Volkswagen 095/096/01M, 097/01N, 098/01P

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1 Volkswagen 095/096/01M, 097/01N, 098/01P FWD 4 Speed A Pump Body Stator 2-4 Brake Clutch (B2) B Forward Clutch (K1) Forward Hub C Drive Sun Gear Shell Center Support Low / Reverse Clutch (B1) D 74 Speed Sensors Axle Flange 12 E Pinion F EPC Sole- 71 Shift Solenoid Case Filter Shift Solenoids

2 FWD 4 Speed Volkswagen 095/096/01M, 097/01N, 098/01P A Support Tube Reverse Drum Reverse Clutch (K2) Forward Drum Hub B 3-4 Drum 3-4 Clutch (K3) Sun Gear Planet Ring Gear w/drive Gear C 11 D Differential Axle Flange E Driven Gear Rear Cover Park Pawl 73 F Wire Harness Linkage

3 VEHICLE TRANS. MODEL YEARS ENGINE MODEL AUDI: Model Litre Model 90 CS/S Litre /2.8 Litre Model 100 CS/S Litre Cabriolet Litre Litre...097/01N VOLKSWAGEN: Beetle All /01M Cabrio Litre /01M Corrado All /096 Golf All All /01M GTI All... 01M Jetta/GLX , 2.8 Litre , 2.8 Litre /01M Passat All / All /096/01M All... 01M Eurovan All All...098/01P TECHNICAL MANUALS --- TMVW Technical Manual TMVW096S Technical Manual (Supplement) TMVW01M Technical Manual MASTER BOX KITS --- K5900-S 1, 2 Master Kit (w/o Steels) /096 w/3.780 O.D. 3-4 Frictions K5900E-S 1, 2 Master Kit (w/o Steels) /096/01M w/4.000 O.D. 3-4 Frictions K5900A-S 1, 2 Master Kit (w/o Steels) w/3.780 O.D. 3-4 Frictions K5900F-S 1, 2 Master Kit (w/o Steels) /01N w/4.000 O.D. 3-4 Frictions K5900B-S 1, 2 Master Kit (w/o Steels) w/3.780 O.D. 3-4 Frictions K5900G-S 1, 2 Master Kit (w/o Steels) /01P w/4.000 O.D. 3-4 Frictions Steel Plate Sub-Kits: --- K Steel Plate Kit /096/097 w/26-tooth, Steels K5900B-9 1 Steel Plate kit /01P w/26-tooth, Steels K5900E-9 1 Steel Plate Kit... All w/28-tooth, Steels Depending on the country of origin, units built in may utilize the late style pistons, frictions, and steels. Please verify if the unit utilizes or O.D. 3-4 Frictions and order the kits accordingly. If you have Single-Sided 3-4 Plates, please order them separately as required. 2 Kits do not include Molded Rubber Pistons, please see the section below and order separately. OVERHAUL KITS & MOLDED RUBBER PISTON KITS --- K Overhaul Kit (w/o Molded Pistons) /096/01M K59900A 2 1 Overhaul Kit (w/o Molded Pistons) /01N K59900B 2 1 Overhaul Kit (w/o Molded Pistons) /01P K Front Pump Seal-Up Kit... All K Molded Rubber Piston Kit... Units w/5 Pistons K59900E-4 1 Molded Rubber Piston Kit... Units w/5 Pistons and 2 Retainers GASKET & RUBBER COMPONENTS 1F Oil Pan Molded Rubber Seal /096/01M F 59170A 1 Oil Pan Molded Rubber Seal F 59170B 1 Oil Pan Molded Rubber Seal /01P F 59170F 1 Oil Pan Molded Rubber Seal... 01N

4 ILL. PART PER NO. NUMBER CAR DESCRIPTION YEARS GASKET AND RUBBER COMPONENTS - Cont d Side Cover Molded Rubber Seal /096/01M B 1 Side Cover Molded Rubber Seal /01P G 1 Side Cover Molded Rubber Seal /01P METAL CLAD SEALS 10A Torque Converter... All D Axle (50x65x10mm) /096/01M D Axle (45x60x8mm) /01P A 1 Axle (Right-32x48x7mm) /01N A 1 Axle (Left-45x65x8mm) /01N E Driven Pinion (35x50x7mm)...095/01M /91 12E 59553A 1 Driven Pinion (34x52x7mm)...096/01M... 10/ E 59553C 1 Driven Pinion (35.7x58x7mm) /01P B 1 Driven Pinion (43x92x12mm) /01N Manual Lever... All SEALING RINGS --- K Sealing Ring Kit... All Audi/VW 4-Speeds 20A Reverse Clutch (Stator- Large) A Forward Clutch (Stator- Small) A Input Shaft (Front) /94 22A Input Shaft (Front)... 1/ A Input Shaft (Rear) /94 23B Turbine Shaft /94 CLUTCH PLATES 30A Brake (B2) Friction... 32T, O.D A Brake (B2) Steel... 3T, I.D A 59307A AR 2-4 Brake (B2) Steel... 3T, I.D A 59307B AR 2-4 Brake (B2) Steel... 3T, I.D A 59307C AR 2-4 Brake (B2) Steel... 3T, I.D A 59307D AR 2-4 Brake (B2) Steel... 3T, I.D A 59307E AR 2-4 Brake (B2) Steel... 3T, I.D A Reverse (K2) Friction... 24T, O.D A Reverse (K2) Steel... 32T, I.D B Forward (1-3) (K1) Friction... 24T, O.D B Forward (1-3) (K1) Steel... 32T, I.D B 59305E 4-5 Forward (1-3) (K1) Steel... 32T, I.D B (K3) Friction... 22T, O.D B 59310E (K3) Friction... 22T, O.D B 59310H (K3) Single-Sided Friction.. 22 Internal Teeth O.D. (Not in Kits) B 59311H (K3) Single-Sided Friction. 22 External Teeth O.D. (Not in Kits) B (K3) Steel... 26T, I.D B 59311E (K3) Steel... 28T, I.D B 59311EA AR 3-4 (K3) Steel... 28T, I.D B 59311EB AR 3-4 (K3) Steel... 28T, I.D C Low/Reverse Brake (B1) Friction... 50T, O.D /97 42C 59321G 4-6 Low/Reverse Brake (B1) Friction (Grooved)50T, O.D.... 1/ C Low/Reverse Brake (B1) Steel... 12T, I.D C 59322D 5-6 Low/Reverse Brake (B1) Steel... 12T, I.D

5 ILL. PART PER NO. NUMBER CAR DESCRIPTION YEARS PRESSURE PLATES 45A 59315B Brake (B2) Pressure Plate (.098 ) A 59315D Brake (B2) Pressure Plate (.118 ) A,B Forward or Reverse (K1 or K2) Pressure Plate (.118 ) A,B 59312B 1-2 Forward or Reverse (K1 or K2) Pressure Plate (.205 ) B (K3) Apply Plate (Solid Ring Design - 26 Teeth) B 59313E (K3) Apply Plate (w/waved Spring Design - 28 Teeth) B (K3) Pressure Plate (Small O.D Teeth) B 59314E (K3) Pressure Plate (Large O.D Teeth) B 59314H (K3) Pressure Plate (Large O.D. - Single-Sided Friction - Stepped) BUSHINGS --- K Bushing Assortment Kit A Pump A 59002Y 1 Reverse Drum (Omega) THRUST WASHERS --- K Thrust Washer Assortment Kit TRANSMISSION OIL FILTERS 63F Oil Filter (w/kidney-shaped Filter Seal)... All F 59600H 1 Oil Filter (w/round-shaped Filter Seal)... All F ATK Oil Filter Kit /096/01M F ATK Oil Filter Kit... 01M F ATK Oil Filter Kit E/95 64F ATK Oil Filter Kit /01N F ATK Oil Filter Kit... 01N F ATK Oil Filter Kit /01P F ATK Oil Filter Kit... 01P ROLLER CLUTCHES 65C Low Roller Clutch SPRINGS 66A K Reverse Clutch Spring and Snap Ring Kit B Forward (K1) Diaphragm Spring B (K3) Diaphragm Spring C Low Reverse (B1) Diaphragm Spring SHIFT ENHANCEMENTS --- K59944E 1 Shift Kit (TransGo, For Units w/round-shaped Filter Seal) Addresses: Kills the Engine in Gear; Slips or Shudders on the 1-2 Shift, Slide Bump or Long Soft 1-2 & 2-3 Shift, 2-3 Cutloose and Rough Lockup --- K T.C.C. Boost Valve and Sleeve Kit (Sonnax - 01M, 01N, 01P) Addresses: Kills Engine in Gear or at a Stop --- K59887W 4 1 Oversized T.C.C. Boost Valve and Sleeve Kit (Sonnax - 01M, 01N, 01P) Addresses: No Lock-Up, Falls Out of Lock-Up, Shudders or Stalls Engine in Gear or at a Stop, Code 1582 and Overheating. Use w/k59587w Reamer Kit. --- K59887E 4 1 Oversized T.C.C. Apply/Boost Valve Kit (Sonnax - 01M/N/P - Use w/k59587e Reamer) K Oversized Main Regulator Valve Kit (Sonnax - 095, 096, 098) Addresses: High or Low Line Pressure, Delayed Engagements, No Line Rise and Excessive Pressure in Reverse. Use w/k59589 Reamer Kit

6 ILL. PART PER NO. NUMBER CAR DESCRIPTION YEARS SHIFT ENHANCEMENTS - Cont d. --- K59989E 6 1 Oversized Main Regulator Valve Kit (Sonnax - 01M, 01N, 01P) Addresses: High or Low Line Pressure, Delayed Engagements, No Line Rise and Excessive Pressure in Reverse. Use w/k59589e Reamer Kit. --- K59889A 7 1 Oversized Boost Regulator Valve Kit (Sonnax - 095, 096, 098) Addresses: Erratic Line Pressure, Delayed Engagements, No Line Rise and Excessive Pressure in Reverse. Use w/k59589a Reamer Kit. --- K59889EA 8 1 Oversized Boost Regulator Valve Kit (Sonnax - 01M, 01N, 01P) Addresses: Erratic Line Pressure, Delayed Engagements, No Line Rise and Excessive Pressure in Reverse. Use w/k59589ea Reamer Kit. --- K Oversized Solenoid Regulator Valve Kit (Sonnax - All) Addresses: No-Line Rise, Late/No 2-3 or 3-4 Shifts, Wrong Gear Starts and Loss of Gear. Use w/k59585 Reamer Kit. --- K V.B. Bore Plug Repair Kit (Sonnax)... 01M, 01N, 01P Addresses: No 2nd, 4th or Forward Ratcheting End Plug (Sonnax)... All Direct Replacement for the OEM Plug that is Usually Broken. Allows you to adjust Line Pressure Back to OE Specifications. Use w/adjustment Tool 59992TL TL 1 Ratcheting End Plug Adjustment Tool.. Use to Adjust Plug K Valve Body Checkball Springs (Breakage/Collapse, Soft Shifts, 2-3/3-2 Issues) ELECTRONIC COMPONENTS Audi/VW 4-Speeds 71F Shift Solenoid (55-65 Ohms) F EPC/T.C.C. Solenoid ( Ohms) Some 1996-On models may require (2) Ohm solenoids, please check resistance before ordering. 73F Internal Wiring Harness w/tot and Case Connector (w/12 Wiring Lead, 095/96) F 59869EB 1 Internal Wiring Harness w/tot and Case Connector (w/18 Wiring Lead, 01M) F 59869A 1 Internal Wiring Harness w/tot and Case Connector (097/01N) F 59869B 1 Internal Wiring Harness w/tot and Case Connector (098, 01P) F 59869U 13 1 Internal Wiring Harness w/tot and Case Connector (Rostra - Universal Except Van) Aftermarket w/individual Wires (Not OEM Ribbon Style.) Universal will Replace All (Exc. Eurovan) OEM Style Harnesses Listed Above. 74D Input/Output Speed Sensor... Rectangular Conn.w/2 Pins D 59875G 1 Input Speed Sensor... D-Shaped Conn.w/2 Pins D Output Speed Sensor Pigtail Rect-Shaped Conn. w3 Pins D 59876G 1 Output Speed Sensor Pigtail D-Shaped Conn. w3 Pins D MLPS (Multifunction) Switch... Square Connector w/7 Pins D 59877A 1 MLPS (Multifunction) Switch... Round Connector w/7 Pins D 59877B 1 MLPS (Multifunction) Switch... Round 90-Degree Connector w/7 Pins MISCELLANEOUS AND HARD PARTS Tube Seal A 2 Transfer & Pinion Molded Rubber Nut Cover (Large) 097/01N A 1 Molded Rubber Nut Cover (Small) /01N B K Forward (K1) Clutch Hub Plastic Centering Clip Kit (.770 Wide) B K59990A 14 1 Forward (K1) Clutch Hub Plastic Centering Clip Kit (.650 Wide) Usually Melt or Break w/high Miles. --- K59880W 1 Adapter Kit for Remote Trans Cooler (Sonnax,Use when OEM Cooler can t be Flushed) Kit Allows you to install an Aftermarket Remote Oil Cooler in place of the Trans Mounted OEM Design 100F Reman Valve Body... Kidney-Shaped Filter F Reman Valve Body... Round-Shaped Filter F Reman Valve Body... Round-Shaped Filter F Reman Valve Body... Round-Shaped Filter T Pinion Shaft Removal Tool Kit (Adapt-A-Case, Pinion Seal and Bearing Access) On

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