41 / M41A. FWD 3 Speed 2WD / AWD. C Turbine Shaft Park Pawl. Linkage. Converter Reactor. Pinion. Bell Housing.
Subaru M41 / M41A FWD 3 Speed 2WD / AWD Park Pawl A Linkage 10 11 B Converter Reactor Bell Housing 13 Pinion C Turbine Shaft Pump Shaft 30 31 D Ring Gear Rear Planet Low Sprag Forward Sun Gear Reverse
Subaru EC8 / 4EAT ( )
Subaru EC8 / 4EAT (1987-98) 4 Speed FWD / AWD 9 105 8 A Input Shaft Differential Differential Housing 10 Pinion 60 30 31 B Reverse Drum 82 95 83 High Drum Reverse Clutch 36 37 39 40 C Forward Hub 42 43
Volkswagen 095/096/01M, 097/01N, 098/01P
Volkswagen 095/096/01M, 097/01N, 098/01P FWD 4 Speed 50 20 21 30 31 45 10 A Pump Body Stator 2-4 Brake Clutch (B2) 37 67 36 46 82 B Forward Clutch (K1) Forward Hub 65 69 42 43 C Drive Sun Gear Shell Center
ZF6HP19/26/32 (Generation 1), Ford 6R60, 6R75, 6R80, ZF6HP21/28/34 (Generation 2)
Valve Body Identification ZF6HP19/26/32 (Generation 1), Ford 6R60, 6R7, 6R80, ZF6HP21/28/34 (Generation 2) IDENTIFICATION GUIDE Valve components differ between Generation 1 (ZF6HP19/26/32), Ford 6R60,
5R110W (TorqShift)
5R110W (TorqShift) RWD 5 Speed 115 2 40 114 30 41 75 76 55 42 3 56 95 A Pump Body Stator 90 120 121 44 122 57 123 124 58 45 127 77 46 47 59 B Coast Diode Overdrive Planet Center Support 60 61 78 131 99
F4A41 / 42 / 51 / A / B / F5A51/A
F4A41 / 42 / 51 / A / B / F5A51/A FWD 4 & 5 Speed 5 Speed Only A Pinion Driven Transfer Direct Planet B 50 Bell Housing. 11 Pinion Driven Transfer 11 66 Drive C Filter Differential 51 TISS 67 68 TOSS 24
6L45 / 6L50 / 6L80 / 6L90
6L45 / 6L50 / 6L80 / 6L90 RWD 6 Speed 39 79 3 44 4 153 155 80 7 159 45 8 81 92 A Pump Assembly Stator 52 53 57 55 56 173 174 95 93 B 1-2-3-4 Clutch 3-5 Reverse Clutch Input Planet Input Sun Gear 97 98
TH180 / 4L30E. RWD 4 Speed. Stator with Gears. Bell Housing. O.D. Sun Gear. Overdrive Planet. Overdrive Ring Gear. Overrun Clutch.
TH180 / 4L30E RWD 4 Speed 100 101 4 5 22 46 59 45 47 A 3 34 35 Bell Housing 110 49 111 60 112 Stator with Gears 61 B Overrun Clutch O.D. Sun Gear Planet Ring Gear 36 37 51 120 38 39 C Reverse Clutch 80
6F50 / 6F55 / 6T70 / 6T75
6F50 / 6F55 / 6T70 / 6T75 FWD 6 Speed 42 80 81 82 83 43 A 41 Differential 84 85 86 87 B 60 Driven Transfer Pinion 50 70 51 169 51 70 C 117 61 139 140 D 5 100 62 Pump Drive 141 90 142 Drive Transfer 71
ZF6HP19, ZF6HP26, ZF6HP32, Ford 6R60, 6R75, 6R80, ZF6HP21, ZF6HP28, ZF6HP identify! 2. VERify! .804" .629" dia..629" dia. .629" dia.
Valve Body Identification ZF6HP19, ZF6HP26, ZF6HP32, Ford 6R60, 6R75, 6R80, ZF6HP21, ZF6HP28, ZF6HP34 IDENTIFICATION GUIDE Valve components differ between Generation 1 (ZF6HP19, ZF6HP26, ZF6HP32), Ford
AW55-50SN / AF23/33-5 / RE5-F22A
AW55-50SN / AF23/33-5 / RE5-F22A FWD 5 Speed 11 10 51 A Pump Assembly 65 B Filter C 12 Case D 84 SLT SLU 82 83 116 SLS Differential 150 Valve Body 115 81 1 80 Shift Solenoids Band Servo Linkage Assembly
4T80E. FWD 4 Speed Primary/Secondary Pump. 2-3 Accum. Valve Body Cover Channel Plate Upper Valve Body.
4T80E FWD 4 Speed 2 190 A 191 54 55 250 Valve Body Cover 156 Primary/Secondary Pump 155 129 151 152 157 3 Upper Valve Body 2-3 Accum. 183 53 182 Channel Plate 20 21 60 135 91 195 72 73 B 33 2nd Clutch
ZF6HP19/26/32 (Generation 1), Ford 6R60, 6R75, 6R80, ZF6HP21/28/34 (Generation 2)
Valve Body Identification ZF6HP19/26/32 (Generation 1), Ford 6R60, 6R75, 6R80, ZF6HP21/28/34 (Generation 2) 1. identify! IDENTIFICATION GUIDE Valve components differ between Generation 1 (ZF6HP19/26/32),
4L30E (ML4) 4 SPEED ELECTRONIC UP. TH180(MD3) 3L30 TH180C(MD2) w/l/u
A B C D Deluxe Kit---------------------------------- 008 Compliance Kit ------------------------ 007 Master Kit -------------------------------- 006 Less Steel Kit -------------------------- 004 Overhaul
A604 (40TE, 41TE / TES, 41AE)
A604 (40TE, 41TE / TES, 41AE) FWD 4 Speed 40 132 50 90 133 2 3 60 91 51 52 69 61 A Input Shaft 20 21 71 Front Pump 72 22 23 73 74 24 25 30 135 75 139 Input Clutch Hub 62 63 B Underdrive Clutch Overdrive
TH200/C, TH200-4R (Pictured)
TH200/C, TH200-4R (Pictured) RWD 4 Speed 63 68 134 100 2 135 138 101 136 137 101 69 140 5 6 A 7 Pump Body 122 121 3 4 Stator 130 50 51 71 84 85 86 B Overdrive Roller Clutch Overrun Clutch O.D. Sun Overdrive
5L40E/5L50E. RWD 5 Speed. RWD 5 Speed E 994. COPYRIGHT 2009 DACCO Incorporated. COPYRIGHT 2009 DACCO Incorporated 211* 878* 892* 507 Pump
RWD 5 Speed 750 070 540 176 034 313 531 538 532 538 534 539 533 036 311 179 520 209 211* 556 046 RWD 5 Speed 565 966 338 965 975 985 879 127 126 878* 146 106 151 131 130 110 150 892* 535 A A 536 787 314
ZF5HP19/ZF5HP19FL/ZF5HP19FLA
FWD 5 Speed 510 530 070 034 311 699 544 520 529 036 381 333 332 552 179 181 037 210 FWD 5 Speed AWD Only 299 896 345 410 A Pump Body Stator 104 144 562 125 124 972 982 962 873* 556 337 336 966 131 130
4T65E. FWD 4 Speed. E Final Drive Sun Gear Shaft Final Drive Ring Gear Output Shaft. Side Cover. 2nd Clutch Drum. Support
4T65E FWD 4 Speed 2 102 181 185 187 183 182 182 186 141 150 300 150 A 3 184 B Side Cover Output Shaft 153 152 151 267 69 125 97 135 268 70 71 146 38 39 37 36 40 C Support Rev. Band 2nd Clutch Drum 2nd
ZF6HP26/A, 6R60/6R80(FORD), 09E(VW/AUDI) ZF6HP26/A, 6R60/6R80(FORD), 09E(VW/AUDI) RWD 6 Speed. RWD 6 Speed. B O.Dr. Clutch Hub
RWD 6 Speed 070 898 295 510 311 530 528 381 520 181 181B 529 334 048B 037 036 RWD 6 Speed 564 554 048 964 974 877 335B 129 964B 128 108 148 876* 612 240 582 882 699 238 237 A A 507 Pump Pump Body 777 309
ZF4HP22/ZF4HP24. RWD 4 Speed. RWD 4 Speed. A Input Shaft 507 Pump. COPYRIGHT 2009 DACCO Incorporated. COPYRIGHT 2009 DACCO Incorporated 210*
ZF4HP22/ZF4HP24 ZF4HP22/ZF4HP24 RWD 4 Speed 750 RWD 4 Speed 500 070 510 311 520 210* 310 530 034 212 211 564 335 334 554 964 670 233 574 129 108 231 177 380 047 974 128 129 880 876 575 146 878 235 232
Nissan RL/RE4-F03A/V, RE4-F03B
Nissan RL/RE4-F03A/V, RE4-F03B FWD 4 Speed A 10 50 51 52 40 53 23 24 Bell Housing 54 54 Pump Body 55 Stator 2-4 Band 26 27 Reverse Drum B High Clutch Hub Shell Low Sprag Low / Reverse Clutch 30 31 33 34
TH180(MD3) 3L30 TH180C(MD2) w/l/u 4L30E (ML4) 4 SPEED ELECTRONIC UP
TH180(MD3) 3L30 4L30E (ML4) 4 SPEED 44 4L30E (ML4) 4 SPEED TH180(MD3) 3L30 TH180/4L30E 12 Bolt Pan 3 Speed - 3L30 3L30-3 SPEED - 69-Up Buick Opel 77-87 Chevette 77-87 GEO Tracker 90-Up Pontiac T-1000 77-87
JF506E (JA5A-EL/5F31J/RE5F01A/09A)
FWD 5 Speed FWD 5 Speed 750 699 284 730 281 712 281 796 282 280 869 283 586 596 868 616 864 866 142 561 961 331 981 865 971 330 122 551 040 257 862 650 180 260 261 259 022 790 A A 698 715 077 293* 292
4T80E (MH1) ELECTRONIC 4 SPEED FWD
4T80E (MH1) 4 SPEED A B C D E F Deluxe Kit---------------------------------- 008 Compliance Kit ------------------------ 007 Master Kit -------------------------------- 006 Less Steel Kit --------------------------
A404 / A413 / A470 / A670
A404 / A413 / A470 / A670 FWD 3 Speed 25 30 69 68 50 31 40 2 3 60 71 32 33 A Pump Body Stator Kickdown Band High / Reverse Drum 19 20 42 43 78 34 44 44 80 B Forward Clutch Front Ring Gear Front Planet
Hyundai A4AF1/2/3 & A4BF1/2/3
Hyundai A4AF1/2/3 & A4BF1/2/3 FWD 4 Speed 10 50 11 51 100 20 52 101 53 A Pump Body Stator Direct Drum 36 37 110 45 B Forward Clutch Forward Hub Shell / Kickdown Drum Kickdown Band 55 23 55 56 56 65 C Reverse
4L80E (MT1) 4L85E (MN8) 4 SPEED w/o.d.
4L80E (MT1) 4 SPEED w/o.d. 90 4 SPEED w/o.d. 4L80E (MT1) ;;;; ;;;;;; ;;;;; ;; Chevrolet & GMC Trucks & Vans, G10, G30, Astro, Safari, Blazer, GMC Yukon, Suburban, C & K Pickups, Isuzu NPR Pickup 91-99,
RE4-F04A/B (4F20E), JF403E, LJ4A-EL
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200 17 Bolt Pan All (66-75) FK36423A 17 Bolt Pan 4WD & Trucks (73-Up) FK36423C Ford Passenger 66-80 Mercury 66-80 Lincoln & Mark III-IV-V 66-79 Ford Light Trucks 66-96 Ford Vans 91-96 Econoline Chateau
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4L40E 4 SPEED, 5L40E 5 SPEED (M82), 5L50E (M22) - ELECTRONIC - RWD
A B C D E F 134 54 2008 Transtar Industries, Inc. No part of this work, including but not limited to the Part Numbers, may be reproduced or transmitted in any form or by any means, electronic or mechanical,
CHRYSLER TF-8 A727 (36RH, 37RH) A518 (46RH, 46RE) A618 (47RH, 47RE, 48RE)
276 12776C Rear Wheel Drive Aluminum Case REBUILDER KITS DELUXE MASTER LESS STEELS OVERHAUL GASKET & DESCRIPTION QTY. YEAR KIT O/H KIT KIT KIT SEAL KIT 14 Bolt Pan 12776F To order Kits with all Borg Warner
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A B C D 34 44 2008 Transtar Industries, Inc. No part of this work, including but not limited to the Part Numbers, may be reproduced or transmitted in any form or by any means, electronic or mechanical,
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TH200-4R (MW9) A B C D E Deluxe Kit---------------------------------- 008 Compliance Kit ------------------------ 007 Master Kit -------------------------------- 006 Less Steel Kit --------------------------
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111 154 2008 Transtar Industries, Inc. No part of this work, including but not limited to the Part Numbers, may be reproduced or transmitted in any form or by any means, electronic or mechanical, including
Parts are labeled here in order of installation. See other side of sheet for details on Zip Kit contents. installation Diagram
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Page 1 of 10 Main Components and Functions Torque Converter 1 Cover (Part of 7902) 2 Converter Damper Plate 3 O-Ring (Part of 7902) 4 Turbine Assembly (Part of 7902) 5 Selective Spacer 6 Thrust Washer
CD4E (FORD)/LA4A-EL (MAZDA)
FWD 4 Speed 318 750 436 293* 847 292 715 063 063B 899 598 FWD 4 Speed 700 702 060 706 281 263 262* 264 076 064 A 991 995 701 848 369 070 032 529 Differential Diff. Ring Gear 671 Driven 705 279* 298A 058
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144 AT640 Allison Transmissions 21 Bolt Pan REBUILDER KITS DELUXE MASTER LESS STEELS OVERHAUL GASKET & DESCRIPTION QTY. YEAR KIT O/H KIT KIT KIT SEAL KIT Kits - 640-643 (1) 1 - K2100 K2100-LS Kits - 650-653
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138 NOTE: Early AT540/545 parts up to serial number 3210775436. Late AT545 parts from serial number 3210775437. Allison Transmissions 21 Bolt Pan Rear Wheel Drive REBUILDER KITS DELUXE MASTER LESS STEELS
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314 HYUNDAI MITSUBISHI CHRYSLER IMPORTS (All Plastic) F4A41, F4A42 23800 Filter - External Spin-On 23801 F4A51/F5A51 23800B (Metal/ Plastic) F4A41/42 23800A F4A41... Mirage, 1.5L... 96-Up F4A42... Mirage,
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FWD 5 Speed 750 690 281 283 282 273* 730 184 796 274 280 869 712 280 FWD 5 Speed 696 281 586 185 184 284 596 868 864 561 865 961 330 122 981 331 102 142* 040 551 022 246 587 246 247 A A B 077 291 698 492
INISSANI. Pump. 778 O.Dr. Sun Gear / Band Drum. Body. Pump. Stator. Parts B. Forward Sun Gear Rear Sun Gear
RE5R05A, A5SR1-2 750 500 070 311 510 034 530 520 209 344 210* 866 646 211 212 610 040 A 776 507 Pump Parts Pump Body 777 Stator 778 O.Dr. Sun Gear / Band Drum 144 873 594 232 582 238 239 881 592 584 251
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A B C D Deluxe Kit---------------------------------- 008 Compliance Kit ------------------------ 007 Master Kit -------------------------------- 006 Less Steel Kit -------------------------- 004 Overhaul
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U140/U240/U241. FWD 4 Speed. FWD 4 Speed. COPYRIGHT 2009 DACCO Incorporated. COPYRIGHT 2009 DACCO Incorporated * 103
U140/U240/U241 U140/U240/U241 FWD 4 Speed 274 275 276 273 796 774 730 281 690 280 712 899 596 FWD 4 Speed 281 280 586 861 143* 103 123 560 862 980 970 960 550 038 185 214 215 750 369 715 291 076 293* 716
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000- -099 No Prefix = P & R Kits No Suffix = Kits w/ Cork Pan Gaskets or Default Gasket* No Prefix = Kits w/ Ray/Borg/Dynax Frictions * Default Gasket = Late models that are originally equipped with No
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2008 Transtar Industries, Inc. No part of this work, including but not limited to the Part Numbers, may be reproduced or transmitted in any form or
TH440-T4(ME9), 4T60 4 SPEED - FWD A B C D E 84 102 2008 Transtar Industries, Inc. No part of this work, including but not limited to the Part Numbers, may be reproduced or transmitted in any form or by
Welcome To Today s Presentation Sponsored By:
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RE5R05A RE5R05A RWD 5 Speed RWD 5 Speed 750 070 311 510 034 530 500 520 209 344 210* 866 646 211 212 610 040 020 867 580 215 214 217 380 177 552 047 332 562 124 104 333 962 972 982 874 A 776 507 Pump Pump
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172 18 Bolt Pan - 4WD Screen - A4LD FK27800D - Early 85 FK27800F - Late 85-95 18 Bolt Pan - 2WD Screen - A4LD FK27800E - Early 85 FK27800G - Late 85-95 18 Bolt Pan - 2WD Screen with 3/8" Neck A4LD - 89-95
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Technical Bulletin # 1251
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290 14 Bolt Pan 78-82 FK48776A 14 Bolt Pan 83-Up Deep Pan FK48776B 404 (1.7L), 413 (2.2L), 470 (2.6L), 670 (87-Up L/U) Chrysler (Exc. "K") Horizon, Omni w/1.7l 78-82 Chrylser "K" Cars: Acclaim, Aries,
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A404, A413, A470, A670 500 070 034 510 530 520 179 037 211 311 310 022 046B 555 046 336 337 A 777 778 Stator Pump Body Kickdown Band Direct Drum 149 108 128 148 876 268* 881 882 050 602 592 882 238 582
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1 2 3 Table Of Contents Transmission Diassembly... 4 Front Pump... 16 Reverse/High Clutch Drum... 18 Direct Clutch Drum... 22 Low Clutch Drum... 26 Planetary Gearsets... 29 Transfer Gear/Reduction Gear...