Automatic Transmission 5R44E and 5R55E
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1 Automatic Transmission 5R44E and 5R55E IN-VEHICLE REPAIR Main Control Valve Body Special Tool(s) Aligner, Valve Body (T95L B) Aligner, Valve Body (T95L C) Material Item MERCON V Automatic Transmission Fluid XT-5-QM Specification MERCON V Item Part Number Description Item Part Number Description 1 7F037 Torque converter clutch (TCC) 2 7G484 Shift solenoid (SSD) 3 7G484 Shift solenoid (SSB) (Continued) 4 7H144 Electronic pressure control (EPC) 5 7G484 Shift solenoid (SSA) 6 7G484 Shift solenoid (SSC) Copyright 2004, Ford Motor Company Last updated: 12/14/2006
2 Automatic Transmission 5R44E and 5R55E Removal 4. Remove the transmission fluid pan. 1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to Section NOTE: If equipped, the transmission servo heat shield needs to be unclipped from the fluid pan rail and positioned out of the way for fluid pan removal. If equipped, loosen the nut and position the heat shield out of the way. 1 Remove the transmission fluid pan. 2 Remove and discard the transmission fluid pan gasket. 5. Remove and discard the transmission fluid filter. 1 Remove the transmission fluid filter screw. 2 Remove the transmission fluid filter. 3. Drain transmission fluid. Remove all the transmission fluid pan screws except for two in the front. Loosen the two front transmission fluid pan screws. Pry the rear of the transmission fluid pan down and allow fluid to drain. After fluid is drained, remove the front two transmission fluid pan screws.
3 Automatic Transmission 5R44E and 5R55E Unclip main control valve body wire harness. Lift up on wire harness guide and protector and disengage the retaining pins from the solenoid clamps. 7. Disconnect the six solenoid electrical connectors. 1 Disconnect the SSA, SSB, SSC and SSD electrical connectors. 2 Disconnect the torque converter clutch (TCC) solenoid electrical connector. 3 Disconnect the electronic pressure control (EPC) solenoid electrical connector. 9. Remove the low/reverse servo. 1 Remove the low/reverse servo cover screws. 2 Remove the low/reverse band servo cover and gasket. Discard the low/reverse servo separator plate cover gasket. 10. Remove the low/reverse band servo piston and rod. 8. Remove the manual control valve detent lever spring. 1 Remove the manual control valve detent lever spring screw. 2 Remove the manual control valve detent lever spring.
4 Automatic Transmission 5R44E and 5R55E CAUTION: Support the main control valve body. Do not remove the two (gold) screws specified. 2. Position the main control valve body, using the two special tools as a guide. 12. CAUTION: Support the main control valve body. Remove the screws. 3. NOTE: The main control valve body screws will be tightened in later steps. Loosely install four M6 x 45 mm (1.8 in) screws. 13. Remove the main control valve body. Installation 1. Install the special tool into the transmission case.
5 Automatic Transmission 5R44E and 5R55E NOTE: The main control valve body screws 7. NOTE: The main control valve body screws will be tightened in later steps. will be tightened in later steps. Loosely install two M6 x 35 mm (1.4 in) screws. Loosely install the sixteen M6 x 40 mm (1.6 in) main control valve body screws. 5. Remove the special tools. 6. NOTE: The main control valve body screws will be tightened in later steps. Loosely install the M6 x 30 mm (1.2 in) screw.
6 Automatic Transmission 5R44E and 5R55E Tighten the main control valve body screws in the sequence shown. 9. Rotate the manual lever into the NEUTRAL 11. Install the low/reverse band servo piston and position. rod. 10. Install the manual control valve detent lever spring.
7 Automatic Transmission 5R44E and 5R55E Install the low/reverse band servo cover. 1 Install the low/reverse band servo cover and gasket. 2 Loosely install the low/reverse servo piston cover screws. 15. CAUTION: Excessive pressure may break the locating pins. Install the main control valve body wire harness. Align the retaining pins to the holes in the solenoid clamps and press in the main 13. Tighten the servo cover screws in the sequence control valve body wire harness guide and shown. protector. 14. Connect the six solenoid electrical connectors. 16. Install the transmission fluid filter. 1 Connect SSA, SSB, SSC and SSD electrical Install the transmission fluid filter. connectors. Install the transmission fluid filter screw. 2 Connect the torque converter clutch (TCC) solenoid electrical connector. 3 Connect the electronic pressure control (EPC) solenoid electrical connector.
8 Automatic Transmission 5R44E and 5R55E Install the transmission fluid pan. 19. If equipped, position the servo heat shield over 1 Position a new transmission fluid pan gasket on the transmission fluid pan. the servos and clip it to the pan rail. 2 Install and align the transmission fluid pan. 18. Tighten the transmission fluid pan screws. Tighten the transmission fluid pan screws in a crisscross sequence. 20. NOTE: Start with a minimum of 3.7 liters (4 quarts) clean automatic transmission fluid. Fill transmission with clean automatic transmission fluid to the correct fluid level.
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