FLANGE ALIGNMENT SOLUTIONS
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1 2. FLANGE ALIGNMENT SOLUTIONS The Equalizer patented range of alignment tools addresses the rotational or lateral misalignment that can occur within lange joints. Compared with traditional, manual approaches, the Equalizer tools offer a much safer, quicker and effective means of realigning langes. APPLICATIONS Our Flange Alignment tools can be used to resolve lateral or rotational misalignment during: commissioning construction routine maintenance shut-downs or outages testing valve change-outs SPECIAL FEATURES operate on most pipe conigurations use on horizontal or vertical langes including ANSI/ ASME, API, BS, DIN and SPO suitable for offshore and onshore applications OPERATING BENEFITS Using our Flange Alignment tools: saves time saves cost optimises stafing promotes work continuity encourages safer working practice enables eficient operation lightweight and portable - ideal for remote locations or conined environments dispenses with need for cranes, tirfors and hooks 17
2 FLANGE TOOL INNOVATION FA1TM MECHANICAL FLANGE ALIGNMENT TOOL This portable, robust lightweight tool is a simple solution for small low-pressure lange misalignment requirements. It is hand-actuated using the crank handle. TOOL CAPABILITIES ALIGNING FORCE 10kN (1T) APPLICATION RANGE Minimum Bolt Hole Diameter: 16.0mm (0.63 ) Maximum Aligning Distance: 26.0mm (1.02 ) TOOL WEIGHT 1.6kg (3.5lb) STANDARD KIT 18
3 FA1TM MECHANICAL FLANGE ALIGNMENT TOOL ALIGNING FORCE: 1T (10kN) TOOL WEIGHT: 2.1kg (4.63lb) KIT COMPONENTS 1 x FA1TM Tool 1 x Mini Ratchet Strap 1 x Instruction Manual Product Code: FA1TMSTD WEIGHTS AND DIMENSIONS Tool Weight: 2.1kg (4.63lb) Gross Weight: 2.3kg (5.07lb) Box Dimensions: 180.0mm x 330.0mm x 220.0mm (7.1 x 13.0 x 8.7 ) 292mm (11.5 ) 152mm (6.0 ) DS_FA1TMSTD_Rev08_A4 18/03/15
4 FA1TM MECHANICAL FLANGE ALIGNMENT TOOL Minimum Extension Maximum Extension 18mm 38mm 31mm 93mm 5mm 82mm Minimum applicable Bolt Hole Diameter 16mm (0.63 ) RANGE OF APPLICATION ASME ½ ¾ 1 1 ¼ 1 ½ 2 2 ½ 3 3 ½ # FA1TM FA1TM FA1TM FA1TM FA1TM FA1TM FA1TM FA1TM FA4TM FA4TM FA4TM 300# FA1TM FA1TM FA1TM FA1TM FA1TM FA1TM FA1TM FA1TM FA4TM FA4TM FA4TM FA4TM 400# FA1TM FA1TM FA1TM FA4TM FA4TM FA4TM FA4TM FA4TM FA4TM FA9TE FA9TE 600# FA1TM FA1TM FA1TM FA1TM FA4TM FA4TM FA4TM FA4TM FA4TM FA9TE FA9TE FA9TE 900# FA1TM FA1TM FA4TM FA4TM FA4TM FA4TM FA4TM FA4TM FA4TM FA4TM FA4TM FA9TE FA9TE FA9TE FA9TE 1500# FA1TM FA1TM FA1TM FA4TM FA4TM FA4TM FA4TM FA4TM FA9TE FA9TE FA9TE FA9TE FA9TE FA9TE 2500# FA1TM FA1TM FA4TM FA4TM FA4TM FA4TM FA4TM FA9TE FA9TE FA9TE FA9TE FA9TE FA9TE FA9TE ASME # FA4TM FA4TM FA4TM FA4TM FA4TM FA4TM FA4TM FA4TM FA4TM FA9TE FA9TE FA9TE FA9TE FA9TE FA9TE FA9TE 300# FA9TE FA9TE FA9TE FA9TE FA4TM FA4TM FA4TM FA4TM FA4TM FA4TM FA9TE FA9TE FA9TE FA9TE FA9TE FA9TE 400# FA9TE FA9TE FA9TE FA9TE FA4TM FA4TM FA4TM FA4TM FA4TM FA4TM FA9TE FA9TE FA9TE FA9TE FA9TE FA9TE 600# FA9TE FA9TE FA9TE FA9TE FA4TM FA4TM FA4TM FA4TM FA4TM FA4TM FA9TE FA9TE FA9TE FA9TE FA9TE FA9TE 900# FA9TE FA9TE FA9TE FA9TE FA9TE FA9TE FA9TE 1500# FA9TE FA9TE FA9TE 2500# For other lange types, please contact Equalizer International.
5 FA4TM FLANGE TOOL INNOVATION MECHANICAL LINEAR AND ROTATIONAL FLANGE ALIGNMENT TOOL This mid-range mechanical tool is for use on medium diameter, medium pressure langes, and can address both rotational and radial misalignment. It is actuated by the supplied torque-wrench. TOOL CAPABILITIES ALIGNING FORCE with 33N.m (50ft.lb) of torque applied: 40kN (4T) APPLICATION RANGE Minimum Bolt Hole Diameter: 25.0mm (1.00 ) Maximum Wing Reach: 113.0mm (4.45 ) TOOL WEIGHT 8.6kg (19.0lb) STANDARD KIT 19
6 FA4TM MECHANICAL LINEAR AND ROTATIONAL FLANGE ALIGNMENT TOOL ALIGNING FORCE: With 68N m (50ft lb) of torque applied: 4T (40kN) TOOL WEIGHT: 8.6kg (19.0lb) KIT COMPONENTS 1 x FA4TM Tool 1 x 68N m (50ft lb) Torque Wrench 1 x 22mm Socket 1 x Ratchet Strap 1 x Instruction Manual 1 x Carry-Case Product Code: FA4TMSTD WEIGHTS AND DIMENSIONS Tool Weight Case Weight Gross Weight 8.6kg (19.0lb) 2.5kg (5.5lb) 12.2kg (26.9lb) Carry-Case Dimensions: 600 x 370 x 200mm (23.6 x14.6 x7.9 ) 367mm (14.5 ) 292mm (11.5 ) DS_FA4TMSTD_Rev07_A4 19/11/14
7 FA4TM MECHANICAL LINEAR AND ROTATIONAL FLANGE ALIGNMENT TOOL Minimum Extension Maximu m Extension 54mm 45mm 158mm 0 m m Minimum applicable Bolt Hole Diameter 25mm (1.0 ) 4 1 RANGE OF APPLICATION ASME ½ ¾ 1 1 ¼ 1 ½ 2 2 ½ 3 3 ½ # FA1TM FA1TM FA1TM FA1TM FA1TM FA1TM FA1TM FA1TM FA4TM FA4TM FA4TM 300# FA1TM FA1TM FA1TM FA1TM FA1TM FA1TM FA1TM FA1TM FA4TM FA4TM FA4TM FA4TM 400# FA1TM FA1TM FA1TM FA4TM FA4TM FA4TM FA4TM FA4TM FA4TM FA9TE FA9TE 600# FA1TM FA1TM FA1TM FA1TM FA4TM FA4TM FA4TM FA4TM FA4TM FA9TE FA9TE FA9TE 900# FA1TM FA1TM FA4TM FA4TM FA4TM FA4TM FA4TM FA4TM FA4TM FA4TM FA4TM FA9TE FA9TE FA9TE FA9TE 1500# FA1TM FA1TM FA1TM FA4TM FA4TM FA4TM FA4TM FA4TM FA9TE FA9TE FA9TE FA9TE FA9TE FA9TE 2500# FA1TM FA1TM FA4TM FA4TM FA4TM FA4TM FA4TM FA9TE FA9TE FA9TE FA9TE FA9TE FA9TE FA9TE ASME # FA4TM FA4TM FA4TM FA4TM FA4TM FA4TM FA4TM FA4TM FA4TM FA9TE FA9TE FA9TE FA9TE FA9TE FA9TE FA9TE 300# FA9TE FA9TE FA9TE FA9TE FA4TM FA4TM FA4TM FA4TM FA4TM FA4TM FA9TE FA9TE FA9TE FA9TE FA9TE FA9TE 400# FA9TE FA9TE FA9TE FA9TE FA4TM FA4TM FA4TM FA4TM FA4TM FA4TM FA9TE FA9TE FA9TE FA9TE FA9TE FA9TE 600# FA9TE FA9TE FA9TE FA9TE FA4TM FA4TM FA4TM FA4TM FA4TM FA4TM FA9TE FA9TE FA9TE FA9TE FA9TE FA9TE 900# FA9TE FA9TE FA9TE FA9TE FA9TE FA9TE FA9TE 1500# FA9TE FA9TE FA9TE 2500# For other lange types, please contact Equalizer International.
8 FA9TE HYDRAULIC LINEAR AND ROTATIONAL FLANGE ALIGNMENT TOOL ALIGNING FORCE: 10,000psi (700bar) TOOL WEIGHT: 9T (90kN) 14.5kg (32.0lb) KIT COMPONENTS 1 x FA9TE Tool including Hydraulic Cylinder 1 x 10,000 psi (700 bar) Hydraulic Hose, 2m (78.75 ) 1 x 10,000 psi (700 bar) HP350S Sealed Hand Pump with Gauge 1 x Instruction Manual 1 x Carry-Case 1 x Ratchet & Strap Product Code: FA9TESTD WEIGHTS AND DIMENSIONS Carry-Case Dimensions 920 x 520 x 210mm (36.2 x 20.5 x 8.3 ) Tool HP350S Hand Pump Hydraulic Hose Carry-Case GROSS KIT WEIGHT = 14.5kg (32.0lb) = 4.5kg (9.9lb) = 1.0kg (2.2lb) = 11.0kg (24.3lb) = 26.5kg (58.5lb) DS_FA9TESTD_Rev06_A4 19/11/14
9 FA9TE HYDRAULIC LINEAR AND ROTATIONAL FLANGE ALIGNMENT TOOL Minimum Extension Maximum Extension Minimum applicable bolt hole diameter 35.5mm (1.40 ) RANGE OF APPLICATION ASME ½ ¾ 1 1 ¼ 1 ½ 2 2 ½ 3 3 ½ # FA1TM FA1TM FA1TM FA1TM FA1TM FA1TM FA1TM FA1TM FA4TM FA4TM FA4TM 300# FA1TM FA1TM FA1TM FA1TM FA1TM FA1TM FA1TM FA1TM FA4TM FA4TM FA4TM FA4TM 400# FA1TM FA1TM FA1TM FA4TM FA4TM FA4TM FA4TM FA4TM FA4TM FA9TE FA9TE 600# FA1TM FA1TM FA1TM FA1TM FA4TM FA4TM FA4TM FA4TM FA4TM FA9TE FA9TE FA9TE 900# FA1TM FA1TM FA4TM FA4TM FA4TM FA4TM FA4TM FA4TM FA4TM FA4TM FA4TM FA9TE FA9TE FA9TE FA9TE 1500# FA1TM FA1TM FA1TM FA4TM FA4TM FA4TM FA4TM FA4TM FA9TE FA9TE FA9TE FA9TE FA9TE FA9TE 2500# FA1TM FA1TM FA4TM FA4TM FA4TM FA4TM FA4TM FA9TE FA9TE FA9TE FA9TE FA9TE FA9TE FA9TE ASME # FA4TM FA4TM FA4TM FA4TM FA4TM FA4TM FA4TM FA4TM FA4TM FA9TE FA9TE FA9TE FA9TE FA9TE FA9TE FA9TE 300# FA9TE FA9TE FA9TE FA9TE FA4TM FA4TM FA4TM FA4TM FA4TM FA4TM FA9TE FA9TE FA9TE FA9TE FA9TE FA9TE 400# FA9TE FA9TE FA9TE FA9TE FA4TM FA4TM FA4TM FA4TM FA4TM FA4TM FA9TE FA9TE FA9TE FA9TE FA9TE FA9TE 600# FA9TE FA9TE FA9TE FA9TE FA4TM FA4TM FA4TM FA4TM FA4TM FA4TM FA9TE FA9TE FA9TE FA9TE FA9TE FA9TE 900# FA9TE FA9TE FA9TE FA9TE FA9TE FA9TE FA9TE 1500# FA9TE FA9TE FA9TE 2500# For other lange types, please contact Equalizer International.
10 FA7TELW HYDRAULIC LONG WING FLANGE ALIGNMENT TOOL ALIGNING FORCE: 10,000psi (700bar) TOOL WEIGHT: 9T (90kN) 16.5kg (36.4lb) KIT COMPONENTS 1 x FA7TELW Tool c/w 5T Hydraulic Cylinder 1 x 10,000 psi (700 bar) Hydraulic Hose, 2m(78.75 ) 1 x 10,000 psi (700 bar) HP350S Sealed Hand Pump with Gauge 1 x Instruction Manual 1 x Carry-Case 1 x Ratchet & Strap Product Code: FA7TELWSTD MINIMUM AND MAXIMUM FLANGE SIZES Dimension A: 35.5mm (1.24 ) or greater Dimension D: 230mm (9.05 ) or less Dimension E: between 190mm (7.48 ) and 380mm (14.96 ) DS_FA7TELWSTD_Rev03_A4 24/11/14
11 FA7TELW HYDRAULIC LONG WING FLANGE ALIGNMENT TOOL WEIGHTS AND DIMENSIONS Tool HP350S Hand Pump Hydraulic Hose Carry-Case GROSS KIT WEIGHT = 16.5kg (36.4lb) = 4.5kg (9.9lb) = 1.0kg (2.2lb) = 11.0kg (24.3lb) = 34.5kg (76.0lb) PARTS LIST Item Description Main Body Front Roller Pin Rear Roller Rear Roller Pin Needle Bearing Circlip OD 40.0 Leg Screw Leg Screw Extension Spiral Clip Buckle Round Base Pad Proile C/Sunk Screw M6 x 14 Socket Set Screw M5 Drop Leg Knob Sticker Logo for Wing Spiral Clip Spring Pin 5 x 36 Ratchet Strap Ratchet Plastic Insert M8 Spring Plunger Release Knob Wing (Long) Adjusting Sleeve 5T Cylinder Body Sticker (L) Body Sticker (R) Logo for Boss
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