Connection Technology Success

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2 onnection Technology Success PRETEH LES ND ONTROLS Pretech has been the leading manufacturer and supplier of Steering Systems, ontrol ables, ontrol Levers and ccessories for over 20 years. s a premier manufacturer and supplier to the marine industry, Pretech s products are one of the highest quality. There are over 40 global Pretech distributors supplying marine and industrial products in 30 countries around the world. Hundreds of boat builders and special equipment industrial dealers have installed Pretech s steering systems, control cables and control levers in their boats and equipment. Pretech is committed to develop new and innovative products and customer satisfaction is the highest priority. ONTENTS Steering System ZTS Rotary Steering System Rotary Steering System LT Rotary Steering System Rotary Steering System Tilt System Rack & Pinion Steering System Replacement Steering able Steering dapter & Hardware Steering Wheel Maxflex Pinnacle able Maxflex able Utility able ontrol able dapter & Hardware ontrol TS ontrol T ontrol How to Measure able

3 STEERING SYSTEM ZTS Rotary Steering System OMPLETE STEERING SYSYTEM omponents ZTS Rotary Steering Helm a. ZTS Rotary Single Helm b. ZTS Rotary Dual Helm Mounting ezel a. 90 lack ezel b. 20 lack ezel Steering able a. Pinnacle Rotary Steering able (Stainless Steel) b. Rotary Steering able (Galvanized) Tilt System 3000 Rotary Steering System LT Rotary Steering System omponents 3000 Rotary Steering Helm a Rotary Single Helm b Rotary Dual Helm Mounting ezel a. 90 lack ezel b. 20 lack ezel Steering able a. Pinnacle Rotary Steering able (Stainless Steel) b. Rotary Steering able (Galvanized) Tilt System omponents LT Rotary Steering Helm LT Rotary 90 ezel Kit LT Rotary Steering able (20 bezel Kit is not available) 2000 Rack Steering System omponents 2000 Rack Steering Helm a Rack Single Helm b Rack Dual Helm Mounting ezel a. 90 lack ezel b. 20 lack ezel Rack Steering able Tilt System *IILLUSTTION SHOWN in Steerflex Pinnacle Series Page 4

4 ZTS ROTRY STEERING SYSTEM ZTS Steerflex Rotary Steering System The Zero Torque System (ZTS) is designed to withstand the external forces such as sudden current change, propeller s torque and waves while driving the boat. ZTS eliminates torque coming from the steering cable with a uniquely patented design of the torque clutch. pplication Guide Mechanical rotary steering non-power assisted outboard engine up to V-4. Standard 3/4 tapered shaft. pproximately 3.8 turning revolution from lock to lock. Maximum wheel size : 16 (406.4 mm) diameter. Minimum steering cable bend radius : 8 (203.2 mm). Should not be used on boats equipped with engines that exceed the maximum horse power rating of the boat. olt-in replacement for our standard 3000 Rotary Steering System. Replace/Upgrade the following competitors helms : Teleflex : Safe-T Q, Safe-T, NF 4.2 NF Safe-T II Uflex : T71F, T73NR F *Steering cable available in lengths from 5~30ft. in 1 ft. increments XX XX Features & Specification Patented ZTS (Zero Torque Steering) System. ZTS system substantially minimizes torque from engine. Optional stainless steel steering cable construction : output ends and inner core. Snap-on bezel with minimum tools required. ompact size and easy installation. olt-in replacement (upgrade) for our standard 3000 Gen ll Rotary Steering System. an generally be used on boats up to 25ft. in length. Manufactured to meet or exceed..y.., N.M.M.., I.M..I.(E) certification requirements. PLNETRY GER omplete system Include helm, cable and 90 bezel 5600XX ZTS Rotary Steering System 5100XX ZTS Rotary Steering System (Standard) omponents XX Pinnacle Rotary Steering able (Stainless Steel) XX Rotary Steering able (Galvanized) ZTS Rotary Single Helm ezel Kit (lack) ZTS Rotary Single Helm + 90 ezel Kit (lack) = [3+4] Options ccessories ezel Kit (lack) ZTS Rotary Dual Helm Spent ore Tube Page Rotary Helm Hardware Kit (½-20 Thread) Page 6

5 3000 ROTRY STEERING SYSTEM 3000 Steerflex Rotary Steering System OMPLETE STEERING SYSYTEM pplication Guide an generally be used on boats up to 25ft. in length. For single station use only. Maximum wheel size : 16 (406.4 mm) diameter. Should not be used on boats equipped with engines that exceed the maximum horse power rating of the boat. Replace/Upgrade the following competitor's helm: Teleflex : Safe-T Q, Safe-T Uflex : T71F *Steering cable available in lengths from 5~30ft. in 1 ft. increments XX Features & Specification XX Smoother operation and durable with planetary gear design. Snap-on bezel with minimum tools required. 3.8 turning revolutions from lock to lock. Standard 3/4" tapered shaft. ompact size with maximum performance. Minimal feedback. Manufactured to meet or exceed..y.., N.M.M.., I.M..I.(E) certification requirements omplete system Include helm, cable and 90 bezel 3150XX 3000 Pinnacle Rotary Steering System 3180XX 3000 Rotary Steering System omponents XX XX Pinnacle Rotary Steering able (Stainless Steel) Rotary Steering able (Galvanized) 3000 Rotary Single Helm 90 ezel Kit (lack) Options Rotary Single Helm + 90 ezel Kit (lack) = [3+4] 20 ezel Kit (lack) Rotary Dual Helm ccessories Spent ore Tube Rotary Helm Hardware Kit (½-20 Thread) Page 7 Page 8

6 LT ROTRY STEERING SYSTEM 2900 ROTRY STEERING SYSTEM LT Rotary Steering System is ideal for boats under 18ft. (4.74 m) with a motor not exceeding 55 horsepower pplication Guide XX XX Generally 2900 Steerflex can be used on boats up to pplication Guide 25ft. in length Steerflex should NOT be used on boats equipped Single helm with 90 degree mounting only able travel : 9 (230 mm) Wheel turns 2.6 lock to lock Maximum wheel size : 15 (381 mm) diameter Minimum bend radius : 8 (203.2 mm) with engines that exceed the maximum horsepower rating of the boat. Maximum allowable steering wheel diameter is 16 inch (406.4mm). Features Features ompact, quick, and easy installation. 3 turning revolutions from lock to lock. HD cast machined gear drive Friction brake is standard hoice of cable entry for easy installation ompact design for quick installation Snap-on bezel with minimum tools required. Standard 3/4" tapered shaft. Manufactured to meet or exceed..y.., N.M.M.., I.M..I. (E) certification requirements XX XX omplete system Include helm, cable and 90 bezel XX LT Rotary Steering System Pakage omponent LT Rotary Steering Helm LT Rotary 90 ezel Kit XX LT Rotary Steering able Only LT Rotary Steering Helm with 90 ezel Kit *20 Degree ezel Kit is not available omplete System Include helm, cable & 90 bezel kit XX 2900 Steerflex Rotary Steering System omponent Rotary Steering Helm ezel Kit XX Rotary Steering able Options ezel Kit ccessories djustable rake for 2900 Rotary Helm Rotary Helm Hardware Kit (1/2-20 Thread Shaft) Page Spent ore Tube Page 10

7 TILT SYSTEM TILT SYSTEM Pretech s tilt helm assembly is designed for boaters seeking what only a five way adjustable helm assembly can offer, freedom, flexibility and comfort. With it s full 40 degree range of motion, the steering wheel can now be adjusted to you, not you to the steering. Modern boat cockpit styling makes tilts a perfect blend / / pplication Guide Maximum wheel size: 16" diameter Shaft size: Stainless Steel 3/4" tapered shaft Use with ZTS rotary, 3000 Rotary, 2000 Rack or 2900 Rotary tilt helm Features & Specification tilt positions within 40 degree range. 90 degree mounting allow first wheel position to be at vertical. Standard black boot comes with tilt mechanism. Meets/Exceeds applicable requirements Tilt Mechanism Unit Only (with S.S. shaft) TILT HELM ONLY ZTS Rotary Single Tilt Helm 3000 Rotary Single Tilt Helm ZTS Rotary Dual Tilt Helm 3000 Rotary Dual Tilt Helm 2000 Rack Single Tilt Helm 2000 Rack Dual Tilt Helm 2900 Rotary Single Tilt Helm 2900 Rotary Dual Tilt Helm oot lack oot - Standard Page 11 Page 12

8 2000 RK & PINION STEERING SYSTEM 2000 Rack & Pinion Steering System *Steering cable available in lengths from 5~30ft. in 1 ft. increments XX pplication Guide Features omplete system Include helm, cable and 90 bezel an generally be used on boats up to 25ft. in length. Should not be used on boats equipped with engines that exceed the maximum horse power rating of the boat. Maximum allowable steering wheel diameter is 3.5 turning revolutions from lock to lock. Smoother and easier operation with less loss of motion. Standard galvanized steering cable. Standard 3/4" tapered shaft. 3100XX omponents XX XX Rack Steering System 3000 Gen ll Rotary Steering System Rack Steering able (Galvanized) Rack Steering able (Galvanized) - Requires 2 cables for Dual Helm 2000 Rack Single Helm 16" (406.4 mm) diameter. Dual cable system is recommended for boats whose maximum speed exceeds 50 mph. For single station use only. Dual cable system minimize steering instability at high speed. Quick and easy installation. Manufactured to meet or exceed..y.., N.M.M.., I.M..I.(E) certification requirements Options ezel Kit (lack) *Requires tilt mechanism (370979) to complete tilt steering system installation (Page 10) 2000 Rack Dual Helm 2000 Rack Single Tilt Helm * Suitable for power- assisted stern drive, inboard or ski boat Rack Dual Tilt Helm * 20 ezel Kit (lack) Page 13 Page 14

9 REPLEMENT STEERING LE STEERING DPTER ND HRDWRE Replacement Steering able Steering able & Helm XX UR Rotary Replacement Steering able Pretech 3000 Gen II Rotary Single/Dual Helm ( / ) ZTS Gen II Rotary Single/Dual Helm ( / ) Teleflex Safe-T Q, NF 4.2, NF Safe-T II Ultraflex T7F, T72F, T73NR F, T81F, T82F, T83NRF XX UR Pinnacle Rotary Replacement Steering able (S.S.) Pretech 3000 Gen II Rotary Single/Dual Helm ( / ) ZTS Gen II Rotary Single/Dual Helm ( / ) Teleflex Safe-T Q, NF 4.2, NF Safe-T II Ultraflex T7F, T72F, T73NR F, T81F, T82F, T83NRF XX 2000 Rack Steering able (Galvanized) Pretech Teleflex , (2ea), , (2ea) Morse ommand 200 Rack Morse Dual Rack able (2ea) or able, SS130XX Support Tube (290.0 mm) Half ushing Kit 1240XX TX Rack Single Steering able Pretech Teleflex N/ "The Rack"(Rack&Pinion) - Std.SH5098P "The Rack" Dual able System - Std.SH5097P (2ea) SS124XX Support Tube (285.5 mm) Support Tube (Stainless Steel mm) Thru-Hinge Pin Kit for O.. Thru-Hinge Pin Kit for O.. (Stainless Steel) Transom Mount Front Hook Up (Galvanized) Splashwell Mount for O.. (Stainless Steel) 1340XX TX ack Rack Steering able 1350XX TX Dual ack Rack Steering able Pretech Teleflex Pretech Teleflex N/ "The Rack"(ack Mount):SS141XX - Std.SH5210P, Tilt SH91610P NF Rack(ack Mount):SS151XX - Std.SH5230P, Tilt SH91630P, SS134XX, SS154XX N/ "The Rack" (ack Mount) 2 able - Std.5210P, Tilt SH91610P Splashwell Mount for O.. Inboard Transom Kit for Volvo Inboard Tall racket Kit Inboard Short racket Kit 2" (Galvanized) Inboard Short racket Kit 2" (Stainless Steel) Swivel ssembly Kit (Stainless Steel) all Joint for Steering able (Stainless Steel) Short racket Kit (Stainless Steel) Support Tube for 12" Steering able NF Pro (ack Mount) Dual able System : 152XX - Std.SH5230P, Tilt SH91630P, SS135XX Swivel Only Steering able dapter (IG-T, SFE-T & 290 NFS HELM) to 3000 Rotary Steering able Page 15 Page 16

10 STEERING WHEEL MEMO Pismo MF " (350mm) Hermosa MF " (350mm) oronado MF " (350mm) Laguna MF7403S 13.4" (345mm) New Port MF7403 F 13.6" (345mm) New Port II (with knob) MF7403 SK 13.6" (345mm) Page 17 Page 18

11 MXFLEX PINNLE LE Results in Maximum Efficiency and Reduced acklash Maximized the cable efficiency by reducing 50% of the contact area of core-to-liner when minimal input force is applied. Results in lower backlash at all input force by reducing clearance and contact area between core and liner. ORE LINER ONTT RE ONDUIT Extremely tough HDPE LINER Long & durable HDPE ORE Nylon coating for maximum efficiency & extended life ORE WIRES Number of wires: 16 ea Twisted for rigid response ONDUIT WIRES Number of wires: 21 ea Ultimate strength & performance Newly designed Maxflex ontrol able represents the superior quality to the other manufacturer's control cable. Its corrosion resistant construction and high efficiency have literally set the industry standard. It is Pretech's continuous goal to manufacture the best cable in the industry. Features Revolutionary design of grooved both liner and inner core to minimized friction. Unique core design to minimize lost motion. Durable UV resistant HDPE outer casing resistant to salt water, chemicals, petrol & oil and other environmental elements. ll stainless steel end fittings. High efficiency with smooth operation. Page 20

12 MXFLEX PINNLE LE MXFLEX LE Pinnacle Engine ontrol able - Throttle & Shift Engine ontrol able - Throttle & Shift Specification Specification 639XX KM Maxflex Pinnacle - Mercury, Mercruiser, Mariner (except pre HP and lower models) 637XX KM Maxflex- Mercury, Mercruiser, Mariner (except pre HP and lower models) 610XX O Maxflex Pinnacle - Mariner (pre-1993 low HP engine: 40 HP and below) 310XX O Maxflex - Mariner (pre-1993 low HP engine: 40 HP and below) 530XX Gen II Maxflex Pinnacle - Mercury Gen ll Platinum cable for 4000/4500 Gen ll remote controls 695XX K Maxflex Pinnacle - Mercury, Mercruiser, Mariner (except pre HP and lower models: threaded) 535XX Gen II Maxflex - Mercury Gen ll Platinum cable for 4000/4500 Gen ll remote controls 395XX M Maxflex Pinnacle - OM /Johnson /Evinrude (1979-date), OM turbo jet throttle control 635XX K Maxflex - Mercury, Mercruiser, Mariner (except pre HP and lower models: threaded) 419XX VO Maxflex Pinnacle - Volvo engines using OM controls: OM turbo jet (gate controls) 305XX M Maxflex - OM /Johnson /Evinrude (1979-date), OM turbo jet throttle control Pinnacle ontrol able 307XX ME Maxflex - OM /Johnson /Evinrude (1979) Specification 630XX 3300S Maxflex Pinnacle - 3" travel threaded 410XX VO Maxflex - Volvo engines using OM controls: OM turbo jet (gate controls) 460XX 4300 Maxflex Pinnacle - 3" travel 1/4-28 threaded 650XX 690XX 4300 Maxflex Pinnacle - 3" travel 1/4-28 threaded 6400 Maxflex Pinnacle - 4" travel 5/16-24 threaded ontrol able Specification 330XX 3300 Maxflex - 3" travel threaded 680XX 6400 Maxflex Pinnacle - 4" travel 5/16-24 threaded 230XX 2300 Maxflex - 3" travel threaded Page 21 Page 22

13 UTILITY LE UTILITY LE Vernier ontrol Head nd able Vernier ontrol is ideal for remote manual operation of engine RPM setting (throttles), chokes, valves or application requiring coarse or fine adjustment T-Handle Utility able T-Handle Utility ables are ideal for a variety of control needs such as chokes, switches, throttles, valves, latches, etc. with a light or "pull only" load. Red release button for quick identification. Easy grip knob designed for fingertip adjustment, 6 1/4 turns per inch. Positive adjustable brake onnectors oupling nut disconnects head from cable for fast, easy installation. 315XX lamp end fitting 318XX No end fitting T-Handle only: Part no XX ulkhead fitting Vernier ontrol Head Mounting Nut 31533XX 3300 support tube and end rod How To Measure 901XX lamp end fitting Length XX No end fitting Length 902XX ulkhead fitting 60 Vernier head only: Part no XX 3300 support tube and end rod RF How To Measure ll utility cables are measured to the point where the core wire exits the cable conduit. ables with rod-type end fittings are measured to the rod end. Length P Utility able T-Handles Red T-Handle, STOP RF Red T-Handle, Flame P lack T-Handle, Petro Pump Length Utility able Hardware ulkhead dapter Kit lamp dapter Kit Page 23 Page 24

14 UTILITY LE ONTROL LE DPTER ND HRDWRE SD ontrol SD ontrol is ideal for throttle, choke, air or fuel shutdown. It also uses for governor or valve control using 3300 control cable. ontrol dapter Kits Mercury ontrol dapter OM ontrol dapter able dapter Kits OM Sterndrive able dapter Johnson /Evinrude Outboard able dapter Mercury Outboard able dapter Mercruiser Sterndrive able dapter lamp & Shim Flush Mount Side Mount (mm) 3000 Series lamp (Stainless Steel) / SD ontrol compatible with 3300 and/or Pinnacle series cables Series lamp (Stainless Steel) Shim (Stainless Steel) Series lamp & Shim Kit (Stainless Steel) / Mounting racket (Stainless Steel) Series lamp & Shim Kit (Stainless Steel) Page 25 Page 26

15 ONTROL LE DPTER ND HRDWRE ONTROL LE DPTER ND HRDWRE Terminal Eye & Stop ollar Hook lip (mm) D E / (mm) D E Series Terminal Eye Series Terminal Eye Series Stainless Steel Hook lip Series Stainless Steel Double Hook lip E D Series Terminal Eye Stainless Steel ore Fitting Terminal Eye Pin ¼ Stop ollar D E E D D levis (mm) D 3300 Series clevis (10-32) Series clevis (1/4-28) D E D Pivot all Joint (mm) D E (mm) D Type Series Stainless Steel Hook lip Series Stainless Steel Double Hook lip E Series S.S. all Joint (10-32) UNF 3000 Series S.S. all Joint (1/4-28) ¼-28UNF Series Stainless Steel Double Hook lip Series Stainless Steel Double Hook lip D S 4000 Series S.S. all Joint (1/4-28) ¼-28UNF S.S. Quick-Release Type all Joint (1/2-20) ⅜-24UNF D D S S.S. Quick-Release Type all Joint (1/2-20) ½-20UNF Type Type Page 27 Page 28

16 TS ONTROL TS ontrols were developed to make it suitable for the latest engines and gearboxes in the market. It operates both shift and throttle with one handle. Function Single lever dual function TS Single ontrol Features Easy instinctive action with crisp detents in FWD/ NEU/REV Handle pulls out to operate neutral throttle. an be mounted left or right handed. Optional neutral safety switch to ensure engine only starts when in neutral. hrome housing gives quality look to your cabin. 3 Shift adjustment position. Specification Suits all outboards, inboards and sterndrives. Suits hydraulic gearboxes (not mechanical). Not suitable for engines with heavy governor load. TS Twin ontrol ables Uses 3300 Maxflex, Maxflex Pinnacle or 4300 Maxflex series cables. Fitting for these cables supplies as standard with the control. Note 4300 Maxflex series cable not to be used on TS Twin control as interference will occur because of internal space limitation TS Single Engine ontrol TS Twin Engine ontrol Heavy Duty onversion Kit for TS ontrol (Single Only) Page 30

17 T ONTROL HOW TO MESURE LE T ontrols is a heavy-duty lever control with positive brake and shut off position for heavy throttles (governor). The throttle lever, a red knob, can activate the brake by turning in a clockwise direction. The clutch lever, a black knob, has a detent function so that an operator can feel the position of neutral, forward and reverse. Steering able Measurement Function Single designated function control. For throttle, clutch and hydraulic application T Single ontrol T Twin ontrol Features vailable as throttle or clutch only, or clutch and throttle, or twin throttle, or twin clutch. The throttle brake is simply applied by twisting the lever once the desired setting has been established. an be used for dual station where both stations move together. are must be taken to avoid operating one station if the other one is firmly dampened down. hrome plated handle shafts and housing. Specification Suits all outboards, inboards and sterndrives. Suits hydraulic gearboxes (concrete mixer). ables Uses 3300 Maxflex, Maxflex Pinnacle or 4300 Maxflex series cables. Fitting for these cables supplies as standard with the control. Measurement = dd 30" = 30" Total ======== Divide Total by 12 =. Round up to next whole foot measurement which is feet Order this length of cable When replacing your existing cable, you can usually find a part number and/or length stamped on the outer jacket. If it is not legible, it will be necessary to make careful examination of your system to determine what type of cable you need and then to actually measure the length required for proper cable replacement of selection and installation. Follow the above quick method for measuring all steering cables to determine the correct length you will need. Simply measure the length of the requirement as indicated below. Then add 30 inches. Divided the total by 12. Your answer will probably be xx.x. Whatever the number before the decimal is the whole foot conversion. Take the number and round up to the next whole foot measurement. This work for either rack (shown above) or rotary steering cable. ontrol able Measurement Measurement = 152" dd 30" = 30" Total 182" Divide Total by 12 = 15.2 Round up to next whole foot measurement which is 16 feet EXMPLE If you are installing a cable in a new installation, plan the cable routing carefully. lways make it the shortest route with the least bends, from the control to the device you are controlling (i.e. throttle, transmission). fter you have determined the route of your cable, simply measure the complete distance from control to the device, then round up to the nearest whole foot measurement T Single Lever Throttle T Single Lever lutch Page T Twin Lever Throttle & lutch T Twin Lever Throttle & Throttle T Twin Lever luch & lutch OUTORD Typical Outboard able Routing: ++3'=L INORD/STERN DRIVE Typical Stern Drive/ Inboard ontrol able Routing :++Round up to next even foot Page 32

18 MEMO MEMO Page 33 Page 34

19 PRETEH O., IN. (SOUTH KORE) 192-4, angdo-ri Docheok-myeon, Gwangju-si, Gyeonggi-do, South Korea Tel ~9 Fax Website. PRETEH MRINE PTE LTD (SOUTHEST SI) lk 28F, Penjuru lose, #01-09 Singapore Tel Fax PRETEH US Hawthorne lvd., #407, Torrance, US Tel Fax