Tube Service Tools A I Power Tools Sales & Service Centers E T

Transcription

1 Tube Service Tools

2 Table of Contents Introduction warranty, Lubrication Products... 2 airetool Overview... 3 Rolling Controls 413 Introduction Torque Controlled Rolling Motors Models 1752 & 1753 RightAngle, 1850 Rolling Motors... 6 DAS100TRS Benchtop Tube Rolling System DAS II Dominator Tube Rolling System... 8 DAS II Torque Controller Rolling Motors... 9 Models 979C, 999C, & ATC900 Electronic Controlle Model TEC7000 & TEC8000VS Electronic Controllers & Rolling Motors MultiSpindle Tube Rolling Systems P15 Torque Analyzers & Adapters, Chucks Condenser Tube Expander 1443 Introduction LubeATube Tube Expander Lubricant an Series Tube Expanders g900 Series Tube Expanders g1300 Series Tube Expanders g800 Series 3Roll Tube Expanders g800 Series 5Roll Tube Expanders g1200 Series 3Roll Tube Expanders Standard Reach g1200 Series 3Roll Tube Expanders A Reach g1200 Series 3Roll Tube Expanders C Reach g1200 Series 5Roll Tube Expanders g8012 Series Tube Expanders Special Application Tube Expanders Tube Installation Tools & Heat Exchanger Accessories 4451 gt Series Serrating Tools Pistol Grip Drills & Tube End Facers flaring, Belling, & Beading Tools, Mandrel Extensions, Universal Joints one & Two Piece Tube Plugs Tube Hole Gauges, Tube Sheet Hole Brushes, & Tube Guides att Tube Testing Tools ajt Joint Testing Tools Tube Removal Tools 5367 Tube Wall Reducing Tools, D600 Series Pneumatic Drills CF Series Cutterfeed Assist PIC internal Tube cutters TIC and EIC Internal Tube Cutter Motors RCM One Revolution Tube Cutters Cleco Impact Wrenches Tube Pulling Systems, ATP III & PATP III Pumps atp III Tube Pullers PATP III Tube Pullers atp III Gripper Kit Components hdp III Tube Pullers & Accessories hdq III Tube Pullers RAV III Tube Pullers & Accessories jsp Manual Tube Pullers... 67

3 Table of Contents Boiler Expanders 6883 Introduction B1000 Series Tube Expanders B2000 Series Tube Expanders B3000 Series Expanders MS and MPS Short Series Mandrels Boiler Expander and Mandrel Ordering s Boiler Expander Roll Set Ordering s FTE Series Tube Expanders FTF Series Tube Expanders FTC Series Firetube Cutters Boiler Tube Expander Accessories Refinery Expanders Tube Cleaners 84 Introduction Condenser Tube Cleaners 8590 CC Series Condenser Cleaner Systems CC Series Condenser Cleaning Motors CC Series Shaft Components CC Series Drill & Brush Selection Guide CC Series Drill & Brush Selection Guide, Large Diameter Twist Brushes BrushMaster Tube Cleaners and Accessories Boiler Tube Cleaners Tube Cleaners for Straight Tubes Tube Cleaners for Curved Tubes Midget Series Tube Cleaner Selection Guide & 4000 Series Tube Cleaner Selection Guide Series Motors & Components Series Motors & Components & 4000 Series Motors & Components Midget Motors, Water Motors & Components Gas Line Cleaners & Components Type 1 Single Heads & Components Type 2 Single Heads & Components Type 3 Single Expansion "P" & "TC" Heads & Components Type 4 "Clip Type" Forward Swing Arm Heads & Components Type 4 "Spring Retraction Type" Forward Swing Arm Heads & Components 106 Type 5 "Clip Type" Selffeeding WingArm Heads & Components Drill Heads & Extensions Expanding Blade Type Heads & Components UJoints Adapters Flexible Connections Overhead Catalyst Cleaners Foot Valves, Inline Lubricators, & Hose Selection Guide Tool Balancers Technical Information Recommended Cutting Speeds Special Tables Catalog & Literature Ordering from ATG website Sales & Service

4 Apex Tool Group, LLC Warranty Subject to the terms and conditions hereinafter set forth, Apex Tool Group. LLC (the company) warrants products and parts sold by it, insofar as they are of its own manufacture, against defects of material and workmanship, under use and service in accordance with Company s written instructions, recommendations, and ratings for installation, operating, maintenance, and service of products, for a period of ONE YEAR FROM THE DATE OF SHIPMENT by Company, or any of Company s authorized Distributors. This warranty is limited to the repair or replacement, as Company may elect, of any defective parts, regarding which, upon discovery of the defects, the purchaser has given immediate written notice. Installation and transportation costs are not included. Company shall have the option of requiring the return to it of the defective material, transportation prepaid, for inspection. COMPANY DOES NOT WARRANT THE MERCHANTABILITY OF ITS PRODUCTS AND DOES NOT MAKE ANY WARRANTY, EXPRESS OR IMPLIED OTHER THAN THE WARRANTY CONTAINED HEREIN, COMPANY HAS NOT AUTHORIZED ANYBODY TO MAKE ANY REPRESENTATION OR WARRANTY OTHER THAN THE WARRANTY CONTAINED HEREIN. Lubrication Products Apex Tool Group products are classified as nonhazardous manufactured items, defined in the OSHA Hazard Communication Standard as Articles. These products, under conditions of normal use, do not release or cause exposure to a hazardous chemical. Under normal conditions of use, lubrication products sold separately for or used within these tools should not cause an exposure hazard. Refer to the Material Safety Data Sheet (M.S.D.S.) for Safety and Disposal Information. M.S.D.S. sheets are available upon request from Apex Tool Group. Apex Tool Group is also aware of, and complies with, the provisions of section 611 amendments to the Clean Air Act of No ozone depleting chemicals have been used in the manufacture of our products. If you resell or distribute these products, you have the responsibility for ensuring that the Material Safety Data Sheets are provided to the purchaser. Proper lubrication is essential to the economical operation of pneumatic and electric tools. Apex Tool Group perform better and their life is extended by using the recommended lubricants. All lubricants that are listed in the accessory section of this catalog have undergone extensive testing and are recommended for use with Apex Tool Group products. Airetool Products and Services Airetool Tube Cleaners and Tube Expanders are used to fabricate and maintain boilers, heat exchangers, condensers and other tubular type equipment. Job proven in a variety of industries, Airetool products serve such facilities as petro chemical plants, oil refineries, nuclear and nonnuclear power plants, paper, sugar and metal mills, airconditioning servicing and maintenance plants. Products described in this catalog are representative of the complete Airetool Tube Cleaner and Tube Expander product lines. If a need develops which can not be satisfied by our standard products, please contact your Airetool Distributor, or your Apex Tool Group Sales and Service Center. 2

5 Airetool Overview The Airetool family of tube service tools is one on the most diverse in the heat transfer industry with a broad selection of tube expanders, tube rolling controls, tube cleaners, and retubing tools to cover various applications. Tools that perform Improving production rates and decreasing cost are critical to the success of today s manufacturer or contractor. The Airetool line of tools are designed and manufactured to perform consistently time after time. When it comes to performance and reliability, there is no doubt as to why manufacturers and contractors around the world have come to rely on the Airetool brand of products. Tools of the highest quality When we say our tools are built well, we really mean it. Apex Tool Group manufacturing processes are ISO 9001 certified that means the Airetool brand is manufactured to the highest standard. Tools that work with the operator It is simple... give an operator a tool that is comfortable to use and the operator will work better. Airetool tool balancing systems do just that, coupled with extending expander or other tooling life. 3

6 Rolling Controls Introduction Tools that set the standard Outstanding performance, incredible durability, plus the ease of maintenance have made Airetool tube rolling controls the standard which all other manufacturers are measured against. Why use torque control when expanding tubes? Torque controlled tube rolling increases productivity by achieving the desired tube wall reduction each and every time a tube is expanded. Torquecontrolled tube rolling compensates for variations in the tube wall thickness and the tube sheet hole dimensions. What is tube wall reduction? Tube wall reduction is the percent the tube wall is reduced after the tube OD has contacted the tube sheet ID. The amount of tube wall reduction varies with the tube material, the tube sheet material and the design requirements of the unit. Several factors including pullout strength, tube and tube wall thickness, tube sheet material and thickness, and operating pressure are considered in determining the optimum wall reduction. Tube Rolling Set Up Guide Pick five tubes in the vessel to be rolled and complete the work sheet below. It is important that the measurements used in the set up are actual. Never use averaged dimensions. Always Use Engineering Design Specifications for Tube Wall Reduction Percentage Satisfactory joints are produced using the above listed percentage of tube wall reduction. Step A Measure tube sheet hole Step B Measure tube OD Step C Calculate clearance (AB) Step D Measure tube ID Step E Calculate 2x wall thickness (BD) Step F Calculate 5% wall reduction* (.05 x E) Step G Calculate finished rolled ID (C+D+F) After the work sheet is finished, start setting up the torque control motor by test rolling the first of the five tubes. The first test roll must be done with the Airetrol or Electric tube rolling motor set for low torque to avoid over rolling. Measure the tube ID after rolling the first tube. If more expansion is needed, increase the torque setting on the control and roll the second tube. Check the finished ID. This step may require repeating on tube three, but by the fifth tube you should have achieved your desired finished rolled ID of step G below. The tubes rolled to calibrate the tube wall reduction can now be rerolled at the correct setting. 4 Joint STEP EXAMPLE A Tube Sheet Hole.760" B Tube OD.750" C = Clearance.010" D Tube ID.620" E 2 x Wall Thickness.130" F +5% Wall Reduction*.006" G = Finish Rolled ID.636" *Example only

7 Rolling Controls Handheld Torque Controller Rolling Motors model 720 Airetrol Air Driven Rolling Motors Airetool rolling motors control expansion by the accurate measurement of torque. They automatically stop expanding according to a predetermined setting. Torque control prevents over and underexpansion of tubes, assures uniformly tightened tube joints, and provides maximum holding strength for individual tubes. All Airetrols include torque sensing cams designed and manufactured specifically for tube expanding applications. model 850 Strong, lightweight aluminum housings for easier handling and less operator fatigue Rugged drive combines precision control and measured torque output Simple dialatorque adjustment collar for easy set up Cushioned shutoff reduces torque reaction Quick change chucks to improve productivity model 1050 model 1550 Speed & 90 psig Air Pressure* Overall Model Order Length Weight Side to Operating Square Tube Quick Change Free Center Hose CFM Drive Capacities* Chuck (in.) Speed Max. Torque Min. Torque RPM in. lbs. Nm in. lbs. Nm in. mm lbs. Kg in. mm in. mm in. in. mm Included Optional B / /4 1/ /4 3/ B 3/ / /4 1/ /4 3/ B / /4 3/ /4 3/ B 3/ / /4 3/ /4 3/ B / /8 1/ /8 1/ A / /8 3/ /8 1/ A / / /8, 1/2 *Varies depending on tube material, gauge, and tube sheet thickness Speed & 90 psig Air Pressure* Overall Model Order Length Weight Side to Operating Square Tube Quick Change Free Center Hose CFM Drive Capacities* Chuck (in.) Speed Max. Torque Min. Torque RPM ft. lbs. Nm ft. lbs. Nm in. mm lbs. Kg in. mm in. mm in. in. mm Included Optional /4" /2 11/ /8, 1/2 3/4, HD /4" /2 11/ /8, 1/2 3/4, /4" /2 11/ /8, 1/2 3/4, /4" /4 21/ /4, 1 3/8, 1/2 *Varies depending on tube material, gauge, and tube sheet thickness 5

8 Rolling Controls Handheld Torque Controller Rolling Motors 1850 Series Torque Control Rolling Motors Heavy duty torque controlled rolling motor capable of rolling boiler tubes up to 41/2" O.D. Offers the highest controlled torque of any rolling motor currently available. Torque range ft.lbs. model Series Right Angle Torque Control Rolling Motors These right angle torque control rolling motors are used to roll tubes into drums of package and stationary boilers. Heavy duty gear train components for increased durability External torque control setting for easy adjustment Rotating exhaust deflector and indexing angle head for operator control and comfort Modular construction simplifies tool maintenance Roll Throttle makes for safe operation in any working position model 1752R90 Speed & Torque 90 psig Air Pressure* Overall Model Order Length Weight Side to Operating Center Hose CFM Square Tube Chucks Free Capacities* (in.) Speed Maximum Torque Minimum Torque Drive RPM ft. lbs. Nm ft. lbs. Nm in. mm lbs. kg in. mm in. mm in. mm Incl. Opt Series Torque Control Rolling Motors / /2 89 3/4, 1 11/4, 11/ / / /4, 1 11/4, 11/2 *Varies depending on tube material, gauge, and tube sheet thickness 6 Speed & Torque 90 psig Air Pressure* Head Dimensions Overall Square Model Order Length Weight Drive Tube Chuck Free Size Capacities* Size Speed Maximum Torque Minimum Torque Side to Height Less Square Center Drive (in.) RPM ft. lbs. Nm ft. lbs. Nm in. mm lbs. kg in. mm in. mm in. in. mm incl Series Reversible Roll Throttle 1753R / /4 1753RS / /4 1752R / /4, RS / /4, Series Reversible Lever Throttle 1752L / /4, 1 See page 13 for chuck size chart. *Varies depending on tube material, gauge, and tube sheet thickness Standard Equipment Air Inlet: 1/2" NPT Minimum hose size: 1/2" Splined torque reaction plate and reaction bar included ( )

9 Rolling Controls BenchTop Mounted Tube Rolling Systems DAS100TRS Tube Rolling System Tube rolling system for bench top tube rolling. The support post can be mounted directly on a workbench or workstation pedestal for easy access. Suitable for tube rolling applications of 1/4" thru 5/8" O.D. tubes. Absorbs torque reaction while supporting tool weight for improved productivity and ergonomics Aligns expander with tube sheet for better repeatability Pushtostart tube rolling cycle Utilizes G900, G1300 and G800 series tube expanders Autolube system configurations for use with G800 series expanders with lube collars Operation: With the tube expander positioned inside the tube, slight forward pressure on the Airetrol starts the motor in forward direction to expand the tube. Once the preset torque is met, the motor automatically reverses and the tube expander can be removed from the tube. The tube expander holder is spring loaded, keeping the tube expander in the retracted position to assist the expander entering the tube. Post Height Vertical Travel Horizontal Travel Model Order in. mm in. mm in. mm DAS 100 THB Balancer Less Rolling Motor DAS 100 THB PT Free Speed & Torque 90 psig Air Pressure Model Order Speed Maximum Torque Minimum Torque CFM Tube Capacities* Chucks (in.) RPM in. lbs. Nm in. lbs. Nm in. mm Included Optional DAS 100 TRS 720 Tube Rolling Systems with Motors DAS B / /4 3/8 DAS B /8 1/ /4 3/8 DAS B 3/8 L** /8 1/ /8 1/4 DAS B /2 5/ /8 1/4 DAS B L** /2 5/ /8 1/4 See page 13 for chuck size chart. *Varies depending on tube material, gauge, and tube sheet thickness **L = Autolube 7

10 Rolling Controls DAS II Dominator Tube Rolling Systems DAS II Dominator System The Airetool DAS II Dominator Tube Rolling System was designed to take pneumatic tube rolling technology to the next level using time proven Airetrol rolling motors outfitted with onboard pneumatic control logic. Fully pneumatic system for fabrication shops and/or field service work Basic unit works well with tube pulling, tube end facing, and orbital welding equipment Greatly enhances the accuracy of tube rolling reducing costly rework of improperly rolled tubes Increases expander life (up to 3X) compared to conventional handheld equipment Ergonomic design supports tool weight and torque reaction Floor lock holds system in place for stability while rolling tubes Right or left hand operation without conversion Five foot vertical and horizontal reach Available in three different configurations: Basic Unit*, Standard, Lubricator DAS II Dominators DAS II Component Basic Unit* Standard With Lube Base * * * Tower * * * Articulating ToolArm * * * Filter & Lubricator (Tool) * * Airetool Supply Hoses * * Lubricator (Expander) * *The basic positioning unit can be used to support a wide variety of tube service tools including drills, end facers, tube cutting tools, tube pulling rams, and tube cleaning motors Model Movement Order Lift Capacity Operating Pressure Operating Hose Allowable Torque Vertical Horizontal ft. m ft m lbs. kg PSI Bar in. mm ft.lbs. Nm Automatic Tube Rolling System Less DAS II Airetrol DAS II Dominator / DAS II Dominator w/lube / Basic Positioning Unit* DAS II Dominator Basic Unit /

11 Rolling Controls DAS II Rolling Motors DAS II Dominator System The Airetool DAS II Dominator Rolling Motors are designed to deliver power, performance, and durability while providing accurate and repeatable tube expansion. Time proven torque control rolling motors with onboard pneumatic control logic Simple dialatorque adjustment collar for easy set up Pushtostart configurations (no suffix) run only when activated, reducing noise and conserving shop air Timed Start* configurations (T suffix) cycle continuously for trigger free tube rolling Tool Options include Cycle Counter (C suffix) and Expander Lubricator" (L suffix) Examples: DAS II TCL is a timed start model with counter & lube DAS II CL is a pushtostart model with counter & lube *Timed Start option will run continuously when the toggle switch is in the on position. After the tube is rolled and the tool switches into reverse rotation, an adjustable delay timer is activated. The tool will start running in the forward direction again after the time delay is finished. (Available only on 1050 & 1550 Series.) Model Order Free Speed Maximum Torque Minimum Torque Chucks (in.) CFM RPM ft. lbs. Nm ft. lbs. Nm Included Optional DAS II Dominator Rolling Motors* DAS II Airetrol /8 1/2 DAS II CL Airetrol /8 1/2 DAS II Airetrol /8, 1/2 DAS II CL Airetrol /8, 1/2 DAS II TCL Airetrol /8, 1/2 3/4 1 DAS II Airetrol /8, 1/2 3/4, 1 DAS II CL Airetrol /8, 1/2 3/4, 1 DAS II T Airetrol /8, 1/2 3/4, 1 DAS II TCL Airetrol /8, 1/2 3/4, 1 DAS II Airetrol /4, 1 3/8, 1/2 DAS II T Airetrol /4, 1 3/8, 1/2 DAS II CL Airetrol /4, 1 3/8, 1/2 3/8 & 1/2 are QC Chucks (quick change) * Configurations No suffix Basic Airetrol, pushtostart (PTS) C suffix PTS with Counter L suffix PTS with Lubricator T suffix Timer (continuous cycling, negates PTS, available only on 1050 & 1550 Series) 9

12 Rolling Controls Electronic Controller & Electric Rolling Motors Electronic Controller The ATC900 Electronic Controller is a compact, lightweight and durable microprocessor based electronic motor controller. It is designed to provide accurate torque control for Airetool electric rolling motors by monitoring the amperage that the tool is using and comparing it to a preset current limit value. When the preset current limit value is reached, the controller opens the circuit which stops the motor. The current limit value is adjusted using the up/ down pushbuttons on the front of the controller to increment or decrement the current limit set point. ATC900 Controller automatically identifies connected motor GFCI Power Cord for operator safety Expansion counter increments each time the controller shuts off the tool Up/down pushbuttons used to preset torque shutoff set point in 0.1Amp increments Auxiliary Receptacles for Trip Light and Lubricator model 979c Airetool Electric Rolling Motors may be used without the ATC900 Electronic Controller and plugged directly into a wall outlet using a Optional Direct Power Cord. (see chart below) Airetool Electric Rolling Motors may be used with the DAS II Dominator Basic Unit (see page 6) by using a PT Mounting Kit. model 999c Model Order Accessories Universal 2KVA Step Down Transformer 220/110 VAC Model Order Current Requirements Dimensions Input Voltage Weight Supply Adjustment Length Width Height VAC Hz. Amps Amps lbs. kg in. mm in. mm in. mm Electronic Controller ATC 900* / *Not CE certified Standard Equipment: Power Cord PT Optional Equipment: Step down transformer (220VAC to 110VAC) Maximum Torque Minimum Torque Tube Capacity* Model Order Weight Chucks RPM ft. lbs. Nm ft. lbs. Nm in. mm lbs. kg in. Electric Rolling Motors 979C / /81/2 QC 979C /4 11/ /81/2 QC 979C /8 11/ /81/2 QC 999C /41 *May vary due to tube wall, material and/or tube sheet thickness. Standard Equipment: Controller cable Model Order Length ft. m System Cables ATC 900 Power Cord, GFCI PT Motor to Controller Motor to Wall Outlet Motor to Controller Motor to Wall Outlet

13 Rolling Controls Electronic Controller & Electric Rolling Motors TEC 7000 Series Electronic Controller TEC 7000 series electronic controller for use with handheld rolling motors and trolley type units (with telescopic shaft). TEC 7000 General Specifications CE Certified design Microprocessor controlled tube expansion Memory storage up to 3000 cycles Operating language in English or German Statistics for Quality Assurance include; Min / Max value for the number of expansion cycles in memory can be shown on display or send to the serial printer port Programmable timers for; cycle start, reverse pause, end of cycle, and a suppress timer for low torque value settings. Programmable torque shutoff value and high / low torque limits Three cycle modes manual, semiautomatic, and full automatic Power Requirements Dimensions Input Voltage (1 phase) Weight Model Order (Watt) Width Height Depth VAC Hz. Input Output lbs. kg. in. mm in. mm in. mm Electronic Controller TEC / Optional Equipment: TEC9000 FS foot switch, order number Tube Capacities OD* Power (Watt) Chucks (in.) Model Order Speed RPM Voltage in. mm Input Output Standard Optional Electric Rolling Motor Specifications TEC /4 3/ /4 QC TEC /8 1 1/ /8, 1/2 QC TEC /8 1 1/ /8, 1/2 QC TEC MC 3 x 1/2 QC 3/4 2 1/ MC 3 x 3/8 QC MC 3 x 1/2 SQ TEC MC 3 x 3/8 QC MC 3 x 1/2 SQ 3/4 2 1/ MC 3 x 3/4 SQ * May vary due to tube wall, material and/or tube sheet thickness. TEC 8000VS Series Electronic Controller TEC 8000VS series electronic controller for use with trolley type units (with telescopic shaft) TEC 8000VS General Specifications CE Certified design Standard 1phase operation 230V supply, optional 120V supply Universal controller for use with 3phase motors or brushless servomotors Unique variable speed motor control Programming functionality the same as TEC 7000 Custom solutions designed for TEC Controllers working with 3 ph 42 Volt transformers used in multispindle systems, applications with robot and/or articulating arm tool holder systems, and more. Please contact your authorized Airetool distributor for details, system specifications, and recommendations. 11

14 Rolling Controls MultiSpindle Tube Rolling Systems Fixture Mounted Tube Rolling Systems Electric Driven Utilizing a microprocessor controlled expanding cycle with programmable expansion parameters including torque, speed, and time. This ensures a very accurate, uniform, and repeatable process. Expansion modules available for single or multiple spindles (up to 16) with fixed or adjustable pitch designs. Fully programmable automatic expansion cycle View and/or export tube expansion results for data archive and QA analysis Throughcage lubricantinjection system increases the durability of the tooling (expanders) Robot or articulating arm mounting provides for an ergonomic solution and effortless productivity gains Dual Spindle Torque Control Tube Expansion Systems Air Driven Utilizing 720 series Airetool motors to achieve almost twice the production rate of a handheld rolling motor. A dual start button activates both motors, while leftstart/rightstart buttons are used for independent single tube rolling. Torque control tube rolling with automatic reverse Commonality of components with other rolling motors 12

15 Rolling Controls Accesories Model P15 Model P15 Torque Analyzer Use the P15 analyzer to set a specific torque value on Airetrol rolling controls. The torque analyzers readings may be used as a standard for the Airetrols performance providing greater quality control over rolled tube joints. Set rolling motor at a specific torque value Enhances quality control with torque value consistency Time saver with multiple rolling motor applications Model Order Height Width Length Weight Graduations Capacity Accuracy in. mm in. mm in. mm lb. kg P15 Torque Analyzer P PT 2 in.lbs in. lbs. ± 1% +1/2 in.lbs MP 15 (metric) cmkg cmkg ± 1% +1 cmkg General: Drive Size: 5/16 male hex Optional Equipment: Calibration Kit Analyzer Adapter Adapter Order Adapter Used with the Following Expanders Adapters for P15 Analyzer AD thru 1203 & 801 thru 803 AD & 805 AD thru 1210 & 807 thru 810 AD thru 1214 & 811 thru 814 AD thru 1220 & 815 thru 820 AD thru 1224 & 821 thru 824 AD thru 1230 & 825 thru 830 AD thru 1234 & 831 thru 834 AD thru 1240 & 835 thru 840 AD thru 1242 & 831 thru 842 AD thru 1248 & 843 thru 846 AD thru 1254 & 847 thru 854 AD thru 1260 & 855 thru 860 AD thru 1266 & 861 thru 866 AD thru 1272 & 867 thru 872 AD thru 1276 & 873 thru 878 AD thur 1288 & 870 thru 888 AD thru 1290 & 889 thru 890 AD thru1294 & 891 thru 894 AD thru 1300 & 895 thru 900 For information on AD0 to AD08 adapters for P2B Analyzer, contact technical service. Optional and Replacement Chucks Chuck Description Order Input Square Drive (in.) Output Mandrel Square (in.) S735S /4 Chuck /8 1/ B 3/8 Chuck ASSY /8 3/ QC chuck /8 3/ QC chuck /8 1/ QC Chuck complete /2 3/8 QC QC Chuck complete /2 1/2 QC Chuck complete /2 3/ Chuck complete / QC QC Chuck complete /4 3/8 QC QC QC Chuck complete /4 1/2 QC Chuck complete /4 3/ Chuck complete / /1850s /4 square chuck / " square chuck chuck complete / chuck complete / /4 chuck complete /4 3/ chuck complete / /4 chuck complete /4 11/ QC /2 QC chuck complete /8 1/ /4 chuck complete /8 3/ chuck complete / s chuck /8 3/8 979s chuck /8 Hex 3/ chuck /8 Hex 1/ /4 chuck /8 Hex 3/4 13

16 Heat Exchanger Condenser Expanders The world standard in tube expanders Airetool heat exchanger and condenser expanders have long been recognized as the standard to which all other brands are measured. The extra time spent manufacturing our expanders results in consistent performance and incredible durability that OEM Heat Exchanger Manufacturers expect series 3/8" (9.5 mm) O.D. 900 series 1/4" (6.3 mm) 3/8" (9.5 mm) O.D. Tube Expanders Tube expanding is the art of cold working the ends of tubes into intimate contact with the metal of the containing tube holes to form a leak proof mechanical seal and/or joint. In other words, it is a mechanical method of establishing a mechanical joint between a tube and a tube hole. Airetool manufactures condensed/ heat exchanger expanders, boiler expanders, furnace expanders and many special application expanders series 1/2" (12.7 mm) 1 1/2" (38.1 mm) O.D series 1 3/4" (44.4 mm) 3" (76.2 mm) O.D. Tube expanders consist of: Mandrel A tapered pin through the center of the expander to which the power is attached and when advanced pushes the rolls against the tubes. Rolls A set of (3 or more) of tapered cylindrical parts which are driven by mandrel and contact the tube wall to be expanded. The taper on the rolls is in the reverse direction and onehalf the taper of the mandel if it is a parallel roll expander. Cage This is the expander body (or housing) that holds the mandrel and rolls in place. The slots which contain the rolls also provide a feed angle which helps pull the mandrel in to provide expansion of the rolls 800 series 1/2" (12.7 mm) 1 1/2" (38.1 mm) O.D. Mandrel, Rolls and Cage are the three things common to all expanders. Other parts added further classify the type of expander. Thrust Assemby This assembly attaches to the cage and allows adjustment of the expanding depth. The thrust collar will remain stationary against the tube sheet or tube end while the cage, mandrel and rolls expand the tube. A thrust assembly is used on condenser/heat exchanger expanders, some furnace expanders and special boiler expanders. 14

17 Condenser/Heat Exchanger Expanders Airetool Condenser Heat Exchanger Expanders are self feeding, parallel rolling, ball bearing thrust expanders. They are available in standard sizes for 1/4" O.D. through 3" O.D. for tube sheets up to 63/4" thick. Other sizes and lengths are available upon request. We supply most of the air conditioning manufacturers with expanders up to sixteen feet in length. To select the correct tube expander, the following information is required: Tube OD Tube wall thickness or BWG Tube sheet thickness Tube material Longer reach expanders are available upon request Special Conditions, i.e. enhanced tubing, thick tube sheets, double tube sheet, baffle sheets, tubes close to tube sheet channel or other tubes, protrusions, welded tubes, and tube bends close to the tube sheet. Setting the tube expander s collar on Primary Tube Sheets It is very important to set the tube expander s collar in the correct position inside the tube sheet. The expander s roll high point should be positioned ~1/8" (3mm) from the inner side of the tube sheet as shown in the figure below. The purpose for setting the expander s collar this way is to allow for Example Only thermal expansion and contraction of the tube while it is in service. If the tube is expanded beyond the tube sheet, thermal expansion and contraction of the tube will cause stress on the tube, which may cause the tube to crack or rupture at the inner tube sheet location. When tightening the set screw on the expander s collar, be sure it is aligned with the cage grove. Double Tube Sheet Applications In a double tube sheet application additional information is required. The thickness of the outer tube sheet (primary tube sheet) and inner tube sheet (secondary tube sheet) and the distance between the two must be known. When expanding the tube in the primary tube sheet the expanders collar is positioned as in the figure above with an 800 series tube expander. For the secondary tube sheet a 1200 Example Only series expander is required with S" type (double radius) rolls. The S" type rolls are required to allow the expander to have clearance on each side of the secondary tube sheet as shown in the figure below. The purpose of using S" type rolls on an inner tube sheet and setting the expander s collar this way is to reduce stresses in the tube due to thermal expansion and contraction of the tube while it is in service. 15

18 Heat Exchanger Condenser Expanders Five roll expander vs. Three roll expander Many manufacturers prefer the fiveroll expander for applications using tube materials that work harden quickly such as stainless steel and titanium. The fiveroll expander inherently has more contact area with the tube than the three roll which reduces the amount of work hardening and spring back effect that is common with these tube materials. They are also used in applications with closely spaced tubes having triangular pitch. The thinner the tube walls, 18 BWG (.049"/1.25mm) and thinner, the more apt work hardening is to occur. Step Rolling Step rolling is required when expanding tubes in thick tube sheets. Typically the first expansion is made at the innermost location, away from the inner side of the tube sheet. This is extremely important when rolling the opposite end of the vessel. This allows the tube material to grow in the proper direction towards the operator and keeps the tube from being stressed. After all the tubes have been expanded in this location, adjust the expander s collar to overlap the previously rolled area. Repeat as necessary until the complete thickness of the tube sheet has been expanded. S" type rolls (double radius) are recommended for step rolling to provide a smooth transition on the I.D. of the tube. Care and Maintenance of Tube Expanders Tube expanders are precision tools and should be treated as such. The service demanded of them is severe. Therefore, they must be given a reasonable amount of care to insure satisfactory operation and long life. All Tube Rolling Applications 1. Before using, clean the expander thoroughly to remove any dirt or foreign matter. 2. Check thrust bearing and grease if needed. This should be done daily. 3. Proper lubrication of the expander during the rolling operation is a must in order to keep the rolls and mandrel cool, to extend their life, and to insure uniform tube to tube sheet joints. 4. Inspect rolls and mandrels for scarring or chips regularly and if found, replace them immediately. One small chip in a roll can cause the complete set of rolls and the mandrel to be damaged in a single rolling cycle. Always replace rolls and mandrels at the same time. 5. When the rolling job is complete, wash the expander thoroughly and then oil and grease generously to prevent rusting during storage. Lubrication & Cleaning HandHeld Rolling Applications Depending on the severity of the rolling application, the expander should be washed periodically (every tubes) in any commercial solvent. For best expander life, the expander should be left in solvent to cool while a second expander is used to continue rolling. DAS Automated Tube Rolling Applications An optional automatic lubrication system is offered for the automatic tube rolling systems. Hand cleaning is virtually eliminated with the use of the automatic lubricating system as the air pressure that blows the lubrication into the expander to cool it also blows away dirt or foreign matter during each cycle. 16

19 Flip Collars All G800 and G1200 Series tube expanders are supplied with a flip collar with a 1032 UNF autolube port. The flip collar allows for flush and recessed tube rolling. The standard expander is supplied with a recess of 1/8" (3 mm). Other recess lengths are available. Contact technical service for details. Fixed Recess Thrust Collars Fixed recess collars are available for tube projections between 3/16" (4.7mm) to 7/8" (22.2 mm) from the tube sheet for special applications and require a quote from technical service. Full Recess Thrust Collars The full recess collar accommodates tube projections up to 7/8" (22.2 mm) from the tube sheet. Adjustable Recess Thrust Collars The adjustable recess collar accommodates tube projections up to 1/2" (12.7 mm) from the tube sheet. Thin Wall Thrust Collars Thin wall thrust collars are recommended when expanding 20 BWG.035" (0.9 mm) or lighter wall tubes. This design limits the possibility of the tube being drawn up inside the thrust collar. Removing the collar s collet allows the expander to be used as a full recess style compensating for various length tube projections from the tube sheet. These collars are application specific and require a quote from technical service. Small Diameter Thrust Collars Small diameter thrust collars are recommended for rolling tubes in confined areas, close to tube sheet channels, or if there is interference from adjacent tubes. Tube Tube Sheet Tube Sheet Channel Thrust Collar Tube Expander Tube Expander Lubricant LUBEA TUBE" A water soluble lubricant especially compounded for use with tube expanders. It prevents rust and acts as a coolant providing longer life and smoother rolling. 5gallon container: LAT5 (order number ) 17

20 AN Series Expanders Selection Guide AN Series Heat Exchanger & Condenser Tube Expanders AN Series Expanders O.D. Range: 1/4 3/8 Inches mm AN expanders have 1" (25.4mm) long rolls and will accommodate tube sheet thicknesses from 1/4" to 1" (6.3 to 25.4mm). Captive mandrel retained on the rear of the cage instead of an acorn nut on the tip of the mandrel. Heavy duty mandrel for improved durability. Tube O.D. Tube Gauge Tube I.D. in. mm BWG in. mm in. mm Tool No. Tube Sheet Thickness 1/4 in. to 1 in. (6.3 mm to 25.4 mm) Roll Set No. Min. I.D. Tool Enters Max. Expan. of Tool in. mm in. mm Mandrel No. Square Drive 1/4 in. (6.3 mm) Beariing No. Recommended Rolling Motor 1/ A25018 ( ) A25019 ( PT) A25020 ( ) A25021 ( ) A25022 ( ) A25023 ( ) A25024 ( ) R20018 ( ) R21920 ( ) R21920 ( ) R22124 ( ) R22124 ( ) R21920 ( ) R22124 ( ) M21819 ( ) M22021 ( ) M ( ) M22324 ( ) NTA613A ( ) B ( ) A25028 ( ) R22830 ( ) M22830 ( ) / A37514 ( ) R21920 ( ) A37515 ( ) R31516 A37516 ( ) ( ) A37517 ( ) A37518 ( ) A37519 ( ) A37520 ( ) R31720 ( ) A37521 ( ) R32122 A37522 ( ) ( ) A37523 ( ) R32324 ( ) M22830 ( ) M31617 ( ) M30018 ( ) M30019 ( ) M32021 ( ) M32224 ( ) NTA613A ( ) B ( ) 18

21 Condenser Expanders Selection Guide G900 Series Heat Exchanger & Condenser Tube Expanders G900 Series Expanders O.D. Range: 1/4 3/8 Inches mm Expander with 3/4 in. (19.0 mm) long rolls will accommodate tube sheet thicknesses from 1/4 in. to 3/4 in. (6.3 mm to 19.0 mm) Expander with 11/4 in. (31.7 mm) long rolls will accommodate tube sheet thicknesses from 3/4 in. to 11/4 in. (19.0 mm to 31.7 mm) NOTE: Information on any size of tube not listed will be furnished upon request. Tube O.D. Tube Gauge Tube I.D. in. mm bwg in. mm in. mm 1/4 in. to 3/4 in. (6.3 mm to 19.0 mm) Tool No. Tube Sheet Thickness Roll Set No. 3/4 in. to 11/4 in. (19.0 mm to 31.7 mm) Tool No. Roll Set No. Min. I.D. Tool Enters Max. Expan. of Tool in. mm in. mm Mandrel No. 1/4 in. Sq. Dr. 6.3 mm Recommended Controlled Rolling Motors Airetrol 1/ ( ) 922 ( ) 923 ( ) 924 ( ) 925 ( ) 926 ( ) 927 ( ) 921 ( ( ) 923 ( ) 924 ( ) 925 ( ) 923 ( ) 924 ( ) 920 ( ) 904 ( ) (921) M39 ( ) (920) M38 ( ) M39 ( ) M40 ( ) M41 ( ) B ( ) ( ) ( ) ( ) 3/ ( ) 927 ( ) 915 ( ) 916* ( ) 918 ( ) 901 ( ) 903 ( ) 905 ( ) 907 ( ) 909 ( ) 911 ( ) 911 ( ) 929 ( ) 924 ( ) 903 ( ) 916 ( ) 903 ( ) 903 ( ) 903 ( ) 907 ( ) 907 ( ) 909 ( ) 911 ( ) 911 ( ) 916L* ( ) 920 ( ) 902 ( ) 904 ( ) 916L ( ) 904 ( ) 906 ( ) ( ) ( ) 910 ( ) 910 ( ) 912 ( ) ( ) ( ) M40 ( ) M41 ( ) M42 ( ) M36 ( ) M36L ( ) M38 ( ) M30 ( ) M31 ( ) M32 ( ) M33 ( ) M34 ( ) B ( ) * This expander has 1" long rolls. 19

22 Condenser Expanders Selection Guide G1300 Series Heat Exchanger & Condenser Tube Expanders G1300 Series Expanders O.D. Range: 3/8 Inches 9.5 mm Expanders with 3/4 in. (19.0 mm) long rolls will accommodate tube sheet thicknesses of 3/4 in. to 3 in.(19 mm to 76.2 mm) Expanders with 11/4 in. (31.7 mm) long rolls will accommodate tube sheet thicknesses from 11/4 in. to 31/2 in. (31.7 mm to 88.9 mm) NOTE: Information on any size of tube not listed will be furnished upon request. Tube O.D. Tube Gauge Tube I.D. in. mm bwg in. mm in. mm 3/ /4 in. to 3 in. (19.0 mm to 76.0 mm) * Tool No ( ) 1319 ( ) 1317 ( ) 1301 ( ) 1303 ( ) Tube Sheet Thickness Roll Set No ( ) 903 ( ) 1305 ( ) ( ) 1309 ( ) ( ) 909 ( ) 11/4 in. to 31/2 in. (31.7 mm to 88.9 mm) * Tool No ( ) 1319L ( ) 1318 ( ) 1302 ( ) 1304 ( ) Roll Set No ( ) 916L ( ) 904 ( ) 1306 ( ) ( ) 1310 ( ) ( ) 910 ( ) Min. I.D. Tool Enters Max. Expan. of Tool in. mm in. mm ( ) ( ) ( ) ( ) * NOTE: Step expanding becomes necessary if the tube sheet thickness exceeds the length of the roll. Mandrel No. 1/4 in. Sq. Dr. 6.3 mm M86 ( ) M88 ( ) M80 ( ) M81 ( ) M82 ( ) M83 ( ) M84 ( ) Recommended Rolling Motors B ( ) 20

23 Condenser Expanders Selection Guide G800 Series Heat Exchanger & Condenser Tube Expanders G800 Series 3Roll Expanders O.D. Range: 1/2 11/2 Inches mm Expanders with 11/2 in. (38.1 mm) long rolls will accommodate tube sheet thicknesses of 1/2 in. to 11/2 in. (12.7 mm to 38.1 mm) Expanders with 21/4 in. (57.1mm) long rolls will accommodate tube sheet thicknesses from 11/4 in. to 21/4 in. (31.7 mm to 57.1 mm) Reversible Thrust Collar design allows flush and 1/8 in. recess tube rolling. Collars have lubrication port for use with autolube configured ATR and DAS tube rolling systems. Sizes not listed available upon request. Tube O.D. Tube Gauge Tube I.D. in. mm bwg in. mm in. mm / / /2 in. to 11/2 in. (12.7 mm to 38.1 mm) Tool No. 797 ( ) Tube Sheet Thickness Roll Set No. 797 ( ) 799 ( ) R1 801 ( ) ( ) 803 ( ) 805 1/2 ( ) 807 1/2 ( ) 805 5/8 ( ) 807 5/8 ( ) 809 ( ) 811 5/8 ( ) R2 ( ) R3 ( ) R4 ( ) R3 ( ) R4 ( ) R4 ( ) R5 ( ) 813 ( ) R /8 ( ) 817 5/8 ( ) 819 ( ) ( ) R7 ( ) R7 ( ) 11/4 in. to 21/4 in. (31.7 mm to 57.1 mm) Tool No. 810 ( ) 812 5/8 ( ) Roll Set No. R4A ( ) R5A ( ) 814 ( ) R6A 816 5/8 ( ) ( ) 818 5/8 ( ) 820 ( ) R7A ( ) R7A ( ) Min. I.D. Tool Enters Max. Expan. of Tool Mandrel 3/8 in. Sq. Dr. (9.5 mm) Recommended Rolling Motors in. mm in. mm Airetrol Electric ( ) B 799 ( ) ( ) M1 ( ) M2 ( ) M3 ( ) M2 ( ) M3 ( ) M4 ( ) M5 ( ) M6 ( ) M8 ( ) B3/8 ( ) A ( ) A ( ) 21

24 Condenser Expanders Selection Guide G800 Series Heat Exchanger & Condenser Tube Expanders continued Tube O.D. Tube Gauge Tube I.D. in. mm bwg in. mm in. mm / /2 in. to 11/2 in. (12.7 mm to 38.1 mm) Tool No /4 ( ) 815 3/4 ( ) 817 3/4 ( ) 821 ( ) 823 ( ) Tube Sheet Thickness Roll Set No. R5 ( ) R6 ( ) R7 ( ) R8 ( ) R9 ( ) 825 3/4 ( ) R10 ( ) 827 ( ) 829 3/4 ( ) 831 3/4 ( ) R11 ( ) R12 ( ) 11/4 in. to 21/4 in. (31.7 mm to 57.1 mm) Tool No /4 ( ) 816 3/4 ( ) 818 3/4 ( ) 822 ( ) 824 ( ) Roll Set No. R5A ( ) R6A ( ) R7A ( ) R8A ( ) R9A ( ) 826 3/4 ( ) R10A 828 ( ) ( ) 830 3/4 ( ) 832 3/4 ( ) R11A ( ) R12A ( ) Min. I.D. Tool Enters Max. Expan. of Tool Mandrel 3/8 in. Sq. Dr. (9.5 mm) Recommended Rolling Motors in. mm in. mm Airetrol Electric M5 ( ) M6 ( ) M8 ( ) M9 ( ) A ( ) A ( ) 7/ /8 ( ) 829 7/8 ( ) 831 7/8 ( ) 833 ( ) 835 ( ) R10 ( ) R11 ( ) R12 ( ) R13 ( ) R14 ( ) 837 ( ) R ( ) ( ) 843 ( ) R16 ( ) 826 7/8 ( ) 830 7/8 ( ) 832 7/8 ( ) 834 ( ) 836 ( ) R10A ( ) R11A ( ) R12A ( ) R13A ( ) R14A ( ) 838 ( ) R15A 840 ( ) ( ) 844 ( ) R16A ( ) M8 ( ) M9 ( ) M10 ( ) M11 ( ) M12 ( ) A ( ) A ( ) ( ) 835 ( ) 837 ( ) 843 ( ) 845 ( ) R13 ( ) R14 ( ) R15 ( ) R16 ( ) R17 ( ) 847 ( ) R ( ) ( ) 842 ( ) 836 ( ) 838 ( ) 844 ( ) 846 ( ) R13A ( ) R14A ( ) R15A ( ) R16A ( ) R17A ( ) 848 ( ) R18A 850 ( ) ( ) M9 ( ) M11 ( ) M12 ( ) M13 ( ) ( ) A ( ) 22

25 Condenser Expanders Selection Guide G800 Series Heat Exchanger & Condenser Tube Expanders continued Tube O.D. Tube Gauge Tube I.D. in. mm bwg in. mm in. mm 1/2 in. to 11/2 in. (12.7 mm to 38.1 mm) Tool No. Tube Sheet Thickness Roll Set No. 11/4 in. to 21/4 in. (31.7 mm to 57.1 mm) Tool No. Roll Set No. Min. I.D. Tool Enters Max. Expan. of Tool Mandrel 3/8 in. Sq. Dr. (9.5 mm) Recommended Rolling Motors in. mm in. mm Airetrol Electric ( ) R19 ( ) 852 ( ) R19A ( ) A ( ) ( ) R21 ( ) 856 ( ) R21A ( ) M13 ( ) A ( ) 979C650/ ATC900 11/ ( ) 849 ( ) 851 ( ) R20 ( ) R18 ( ) R19 ( ) 855 ( ) R ( ) ( ) 859 ( ) 861 ( ) 863 ( ) R22 ( ) R23 ( ) R24 ( ) 854 ( ) 850 ( ) 852 ( ) R20A ( ) R18A ( ) R19A ( ) 856 ( ) R21A 858 ( ) ( ) 860 ( ) 862 ( ) 864 ( ) R22A ( ) R23A ( ) R24A ( ) M13 ( ) M14 ( ) * M15 ( ) * 979C300/ ATC900 11/ ( ) 865 ( ) 861 ( ) 863 ( ) 867 ( ) 869 ( ) 871 ( ) 873 ( ) 875 ( ) R26 ( ) R25 ( ) R23 ( ) R24 ( ) R26 ( ) R27 ( ) R28 ( ) R29 ( ) R30 ( ) 868 ( ) 866 ( ) 862 ( ) 864 ( ) 868 ( ) 870 ( ) 872 ( ) 874 ( ) 876 ( ) R26A ( ) R25A ( ) R23A ( ) R24A ( ) R26A ( ) R27A ( ) R28A ( R29A ( ) R30A ( ) M16 ( ) * M15 ( ) * M16 ( ) * M17 ( ) * ( ) 979C650/ ATC ( ) R30 ( ) 880 ( ) R30A ( ) M18 ( ) * * 1/2 in. Sq. Dr. (12.7 mm) 23

26 Condenser Expanders Selection Guide G800 Series Heat Exchanger & Condenser Tube Expanders continued Tube O.D. Tube Gauge Tube I.D. in. mm bwg in. mm in. mm / / /2 in. to 11/2 in. (12.7 mm to 38.1 mm) Tool No. 877 ( ) 873 ( ) Tube Sheet Thickness Roll Set No. R31 ( ) R29 ( ) 875 ( ) R30 ( ) 879 ( ) 881 ( ) 883 ( ) 885 ( ) 887 ( ) R32 ( ) R33 ( ) R34 ( ) R35 ( ) 889 ( ) R34 ( ) 885 ( ) 887 ( ) 891 ( ) 893 ( ) 895 ( ) 897 ( ) R35 ( ) R36 ( ) R37 ( ) R37 ( ) R38 ( ) 11/4 in. to 21/4 in. (31.7 mm to 57.1 mm) Tool No. 878 ( ) 874 ( ) Roll Set No. R31A ( ) R29A ( ) 876 ( ) R30A 880 ( ) ( ) 882 ( ) 884 ( ) 886 ( ) 888 ( ) R32A ( ) R33A ( ) R34A ( ) R35A ( ) 890 ( ) R34A 886 ( ) ( ) 888 ( ) 892 ( ) 894 ( ) 896 ( ) 898 ( ) R35A ( ) R36A ( ) R37A ( ) R37A ( ) R38A ( ) Min. I.D. Tool Enters Max. Expan. of Tool Mandrel 1/2 in. Sq. Dr. (12.7 mm) Recommended Rolling Motors in. mm in. mm Airetrol Electric M17 ( ) M18 ( ) M19 ( ) M20 ( ) M19 ( ) M20 ( ) M21 ( ) ( ) ( ) ( ) ( ) 979C210/ ATC C300/ ATC C210/ ATC C300/ ATC ( ) R38 ( ) 900 ( ) R38A ( ) M22 ( )

27 Condenser Expanders Selection Guide G800 Type FiveRoll Expanders G800 Series 5Roll Expanders O.D Range: 5/8 11/2 Inches mm Expanders with 11/2 in. (38.1 mm) long rolls will accommodate tube sheets from 1/2 in. to 11/2 in. (12.7mm to 38.1 mm) Expanders with 21/4 in. (57.1 mm) long rolls will accommodate tube sheets from 11/4 in. to 21/4 in. (31.7mm to 57.1 mm) Reversible Thrust Collar design allows flush and 1/8 in. recess tube rolling. Collars have lubrication port for use with autolube configured ATR and DAS tube rolling systems.20 BWG.035" (0.9 mm). NOTE: For best results the Airetool fiveroll expander should be fitted with a thin wall thrust collar when being used to roll tubing with 20 BWG.035" (0.9 mm). Sizes not listed available upon request. Tube O.D. Tube Gauge Tube I.D. in. mm bwg in. mm in. mm / /2 in. to 11/2 in. (12.7 mm to 38.1 mm) Tool No Tube Sheet Thickness Roll Set No. ( ) R ( ) ( ) 8195 ( ) R45 ( ) 11/4 in. to 21/4 in. (31.7 mm to 57.1 mm) Tool No Roll Set No. ( ) R4A ( PT) ( ) 8205 ( ) R4A5 ( ) Min. I.D. Tool Enters Max. Expan. of Tool Mandrel 3/8 in. Sq. Dr. (9.5 mm) Recommended Rolling Motors in. mm in. mm Airetrol Electric M9 ( ) M11 ( ) A ( ) ( ) R55 ( ) 8235 R65 ( ) ( ) 8255 ( ) R ( ) ( ) 8225 ( ) R5A5 ( ) 8245 R6A5 ( ) ( ) 8265 ( ) R7A ( ) ( ) M11 ( ) A ( ) M12 ( ) M13 ( ) 979C650/ ATC900 3/ ( ) R85 ( ) 8305 ( ) R8A5 ( ) M13 ( ) A ( ) ( ) R95 ( ) 8325 ( ) R9A5 ( ) M13 ( ) / ( ) 8355 ( ) 8395 ( ) R95 ( ) R105 ( ) R115 ( ) 8345 ( ) 8365 ( ) 8405 ( ) R9A5 ( ) R10A5 ( ) R11A5 ( ) M14 ( ) * M15 ( ) * A ( ) 979C650/ ATC ( ) R115 ( ) 8445 ( ) R11A5 ( ) M17 ( ) * A ( ) * 1/2 in. Sq. Dr. (12.7 mm) 25

28 Condenser Expanders Selection Guide G800 Type FiveRoll Expanders continued Tube O.D. Tube Gauge Tube I.D. in. mm bwg in. mm in. mm /2 in. to 11/2 in. (12.7 mm to 38.1 mm) Tool No. Tube Sheet Thickness Roll Set No. 11/4 in. to 21/4 in. (31.7 mm to 57.1 mm) Tool No. Roll Set No. Min. I.D. Tool Enters Max. Expan. of Tool Mandrel 1/2 in. Sq. Dr. (12.7 mm) Recommended Rolling Motors in. mm in. mm Airetrol Electric 7/ ( ) R115 ( ) 8465 ( ) R11A5 ( ) M18 ( ) A ( ) ( ) 8475 ( ) 8495 ( ) 8515 ( ) R115 ( ) R135 ( ) R125 ( ) R145 ( ) 8465 ( ) 8485 ( ) 8505 ( ) 8525 ( ) R11A5 ( ) R13A5 ( ) R12A5 ( ) R14A5 ( ) M18 ( ) M20 ( ) A ( ) 979C650/ ATC ( ) R135 ( ) 8565 ( ) R13A5 ( ) M21 ( ) A ( ) ( ) R155 ( ) 8585 ( ) R15A5 ( ) M21 ( ) 11/ ( ) 8595 ( ) 8615 ( ) 8755 ( ) R155 ( ) R165 ( ) R175 ( ) R215 ( ) 8585 ( ) 8605 ( ) 8625 ( ) 8765 ( ) R15A5 ( ) R16A5 ( ) R17A5 ( ) R21A5 ( ) M21 ( ) 8765 ( ) ( ) 979C300/ ATC / ( ) R215 ( ) 8805 ( R21A5 ( ) ( ) ( ) 979C650/ ATC / ( ) 8855 ( ) R215 ( ) R235 ( ) 8825 ( ( ) R21A5 ( ) R23A5 ( ) ( ) ( ) 979C210/ ATC / ( ) R295 ( ) 9005 ( ) R29A5 ( ) ( ) ( ) 979C300/ ATC

29 Condenser Expanders Standard Reach G1200 Series Heat Exchanger & Condenser Tube Expanders G1200 Series 3Roll Expander, Standard Reach O.D Range: 1/2 11/2 Inches mm Expanders with 11/2 in. (38.1 mm) long rolls will accommodate tube sheet thicknesses from 1/2" to 5" (12.7 mm to mm) Expanders with 21/4 in. (57.1 mm) long rolls will accommodate tube sheet thicknesses from 11/4" to 53/4" (31.7 mm to mm) Reversible Thrust Collar design allows flush and 1/8 in. recess tube rolling. Collars have lubrication port for use with autolube configured ATR and DAS tube rolling systems. NOTE: Step expanding becomes necessary if the tube sheet thickness exceeds the length of the roll. Specify S Type rolls for step rolling applications. Sizes not listed available upon request. Standard Reach Tube O.D. Tube Gauge Tube I.D. in. mm bwg in. mm in. mm / / /2 in. to 5 in. (12.7 mm to mm) Tool No ( ) Tube Sheet Thickness Roll Set No. 797 ( ) 1199 ( ) R ( ) ( ) 1203 ( ) /2 ( ) /2 ( ) /8 ( ) R2 ( ) R3 ( ) R4 ( ) R3 ( ) /8 ( ) R ( ) ( ) /8 ( ) R5 ( ) 1213 ( ) R /8 ( ) ( ) /8 ( ) R7 ( ) 11/4 in. to 53/4 in. (31.7 mm to mm) Tool No ( ) /8 ( ) Roll Set No. R4A ( ) R5A ( ) 1214 ( ) R6A /8 ( ) ( ) /8 ( ) R7A ( ) Min. I.D. Tool Enters Max. Expan. of Tool Mandrel 3/8 in. Sq. Dr. (9.5 mm) Recommended Rolling Motors in. mm in. mm Airetrol Electric ( ) 1199 ( ) M51 ( ) M52 ( ) M53 ( ) M52 ( ) M53 ( ) M54 ( ) M55 ( ) M56 ( ) B ( ) B ( )3/ A ( ) A ( ) ( ) R7 ( ) 1220 ( ) R7A ( ) M58 ( )

30 Condenser Expanders Standard Reach G1200 Series Heat Exchanger & Condensor Tube Expanders continued Standard Reach Tube O.D. Tube Gauge Tube I.D. in. mm bwg in. mm in. mm / /2 in. to 5 in. (12.7 mm to mm) Tool No /4 ( ) /4 ( ) /4 ( ) 1221 ( ) 1223 ( ) Tube Sheet Thickness Roll Set No. R5 ( ) R6 ( ) R7 ( ) R8 ( ) R9 ( ) /4 ( ) R ( ) ( ) 11/4 in. to 53/4 in. (31.7 mm to mm) Tool No /4 ( ) /4 ( ) /4 ( ) 1222 ( ) 1224 ( ) Roll Set No. R5A ( ) R6A ( ) R7A ( ) R8A ( ) R9A ( ) /4 ( ) R10A 1228 ( ) ( ) Min. I.D. Tool Enters Max. Expan. of Tool Mandrel 3/8 in. Sq. Dr. (9.5 mm) Recommended Rolling Motors in. mm in. mm Airetrol Electric M55 ( ) M56 ( ) M58 ( ) A ( ) 979C650/ ATC /4 ( ) R11 ( ) /4 ( ) R11A ( ) M59 ( ) A ( ) /4 ( ) R12 ( ) /4 ( ) R12A ( ) /8 ( ) R10 ( ) /8 ( ) R10A ( ) M58 ( ) /8 ( ) /8 ( ) R11 ( ) R12 ( ) /8 ( ) /8 ( ) R11A ( ) R12A ( ) M59 ( ) ( ) R13 ( ) 1234 ( ) R13A ( ) M60 ( ) A ( ) 979C650/ ATC900 7/ ( ) R14 ( ) 1237 ( ) R ( ) ( ) 1243 ( ) R16 ( ) 1236 ( ) R14A ( ) 1238 ( ) R15A 1240 ( ) ( ) 1244 ( ) R16A ( ) M61 ( ) M62 ( ) A ( ) ( ) R13 ( ) 1242 ( ) R13A ( ) M59 ( ) ( ) 1237 ( ) 1243 ( ) R14 ( ) R15 ( ) R16 ( ) 1236 ( ) 1238 ( ) 1244 ( ) R14A ( ) R15A ( ) R16A ( ) M61 ( ) ( ) 979C300/ ATC ( ) R17 ( ) 1246 ( ) R17A ( ) M62 ( ) ( ) R18 ( ) 1248 ( ) R18A ( ) A ( ) 28

31 Condenser Expanders Standard Reach G1200 Series Heat Exchanger & Condenser Tube Expanders continued Standard Reach Tube O.D. Tube Gauge Tube I.D. in. mm bwg in. mm in. mm /2 in. to 5 in. (12.7 mm to mm) Tool No ( ) 1251 ( ) Tube Sheet Thickness Roll Set No. R18 ( ) R19 ( ) 11/4 in. to 53/4 in. (31.7 mm to mm) Tool No ( ) 1252 ( ) Roll Set No. R18A ( ) R19A ( ) Min. I.D. Tool Enters Max. Expan. of Tool Mandrel 3/8 in. Sq. Dr. (9.5 mm) Recommended Rolling Motors in. mm in. mm Airetrol Electric M63 ( ) A ( ) 979C300/ ATC ( ) R21 ( ) 1256 ( ) R21A ( ) M63 ( ) A ( ) 979C650/ ATC ( ) R20 ( ) 1254 ( ) R20A ( ) ( ) 1251 ( ) R18 ( ) R19 ( ) 1250 ( ) 1252 ( ) R18A ( ) R19A ( ) M63 ( ) 979C300/ ATC900 11/ ( ) R ( ) ( ) 1259 ( ) R22 ( ) 1256 ( ) R21A 1258 ( ) ( ) 1260 ( ) R22A ( ) M64 ( ) * ( ) ( ) 1263 ( ) R23 ( ) R24 ( ) 1262 ( ) 1264 ( ) R23A ( ) R24A ( ) M65 ( ) * 979C650/ ATC ( ) R26 ( ) 1268 ( ) R26A ( ) M66 ( ) * ( ) R25 ( ) 1266 ( ) R25A ( ) ( ) R23 ( ) 1262 ( ) R23A ( ) M65 ( ) * 11/ ( ) 1267 ( ) 1269 ( ) 1271 ( ) R24 ( ) R26 ( ) R27 ( ) R28 ( ) 1264 ( ) 1268 ( ) 1270 ( ) 1272 ( ) R24A ( ) R26A ( ) R27A ( ) R28A ( ) M66 ( ) * ( ) 979C300/ ATC ( ) 1275 ( ) 1279 ( ) R29 ( ) R30 ( ) 1274 ( ) 1276 ( ) 1280 ( ) R29A ( ) R30A ( ) M67 ( ) * M68 ( ) * ( ) 979C650/ ATC900 * 1/2 in. Sq. Dr. (12.7 mm) 29

32 Condenser Expanders Standard Reach G1200 Series Heat Exchanger & Condenser Tube Expanders continued Standard Reach Tube O.D. Tube Gauge Tube I.D. in. mm bwg in. mm in. mm / /2 in. to 5 in. (12.7 mm to mm) Tool No ( ( 1273 ( ) Tube Sheet Thickness Roll Set No. R31 ( ) R29 ( ) 1275 ( ) R30 ( ) 1279 ( ) 1281 ( ) 1283 ( ) 1285 ( ) 1287 ( ) R32 ( ) R32 ( ) R34 ( ) R35 ( ) 11/4 in. to 53/4 in. (31.7 mm to mm) Tool No ( ) 1274 ( ) Roll Set No. R31A ( ) R29A ( ) 1276 ( ) R30A 1280 ( ) ( ) 1282 ( ) 1284 ( ) 1286 ( ) 1288 ( ) R32A ( ) R32A ( ) R34A ( ) R35A ( ) Min. I.D. Tool Enters Max. Expan. of Tool Mandrel 1/2 in. Sq. Dr. (12.7 mm) Recommended Rolling Motors in. mm in. mm Airetrol Electric M67 ( ) M68 ( ) M70 ( ) ( ) ( ) 979C210/ ATC C300/ ATC ( ) R34 ( ) 1290 ( ) R34A ( ) M69 ( ) ( ) 1287 ( ) 1291 ( ) R34 ( ) R35 ( ) R36 ( ) 1286 ( ) 1288 ( ) 1292 ( ) R34A ( ) R35A ( ) R36A ( ) M70 ( ) ( ) 979C210/ ATC ( ) R37 ( ) 1294 ( ) R37A ( ) / ( ) 1297 ( ) R37 ( ) R38 ( ) 1296 ( ) 1298 ( ) R37A ( ) R38A ( ) M71 ( ) ( ) 979C300/ ATC ( ) R38 ( ) 1300 ( ) R38A ( ) M72 ( )

33 Condenser Expanders A Reach G1200 Series Heat Exchanger & Condenser Tube Expanders G1200 Series 3Roll Expander, A Reach O.D Range: 1/2 11/2 Inches mm Expanders with 11/2 in. (38.1 mm) long rolls will accommodate tube sheet thicknesses from 11/4" to 73/4" (31.7 mm to mm) Expanders with 21/4 in. (57.1 mm) long rolls will accommodate tube sheet thicknesses from 2" to 81/2" (50.8 mm to mm) Reversible Thrust Collar design allows flush and 1/8 in. recess tube rolling NOTE: Step expanding becomes necessary if the tube sheet thickness exceeds the length of the roll. Specify S Type rolls for step rolling applications. Sizes not listed available upon request. A Reach Tube O.D. Tube Gauge Tube I.D. in. mm bwg in. mm in. mm / / /4 in. to 73/4 in. (31.7 mm to mm) Tool No A ( ) Tube Sheet Thickness Roll Set No. 797 ( ) 1199 A ( ) R A ( ) 1203 A ( ) 1205 A ( ) 1207 A ( ) 1205 A ( ) ( ) R2 ( ) R3 ( ) R4 ( ) R3 ( ) 1207 A ( ) R A ( ) 1211 A ( ) ( ) R5 ( ) 1213 A ( ) R A ( ) 1217 A ( ) ( ) R7 ( ) 2 in. to 81/2 in. (50.8 mm to mm) Tool No A ( ) 1212 A ( ) Roll Set No. R4A ( ) R5A ( ) 1214 A ( ) R6A 1216 A ( ) ( ) 1218 A ( ) R7A ( ) Min. I.D. Tool Enters Max. Expan. of Tool Mandrel 3/8 in. Sq. Dr. (9.5 mm) Recommended Rolling Motors in. mm in. mm Airetrol Electric A ( ) 1199 A ( ) M51A ( ) M52A ( ) M53A ( ) M52A ( ) M53A ( ) M54A ( ) M55A ( ) M56A ( ) B ( ) B ( )3/ A ( ) A ( ) A ( ) R7 ( ) 1220 A ( ) R7A ( ) M58A ( )

34 Condenser Expanders A Reach G1200 Series Heat Exchanger & Condensor Tube Expanders continued A Reach Tube O.D. Tube Gauge Tube I.D. in. mm bwg in. mm in. mm / /4 in. to 73/4 in. (31.7 mm to mm) Tool No A ( ) 1215 A ( ) 1217 A ( ) 1221 A ( ) 1223 A ( ) Tube Sheet Thickness Roll Set No. R5 ( ) R6 ( ) R7 ( ) R8 ( ) R9 ( ) 1225 A ( ) R A ( ) ( ) 2 in. to 81/2 in. (50.8 mm to mm) Tool No A ( ) 1216 A ( ) 1218 A ( ) 1222 A ( ) 1224 A ( ) Roll Set No. R5A ( ) R6A ( ) R7A ( ) R8A ( ) R9A ( ) 1226 A ( ) R10A 1228 A ( ) ( ) Min. I.D. Tool Enters Max. Expan. of Tool Mandrel 3/8 in. Sq. Dr. (9.5 mm) Recommended Rolling Motors in. mm in. mm Airetrol Electric M55A ( ) M56A ( ) M58A ( ) A ( ) 979C650/ ATC A ( ) R11 ( ) 1230 A ( ) R11A ( ) M59A ( ) A ( ) A ( ) R12 ( ) 1232 A ( ) R12A ( ) A ( ) R10 ( ) 1226 A ( ) R10A ( ) M58A ( ) A ( ) 1231 A ( ) R11 ( ) R12 ( ) 1230 A ( ) 1232 A ( ) R11A ( ) R12A ( ) M59A ( ) A ( ) R13 ( ) 1234 A ( ) R13A ( ) M60A ( ) A ( ) 979C650/ ATC900 7/ A ( ) R14 ( ) 1237 A ( ) R A ( ) ( ) 1243 A ( ) R16 ( ) 1236 A ( ) R14A ( ) 1238 A ( ) R15A 1240 A ( ) ( ) 1244 A ( ) R16A ( ) M61A ( ) M62A ( ) A ( ) A ( ) R13 ( ) 1242 A ( ) R13A ( ) M59A ( ) A ( ) 1237 A ( ) 1243 A ( ) R14 ( ) R15 ( ) R16 ( ) 1236 A ( ) 1238 A ( ) 1244 A ( ) R14A ( ) R15A ( ) R16A ( ) M61A ( ) ( ) 979C300/ ATC A ( ) R17 ( ) 1246 A ( ) R17A ( ) M62A ( ) A ( ) R18 ( ) 1248 A ( ) R18A ( ) A ( ) 32

35 Condenser Expanders A Reach G1200 Series Heat Exchanger & Condenser Tube Expanders continued A Reach Tube O.D. Tube Gauge Tube I.D. in. mm bwg in. mm in. mm /4 in. to 73/4 in. (31.7 mm to mm) Tool No A ( ) 1251 A ( ) Tube Sheet Thickness Roll Set No. R18 ( ) R19 ( ) 2 in. to 81/2 in. (50.8 mm to mm) Tool No A ( ) 1252 A ( ) Roll Set No. R18A ( ) R19A ( ) Min. I.D. Tool Enters Max. Expan. of Tool Mandrel 3/8 in. Sq. Dr. (9.5 mm) Recommended Rolling Motors in. mm in. mm Airetrol Electric M63A ( ) A ( ) 979C300/ ATC A ( ) R21 ( ) 1256 A ( ) R21A ( ) M63A ( ) A ( ) 979C650/ ATC A ( ) R20 ( ) 1254 A ( ) R20A ( ) A ( ) 1251 A ( ) R18 ( ) R19 ( ) 1250 A ( ) 1252 A ( ) R18A ( ) R19A ( ) M63A ( ) 979C300/ ATC900 11/ A ( ) R A ( ) ( ) 1259 A ( ) R22 ( ) 1256 A ( ) R21A 1258 A ( ) ( ) 1260 A ( ) R22A ( ) M64A ( PT) * ( ) A ( ) 1263 A ( ) R23 ( ) R24 ( ) 1262 A ( ) 1264 A ( ) R23A ( ) R24A ( ) M65A ( ) * 979C650/ ATC A ( ) R26 ( ) 1268 A ( ) R26A ( ) M66A ( ) * A ( ) R25 ( ) 1266 A ( ) R25A ( ) A ( ) R23 ( ) 1262 A ( ) R23A ( ) M65A ( ) * 11/ A ( ) 1267 A ( ) 1269 A ( ) 1271 A ( ) R24 ( ) R26 ( ) R27 ( ) R28 ( ) 1264 A ( ) 1268 A ( ) 1270 A ( ) 1272 A ( ) R24A ( ) R26A ( ) R27A ( ) R28A ( ) M66A ( ) * ( ) 979C300/ ATC A ( ) 1275 A ( ) 1279 A ( ) R29 ( ) R30 ( ) 1274 A ( ) 1276 A ( ) 1280 A ( ) R29A ( ) R30A ( ) M67A ( ) * M68A ( ) * ( ) 979C650/ ATC900 * 1/2 in. Sq. Dr. (12.7 mm) 33

36 Condenser Expanders A Reach G1200 Series Heat Exchanger & Condenser Tube Expanders continued A Reach Tube O.D. Tube Gauge Tube I.D. in. mm bwg in. mm in. mm / /4 in. to 73/4 in. (31.7 mm to mm) Tool No A ( ) 1273 A ( ) Tube Sheet Thickness Roll Set No. R31 ( ) R29 ( ) 1275 A ( ) R30 ( ) 1279 A ( ) 1281 A ( ) 1283 A ( ) 1285 A ( ) 1287 A ( ) R32 ( ) R32 ( ) R34 ( ) R35 ( ) 2 in. to 81/2 in. (50.8 mm to mm) Tool No A ( ) 1274 A ( ) Roll Set No. R31A ( ) R29A ( ) 1276 A ( ) R30A 1280 A ( ) ( ) 1282 A ( ) 1284 A ( ) 1286 A ( ) 1288 ( ) R32A ( ) R32A ( ) R34A ( ) R35A ( ) Min. I.D. Tool Enters Max. Expan. of Tool Mandrel 1/2 in. Sq. Dr. (12.7 mm) Recommended Rolling Motors in. mm in. mm Airetrol Electric M67A ( ) M68A ( ) M70A ( ) ( ) ( ) 979C210/ ATC C300/ ATC A ( ) R34 ( ) 1290 A ( ) R34A ( ) M69A ( ) A ( ) 1287 A ( ) 1291 A ( ) R34 ( ) R35 ( ) R36 ( ) 1286 A ( ) 1288 A ( ) 1292 A ( ) R34A ( ) R35A ( ) R36A ( ) M70A ( ) ( ) 979C210/ ATC A ( ) R37 ( ) 1294 A ( ) R37A ( ) / A ( ) 1297 A ( ) R37 ( ) R38 ( ) 1296 A ( ) 1298 A ( ) R37A ( ) R38A ( ) M71A ( ) ( ) 979C300/ ATC A ( ) R38 ( ) 1300 A ( ) R38A ( ) M72A ( )

37 Condenser Expanders C Reach G1200 Series Heat Exchanger & Condenser Tube Expanders G1200 Series 3Roll Expander, C Reach O.D Range: 1/2 11/2 Inches mm Expanders with 11/2 in. (38.1 mm) long rolls will accommodate tube sheet thicknesses from 11/2" to 113/4" (38.1 mm to mm) Expanders with 21/4 in. (57.1 mm) long rolls will accommodate tube sheet thicknesses from 21/4" to 121/2" (57.1 mm to mm) Reversible Thrust Collar design allows flush and 1/8 in. recess tube rolling NOTE: Step expanding becomes necessary if the tube sheet thickness exceeds the length of the roll. Specify S Type rolls for step rolling applications. Sizes not listed available upon request. C Reach Tube O.D. Tube Gauge Tube I.D. in. mm bwg in. mm in. mm / / /2 in. to 113/4 in. (38.1 mm to mm) Tool No C Tube Sheet Thickness Roll Set No. 797 ( ) 1199 C ( ) R C ( ) ( ) 1203 C ( ) 1205 C ( ) 1207 C ( ) 1205 C ( ) R2 ( ) R3 ( ) R4 ( ) R3 ( ) 1207 C ( ) R C ( ) ( ) 1211 C ( ) R5 ( ) 1213 C ( ) R C ( ) ( ) 1217 C ( ) R7 ( ) 21/4 in. to 121/2 in. (57.1 mm to mm) Tool No C ( ) 1212 C ( ) Roll Set No. R4A ( ) R5A ( ) 1214 C ( ) R6A /8 C ( ) ( ) 1218 C ( ) R7A ( ) Min. I.D. Tool Enters Max. Expan. of Tool Mandrel 3/8 in. Sq. Dr. (9.5 mm) Recommended Rolling Motors in. mm in. mm Airetrol Electric C C ( ) M51C ( ) M52C ( ) M53C ( ) M52C ( ) M53C ( ) M54C ( ) M55C ( ) M56C ( ) B ( ) B ( )3/ A ( ) A ( ) C ( ) R7 ( ) 1220 C ( ) R7A ( ) M58C ( )

38 Condenser Expanders C Reach G1200 Series Heat Exchanger & Condensor Tube Expanders continued C Reach Tube O.D. Tube Gauge Tube I.D. in. mm bwg in. mm in. mm / /2 in. to 113/4 in. (38.1 mm to mm) Tool No C ( ) 1215 C ( ) 1217 C ( ) 1221 C ( ) 1223 C ( ) Tube Sheet Thickness Roll Set No. R5 ( ) R6 ( ) R7 ( ) R8 ( ) R9 ( ) 1225 C ( ) R C ( ) ( ) 21/4 in. to 121/2 in. (57.1 mm to mm) Tool No C ( ) /4 C ( PT) 1218 C ( ) 1222 C ( ) 1224 C ( ) Roll Set No. R5A ( ) R6A ( ) R7A ( ) R8A ( ) R9A ( ) 1226 C ( ) R10A 1228 C ( ) ( ) Min. I.D. Tool Enters Max. Expan. of Tool Mandrel 3/8 in. Sq. Dr. (9.5 mm) Recommended Rolling Motors in. mm in. mm Airetrol Electric M55C ( ) M56C ( ) M58C ( ) A ( ) 979C650/ ATC C ( ) R11 ( ) 1230 C ( ) R11A ( ) M59C ( ) A ( ) C ( ) R12 ( ) 1232 C ( ) R12A ( ) C ( ) R10 ( ) 1226 C ( ) R10A ( ) M58C ( ) C ( ) 1231 C ( ) R11 ( ) R12 ( ) 1230 C ( ) 1232 C ( ) R11A ( ) R12A ( ) M59C ( ) C ( ) R13 ( ) 1234 C ( ) R13A ( ) M60C ( ) A ( ) 979C650/ ATC900 7/ C ( ) R14 ( ) 1237 C ( ) R C ( ) ( ) 1243 C ( ) R16 ( ) 1236 C ( ) R14A ( ) 1238 C ( ) R15A 1240 C ( ) ( ) 1244 C ( ) R16A ( ) M61 ( ) M62C ( ) A ( ) C ( ) R13 ( ) 1242 C ( PT) R13A ( ) M59C ( ) C ( ) 1237 C ( ) 1243 C ( ) R14 ( ) R15 ( ) R16 ( ) 1236 C ( ) 1238 C ( ) 1244 C ( ) R14A ( ) R15A ( ) R16A ( ) M61C ( ) ( ) 979C300/ ATC C ( ) R17 ( ) 1246 C ( ) R17A ( ) M62C ( ) C ( ) R18 ( ) 1248 C ( ) R18A ( ) A ( ) 36

39 Condenser Expanders C Reach G1200 Series Heat Exchanger & Condenser Tube Expanders continued C Reach Tube O.D. Tube Gauge Tube I.D. in. mm bwg in. mm in. mm /2 in. to 113/4 in. (38.1 mm to mm) Tool No C ( ) 1251 C ( ) Tube Sheet Thickness Roll Set No. R18 ( ) R19 ( ) 21/4 in. to 121/2 in. (57.1 mm to mm) Tool No C ( ) 1252 C ( ) Roll Set No. R18A ( ) R19A ( ) Min. I.D. Tool Enters Max. Expan. of Tool Mandrel 3/8 in. Sq. Dr. (9.5 mm) Recommended Rolling Motors in. mm in. mm Airetrol Electric M63C ( ) A ( ) 979C300/ ATC C ( ) R21 ( ) 1256 C ( ) R21A ( ) M63C ( ) A ( ) 979C650/ ATC C R20 ( ) 1254 C ( ) R20A ( ) C ( ) 1251 C ( ) R18 ( ) R19 ( ) 1250 C ( ) 1252 C ( ) R18A ( ) R19A ( ) M63C ( ) 979C300/ ATC900 11/ C ( ) R C ( ) ( ) 1259 C ( ) R22 ( ) 1256 C ( ) R21A 1258 C ( ) ( ) 1260 C ( ) R22A ( ) M64C ( ) * ( ) C ( ) 1263 C ( ) R23 ( ) R24 ( ) 1262 C ( ) 1264 C ( ) R23A ( ) R24A ( ) M65C ( ) * 979C650/ ATC C ( ) R26 ( ) 1268 C ( ) R26A ( ) M66C ( ) * C ( ) R25 ( ) 1266 C ( ) R25A ( ) C ( ) R23 ( ) 1262 C ( ) R23A ( ) M65C ( ) * 11/ C ( ) 1267 C ( ) 1269 C ( ) 1271 C ( ) R24 ( ) R26 ( ) R27 ( ) R28 ( ) 1264 C ( ) 1268 C ( ) 1270 C ( ) 1272 C ( ) R24A ( ) R26A ( ) R27A ( ) R28A ( ) M66C ( ) * ( ) 979C300/ ATC C ( ) 1275 C ( ) 1279 C ( ) R29 ( ) R30 ( ) 1274 C ( ) 1276 C ( ) 1280 C ( ) R29A ( ) R30A ( ) M67C ( ) * M68C ( ) * ( 0) 979C650/ ATC900 * 1/2 in. Sq. Dr. (12.7 mm) 37

40 Condenser Expanders C Reach G1200 Series Heat Exchanger & Condensor Tube Expanders continued C Reach Tube O.D. Tube Gauge Tube I.D. in. mm bwg in. mm in. mm / /2 in. to 113/4 in. (38.1 mm to mm) Tool No C ( ) 1273 C ( ) Tube Sheet Thickness Roll Set No. R31 ( ) R29 ( ) 1275 C ( ) R30 ( ) 1279 C ( ) 1281 C ( ) 1283 C ( ) 1285 C ( ) 1287 C ( ) R32 ( ) R32 ( ) R34 ( ) R35 ( ) 21/4 in. to 121/2 in. (57.1 mm to mm) Tool No C ( ) 1274 C ( ) Roll Set No. R31A ( ) R29A ( ) 1276 C ( ) R30A 1280 C ( ) ( ) 1282 C ( ) 1284 C ( ) 1286 C ( PT) 1288 C ( ) R32A ( ) R32A ( ) R34A ( ) R35A ( ) Min. I.D. Tool Enters Max. Expan. of Tool Mandrel 1/2 in. Sq. Dr. (12.7 mm) Recommended Rolling Motors in. mm in. mm Airetrol Electric M67C ( ) M68C ( ) M70C ( ) ( ) ( ) 979C210/ ATC C300/ ATC C ( ) R34 ( ) 1290 C ( ) R34A ( ) M69C ( ) C ( ) 1287 C ( ) 1291 C ( ) R34 ( ) R35 ( ) R36 ( ) 1286 C ( PT) 1288 C ( ) 1292 C ( ) R34A ( ) R35A ( ) R36A ( ) M70C ( ) ( ) 979C210/ ATC C ( ) R37 ( ) 1294 C ( ) R37A ( ) / C ( ) 1297 C ( ) R37 ( ) R38 ( ) 1296 C ( ) 1298 C ( PT) R37A ( ) R38A ( ) M71C ( ) ( ) 979C300/ ATC C ( ) R38 ( ) 1300 C R38A ( ) M72C ( )

41 Condenser Expanders G1200 Series Heat Exchanger & Condenser Tube Expanders G1200 Series 5Roll Expanders O.D Range: 5/8 11/2 Inches mm Expanders with 11/2 in. (38.1 mm) long rolls will accommodate tube sheet thicknesses as follows: Standard Reach 1/2" to 5" (12.7 mm to mm) A Reach 11/4" to 73/4" (31.7 mm to mm) C Reach 11/2" to 113/4" (38.1 mm to mm) Expanders with 21/4 in. (57.1 mm) long rolls will accommodate tube sheet thicknesses as follows: Standard Reach 11/4" to 53/4" (31.7 mm to mm) A Reach 2" to 81/2" (50.8 mm to mm) C Reach 21/4" to 121/2" (57.1 mm to mm) Longer reaches available upon request. Reversible Thrust Collar design allows flush and 1/8 in. recess tube rolling. Reversible thrust collars on Standard Reach expanders and have lubrication port for use with autolube configured ATR and DAS tube rolling systems. NOTE: Step expanding becomes necessary if the tube sheet thickness exceeds the length of the roll. Specify S" Type rolls for step rolling applications. Standard Reach Tube O.D. Tube Gauge Tube I.D. in. mm bwg in. mm in. mm 5/ / / * 1/2 in. Sq. Dr. (12.7 mm) /2 in. to 5 in. (12.7 mm to mm) Tool No ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) Sizes not listed available upon request. Tube Sheet Thickness Roll Set No. R45 ( ) R45 ( ) R45 ( ) R55 ( ) R65 ( ) R75 ( ) R75 ( ) R85 ( ) R95 ( ) R95 ( ) R105 ( ) R115 ( ) R115 ( ) R115 ( ) 11/4 in. to 53/4 in. (31.7 mm to mm) Tool No ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) Roll Set No. R4A5 ( ) R4A5 ( ) R4A5 ( ) R5A5 ( ) R6A5 ( ) R7A5 ( ) R7A5 ( ) R8A5 ( ) R9A5 ( ) R9A5 ( ) R10A5 ( ) R11A5 ( ) R11A5 ( ) R11A5 ( ) Min. I.D. Tool Enters Max. Expan. of Tool Mandrel 3/8 in. Sq. Dr. (9.5 mm) Recommended Rolling Motors in. mm in. mm Airetrol Electric M59 ( ) M61 ( ) A ( ) M61 ( ) A ( ) M62 ( ) M63 ( ) M64 ( ) * M65 ( ) * M67 ( ) * M68 ( ) * A ( ) A ( ) A ( ) 979C650/ ATC C650/ ATC900 39

42 Condenser Expanders Selection Guide G1200 Type FiveRoll Expanders continued Standard Reach Tube O.D. Tube Gauge Tube I.D. in. mm bwg in. mm in. mm 1/2 in. to 5 in. (12.7 mm to mm) Tool No. Tube Sheet Thickness Roll Set No. 11/4 in. to 53/4 in. (31.7 mm to mm) Tool No. Roll Set No. Min. I.D. Tool Enters Max. Expan. of Tool Mandrel 1/2 in. Sq. Dr. (12.7 mm) Recommended Rolling Motors in. mm in. mm Airetrol Electric 7/ ( ) R115 ( ) ( ) R11A5 ( ) M68 ( ) A ( ) 979C650/ ATC ( ) ( ) ( ) ( ) R115 ( ) R135 ( ) R125 ( ) R145 ( ) ( ) ( ) ( ) ( ) R11A5 ( ) R13A5 ( ) R12A5 ( ) R14A5 ( ) M68 ( ) M70 ( ) A ( ) 979C650/ ATC ( ) R135 ( ) ( ) R13A5 ( ) M71 ( ) A ( ) ( ) R155 ( ) ( ) R15A5 ( ) ( ) R155 ( ) ( ) R15A5 ( ) / ( ) R165 ( ) ( ) R16A5 ( ) M71 ( ) ( ) 979C300/ ATC ( ) R175 ( ) ( ) R17A5 ( ) ( ) R215 ( ) ( ) R21A5 ( ) ( ) / ( ) R215 ( ) ( ) R21A5 ( ) ( ) ( ) 979C650/ ATC / ( ) ( ) R215 ( ) R235 ( ) ( ) ( ) R21A5 ( ) R23A5 ( ) ( ) ( ) 979C210/ ATC / ( ) R295 ( ) ( ) R29A5 ( ) ( ) ( ) 979C300/ ATC

43 Condenser Expanders G8012 Series Heat Exchanger & Condenser Tube Expanders G8012 Series O.D. Range: 13/4 4 Inches mm Expanders with 21/4 in. (57.1mm) long rolls will accommodate tube sheet thicknesses from 1/2 in. to 4 in. (12.7 mm to mm) NOTE: Step expanding becomes necessary if the tube sheet thickness exceeds the length of the roll. Specify S Type rolls for step expanding applications. Sizes not listed available upon request. Tube O.D. Tube Gauge Tube I.D. in. mm bwg in. mm in. mm / Tool No /48 ( ) /410 ( ) /411 ( ) /412 ( ) /413 ( ) /414 ( ) ( ) ( ) ( ) ( ) Tube Sheet Thickness 1/2 in. to 4 in. (12.7 mm to mm) Roll Set No. R33A ( ) R37A ( ) R42 ( ) R44 ( ) R46 ( ) R48 ( ) R48 ( ) R50 ( ) R52 ( ) R54 ( ) Min. I.D. Tool Enters Max. Expan. of Tool Mandrel No. 3/4 in. Sq. Dr. (19.0 mm) Recommended Rolling Motors in. mm in. mm Airetrol Electric M90 ( ) M91 ( ) ( ) 979C210/ ATC ( ) ( ) 979C210/ ATC ( ) R56 ( ) /410 ( ) R56 ( ) /411 ( ) R58 ( ) / /412 ( ) R60 ( ) M92 ( ) ( ) 999C45/ ATC /41316 ( ) R62 ( )

44 Condenser Expanders G8012 Series Heat Exchanger & Condenser Tube Expanders continued Tube O.D. Tube Gauge Tube I.D. in. mm bwg in. mm in. mm Tool No /21012 ( ) Tube Sheet Thickness 1/2 in. to 4 in. (12.7 mm to mm) Roll Set No. R64 ( ) Min. I.D. Tool Enters Max. Expan. of Tool Mandrel No. 3/4 in. Sq. Dr. (19.0 mm) Recommended Rolling Motors in. mm in. mm Airetrol Electric M93 ( ) / ( ) 999C45/ ATC /21318 ( ) R64 ( ) M94 ( ) / /41016 ( ) R66 ( ) M96 ( ) ( ) 999C45/ ATC ( ) R67 ( ) M97 ( ) ( ) R67 ( ) M96 ( ( ) 999C45/ ATC

45 Special Tube Expanders* Linsen Flaring Expander O.D. Range: 1/4 25/8 Inches mm These special expanders are designed for making tubing connections without fittings. Using a drill press, lathe, or other powerdriven tool, the Linsen expander enlarges the end of the tube leaving a.015" clearance for slipfit and soldering of another tube of the same size. Can be used on copper, brass, aluminum, and thin steel tubing. Always specify tube gauge when ordering. Rolls out tubes smoothly and evenly so it doesn t distort or buckle the tube Eliminates extra fittings which saves on installation costs Expander* Order Tube O.D. Cup Length Shank Diameter (Round) in. mm in. mm in. mm AL / AL / AL / AL / AL / AL / AL / AL AL / AL / AL / AL / AL / AL AL / AL / (Hex) (Hex) * Other sizes may be available. Contact customer service for details. Diesel Engine Expander* Diesel engine expanders are a special line of expanders designed for rolling the injector sleeves into the heads of diesel engines. Detailed drawings of the injector sleeve and engine head must accompany the order to insure proper design. These expanders are made to order for each application. Used in manufacturing, remanufacturing, and repair of diesel engines Expands sleeve against top injector bore in cylinder head forming a tight seal PST Pipe Sizing Expander* The PST Expanders are designed to true pipe ends and enlarge the pipe end diameter in two easy steps, providing the correct clearance between the pipe O.D. and the I.D. of a fitting before making a silver solder or brazed welded joint. Portable expanders suitable for field work using hand tools or ratchet wrenches Accurate expansion of pipe end using quality hardened parts for greater durability Threaded mandrel allows fine adjustment for accurate sizing of the pipe end Collins Expander* O.D. Range: 1/2 41/2 Inches mm SR Expander* The SR Short Reach Expanders incorporate a rapid taper on the mandrel that allows full expansion of a tube with minimum travel of the mandrel. The mandrel is retained at the rear of the expander to shorten the mandrel length which allows use near sharp tube bends. These expanders are made to order so application details must be provided ahead of time. Compact expander allows operation in confined areas Short mandrel length used in bent tube" applications Collins selffeeding tube expanders are tough, durable, and powerful. These nonparallel rolling, selffeeding expanders are suitable for close quarter tube installation and repair work. Compact design works well in thin tube sheet applications No setup or adjustments make it quick and easy to use Selfcontained rolls that won t fall out * Please contact your Apex Tool Group sales representative for further information on these products. 43

46 Tube Installation Accessories Heat Exchanger & Condenser Tube Expanders Accessories GT Serrating Tools An innovative line of serrating tools that redefines grooving technology. The GT Serrating tools efficiently cut grooves in tube sheet holes which increases the strength of the rolled joint between the tube and tube sheet. Tube sheet hole application range: 1/2 1 in. ( mm) I.D. Ti coated bits available in SAE and Metric sized groove configurations & shapes Serrating Tools available with standard mandrel or mandrels with carbide inserts Mandrels with carbide inserts remove burrs left on grooves eliminating an extra deburring process Compact design for extreme rigidity, extended bit life, less runout and increased accuracy Unique throughspindle coolant delivery system provides superior groove quality and unmatched bit life Catalog tools have two bit patterns to choose from, all others are special, made to order, and priced on request Designed for easy bit replacement which saves time and money Depth from face of tube sheet to the back of the second groove is adjustable from 1/2" to 11/4 (12,7 31,75mm) Complete serrating tool, furnished with carbide insert mandrel, SAE tool bit Tube Sheet Hole Standard Tool Bit Optional Tool Bit Inch Tool * (Order ) Shank in. mm 1/8 x 1/4 x 1/8" 1/8 x 3/8 x 1/8" 1/ / / / / * Includes Standard Tool Bit GT 500C 3MT ( ) GT 625C 3MT ( ) GT 750C 3MT ( ) GT 875C3MT ( ) GT 1000C 3MT ( ) GT 750C 1SP ( ) GT 1000C 1SP ( ) 3MT 3MT 3MT 3MT 3MT 1" RD 1" RD Complete serrating tool, furnished with carbide insert mandrel, Metric tool bit GT 5003 S ( ) GT 5003 S ( ) GT 7503 S ( ) GT 7503 S ( ) GT 7503 S ( ) GT 7503 S ( ) GT 7503 S ( ) GT 5003 ( ) GT 5003 ( ) GT 7503 ( ) GT 7503 ( ) GT 7503 ( ) GT 7503 ( ) GT 7503 ( ) 44 Tube Sheet Hole Standard Tool Bit Optional Tool Bit Inch Tool * (Order ) Shank in. mm 3 x 6 x 3 mm 3 x 10 x 3 mm 1/ / / / / * Includes Standard Tool Bit GT 1270C 3MT ( ) GT 1588C 3MT ( ) GT 1905C 3MT ( ) GT 2223C 3MT ( ) GT 2540C 3MT ( ) GT 1905C 1SP ( ) GT 2540C 1SP ( ) 3MT 3MT 3MT 3MT 3MT 1" RD 1" RD GT ( ) GT ( ) GT ( ) GT ( ) GT ( ) GT ( ) GT ( ) GT ( ) GT ( ) GT ( ) GT ( ) GT ( ) GT ( ) GT ( )

47 Tube Installation Accessories Heat Exchanger & Condenser Tube Expanders Accessories Complete serrating tool, furnished with standard mandrel, SAE tool bit Tube Sheet Hole Standard Tool Bit Optional Tool Bit Inch Tool * (Order ) Shank in. mm 1/8 x 1/4 x 1/8" 1/8 x 3/8 x 1/8" 1/ / / / / * Includes Standard Tool Bit GT 500NC 3MT ( ) GT 625NC 3MT ( ) GT 750NC 3MT ( ) GT 875NC 3MT GT 1000NC 3MT ( ) GT 750NC 1SP GT 1000NC 1SP 3MT 3MT 3MT 3MT 3MT 1" RD 1" RD Complete serrating tool, furnished with standard mandrel, Metric tool bit GT 5003 S ( ) GT 5003 S ( ) GT 7503 S ( ) GT 7503 S ( ) GT 7503 S ( ) GT 7503 S ( ) GT 7503 S ( ) GT 5003 ( ) GT 5003 ( ) GT 7503 ( ) GT 7503 ( ) GT 7503 ( ) GT 7503 ( ) GT 7503 ( ) Tube Sheet Hole Standard Tool Bit Optional Tool Bit Inch Tool * (Order ) Shank in. mm 3 x 6 x 3 mm 3 x 10 x 3 mm 1/ / / / / * Includes Standard Tool Bit GT 1270NC 3MT GT 1588NC 3MT GT 1905NC 3MT ( ) GT 2223NC 3MT ( PT) GT 2540NC 3MT GT 1905NC 1SP GT 2540NC 1SP 3MT 3MT 3MT 3MT 3MT 1" RD 1" RD GT ( ) GT ( ) GT ( ) GT ( ) GT ( ) GT ( ) GT ( ) GT ( ) GT ( ) GT ( ) GT ( ) GT ( ) GT ( ) GT ( ) GT Serrating Tool Nomenclature XX XXXX XX XXX XXX i i i i i Tool Series Tube Sheet Hole Dia. Mandrel Type Shank Size Specials GT 500 = 1/2" C = Carbide 3MT = #3 Morse Taper Longer reach 625 = 5/8" NC = Noncarbide 1SP = 1" (25.4mm) Round 750 = 3/4" 875 = 7/8" 1000 = 1" 1270 = 12.70mm 1588 = 15.88mm 1905 = 19.05mm 2223 = 22.23mm 2540 = 25.40mm Example GT 5003 S ( ) 45

48 Tube Installation Accessories Heat Exchanger & Condenser Tube Expanders Accessories Cleco Drill Series 135 DPV 46 Cleco Drill Series 15 DP Cleco 135DPV and 15DP Hand Drills Tool solutions for various applications and materials. For use with Airetool Tube End Facers and pushtype tube cutters. 0.7 & 1.0 Hp nonreversible drills provides plenty of power Low RPM models are ideal for hard and/or exotic materials and larger diameter tubes 135DPV drill have governed RPM set points for precise calibrated speed control without loss of power 135DPV manufactured with sand cast handle and a hardened steel back cap for strength and durability Dead Handles are standard on drills with 1/2" chucks to provide better leverage Model Speed (rpm) Chuck Capacity* Length Weight Free Governed in. mm in. mm lbs. kg 0.7 hp (0.5 kw) Variable Speed 135DPV7B / DPV7B / DPV14B / DPV14B / DPV28B / Model Free Speed Stall Torque Chuck Capacity* Length Weight rpm ft. lbs. Nm in. mm in. mm lbs. kg 1.0 hp (0.67 kw) Nonreversible 15DP1.6B / DP4B / DP8B / DP14B / General: Air Inlet: 1/4" NPT Minimum Hose Size: 1/4" (6mm) Spindle Offset: 25/32" (20mm) Tool performance rated at 90 psi (620kPa) air pressure. Standard Equipment: Technical Documentation Dead handles on all models with 1/2" chuck (861006PT) 3Jaw Chuck and Key * Capacity CAUTION NOTE: 135DPV Drills must be equipped with support handle (861006PT) if 1/2" (13mm) capacity chuck is specified. Caution : High reaction torque may be experienced with any drill at breakthrough. Caution must be exercised when using any cutting tool because of the possibility of the cutting tool bending or breaking. Cutting tool maximum speed rating must equal or exceed speed of tool. Eye protection must be worn while operating power tools. Tube End Facer The Airetool TEF Tube End Facer is ideally suited for facing tube ends on heat exchangers and condensers. Tools can also be used to remove welds until they are flush with the tube sheet during tube removal and retubing processes. Tube application range: 3/8 21/2 in. ( mm) O.D. Includes full set of freeturning pilots allowing use with several tube gauges Adjustable ball bearing thrust collar assures uniform tube facing Tube End Facers are equipped with 7/16" hex shank to fit standard drill chucks Cutting bits are made from quality tool steel or stainless steel for extended life Tube O.D. Hex Shank Tool No. Gauge In. mm in. mm 3/ / / / / / / / / / / / / TEF375 ( ) TEF500 ( ) TEF625 ( ) TEF750 ( ) TEF875 ( ) TEF1000 ( ) TEF1000 ( ) TEF1125 ( ) TEF1125 ( ) TEF1250 ( ) TEF1250 ( ) TEF1500SS ( PT) TEF1500 ( ) TEF1750 ( ) TEF2000 ( ) TEF2500 ( PT) / / / / / / / / / / / / / / / / Spare Bits nonferrous or Carbon Steel Stainless Steel TEF376 ( ) TEF506 ( ) TEF626 ( ) TEF756 ( ) TEF876 ( ) TEF1006 ( ) TEF1006 ( ) TEF1126 ( ) TEF1126 ( ) TEF1256 ( ) TEF1256 ( ) TEF1256 SS ( ) TEF1506 ( ) TEF1756 ( ) TEF2006 ( ) TEF2506 ( PT) A set of even gauge pilots are supplied with tube end facing tools shown above. Other Sizes available. Contact customer service for details. TEF376SS ( ) TEF506SS ( ) TEF626SS ( ) TEF756SS ( ) TEF876SS ( ) TEF1006SS ( PT) TEF1006SS ( PT) TEF1126 SS ( ) TEF1126 SS ( ) TEF1256 SS ( ) TEF1256 SS ( ) TEF1256 SS ( ) TEF1506 SS ( ) TEF1756 SS TEF2006 SS ( ) TEF2506 SS

49 Tube Installation Accessories Heat Exchanger & Condenser Tube Expanders Accessories Flaring Tools The Airetool FT flaring tools are designed to flare 1/2 11/2 inch ( mm) OD tubes. Furnished with Type 01 or Type 06 round shanks for use with standard chipping hammers. Model Ordering Flare Angle Shank FT Flaring Tool Degree 01 FT Flaring Tool Degree 06 Belling and Flaring Tools Belling tool pilot end fits tube I.D. with Type 01 shank. Specify tool OD, gauge, radius in tube sheets. Extensions with Quick Change Chuck Varying extension lengths are used for hardtoreach tubes. Quick change chuck enables operator to change expanders quickly. Specify size of square drive and extension length. Quick Change Extension Complete Order Square Drive Size (Male/Female) Overall Length In. mm In. mm QC / QC / QC / QC / QC / QC / QC / QC / QC / QC / QC / QC / Beading Tool Model Ordering Radius (in.) Shank Type 12RM 95/32R /32 Type 01 12RM 91/4R /4 (.680" round x 2 3/8" long) Sleeve Type Extensions Designed for use where tubes are close to the shell of the condenser. Small diameter of female end allows access to these tubes. Sleeve Type Extension Complete Order Square Drive Size (Male/Female) Overall Length In. mm In. mm 3/8 x / /8 x / /8 x / /8 x / /2 x / /2 x / /2 x / /4 x / /4 x / /4 x / Universal Joints and Extensions Designed for hardtoreach tubes, the universal joint performs smoothly without binding. Specify size of square drive and extension length. Universal Joints Universal Joint Order Square Drive Size Female Overall Length In. mm In. mm 3/8 x 3/ / /2 x 1/ / /4 x 3/ / Universal Extensions Universal Extensions Order Square Drive Size Male/Female Overall Length In. mm In. mm GP3/8 x / GP3/8 x / GP3/8 x /

50 Tube Installation Accessories Heat Exchanger & Condenser Tube Expanders Accessories One Piece Tube Plugs Ideal for sealing leaky tubes in condensers or heat exchangers. Just drive a plug into each end of leaky tube. Note: The Airetool RCM Series One Revolution Tube Cutter can be used to puncture the tube to ensure that pressure cannot build up in the tube and cause the plugs to loosen or blow out. See page 57 for detailed information on the Airetool RCM Series Tube Cutters. Minimum order quantity 25 pieces. O.D. A" B" in. mm Gauge in mm in. mm Brass Steel 316* S.S. 304* S.S. 416* S.S. Aluminum* Monel* 3/ / ( ) ( ) ( ) / / ( ) ( ) / / ( ) ( ) / / ( ) ( ) / ( ) ( ) / ( ) ( ) / / ( ) ( ) / / / / ( ) / / ( ) * Some items available on quotation basis only Two Piece Tube Plugs For sealing leaky tubes in condensers or heat exchangers. The two piece design has more sealing area and reduces the risk of damaging the tube sheet. Note: The Airetool One Revolution Tube Cutter is recommended to puncture the tube to ensure that pressure cannot build up in the tube to cause the plug to loosen or blow out. See page 58 for detailed information on the RCM Series Tube Cutters. Minimum order quantity 25 pieces. 48 Tube Size Brass Ring and Pin Set Steel Ring and Pin Set O.D. Tube I.D. Gauge in. mm In. mm Part Order Part Order 5/ TP 6213B TP 6213S / TP 6214B TP 6214S / TP 6215B TP 6215S / TP 6216B TP 6216S / TP 6217B TP 6217S / TP 6218B TP 6218S / TP 6219B TP 6219S / TP 6219B TP 6219S / TP 6221B TP 6221S / TP 6221B TP 6221S / TP 6218B TP 6218S / TP 6221B TP 6221S / TP 7514B TP 7514S / TP 7515B TP 7515S / TP 7516B TP 7516S / TP 7517B TP 7517S / TP 7518B TP 7518S / TP 7519B TP 7519S / TP 7519B TP 7519S / TP 7521B TP 7521S / TP 7521B TP 7521S / TP 7518B TP 7518S Tube Size Brass Ring and Pin Set Steel Ring and Pin Set O.D. Tube I.D. Gauge in. mm In. mm Part Order Part Order 7/ TP 7521B TP 7521S / TP 8714B TP 8714S / TP 8715B TP 8715S / TP 8716B TP 8716S / TP 8717B TP 8717S / TP 8718B TP 8718S / TP 8719B TP 8719S / TP 8719B TP 8719S / TP 8721B TP 8721S / TP 8721B TP 8721S TP 8718B TP 8718S TP 8721B TP 8721S TP 1014B TP 1014S TP 1015B TP 1015S TP 1016B TP 1016S TP 1017B TP 1017S TP 1018B TP 1018S TP 1019B TP 1019S TP 1019B TP 1019S TP 1021B TP 1021S TP 1021B TP 1021S *Some items available on quotation basis only

51 Tube Installation Accessories Airetool Hole Gauge for Heat Exchanger Tubes These easy to use inline hole gauges feature threepoint contact for selfcentering and direct reading scale. All hole gauges furnished with test ring for scale verification. Standard reach tools up to 1" (25.4mm) include carrying case. Tube Range: " O.D. ( mm) Graduated scale in 0.002" (.05mm) increments for fast, accurate measurement of tube I.D. Each hole gauge also has the range to measure tube sheet holes in next smaller size Standard adjustable reach of 6" (152.4mm) and 12" (304.8mm) lengths. in. Tube O.D. Hole Gauge Reach* Measurement Range mm 1/2" /8" /4" /8" " /4" /8" /2" /4" /2" " (152.4mm) HG5006 ( ) HG6256 ( ) HG7506 ( ) HG8756 ( ) HG10006 ( ) HG12506 ( ) HG13756 HG15006 ( ) HG17506 ( ) HG20006 ( ) HG25006 ( ) *Longer reaches available on request 12" (304.8mm) HG50012 ( ) HG62512 ( ) HG75012 ( ) HG87512 ( ) HG ( ) HG ( ) HG ( ) HG ( ) HG ( ) HG ( ) HG Airetool (TSHB) Tube Sheet Hole Brush Tube Sheet Hole Brushes are used to clean and polish the inside surface of the tube sheet holes prior to tube stuffing process. Model Order in. mm Hole Size (in.) in. mm TSHB1/ TSHB5/ TSHB3/ TSHB7/ TSHB TSHB11/ TSHB11/ Airetool (BTG) Tube Guide Tube guides have a tapered aluminum pilot with a replaceable nylon brush and are used to guide tubes through tube sheets and support plate holes. Nylon brush fits in the tube end, holding pilot firmly in place. Speeds tube stuffing process which can lower installation costs Prevents damage to the tube end reducing rework and scrap materials in. Tube O.D. mm Gauge Model Order 1/ BTG TUBE GUIDE BTG / BTG TUBE GUIDE BTG / BTG TUBE GUIDE BTG21/ / BTG TUBE GUIDE BTG / BTG TUBE GUIDE BTG / BTG TUBE GUIDE BTG / BTG TUBE GUIDE PT 5/ BTG TUBE GUIDE BTG51/ / BTG TUBE GUIDE BTG / BTG TUBE GUIDE BTG / BTG TUBE GUIDE BTG / BTG TUBE GUIDE BTG 81/ / BTG TUBE GUIDE BTG PT 7/ BTG TUBE GUIDE BTG / BTG TUBE GUIDE BTG / BTG TUBE GUIDE BTG 111/ BTG TUBE GUIDE BTG121/ BTG TUBE GUIDE BTG BTG TUBE GUIDE BTG BTG TUBE GUIDE BTG BTG TUBE GUIDE BTG 141/ / BTG TUBE GUIDE BTG / BTG TUBE GUIDE BTG / BTG TUBE GUIDE / BTG TUBE GUIDE Other sizes are available upon request. Pilots made of other materials also available. A minimum order quantity of 50 per size applies for special sizes or materials. 49

52 Tube Installation Accessories Tube Testers Tube Testing Tools The advanced design of the Airetool ATT Tube Testers enable an operator to test the entire length of the tube between the tube sheets for leaks, merely by pressing a button. Air pressure is induced through the gun causing the seals to expand. Easy to read gauges will display and hold pressure if there are no leaks. The tester comes complete with two #ATT support tubes, two #ATT15405 support tubes and two seals for the tube size specified. Specify tube O.D. and gauge when ordering. Tube Range: " O.D. ( mm) Air Requirements: PSI ( bar) Standard method for testing tubes providing reliable results Fast acting, easy to use tester saves time and reduces labor costs Seals are sized specifically for the tube I.D. creating a positive seal ATT6525 Tube tester 50 Tube in. (mm) 5/8 (18.5) 3/4 (19.0) 7/8 (22.2) 1 (25.4) 11/8 (28.5) 11/4 (31.7) Tube Size BWG Tube Seal & Washer (2 required) ATT6525 Tube Tester placement Parts Support Tube Seal & Washer (2 required) ATT 900U ( ) Support Tube Assembly* 89 ATT 300 N ( ) 1011 ATT 350 N ( ) ATT 500U ( ) ATT ATT 370N ( ) ( ) 1415 ATT 450 N ( ) 1617 ATT 470 N ( ) 1819 ATT 490 N ( ) ATT ATT 530 N ( ) ( ) 89 ATT 430 N ( ) ATT ATT 450 N ( ) ( ) 1213 ATT 490 N ( ) 1415 ATT 530 N ( ) 1617 ATT 570 N ( ) 1819 ATT 610 N ( ) 2024 ATT 650 N ( ) 89 ATT 530 N ( ) 1011 ATT 570 N ( ) 1213 ATT 610 N ( ) 1415 ATT 690 N ( ) 1617 ATT 730 N ( ) 1819 ATT 740 N ( ) 2024 ATT 790 N 405 ( ) 89 ATT 650 N ( ) 1011 ATT 690 N ( ) 1213 ATT 740 N ( ) 1415 ATT 790 N ( ) 1617 ATT 840 N ( ) 1819 ATT 870 N ( ) 2024 ATT 890 N ( ) 89 ATT 790 N 405 ( ) 1011 ATT 840 N ( ) 1213 ATT 870 N ( ) 1415 ATT 940 N ( ) 1617 ATT 980 N ( ) 1819 ATT 990 N ( ) 2024 ATT 1040 N ( ) 89 ATT 890 N ( ) 1011 ATT 940 N ( ) 1213 ATT 990 N ( ) 1415 ATT1080 N ( ) 1617 ATT 1090 N ( ) 1819 ATT 1100 N ( ) 2024 ATT 1140 N ( ) ATT 1250U ( ) ATT 1500U ( ) * Support Tube Assembly consists of: Support Tube, Backup Washer Set, and Locknut ATT15312 ( ) ATT15312 ( ) ATT15312 ( ) ATT15405 ( ) ATT15312 ( ) ATT15405 ( ) ATT15405 ( ) Tube Tester Kit* Ordering in. Tube Sizes ATT 6526 Tube Tester Kit 5/8 7/8 5/8 7/ ATT 6526 Tube Tester Kit 1 11/4 1 11/ ATT 6526 Tube Tester Kit 5/8 11/ PT 5/8 11/ ATT 6525 Gun and Support Tube Kit** PT 5/8 11/ * Kits include: Guns, standard length Support Tubes, Seals, Washers, and carrying case for range indicated ** Includes: Guns and standard length Support Tubes in carrying case ATT Tube Tester Guns Ordering ATT Injection Gun ATT Plugging Gun Support Tube Assemblies Ordering Support Tube Length ATT ATT ATT PT ATT ATT ATT ATT ATT ATT mm Tube I.D. Range in. mm in. mm

53 Tube Installation Accessories Joint Testers AJT6500 joint tester Joint Testing Tools The Airetool AJT Joint Tester is designed to test for leaks between the tube & the tube sheet on both rolled and welded joints. Easy to use push buttons activate, test and reset the Joint Tester for quick verification. Joint testers comes complete with one manifold assembly and one seal for the tube size ordered. Specify tube O.D. and gauge when ordering. Tube Range: " O.D. ( mm) Air Requirements: PSI ( bar) Standard method for testing tube joints providing reliable results Fast acting, easy to use tester saves time and reduces labor costs Seals are sized specifically for the tube I.D. creating a positive seal Tube 5/8" 3/4" 7/8" 1" 11/8" 11/4" Tube Size BWG AJT6500 Joint Tester Assembly Assembly Seal Description (1 Required) 89 ATT 300 N ( ) 1011 ATT 350 N ( ) 1213 AJT /8SP ( ) ATT 370 N ( ) 1415 ATT 450 N ( ) 1617 ATT 470 N ( ) 1819 AJT / ( PT) ATT 530 N ( ) 89 AJT /4SP ATT 430 N ( ) 1011 ( ) ATT 450 N ( ) 1213 ATT 490 N ( ) 1415 ATT 530 N ( ) 1617 AJT /4 ( ) ATT 570 N ( ) 1819 ATT 610 N ( ) 2024 ATT 650 N ( ) 89 ATT 530 N ( ) 1011 ATT 570 N ( ) 1213 ATT 610 N ( ) 1415 AJT /8 ( ) ATT 690 N ( ) 1617 ATT 730 N ( ) 1819 ATT 740 N ( ) 2024 ATT 790 N 405 ( ) AJT6500 Joint Tester Replacement Parts Manifold W/ Square ORing ATT 490 N ( ) AJT6500 5/8 ( ) 89 ATT 650 N ( ) 1011 ATT 690 N ( ) 1213 ATT 740 N ( ) AJT ( PT) ATT 790 N ( ) 1617 AJT 840 N ( ) 1819 AJT 870 N ( ) 2024 AJT 890 N ( ) 89 AJT 790 N 405 ( ) 1011 ATT 840 N ( ) 1213 ATT 870 N ( ) AJT / ( ) ATT 940 N ( ) 1617 ATT 980 N ( ) 1819 ATT 990 N ( ) 2024 ATT 1040 N ( ) 89 ATT 890 N ( ) 1011 ATT 940 N ( ) 1213 ATT 990 N ( ) 1415 AJT /4 ( ) ATT 1080 N ( ) 1617 ATT 1090 N ( ) 1819 ATT 1100 N ( ) 2024 ATT 1140 N ( ) Square ORing AJT /8SP ( ) AJT 16 5/8 ( ) AJT /4SP ( ) AJT /4 ( ) AJT /8 ( ) AJT ( ) AJT /8 ( ) AJT /4 ( ) AJT 16 3/4 ( ) AJT 16 7/8 ( ) AJT 16 1 ( ) AJT 16 11/8 ( ) AJT 16 11/4 ( ) AJT Joint Tester Ordering AJT 6500 Joint Tester Kit* PT AJT 6500 Gun w/o manifold * Kit consists of: Joint Tester, 6 manifolds (5/8" 11/4"), and 1 ea. ATT470 ATT1140 seals AJT 6500 Manifold Assemblies Ordering seal with washer seal with backup washer Tube I.D. Range in. mm AJT /8SP AJT / AJT /4SP AJT / AJT / AJT AJT / AJT /

54 Tube Removal Tools Tube Drifts & Collapsing Tools Tube Drifts and Collapsing Tools For the quickly removal of tube stubs from tube sheets. For 1/2" 1" ( mm) OD tubes Select 01 or 06 style shanks For use with Cleco CH30 chipping hammer Standard length is 6". Longer length available upon request. Tube Drift collapsing tool Tube Drifts Tube O.D. Description / Order Gauge in. mm 01 Shank 06 Shank 1/ TD ( ) TD ( ) 1/ TD ( ) TD ( ) 1/ TD ( ) TD ( ) 1/ TD ( ) TD ( ) 1/ TD ( ) TD ( ) 5/ TD ( ) TD ( ) 5/ TD ( ) TD ( ) 5/ TD ( ) TD ( ) 5/ TD ( ) TD ( ) 5/ TD ( ) TD ( ) 5/ TD ( ) TD ( ) 5/ TD ( ) TD ( ) 5/ TD ( ) TD ( ) 5/ TD ( ) TD ( ) 5/ TD ( ) TD ( ) 3/ TD ( ) TD ( ) 3/ TD ( ) TD ( ) 3/ TD ( ) TD ( ) 3/ TD ( ) TD ( ) 3/ TD ( ) TD ( ) 3/ TD ( ) TD ( ) 3/ TD ( ) TD ( ) 3/ TD ( ) TD ( ) 3/ TD ( ) TD ( ) 3/ TD ( ) TD ( ) 7/ TD ( ) TD ( ) 7/ TD ( TD ( ) 7/ TD ( ) TD ( ) 7/ TD ( ) TD ( ) 7/ TD ( ) TD ( ) TD ( ) TD ( ) TD ( ) TD ( ) TD ( ) TD ( ) TD ( ) TD ( ) TD ( ) TD ( ) TD ( ) TD ( ) TD ( ) TD ( ) TD ( ) TD ( ) TD ( ) TD ( ) TD ( ) TD ( ) Collapsing Tools Tube O.D. Description / Order Gauge in. mm 01 Shank 06 Shank 3/ CT37501 ( ) CT37506 ( ) 1/ CT50001 ( ) CT50006 ( ) 5/ CT62501 ( ) CT62506 ( ) 3/ CT75001 ( ) CT75006 ( ) 7/ CT87501 ( ) CT87506 ( ) CT ( ) CT ( ) Chipping hammer CH30RD Type No. 01 Type No. 06 Cleco CH30 Series Chipping Hammer Heavy duty chipping hammer has forged steel hammer for rugged use in repair and remanufacturing of heat exchanger vessels. For use with Airetool tube drifts and collapsing tools. Chisel retainer for Type06 shank Ring valve hard hitting hammer Chipping Hammer Model Blows per Minute Bore in. (mm) Stroke in. (mm) Weight lbs (Kg) CH30RD /8 (28.5) 21/2 (63.5) 15 (6.8) 52

55 Tube Removal Tools 600D Air Drill Tube Wall Reducing Tools (TWRT) Tube Wall Reducing Tools are used on heavy gauge tubes in order to reduce the tube wall thickness prior to removing them with a tube drift tool. Available with Morse taper shank. Thins tube wall for easier removal with tube drift Minimum order quantity 3 pieces Tube O.D. Tube Gauge Model Order Morse Tube Sheet Thickness** Tube O.D. Tube Taper* Gauge Model Order Morse Tube Sheet Thickness** in. mm in. mm in. mm Taper* in. mm 3/ TWRT # / TWRT # / TWRT # / TWRT # / TWRT # / TWRT # / TWRT # / TWRT # / TWRT # / TWRT # / TWRT # / TWRT # / TWRT # / TWRT # / TWRT # / TWRT # / TWRT # / TWRT # / TWRT # / TWRT # / TWRT # / TWRT # / TWRT # / TWRT # / TWRT # / TWRT # / TWRT # / TWRT # / TWRT # / TWRT # / TWRT # / TWRT # / TWRT # / TWRT # / TWRT # / TWRT # / TWRT # TWRT # / TWRT # TWRT # / TWRT # TWRT # / TWRT # TWRT # / TWRT # TWRT # / TWRT # TWRT # / TWRT # TWRT # / TWRT # TWRT # / TWRT # TWRT # / TWRT # TWRT # / TWRT # TWRT # / TWRT # TWRT # / TWRT # TWRT # * Other shanks styles available on request **Longer reach available on request Powerful Heavy Duty air drill recommended for use with Airetool serrating tools, pushtype tube cutters, and tube wall reducing tools. 4.5 Horsepower DHandle drill provides plenty of power Governed motor for consistent cutting speeds Reversible support handle for added leverage Optional Morse taper adapter makes it universal with tube wall reducing tools, drill bits, and reamers. Model Order Horsepower Speed Drill Capacity Reamer Capacity Length Weight Spindle Thread SidetoCenter Air Inlet Hose Size Hp. rpm in. mm in. mm in. mm lbs. kg in. in. mm in. mm in. mm 600 D / / / / / D / / / / / D / / / / / D / / / / / D / / / / / Stock numbers for Drills with Jacobs Chuck Chucks and Morse Taper adapter part numbers 53

56 Tube Removal Tools Cutter Feed Assist Airetool Cutter Feed Assist (CF) Increase your productivity with the Airetool Cutter Feed Assist. The Cutter Feed Assist is designed to work in conjunction with Airetool PIC pushtype tube cutters to reduce operator fatigue and increase productivity. For use with 5/8" through 1" ( mm) PIC tube cutters Powered by Cleco DPV135 variable speed drills to match the best cutting speed to the tube material Provides constant pressure which increases durability of tool bits Independent cutter bit feed trigger for operator safety Positivefeed stop controls tube cutting depth Compact design allows the Cutter Feed Assist easier access to confined areas. PIC Tube Cutter sold separately. See page 55. Two Models Available: Part Order RPM CF150/ CF400/ HOW TO ORDER: See selection chart below*. Select the Airetool Cutter Feed Assist that corresponds to tube sizes and tube material. Tube Material Tube O.D. 5/8" (16mm) 3/4" (19mm) 7/8" (22mm) 1" (25mm) Aluminum CF400/1200 CF400/1200 CF400/1200 CF400/1200 Brass CF CF400/1200 CF400/1200 CF400/1200 Copper CF400/1200 CF400/1200 CF400/1200 CF400/1200 Carbon Steel CF400/1200 CF400/1200 CF400/1200 CF400/1200 Stainless CF150/500 CF150/500 CF150/500 CF150/500 Titanium CF150/500 CF150/500 CF150/500 CF150/500 * Refer to the Machinery s Handbook for actual recommended tube cutting speeds for specific materials. 54

57 Tube Removal Tools Tube O.D. PIC Tube Cutter Reach* Pilots (incl.) (in.) mm Standard A" C" (gauge) 1/ PIC 500 ( ) PIC 500 A PIC 500 C / PIC 625 ( ) PIC 625 A ( ) PIC 625 C ( ) / PIC 750 ( ) PIC 750 A ( ) PIC 750 C ( ) / PIC 875 ( ) PIC 875 A ( PT) PIC 875 C ( PT) PIC 1000 ( ) PIC 1000 A ( ) PIC 1000 C ( ) / PIC 1125 ( ) PIC 1125 A PIC 1125 C 14, 16, 18 11/ PIC 1250 ( PT) PIC 1250 A PIC 1250 C 14, 16, 18 * Standard Reach = 111/16 to 47/16" (43 to 110mm) A Reach = 411/16 to 77/16" (119 to 189mm) C Reach = 83/16 to 1015/16" (208 to 278mm) Airetool PIC Internal Tube Cutters The PIC internal tube cutters are an economical solution to low volume tube cutting of various tube materials. Optimum tube cutting performance and tooling life are obtained when the Airetool CF Series cutter feed assist is used to match the cutting speed to the tube material. Available for tube sizes 5/8" 11/4" OD ( mm) Twopiece construction allows for quick and easy tool bit replacement. Cutter bits are now available with TiN coating, increasing the cutter bit life. Airetool PIC tube cutters are sold with a complete set of pilots and two spare tool bit sets Larger sizes and longer reaches available upon request. Item 5/8" (16mm) 1620GA 3/4" (19mm) 1420GA 7/8" (22mm) 1620GA 1" (25mm) 1220GA Description Part No. Part No. Part No. Part No. Complete PIC Cutter* PIC625 ( ) PIC750 ( ) PIC875 ( ) PIC1000 ( ) 1 Pilot TTC 6 ( ) TTC614 ( ) TTC5615 ( ) TTC3612 ( ) 1 Pilot TTC4618 ( ) TTC615 ( ) TTC5616 ( ) TTC3613 ( ) 1 Pilot TTC4619 ( ) TTC616 ( ) TTC5617 ( ) TTC3614 ( ) 1 Pilot TTC4620 ( ) TTC617 ( ) TTC5618 ( ) TTC3615 ( ) 1 Pilot TTC ( ) TTC618 ( ) TTC5619 ( ) TTC3616 ( ) 1 Pilot TTC ( ) TTC619 ( ) TTC5620 ( ) TTC3617 ( ) 1 Pilot TTC ( ) TTC620 ( ) TTC3618 ( ) 1 Pilot TTC3619 ( ) 1 Pilot TTC3620 ( ) 2 Body Tip IC41 ( ) IC1 ( ) IC51 ( ) IC31 ( ) 3 Tool Bit* (Nonferrous) TTC43 ( ) TTC3 ( ) TTC53 ( ) TTC33 ( ) 3 Tool Bit* (Ferrous) TTC43S ( ) TTC3S ( ) TTC53S ( ) TTC33S ( ) 3 Tool Bit* (Stainless) TTC43SS ( ) TTC3SS ( ) TTC53S ( ) TTC33SS ( ) 4 Mandrel Tip IC44T ( ) IC4T ( ) IC34T ( ) IC34T ( ) 5 Body Extension IC41X ( ) IC1X ( ) IC51X ( ) IC31X ( ) 6 Mandrel E xtension IC4X ( ) IC4X ( ) IC34X ( ) IC34X ( ) 7 Thrust Body TTC47 ( ) TTC7 ( ) TTC57 ( ) TTC37 ( ) 8 Bearing TTC9 ( ) TTC9 ( ) TTC39 ( ) TTC39 ( ) 9 Thrust Spring TTC10 ( ) TTC10 ( ) TTC40 ( ) TTC40 ( ) 10 Set Screw 1032X1/4 ( ) 1032X1/4 ( ) 1032X1/4 ( ) 1032X1/4 ( ) 11 Thrust Nut TTC48 ( ) TTC8 ( ) TTC58 ( ) TTC38 ( ) 12 Spring Housing PIC21 ( ) PIC21 ( ) PIC21 ( ) PIC21 ( ) 13 Spring PTC5 ( ) PTC5 ( ) PTC5 ( ) PTC5 ( ) 14 Driver PIC4 ( ) PIC4 ( ) PIC4 ( ) PIC4 ( ) *Standard length listed 55

58 Tube Removal Tools Air Driven Tube Cutter (TIC) Complete tube cutting system for various tube materials. Five models available in speeds from 100 to 625 rpm for various steel and nonferrous tube applications. Powerful, 4.5 Horsepower motor with Dhandle Governed motor for consistent cutting speeds Positive leveroperated feed of cutter bit One mandrel drive adapter works with all sizes of cutters (TTC30, ordering number ) Electric Tube Cutter (EIC) Where compressed air supply is unavailable, the EIC tube internal tube cutter will perform satisfactorily for low volume tube cutting jobs. The variable speed motor can be used to cut various steel and nonferrous tube materials. Powerful, 120VAC, 7 amp reversible motor Trigger speed control: RPM Triple gear reduction provides abundant torque output One mandrel drive adapter works with all sizes of cutters (ETC30, ordering number ) RPM Pneumatic Models Tube Material Cutter Complete 5/8" O.D. 3/4" O.D. 7/8" O.D. 1" O.D. 625 Nonferrous 335 Nonferrous/Ferrous 265 FerrousStainless 200 FerrousStainless 100 Stainless & Titanium 40 Titanium & Inconel TIC ( ) TIC ( ) TIC ( ) TIC ( ) TIC ( ) TIC40625 ( ) TIC ( ) TIC ( ) TIC ( ) TIC ( ) TIC ( ) TIC40750 ( ) TIC ( ) TIC ( ) TIC ( ) TIC ( ) TIC ( ) TIC40875 TIC ( ) TIC ( ) TIC ( ) TIC ( ) TIC ( ) TIC Electric Models EIC 100/600 RPM See Above EIC 100/ ( ) EIC 100/ ( ) EIC 100/ ( ) EIC 100/ ( PT) Cutter Bodies Complete for TIC & EIC Models Several design improvements have been incorporated for maintenance and increased service life Shorter and stronger cutter body improves durability and increases bit life Cutter body is threaded into body extension for easier bit replacement Standard mandrel driver fits all sizes of Airetool tube cutters Adjustable reach IC cutter bodies: Standard reach 111/16" to 47/16" (42 112mm) shown above A reach = 411/16" to 77/16" ( mm) C reach = 83/16" to 1015/16" ( mm) Larger sizes and longer lengths available upon request. Description Tube O.D. 5/8" O.D. 3/4" O.D. 7/8" O.D. 1" O.D. Tube Cutter body Subassemblies for TIC & EIC models Cutter Body Complete Tool Bit* (Nonferrous) Tool Bit* (Ferrous) Tool Bit* (Stainless) IC625 ( ) TTC43 ( ) TTC43S ( ) TTC43SS ( ) * Tool Bit part numbers above consist of 2 bits each. Tube Cutter Bodies consists of all parts necessary to convert models TIC & EIC to different tube size. IC750 ( ) TTC3 ( ) TTC3S ( ) TTC3SS ( ) IC875 ( ) TTC53 ( ) TTC53S ( ) TTC53SS ( ) Specify desired reach: Standard Reach 47/16" (112.7mm) shown A Reach 77/16" (188.9mm) C Reach 1015/16" (277.8mm) IC1000 ( ) TTC33 ( ) TTC33S ( ) TTC33SS ( ) 56

59 Tube Removal Tools RCM One Revolution Tube Cutters For cutting tubes beyond the tube sheet in heat exchangers, condensers, and boilers. RCM series tube cutters are also an excellent tool for puncturing defective tubes prior to tube plugging. This reduces the risk of pressure buildup in plugged tubes. Designed for hand use by employing a ratchet or hand wrench for manual operation Available in standard reaches of 6" (152mm) and 10" (254mm) Longer reaches are available in 10" increments upon request Tube O.D. BWG Tube Tool Reach in. mm I.D. 6" (152.4mm) 10" (254.0mm) Cutting Bit Tube O.D. BWG Tube Tool Reach in. mm I.D. 6" (152.4mm) 10" (254.0mm) Cutting Bit 1/ / / / / / / / / / / / / / / / "420" mm.430".450" mm.450".470" mm.472".510" mm.500"531" mm.531".560" mm.550".580" mm.530".560" mm.580"610" mm.600"630" mm.625".650" mm.660".690" mm.700".730" mm.740".770" mm.760".790" mm.780"810" mm.760".790" mm.820".850" mm.840".870" mm.860".890" mm RCM105 ( ) RCM110 ( ) RCM115 ( ) RCM120 ( ) RCM130 ( ) RCM135 ( ) RCM140 ( ) RCM1353/4 ( ) RCM150 ( ) RCM155 ( ) RCM160 ( ) RCM170 ( ) RCM180 ( ) RCM190 ( ) RCM195 ( ) RCM200 ( ) RCM195 ( ) RCM210 ( ) RCM215 ( ) RCM220 ( ) RCM10510 ( ) RCM11010 RCM11510 ( ) RCM12010 ( ) RCM13010 ( ) RCM13510 ( ) RCM14010 ( ) RCM1353/410 ( ) RCM15010 ( ) RCM15510 ( ) RCM16010 ( ) RCM17010 ( PT) RCM18010 ( ) RCM19010 ( ) RCM19510 ( ) RCM20010 ( PT) RCM19510 ( ) RCM21010 ( ) RCM21510 ( ) RCM22010 ( ) RC5002 ( ) RC5002 ( ) RC6252 ( ) RC6252 ( ) RC6252 ( ) RC6252 ( ) RC6252 ( ) RC7502A ( ) RC7502 ( ) RC7502 ( ) RC7502 ( ) RC7502 ( ) RC8752 ( ) RC8752 ( ) RC8752 ( ) RC8752 ( ) RC8752 ( ) RC10002 ( ) RC10002 ( ) RC10002 ( ) "910" mm "970" mm 11/ "1.050" mm 11/ "1.080" mm 11/ "1.130" mm 11/ "1.160" mm 13/ "1.210" mm 11/ "1.310" mm 11/ "1.360" mm 11/ "1.390" mm 11/ "1.420" mm "1.810" mm "1.860" mm "1.900" mm "1.930" mm 21/ "2.310" 57.6mm / "2.360" mm 21/ "2.400" mm 21/ "2.430" mm RCM230 ( ) RCM240 ( ) RCM260 ( ) RCM270 ( ) RCM280 ( ) RCM290 ( ) RCM300 ( ) RCM330 ( ) RCM340 ( ) RCM350 ( ) RCM360 ( ) RC2012 ( ) RC2014 ( PT) RC2016 ( ) RC2018 ( ) RC2512 ( ) RC2514 ( ) RC2516 ( ) RC2518 ( ) RCM23010 ( ) RCM24010 ( ) RCM26010 ( ) RCM27010 ( ) RCM28010 ( ) RCM29010 ( ) RCM30010 ( ) RCM33010 ( ) RCM34010 ( ) RCM35010 ( ) RCM36010 ( ) RC RC RC RC RC RC RC RC RC10002 ( ) RC10002 ( ) RC12502 ( ) RC12502 ( ) RC12502 ( ) RC12502 ( ) RC15002 ( ) RC15002 ( ) RC15002 ( ) RC15002 ( ) RC20002 ( ) RC20002 ( ) RC20002 ( ) RC20002 ( ) RC20002 ( ) RC20002 ( ) RC20002 ( ) RC20002 ( ) RC20002 ( ) 57

60 Impact Wrenches Pistol Grip & Spade Handle Impact Wrenches Used in the construction, maintenance, and repair of heat exchangers, boilers, and coolers. Cleco Impact Wrenches provide an industrial solution that goes handinhand with Airetool tube service tools. Used to open flanges and water boxes, remove plugs in finfan coolers, and an array of other heavy duty applications. Biased reverse power to loosen the most stubborn fasteners Exclusive throughbolt construction reduces replacement costs Unique oilfoam bath provides positive lubrication for the hammer, anvil, and other working parts Forged hammer and anvil for greater durability wp20496 wt21098 Model Bolt Size Gr. 5 Gr. 9.8 Square Drive Recommended Torque Range Breakaway Torque Capacity in Reverse Impacts per Minute Free Speed Length Weight Side to Center in. mm in. ft.lbs. Nm ft.lbs. Nm RPM in. mm lbs. kg in. mm Pistol Grip Trigger Start Biased Reverse Power Air Consumption WP /8 M20 3/ ,000 6, /8 3/8 45 WP /8 M24 3/ ,000 4, /8 3/8 60 WP /8 M ,000 4, /8 3/8 60 Trigger Start Spade Handle Biased Reverse Power* WT /8 M , /2 1/2 100 WT /2 M36 1 1/ , /2 5/8 105 * Includes dead handle dead handle bracket. General: Tool performance rated at 90 psi (620kPa) air pressure. Standard Equipment: Operating instructions & service manual NPT Hose I.D. SCFM 58

61 Tube Removal Tools Tube Pulling Systems & Pumps Tube Pulling Systems consist of: 1. Pump Assembly air/hydraulic or electric/hydraulic (includes hose assembly) 2. Ram Assembly gripper or spear type 3. Grippers or Spears Gripper kit / adapter kit with spear / collar with spear (depends on ram selected) Tube Pulling Pumps & Accessories The ATP III & PATP III Pumps are engineered to deliver superior performance and durability. They work in combination with a variety of different tube pulling RAMs. Pumps come mounted in a roll cage with casters and large wheels for protection and increased mobility Control cables and hydraulic hoses are bundled together for greater safety Hydraulic hoses have quick connect fittings for easy attachment to the pump and tube pulling ram Description Ordering ATP III Electric/Hydraulic Pump with Hoses, Cord and Pendant PATP III Air/Hydraulic Pump with Hose Assembly and Pendant

62 ATP III Tube Pullers Electric Driven ATP III Tube Pullers Electric/Hydraulic Semiautomatic Tube Pullers For Light & Medium Duty Applications The Airetool Model ATP III Tube Pulling Ram develops 133/4 tons of pulling power Easily remove tubes up to 1 in. O.D. from tube sheets up to 11/2 in. thickness* Grippers bite uniformly into the tube I.D. as the piston retracts, pulling the tube from the sheet Provides a full 43/4 inch total pulling length through a double 23/8 inch pull Electric switch in the handle of the ram enables the hydraulic pump to operate the ram cylinder Puller reverses instantly at the end of the pulling cycle or when the trigger is released * Puller capacity of the ATP Ram will vary with tube wall thickness, tube sheet thickness and tube material. pump shown without wheel assembly attached ATPIII Tube Pulling Ram The following components are required for most common tube pulling applications Ordering Description ATP III Electric/Hydraulic Pump with Hoses, Cord, and Pendant ATP III Tube Puller Ram Assembly PT ATP 9000B HCA Hose/Cord Assembly ATP 9064A 15 Cord Assembly See page 62 Gripper Kit (tube size specific) ATP9000B HCA Hose/Cord Assembly 60

63 PATP III Tube Pullers AIr Driven PATP III Tube Pullers Air/Hydraulic Semiautomatic Tube Pullers For Light & Medium Duty Applications The Airetool Model PATP III Tube Pulling Ram develops 133/4 tons of pulling power Easily remove tubes up to 1 in. O.D. from tube sheets up to 11/2 in. thickness* Grippers bite uniformly into the tube I.D. as the piston retracts, pulling the tube from the sheet Provides a full 43/4 inch total pulling length through a double 23/8 inch pull Electric switch in the handle of the ram enables the hydraulic pump to operate the ram cylinder Puller reverses instantly at the end of the pulling cycle or when the trigger is released * Puller capacity of the PATP Ram will vary with tube wall thickness, tube sheet thickness and tube material. pump shown with wheel assembly attached patp III Tube pulling ram The following components are required for most common tube pulling applications patp9000b hca hose/ cord assembly Ordering Description PATP III Air/Hydraulic Pump with hose assembly and Pendant PATP III Tube Puller Ram Assembly PT PATP HT Hose/Tube Assembly See page 62 Gripper Kit (tube size specific) Optional pendant for use with HDP III, HDQ III, RAV III and PATP Pumps Ordering Description PATP HDP Pendant Assembly optional pendant assembly 61

64 ATP III Gripper Kit ATP III & PATP III Gripper Kit Components Features of the ATP III Tube Pulling System Include: Freefloating gripper design results in uniform contact on the tube ID for better pulling characteristics and increased durability Grippers are segmented, allowing replacement of single gripper segment in the event of tooth breakage 7 Grippers bite uniformly into the tube I.D. as the piston retracts, pulling the tube from the sheet Grippers are available from 5/8" through 1" accommodating a wide range of tube gages Optional 18 in. extension kit provides a useful method of removing hardtoreach tubes Tube Size (O.D.) in. mm Tube Gauge Part Gripper Kit* Order 1 Gripper Complete** Order 2 Nose Bushing 3 Draw Rod 4 Expansion Nut 5 Lock Nut 6 Front Oring 7 Rear Oring ATP ATP ATP 90425/8 ( ) ATP ATP ATP 90143/4 ( ) ATP ATP ATP ATP 90277/8 ( ) ATP ATP ATP ATP ( ) ATP ATP 90345/8 ( ) ATP 90153/4 ( ) ATP /81 ( ) ATP 90355/8 ( ) ATP 90163/4 ( ) ATP /81 ( ) ATP 90365/8 ( ) ATP 90173/4 ( ) ATP /81 ( ) 2009 ( ) 2113 ( ) RTV65 ( ) ( ) * Gripper Kit consists of 3 gripper segments, one nose bushing, one draw rod, one expansion nut, one lock nut, and both ORings. ** Gripper Complete consists of 3 Gripper Segments and both ORings. 62

65 HDP III Tube Pullers HDP III Tube Pulling Spears Tube Size Order Small Diameter End Large Diameter End in. mm Gauge in. mm in. mm For Tube Sizes 1/2" thru 1" the following accessories are required: HDP Spear Adapter ( ) Tube Pulling Spear refer to the chart below for size selection Optional load cap may be required if surrounding tubes are protruding and are closely spaced For Tube Sizes 11/8" thru 21/2" the following accessories are required: HDP Spear Adapter ( ) HDP 99 Adapter Kit refer to the chart below for size selection Tube Pulling Spear refer to the chart below for size selection HDP III Ram Kit includes: Ram, Adapter Lock Assembly, and HDP 99 LC 1 Load Cap Overall Length Flat Size 1/ mm mm 5/ mm mm 5/ mm mm 5/ mm mm 5/ mm mm 5/ mm mm 3/ mm mm 3/ mm mm 3/ mm mm 3/ mm mm 83/4" 7/8" HEX 3/ mm mm 222mm 22.2mm 3/ mm mm 7/ mm mm 3/410 MALE 7/ mm mm Thread 7/ mm mm 7/ mm mm mm mm mm mm mm mm mm mm mm mm mm mm 11/ mm mm 11/ mm mm 11/ mm mm 51/2" 11/4" HEX 11/ mm mm 140mm 38.8mm 11/ mm mm 11/ mm mm 3/410 FEMALE 11/ mm mm Thread 11/ mm mm HDP III Ram & Accessories Model Description Order HDP III Tube Pulling Ram HDP III ALA Adapter Lock Assembly HDP Adapter HDP Adapter Extension HDP MF Adapter Extension HDP 99 LC 1 Load Cap HDP 99 LC 5/8 Load Cap HDP 99 LC 3/4 Load Cap HDP 99 LC 7/8 Load Cap HDP III Adapter Kits Tube O.D. Adapter Kit* Extension Chair in. mm Model Order Model Order 11/8 11/ HDP AK 1 1/ HDP /2 QC / HDP AK 1 3/ HDP /4 QC PT HDP AK HDP QC / HDP AK 2 1/ HDP /2 QC PT *Kits include: HDP Adapter Extension ( ) and extension chair listed in chart above. 63

66 HDQ III Tube Pullers HDQIII Tube Pullers HDQ III Grippertype tube puller is designed for pulling 11/4" thru 1 3/4" O.D. tubes in heat exchangers and fire tube boilers using HDQ Gripper Kits (shown below). This gripper type tube puller makes tube pulling faster and easier. See selection charts below for ordering gripper kits and components for the tube sizes being pulled. the fast and easy operation of the hdq gripper bites into the tube for a secure tube pulling grip, then releases automatically when the pull is completed. HDQ III Ram & Accessories Model Order HDQ III Tube Puller* PT HTP III RAM HDQ III Adapter Plate * Includes RAM and Adapter Plate Tube O.D. Tube Wall Gripper Kit Item Name HDQ 99 Chair Position Sleeve Position Sleeve Adapter Gripper ORing Mandrel Stop Nut Spring Sleeve Retainer BWG Complete* Set Screw Ring Drawbar Stop Nut Set Screw in. mm Item / / / HDQ /10 ( ) HDQ /14 ( PT) HDQ /18 ( ) HDQ /12 ( PT) HDQ /18 ( ) HDQ /12 ( ) HDQ /18 ( ) Description HDQ F QC Chair HDQ 125 PS HDQ 125 SA HDQ HDQ 125 M HDQ 125 1SN HDQ x 3/16 HDQ 125 HDQ x 3/16 Order Quantity Description HDQ F QC Chair HDQ 125 PS HDQ 125 SA HDQ RT V 60 HDQ 125 M HDQ 125 2SN HDQ x 3/16 HDQ 125 HDQ x 3/16 Order Quantity Description HDQ F QC Chair HDQ 125 PS HDQ 125 SA HDQ RT V 60 HDQ 125 M HDQ 125 3SN HDQ x 3/16 HDQ 125 HDQ x 3/16 Order Quantity Description HDQ F QC Chair HDQ 150 PS HDQ 150 SA HDQ HDQ 150 M HDQ 150 1SN HDQ x 3/16 HDQ 150 HDQ x 3/16 Order Quantity Description HDQ F QC Chair HDQ 150 PS HDQ 150 SA HDQ HDQ 150 M HDQ 150 2SN HDQ x 3/16 HDQ 150 HDQ x 3/16 Order Quantity Description HDQ F QC Chair HDQ 175 PS HDQ 175 SA HDQ HDQ 150 M HDQ 175 1SN HDQ x 3/16 1 3/8 HDQ /420 x 1/4 Order Quantity Description HDQ F QC Chair HDQ 175 PS HDQ 175 SA HDQ HDQ 150 M HDQ 175 1SN HDQ x 3/16 1 3/8 HDQ /420 x 1/4 Order Quantity

67 HDQ III Tube Pullers HDQIII Tube Pullers HDQ III Grippertype tube puller is designed for pulling 2" thru 21/2" O.D. tubes in heat exchangers and fire tube boilers using GRP Gripper Kits. This grippertype tube puller makes tube pulling faster and easier. See selection charts below for ordering gripper kits and components for the tube sizes being pulled. the fast and easy operation of the hdq gripper bites into the tube for a secure tube pulling grip, then releases automatically when the pull is completed. HDQ III Ram & Accessories Model Order HDQ III Tube Puller* PT HTP III RAM HDQ III Adapter Plate * Includes RAM and Adapter Plate Tube O.D. Tube Wall Gripper Kit Item Name HDQ 99 Chair Drawbar Stop Plate Spring Position Socket Sleeve Sleeve Set Screw Adapter Gripper ORing Cam Retainer Ring Stop Nut Socket Retainer Set Screw Spring BWG Complete* in. mm Item / / GRP /12 ( PT) GRP /18 ( ) GRP /12 ( ) GRP /18 ( ) GRP /12 ( PT) GRP /18 ( ) Description HDQ F QC Chair GRP 99 4 GRP 200 STP GRP 200 SPR HDQ 200 PS 1032 x 1/2 GRP 200 SA GRP GRP 200 CAM GRP 200 SN 1/420 X 5/16 1 5/8 Order Quantity Description HDQ F QC Chair GRP 99 4 GRP 200 STP GRP 200 SPR HDQ 200 PS 1032 x 1/2 GRP 200 SA GRP GRP 200 CAM GRP 200 SN 1/420 X 5/16 1 5/8 Order Quantity Description HDQ F QC Chair GRP 99 4 GRP 200 STP GRP 200 SPR HDQ 225 PS 1032 x 1/2 GRP 200 SA GRP GRP 225 CAM GRP 225 SN 1/420 X 5/16 1 5/8 Order Quantity Description HDQ F QC Chair GRP 99 4 GRP 200 STP GRP 200 SPR HDQ 225 PS 1032 x 1/2 GRP 200 SA GRP GRP 225 CAM GRP 225 SN 1/420 X 5/16 2 Order Quantity Description HDQ F QC Chair GRP 99 4 GRP 200 STP GRP 200 SPR HDQ 250 PS 1032 x 1/2 GRP 200 SA GRP GRP 225 CAM GRP 225 SN 1/420 X 5/16 1 5/8 Order PT Quantity Description HDQ F QC Chair GRP 99 4 GRP 200 STP GRP 200 SPR HDQ 250 PS 1032 x 1/2 GRP 200 SA GRP GRP 225 CAM GRP 225 SN 1/420 X 5/16 2 Order PT Quantity

68 RAV III Tube Pullers RAV III Tube Pullers RAV III SemiContinuous Tube Pulling Ram allows continuous pulling of tubes up to 1" O.D. (25.4mm) Tubes over 1" O.D. have a maximum pulling length of 7" (177mm). To order: Select the desired RAV III Tube Puller Kit, Spear, and Collar. The universal design of this system allows the user to easily change to a different size tube with minimal additional cost. RAV SPEARS Description Order Tube I.D. Jaw Size Square Size in. mm in. mm in. mm RAV / / / RAV / / / RAV / / / RAV / / / RAV / / / RAV / / / RAV / / / RAV / / / RAV / / / RAV / / / RAV / / / RAV / / / RAV / / / RAV / / / RAV / / / RAV / / / RAV / / / RAV / / / RAV / / / RAV / / / RAV / / / RAV / / / RAV / RAV / RAV / RAV / RAV / RAV / RAV / RAV / RAV / RAV / RAV / RAV / RAV / RAV / RAV / RAV / RAV / RAV / RAV / RAV / RAV III Ram Model Order HTP III Ram Universal Spears on board jaw holder for semicontinuous pulling. Description Model Order RAV Spear, 5/8" I.D., 1324 BWG RAV 5/ PT RAV Spear, 3/4" I.D., 1218 BWG RAV 3/ RAV Spear, 1" I.D., 918 BWG RAV RAV Spear, 11/8" I.D., 1218 BWG RAV 1 1/ RAV III Ram Kits & Components Tube O.D. Model 5/8" (15.8mm) 3/4" (19.0mm) 7/8" (22.2mm) 1" (25.4mm) RAV III Tube Puller Kits* w/ Jaw Holders & Jaws RAV III Jaw Holders & Jaws RAV III Jaw Set (includes 4 springs) *RAV III Tube Puller Kits include: RAV III Ram, Jaw Holder Assembly and one set of Jaws RAV COLLARS Tube O.D. Model Order Collar I.D. Collar O.D. in. mm in. mm in. mm 1/ RAV / RAV / RAV / RAV RAV / RAV / RAV / RAV / RAV / RAV RAV

69 JSP Manual Tube Pullers JSP Manual Tube Pullers Manual tube puller provides economical method for tube removal For tube removal applications ranging from 1/4" to 11/2" O.D. No external power requirement makes it ideal for field service applications Manual operation with a hand wrench make the JSP easy to use All components have clearly marked sizes for a quick matching of tool to job Components are heattreated high strength steel for greater durability Tube Size JSP Tube Puller Complete Spare Spears O.D. Wall Thickness I.D. Model Order Model Gauge In. mm In. mm In. mm 1/ JSP JSP 1/ / JSP JSP 3/ / JSP JSP 3/ / JSP JSP 3/ / JSP JSP 1/ / JSP JSP 1/ / JSP JSP 1/ / JSP PT JSP 1/ / JSP JSP 5/ / JSP JSP 5/ / JSP JSP 5/ / JSP JSP 5/ / JSP JSP 3/ / JSP JSP 3/ / JSP JSP 3/ / JSP JSP 3/ / JSP JSP 7/ / JSP JSP 7/ / JSP JSP 7/ / JSP JSP 7/ JSP JSP JSP JSP JSP JSP JSP JSP JSP JSP / JSP PT JSP 1 1/ Additional sizes are available. Contact technical service for details. Order 67

70 Boiler Expanders Boiler Expanders Tube expanding is the art of cold working the ends of tubes into intimate contact with the metal of the containing tube holes to form a leak proof mechanical seal and/ or joint. In other words, it is a mechanical method of establishing a mechanical joint between a tube and a tube hole. Boiler expanders do not include a mandrel when ordered because its possible to obtain them with three different types of mandrels depending on the application. Header Mandrel This is the longest mandrel that incorporates an extension that allows you to reach through manifolds or header boxes. Drum Mandrel This mandrel is used when you are expanding inside the boiler drum and can get to the tube at the end. Short Series Mandrel Sets There are times when the space inside a boiler drum will not allow use of the longer header or drum mandrels. Short series mandrel sets solve this problem by allowing you to expand the tube in multiple steps when space is limited. If you were to take the tapered portion of a header or drum mandrel, cut it in several pieces and add a drive to each section, you would have a short series mandrel set. Rolls A set of tapered cylindrical parts which are driven by mandrel and contact the tube wall to be expanded. The taper on the rolls is in the reverse direction and onehalf the taper of the mandrel if it is a parallel roll expander. Flare or Bell Rolls This type roll is added to the back of the cage on boiler or furnace expanders to flare the tube end after it has been expanded. Cage This is the expander body or housing since it holds the mandrel and rolls in place. The slots which contain the rolls also provide a feed angle which helps pull the mandrel in to provide expansion of the rolls. Thrust Assembly This assembly attaches to the cage and allows adjustment of the expanding depth. The thrust collar will remain stationary against the tube sheet or tube end while the cage, mandrel and rolls expand the tube. A thrust assembly is used on condenser/heat exchanger expanders, some furnace expanders and special boiler expanders. b2000 expander as first operation tool in thick drums or tube sheets b3000 expander as second operation tool in thick drums or tube sheets B1000 Series B2000 series b3000 series When selecting a boiler expander, you must know: Tube O.D. Tube wall thickness or BWG Tube sheet or drum thickness Minimum straight section at end of tube Drum diameter if less than 18" This information will allow you to select the proper type boiler expander and mandrels. B1000 Series Boiler Expanders The B1000 series expanders incorporate tube expanding and tube flaring into one tool. They are used when torque control is not desired or where space is limited such as in a small diameter header. Both expanding and flaring rolls are self contained in the cage. The B1000 series expanders are available for 1 41/2" O.D. tubes and can accommodate tube sheet thicknesses from 1/2 23/4". Short series mandrels are also available. A B1000 series expander can be converted to a B2000 series by simply adding the thrust mechanism. B2000 Series Boiler Expanders The B2000 series expanders are the same basic expander as the B1000 series except that they have an exclusive drift thrust assembly that makes torque control possible. The thrust assembly is adjustable and allows accurate positioning of the expander in the tube in relation to the drum for consistent joint expansion on every tube. The B2000 series expanders are available for 1 41/4" O.D. tubes and can accommodate tube sheet thicknesses from 1/2 23/4". B3000 Series Boiler Expanders Straight roll expander for nonflare fire tube boiler applications. It can be used in conjunction with Airetool B1000 or B2000 flare type expanders in thicker tube sheet applications. The B3000 expanders are available for 11/4 41/4" O.D. tubes and can accommodate drums up to 53/8" thick. 68

71 Boiler Expanders B2000 Operation Boiler Tube Expanders B2000 Series Patented Thrusts Assembly Airetool B2000 Series boiler tube expander with its exclusive drift thrust assembly represents a major advancement in boiler tube expanding. Using a ball bearing, spring loaded drift thrust collar, the B2000 Series expanders can be accurately positioned in the boiler tube in relation to the drum for consistent joint expansion. In operation, the initial positioning of the expander in the tube allows the selffeed rolls to draw the expander into the tube and to engage the flaring rolls at the proper point during the operation. The use of either an electric or air driven torque controlled rolling motor with the B2000 Series expanders produces more uniform flares and very precise tube wall reduction. Accomplishes three unique functions in one operation First The unique depth adjustable ball bearing drift thrust collar enables the B2000 Series expander to be positioned into the tube at exactly the same setting every time. Once set, the mandrel is inserted in the expander causing the rolls to be forced outward into contact with the tube I.D., starting the rolling process. Second As the mandrel is rotated, the initial rolling of the straight section takes place. As the mandrel rotation is continued, the drift thrust collar stops the expander at its final operating depth in the tube. During this phase the flaring rolls have also moved into their final depth position. Third Continued mandrel rotation now will allow the straight rolled area to be finished. At this point the amount of torque required is greatly increased. The torque mechanism in the motor measures the torque and when the set torque is reached the motor automatically shuts off. During this phase the expander being held in place by the thrust collar allows the flare rolls to iron out the end of the tube to a smooth and precisely located flare. After shutoff, reversing the motor will back the expander out of the finished tube while at the same time resetting it for the next tube. 69

72 B1000 Series Boiler Expanders (Mandrels Sold Separately) B1000 Series Boiler Expanders (Mandrels Sold Separately) Tube expanding & tube flaring in one tool combines operations Used when torque control is not desired or when space is limited Self contained rolls keep tool components together Convertible to B2000 series B1000 Series: x = Tube Sheet Thickness Refer to the Expander Table: Replace the X with the appropriate number X Tube Sheet Thickness A" Dimension B" Dimension in. mm in. mm in. mm 3 1/2 3/ / / /8 11/ / / /8 13/ / / /8 21/ / / /8 23/ / / A B short series mandrels 70 Tube Size Expander * O.D. Gauge O.D. Gauge Mandrel Options Expansion Range Straight Roll Complete Long Mandrel Set* Roll Set* Square Short Mandrel ** in. mm Length Drive B1079x xRS 079xFS 83MP 913/32" 1/2 B1083x xRS 083xFS 83MP 913/32" 1/2 B1087x 11/ xRS 087xFS 91MP 913/32" 1/2 B1091x 11/ xRS 095xFS 91MP 913/32" 1/2 B1095x 11/ xRS 095xFS 99MP 101/16" 1/2 B1099x 11/ xRS 099xFS 99MP 101/16" 1/2 B1103x 11/ xRS 103xFS 99MP 101/16" 1/2 B1111x 11/ xRS 111xFS 118MP 1111/16" 3/4 MPS1,2,3 B1118x 11/ xRS 118xFS 118MP 1111/16" 3/4 MPS1,2,3 B1126x 11/ xRS 126xFS 126MP 1215/64" 3/4 MPS2, 3, 4 B1134x 13/ xRS 126xFS 134MP 1223/32" 3/4 MPS2, 3, 4 B1142x 13/ xRS 142xFS 150MP 1227/32" 3/4 MPS3, 4, 5 B1150x 13/ xRS 150xFS 150MP 1227/32" 3/4 MPS3, 4, 5 B1158x / xRS 158xFS 174MP 1327/32" 3/4 MPS4, 5, 6, 7, 8 B1166x / xRS 166xFS 174MP 1327/32" 3/4 MPS4, 5, 6, 7, 8 B1174x / xRS 174xFS 174MP 1327/32" 3/4 MPS4, 5, 6, 7, 8 B1181x / xRS 181xFS 197MP 1615/64" 1 MPS7, 8, 9, 10, 11 B1189x 21/ / xRS 174xFS 197MP 1615/64" 1 MPS7, 8, 9, 10, 11 B1197x 21/ / xRS 205xFS 197MP 1615/64" 1 MPS6, 7, 8, 9, 10, 11 B1205x 21/ xRS 205xFS 221MP 1615/64" 1 MPS7, 8, 9, 10, 11, 12 B1213x 21/ xRS 213xFS 221MP 1615/64" 1 MPS7, 8, 9, 10, 11, 12 B1221x 21/ xRS 221xFS 221MP 1615/64" 1 MPS7, 8, 9, 10, 11, 12 B1229x 23/ xRS 221xFS 244MP 163/8" 1 MPS8, 9, 10, 11, 12, 13 B1237x 23/ xRS 237xFS 244MP 163/8" 1 MPS8, 9, 10, 11, 12, 13 B1244x 23/ xRS 252xFS 244MP 163/8" 1 MPS8, 9, 10, 11, 12, 13 B1252x xRS 252xFS 268MP 1525/32" 1 MPS10, 11, 12, 13, 14 B1260x xRS 260xFS 268MP 1525/32" 1 MPS10, 11, 12, 13, 14 B1268x xRS 268xFS 268MP 1525/32" 1 MPS10, 11, 12, 13, 14 B1276x xRS 276xFS 300MP 161/4" 1 MPS12, 13, 14, 15, 16 B1284x 31/ xRS 284xFS 300MP 161/4" 1 MPS12, 13, 14, 15, 16 B1292x 31/ xRS 292xFS 300MP 161/4" 1 MPS12, 13, 14, 15, 16 B1300x 31/ / xRS 315xFS 300MP 161/4" 1 MPS12, 13, 14, 15, 16 B1308x 31/ xRS 284xFS 347MP 187/32" 1 MPS15, 16, 17, 18, 19 B1315x 31/ xRS 315xFS 347MP 187/32" 1 MPS14, 15, 16, 17, 18, 19 B1323x 31/ / xRS 323xFS 347MP 187/32" 1 MPS14, 15, 16, 17, 18, 19 B1331x 33/ xRS 331xFS 347MP 187/32" 1 MPS14, 15, 16, 17, 18, 19 B1339x 33/ xRS 355xFS 347MP 187/32" 1 MPS14, 15, 16, 17, 18, 19 B1347x xRS 363xFS 347MP 187/32" 1 MPS14, 15, 16, 17, 18, 19 B1355x xRS 355xFS 394MP 1817/64" 1 MPS17, 18, 19, 20, 21 B1363x xRS 363xFS 394MP 1817/64" 1 MPS17, 18, 19, 20, 21 B1370x / xRS 370xFS 394MP 1817/64" 1 MPS17, 18, 19, 20, 21 B1378x 41/ xRS 378xFS 394MP 1817/64" 1 MPS17, 18, 19, 20, 21 B1386x 41/ xRS 386xFS 394MP 1817/64" 1 MPS17, 18, 19, 20, 21 B1394x 41/ xRS 394xFS 394MP 1817/64" 1 MPS17, 18, 19, 20, 21 *x Signifies tube sheet thickness ** Note: Short Mandrel lengths: MPS1 thru MPS10 = 7" (177.8mm), MPS11 thru MPS16 = 8" (203.2mm), MPS17 thru MPS21 = 9" (228.1mm) Expander

73 B2000 Series Boiler Expanders (Mandrels Sold Separately) B2000 Series Boiler Expanders (Mandrels Sold Separately) Incorporates exclusive drift thrust collar Adjustable positioning provides consistent joint expansion every time B2000 Series: x = Tube Sheet Thickness Refer to the Expander Table: Replace the X with the appropriate number X Tube Sheet Thickness A" Dimension B" Dimension in. mm in. mm in. mm 3 1/2 3/ / / /8 11/ / / /8 13/ / / /8 21/ / / /8 23/ / / short series mandrels A B Tube Size Expander Expander * O.D. Gauge O.D. Gauge Mandrel Options Expansion Range Straight Roll Complete Long Mandrel Set* Roll Set* Square Short Mandrel ** in. mm Length Drive B1079x xRS 079xFS 83MP 913/32" 1/2 B2083x xRS 083xFS 83M 1327/32" 1/2 B2087x 11/ xRS 087xFS 91M 1327/32" 1/2 B2091x 11/ xRS 095xFS 91M 1327/32" 1/2 B2095x 11/ xRS 095xFS 99M 143/8" 1/2 B2099x 11/ xRS 099xFS 99M 143/8" 1/2 B2103x 11/ xRS 103xFS 99M 143/8" 1/2 B2111x 11/ xRS 111xFS 118M 1527/32" 3/4 MS1,2,3 B2118x 11/ xRS 118xFS 118M 1527/32" 3/4 MS1,2,3 B2126x 11/ xRS 126xFS 126M 1631/64" 3/4 MS2, 3, 4 B2134x 13/ xRS 126xFS 134M 1631/64" 3/4 MS2, 3, 4 B2142x 13/ xRS 142xFS 150M 173/32" 3/4 MS3, 4, 5 B2150x 13/ xRS 150xFS 150M 173/32" 3/4 MS3, 4, 5 B2158x / xRS 158xFS 174M 183/32" 3/4 MS4, 5, 6, 7, 8 B2166x / xRS 166xFS 174M 183/32" 3/4 MS4, 5, 6, 7, 8 B2174x / xRS 174xFS 174M 183/32" 3/4 MS4, 5, 6, 7, 8 B2181x / xRS 181xFS 197M 2015/32" 1 MS7, 8, 9, 10, 11 B2189x 21/ / xRS 174xFS 197M 2015/32" 1 MS7, 8, 9, 10, 11 B2197x 21/ / xRS 205xFS 197M 2015/32" 1 MS6, 7, 8, 9, 10, 11 B2205x 21/ xRS 205xFS 221M 2021/32" 1 MS7, 8, 9, 10, 11, 12 B2213x 21/ xRS 213xFS 221M 2021/32" 1 MS7, 8, 9, 10, 11, 12 B2221x 21/ xRS 221xFS 221M 2021/32" 1 MS7, 8, 9, 10, 11, 12 B2229x 23/ xRS 221xFS 244M 201/2" 1 MS8, 9, 10, 11, 12, 13 B2237x 23/ xRS 237xFS 244M 201/2" 1 MS8, 9, 10, 11, 12, 13 B2244x 23/ xRS 252xFS 244M 201/2" 1 MS8, 9, 10, 11, 12, 13 B2252x xRS 252xFS 268M 201/64" 1 MS10, 11, 12, 13, 14 B2260x xRS 260xFS 268M 201/64" 1 MS10, 11, 12, 13, 14 B2268x xRS 268xFS 268M 201/64" 1 MS10, 11, 12, 13, 14 B2276x xRS 276xFS 300M 201/2" 1 MS12, 13, 14, 15, 16 B2284x 31/ xRS 284xFS 300M 201/2" 1 MS12, 13, 14, 15, 16 B2292x 31/ xRS 292xFS 300M 201/2" 1 MS12, 13, 14, 15, 16 B2300x 31/ / xRS 315xFS 300M 201/2" 1 MS12, 13, 14, 15, 16 B2308x 31/ xRS 284xFS 347M 2215/32" 1 MS15, 16, 17, 18, 19 B2315x 31/ xRS 315xFS 347M 2215/32" 1 MS14, 15, 16, 17, 18, 19 B2323x 31/ / xRS 323xFS 347M 2215/32" 1 MS14, 15, 16, 17, 18, 19 B2331x 33/ xRS 331xFS 347M 2215/32" 1 MS14, 15, 16, 17, 18, 19 B2339x 33/ xRS 355xFS 347M 2215/32" 1 MS14, 15, 16, 17, 18, 19 B2347x xRS 363xFS 347M 2215/32" 1 MS14, 15, 16, 17, 18, 19 B2355x xRS 355xFS 394M 2233/64" 1 MS17, 18, 19, 20, 21 B2363x xRS 363xFS 394M 2233/64" 1 MS17, 18, 19, 20, 21 B2370x / xRS 370xFS 394M 2233/64" 1 MS17, 18, 19, 20, 21 B2378x 41/ xRS 378xFS 394M 2233/64" 1 MS17, 18, 19, 20, 21 B2386x 41/ xRS 386xFS 394M 2233/64" 1 MS17, 18, 19, 20, 21 B2394x 41/ xRS 394xFS 394M 2233/64" 1 MS17, 18, 19, 20, 21 *x Signifies tube sheet thickness ** Note: Short Mandrel lengths: MPS1 thru MPS10 = 7" (177.8mm), MPS11 thru MPS16 = 8" (203.2mm), MPS17 thru MPS21 = 9" (228.1mm) 71

74 B3000 Series Boiler Expanders (Mandrels Sold Separately) B3000 Series Boiler Expanders (Mandrels Sold Separately) Straight roll expander for nonflare tube rolling Use in conjunction with B1000 & B2000 expanders for thicker tube sheet applications Convertible to B2000 series B3000 Series: x = Tube Sheet Thickness Refer to the Expander Table: Replace the X with the appropriate number Tube Sheet Thickness A" Dimension B" Dimension X in. mm in. mm in. mm 7 1/2 43/ / / /2 53/ / / A B short series mandrels 72 Tube Size Expander Expander * O.D. Gauge O.D. Gauge Expansion Mandrel Options Range Straight Roll Long Mandrel Set* Square Drive Short Mandrels ** in. mm Length B / xRS 118M 1527/32" 3/4 MS1,2,3 B / xRS 118M 1527/32" 3/4 MS1,2,3 B / xRS 126M 1631/64" 3/4 MS2, 3, 4 B3134x 13/ xRS 134M 1631/64" 3/4 MS2, 3, 4 B3142x 13/ xRS 150M 173/32" 3/4 MS3, 4, 5 B3150x 13/ xRS 150M 173/32" 3/4 MS3, 4, 5 B3158x / xRS 174M 183/32" 3/4 MS4, 5, 6, 7, 8 B3166x / xRS 174M 183/32" 3/4 MS4, 5, 6, 7, 8 B3174x / xRS 174M 183/32" 3/4 MS4, 5, 6, 7, 8 B3181x / xRS 197M 2015/32" 1 MS7, 8, 9, 10, 11 B3189x 21/ / xRS 197M 2015/32" 1 MS7, 8, 9, 10, 11 B3197x 21/ / xRS 197M 2015/32" 1 MS6, 7, 8, 9, 10, 11 B3205x 21/ xRS 221M 2021/32" 1 MS7, 8, 9, 10, 11, 12 B3213x 21/ xRS 221M 2021/32" 1 MS7, 8, 9, 10, 11, 12 B3221x 21/ xRS 221M 2021/32" 1 MS7, 8, 9, 10, 11, 12 B3229x 23/ xRS 244M 201/2" 1 MS8, 9, 10, 11, 12, 13 B3237x 23/ xRS 244M 201/2" 1 MS8, 9, 10, 11, 12, 13 B3244x 23/ xRS 244M 201/2" 1 MS8, 9, 10, 11, 12, 13 B3252x xRS 268M 201/64" 1 MS10, 11, 12, 13, 14 B3260x xRS 268M 201/64" 1 MS10, 11, 12, 13, 14 B3268x xRS 268M 201/64" 1 MS10, 11, 12, 13, 14 B3276x xRS 300M 201/2" 1 MS12, 13, 14, 15, 16 B3284x 31/ xRS 300M 201/2" 1 MS12, 13, 14, 15, 16 B3292x 31/ xRS 300M 201/2" 1 MS12, 13, 14, 15, 16 B3300x 31/ / xRS 300M 201/2" 1 MS12, 13, 14, 15, 16 B3308x 31/ xRS 347M 2215/32" 1 MS15, 16, 17, 18, 19 B3315x 31/ xRS 347M 2215/32" 1 MS14, 15, 16, 17, 18, 19 B3323x 31/ / xRS 347M 2215/32" 1 MS14, 15, 16, 17, 18, 19 B3331x 33/ xRS 347M 2215/32" 1 MS14, 15, 16, 17, 18, 19 B3339x 33/ xRS 347M 2215/32" 1 MS14, 15, 16, 17, 18, 19 B3347x xRS 347M 2215/32" 1 MS14, 15, 16, 17, 18, 19 B3355x xRS 394M 2233/64" 1 MS17, 18, 19, 20, 21 B3363x xRS 394M 2233/64" 1 MS17, 18, 19, 20, 21 B3370x / xRS 394M 2233/64" 1 MS17, 18, 19, 20, 21 B3378x 41/ xRS 394M 2233/64" 1 MS17, 18, 19, 20, 21 B3386x 41/ xRS 394M 2233/64" 1 MS17, 18, 19, 20, 21 B3394x 41/ xRS 394M 2233/64" 1 MS17, 18, 19, 20, 21 *x Signifies tube sheet thickness ** Note: Short Mandrel lengths: MPS1 thru MPS10 = 7" (177.8mm), MPS11 thru MPS16 = 8" (203.2mm), MPS17 thru MPS21 = 9" (228.1mm)

75 Mandrels Short Series Mandrel Expansion Ranges Expander Units Expansion Range MS & Expansion Range MS & Expansion Range MS & Expansion Range MS & Expansion Range MS & Expansion Range MS & Expansion Range Min Max MPS Min Max MPS Min Max MPS Min Max MPS Min Max MPS Min Max MPS Min Max B X111 in #1 #2 #3 mm Mandrel Lengths B X118 in Mandrel B1000 B2000 & B3000 #1 #2 #3 mm MPS MS B X126 in " (177.8mm) " (309.6mm) #2 #3 #4 mm " (203.2mm) " (335.0mm) in B X134 #3 #4 # " (228.1mm) " (360.0mm) mm B X142 in #3 #4 #5 #6 mm B X150 in #3 #4 #5 #6 mm B X158 in #4 #5 #6 #7 #8 mm B X166 in #4 #5 #6 #7 #8 mm B X174 in #4 #5 #6 #7 #8 mm B X181 in #7 #8 #9 #10 #11 mm B X189 in #7 #8 #9 #10 #11 mm B X197 in #6 #7 #8 #9 #10 #11 mm B X205 in #7 #8 #9 #10 #11 #12 mm B X213 in #7 #8 #9 #10 #11 #12 mm B X221 in #7 #8 #9 #10 #11 #12 mm B X229 in #8 #9 #10 #11 #12 #13 mm B X237 in #8 #9 #10 #11 #12 #13 mm B X244 in #8 #9 #10 #11 #12 #13 mm B X252 in #10 #11 #12 #13 #14 mm B X260 in #10 #11 #12 #13 #14 mm B X268 in #10 #11 #12 #13 #14 mm B X276 in #12 #13 #14 #15 #16 mm B X284 in #12 #13 #14 #15 #16 mm B X292 in #12 #13 #14 #15 #16 mm B X300 in #12 #13 #14 #15 #16 mm B X308 in #15 #16 #17 #18 #19 mm B X315 in #14 #15 #16 #17 #18 #19 mm B X323 in #14 #15 #16 #17 #18 #19 mm B X331 in #14 #15 #16 #17 #18 #19 mm B X339 in #14 #15 #16 #17 #18 #19 mm B X347 in #14 #15 #16 #17 #18 #19 mm B X355 in #17 #18 #19 #20 #21 mm B X363 in #17 #18 #19 #20 #21 mm B X370 in #17 #18 #19 #20 #21 mm B X378 in #17 #18 #19 #20 #21 mm B X386 in #17 #18 #19 #20 #21 mm B X394 in #17 #18 #19 #20 #21 mm

76 Boiler Expanders B1000 & B2000 Series Boiler Expanders Material Descriptions & Ordering s Material Description Material Material Description Material Material Description Material Material Description Material Material Description Material B B B12443 B13393 B20953 B10795 B B12445 B13395 B B10797 B B B13397 B20957 B10799 B B B13399 B20959 B B B B B B10833 B PT B B B20993 B B B B13475 B20995 B10837 B B B B20997 B10839 B B B13479 B20999 B B B PT B B B B B B13553 B21033 B B B B13555 B B10877 B B B B21037 B10879 B B B B21039 B B B B B B10913 B B12683 B B21113 B10915 B PT B B13635 B21115 B10917 B B12687 B13637 B21117 B10919 B B12689 B13639 B21119 B B B B B B10953 B B B13703 B B B B B13705 B21185 B10957 B B B13707 B21187 B10959 B B12769 B13709 B21189 B B PT B B B B10993 B B B13783 B PT B B B B13785 B21265 B B B12847 B13787 B PT B10999 B B12849 B13789 B21269 B B B B B B B B12923 B13863 B21343 B11035 B11975 B12925 B13865 B21345 B11037 B B12927 B13867 B B11039 B11979 B B13869 B21349 B B B B B B B B13003 B B21423 B B B PT B B B B B13007 B13947 B B B B13009 B B B B B B B B B B B20793 B21503 B B PT B B20795 B B11187 B B13087 B20797 B B11189 B B13089 B20799 B B B B B B B B B13153 B20833 B21583 B11265 B B13155 B20835 B B B12217 B13157 B20837 B B11269 B12219 B13159 B20839 B B B B B B B B B13233 B20873 B PT B B12295 B13235 B20875 B B B12297 B B20877 B B B12299 B13239 B20879 B B B B B B B B12373 B13313 B20913 B B B B13315 B20915 B B B12377 B13317 B20917 B B B12379 B13319 B20919 B B B B B B

77 Boiler Expanders B2000, B3000 Series Boiler Expanders & Mandrel Material Descriptions & Ordering s Material Description Material Material Description Material Material Description Material Material Description Material Material Description Material B21813 B22763 B23703 B M B21815 B B23705 B M B21817 B22767 B23707 B M B B22769 B23709 B M B B B B M B B22843 B23783 B M B21895 B22845 B23785 B M B21897 B22847 B23787 B M B21899 B B23789 B M B B B B M B B22923 B23863 B M B21975 B22925 B23865 B M B21977 B22927 B23867 B M B21979 B22929 B23869 B M B B B B M B22053 B23003 B B33397 B22055 B23005 B23945 B B B23007 B23947 B MP B B23009 B23949 B PT 91MP B B B B MP B B B B MP B B23085 B B MP B B23087 B PT B MP B B23089 B B MP B B B B MP B B23153 B B MP B B23155 B B PT 221MP B22217 B23157 B B MP B22219 B23159 B B MP B B B B MP B22293 B B B MP B22295 B B MP B22297 B23237 B B B23239 B B B B MPS B22373 B23313 B MPS B22375 B23315 B MPS B22377 B B31897 MPS B22379 B23319 B MPS B PT B B PT MPS B22443 B23393 B MPS B22445 B23395 B PT MPS B22447 B23397 B MPS B22449 B23399 B MPS B B B MPS B22523 B23473 B MPS B22525 B23475 B MPS B B B MPS B B23479 B MPS B B B MPS B B23553 B MPS B PT B23555 B MPS B B B MPS B B23559 B MPS B B B MPS B22683 B23633 B B22685 B23635 B B22687 B23637 B B22689 B23639 B B B B PT 75

78 Boiler Expanders Roll Set Material Descriptions & Ordering s Material Description Material Material Description Material Material Description Material Material Description Material Material Description Material Material Description 0793FS 1039RS 1587FS RS 27611FS PT 3557RS RS FS 1587RS FS RS FS PT 0795FS RS 1589FS RS 2843FS RS 0795RS 1113FS 1589RS FS RS 35511FS PT 0797FS PT 1113RS 15811FS PT 2217RS FS RS RS 1115FS PT 15811RS FS 2845RS FS FS 1115RS 1663FS RS 2847FS 3633RS RS 1117FS RS FS RS FS 07911FS 1117RS FS RS FS 3635RS 07911RS 1119FS 1665RS FS RS 3637FS FS RS 1667FS RS 28411FS RS RS 11111FS 1667RS FS RS 3639FS 0835FS 11111RS 1669FS RS 2923FS 3639RS 0835RS 1183FS RS FS RS 36311FS FS PT 1183RS FS RS RS 36311RS RS 1185FS RS FS RS 3703FS 0839FS 1185RS 1743FS RS 2927FS 3703RS 0839RS 1187FS RS FS RS FS 08311FS 1187RS FS RS FS 3705RS 08311RS 1189FS 1745RS PT 2523FS RS 3707FS 0873FS 1189RS FS RS 29211FS 3707RS RS 11811FS 1747RS FS RS 3709FS 0875FS 11811RS 1749FS RS 3153FS 3709RS 0875RS 1263FS PT 1749RS FS RS 37011FS 0877FS 1263RS FS RS FS PT 37011RS 0877RS 1265FS RS FS RS 3783FS 0879FS 1265RS 1813FS RS FS 3783RS 0879RS 1267FS RS 25211FS RS FS 08711FS 1267RS FS RS FS 3785RS 08711RS 1269FS RS 2603FS RS 3787FS 0953FS RS FS RS 31511FS 3787RS 0953RS 12611FS RS FS PT 31511RS 3789FS 0955FS RS PT 1819FS RS 3233FS 3789RS 0955RS 1423FS 1819RS 2607FS RS 37811FS 0957FS 1423RS 18111FS RS FS RS PT 0957RS 1425FS RS FS RS FS 0959FS 1425RS PT 2053FS RS 3237FS 3863RS 0959RS 1427FS PT 2053RS 26011FS RS FS 09511FS 1427RS FS RS FS 3865RS 09511RS 1429FS RS FS 3239RS 3867FS 0993FS 1429RS FS RS 32311FS RS 0993RS 14211FS RS FS RS FS 0995FS RS FS RS FS RS 0995RS 1503FS RS 2687FS RS 38611FS 0997FS 1503RS 20511FS RS FS 38611RS 0997RS 1505FS RS FS 3315RS 3943FS 0999FS 1505RS FS RS 3317FS 3943RS RS 1507FS RS FS RS FS FS 1507RS FS RS FS 3945RS 09911RS 1509FS RS FS RS 3947FS 1033FS 1509RS FS RS 33111FS RS 1033RS FS RS FS RS FS 1035FS RS FS RS 3553FS 3949RS 1035RS 1583FS RS 2767FS PT 3553RS 39411FS 1037FS 1583RS 21311FS RS FS RS 1037RS 1585FS RS FS 3555RS 1039FS 1585RS FS 2769RS 3557FS Material 76

79 Notes 77

80 Boiler Expanders FTE Series Firetube Boiler Tube Expanders Airetool product engineers have designed an economical, yet durable Firetube boiler tube expander for nonflaring (FTE) applications with 3/8" to 1" thick tube sheets. This unique design increases the expansion range for a given expander and includes a metal roll retainer that keeps the rolls in the expander s cage when the mandrel is removed. Mandrels are sold separately with choices based on application and space limitations. Available for 2", 21/2" and 3" O.D. Tubes with 1014 gauge tube walls. The FTE Series are excellent tube expanders for expanding air heater tubes in power utility boilers. Flip collar accommodates different tube sheet thicknesses 3roll design expands and seals tubes in round or oval tube sheet holes Increased expansion range means less inventory and lower operating costs Ball bearing thrust collar allows torque controlled tube rolling Short mandrels for use in limited space applications FTE Series Expanders Expander Tube Size Expansion Range w/ Drum Mandrel Drum Mandrel Mandrel Square Mandrel Length Model No. Order No. in. mm Gauge in. mm Model No. Order No. in. mm in. mm FTE FTE200M / FTE / FTE250M FTE FTE300M Short Mandrels for FTE Expanders Expander Expansion Range w/ Drum Mandrel Model No. Order No. in. mm FTE 200 SM FTE 200 SM FTE 200 SM FTE 250 SM FTE 250 SM FTE 250 SM FTE 300 SM FTE 300 SM FTE 300 SM FTE Replacement Roll Sets Expander Tube Size Model No. Order No. in. mm FTE200RS FTE250RS / FTE300RS

81 Boiler Expanders FTF Series Firetube Boiler Flaring Tube Expanders The FTF series expanders complement the FTE series boiler expanders but include tube flaring capabilities. This design incorporates a thrust collar for torque controlled tube rolling, roll retainers, and offset flare rolls. Available in tube sizes of 2", 21/2" and 3" O.D. and 1014 gauge wall thickness for tube sheets of 3/8" 1" thick. Mandrels are sold separately with choices based on application and space limitations 3roll design expands and seals tubes in round or oval tube sheet holes Offset flare rolls eliminate ridges produced by competitive models Metal roll retainers keep the rolls in tool when mandrel is removed Increased expansion range: Accommodates more tube sizes, reducing inventory cost Thrust collar: Provides uniform flared tube ends Short mandrel options for use in limited space applications FTF Series Expanders Expander Tube Size Tube Sheet Thickness Expansion Range w/ Drum Mandrel Drum Mandrel Mandrel Square Mandrel Length Model No. Order No. in. mm Gauge in. mm in. mm Model No. Order No. in. mm in. mm Tube Sheet Thickness 3/8 5/8" ( mm) FTF 200 A /8 5/ FTE200M / FTF 250 A / / FTE250M FTF 300 A /8 5/ FTE300M Tube Sheet Thickness 3/4 1" ( mm) FTF 200 B / FTE200M / FTF 250 B / /8 5/ FTE250M FTF 300 B / FTE300M Short Mandrels Expander Expansion Range w/ Drum Mandrel Model No. Order No. in. mm FTE 200 SM FTE 200 SM FTE 200 SM FTE 250 SM FTE 250 SM FTE 250 SM FTE 300 SM FTE 300 SM FTE 300 SM FTF 300 B FS FTF Replacement Roll Sets Expander Tube Size Model No. Order No. in. mm Tube Sheet Thickness 3/8 5/8" ( mm) FTF 200 A FS FTF 250 A FS / FTF 300 A FS Tube Sheet Thickness 3/4 1" ( mm) FTF 200 B FS FTF 250 B FS / FTF 300 B FS

82 Boiler Expanders FTC Series Firetube Cutters FTC series firetube tube cutters are air cylinder operated to increase productivity. One operator can easily position the cutter in the tube with the aid of a tool balancer. A 2" x 13 gauge tube can be cut in less than ten seconds. Available for 2", 21/2", and 3" O.D. tubes with gauge tube walls. Modular design allows for quick adaptation to different tube OD and reduces inventory costs Cutter wheel features a quick change mechanism for fast easy replacement Excellent tool for cutting tubes to length prior to beading operation Short collars available allowing tubes to be cut inside the tube sheet during tube removal phase Cutter Specifications Square Drive Free Speed Minimum Cutoff Length Maximum Cutoff Length Length Weight in. (mm) RPM in. (mm) in. (mm) in. (mm) lbs. (kg) 3/4 (19.0) (25.4) 6.0 (152.4) 22.0 (558.8) (7.16) FTC Firetube Tube Cutters Tube Size in. (mm) Tube Cutter Front Pilots Rear Pilots Carriage Collar Gauge Model No. Order No. Model No. Order No. Model No. Order No. Model No. Order No. Model No. Order No. 2" size sensitive parts 2 (50.8) FTC200* FTC FTC FTC FTC (50.8) FTC200* FTC FTC FTC FTC (50.8) FTC200* FTC FTC FTC FTC /2" size sensitive parts 21/2 (63.5) FTC250* FTC FTC FTC FTC /2 (63.5) FTC250* FTC FTC FTC FTC /2 (63.5) FTC250* FTC FTC FTC FTC " size sensitive parts 3 (76.2) FTC300* FTC FTC FTC FTC (76.2) FTC300* FTC FTC FTC FTC (76.2) FTC300* FTC FTC FTC FTC Recommended Spare Parts Model No. Order No. FTC 4 Cutter Wheel FTC 5 Cutter Wheel Pin FTC 7 Feed Wedge FTC 10 Feed Rod Accessories Valve Kits Model No. Order No Valve Kit Valve Kit A valve kit consists of a cylinder activation switch, anti rotation rod and pneumatic plumbing hardware for adapting to the Airetrol 80

83 Boiler Tube Expander Accessories parallel gear drive b1000 type expander b1000 type expander type b extension short series mandrel single ujoint short series mandrel b1000 type expander drum mandrel 140 minimum angle type b extension adapter sleeve b1000 type expander with short series mandrel when tube bends are near tube sheet b1000 type with short series mandrel b1000 type with header mandrel single ujoint b1000 type expander short series mandrel type B" extension b1000 type expander short series mandrel right angle drive parallel gear drive Adapter Sleeve Ratchet Wrenches Closeaction ratchet wrenches designed for use with boiler expanders, universal joints, and extensions when air or electric power sources are unavailable. Model Order Female Square Drive Overall Length Weight in. mm in. mm lbs. Kg 21 3/ / / / / / / / Model Order Female Square Drive Weight in. mm lbs. Kg 3/8 X 3/ / /2 X 1/ / /4 X 3/ / X Universal Joint Universal Joint Order Female Square Size Overall Length in. mm in. mm 3/8 x 3/ / /2 x 1/ / /4 x 3/ /

84 Boiler Tube Expander Accessories Right Angle Gear Drive and Parallel Gear Drive Precision gear drives provide the means to expand tubes in close, hardtoreach places. right angle gear drive Right Angle Gear Drives parallel gear drive Order Model Housing Size Drive Square Drive Driven Square Drive Overall Length Housing Dimensions & Weight Width Thickness Length Weight Round hole Tool Enters in. mm in. mm in. mm in. mm in. mm in. mm in. mm lbs. Kg in. mm RA / / RA / / RA / / RA / / RA Parallel Gear Drives Order Model Female Square Drive Distance between Square Centers Housing Dimensions & Weight Width Thickness Length Weight in. mm in. mm in. mm in. mm in. mm lbs. Kg P 200 1/ P 201 5/ P 202 3/ P 203 7/ P Universal Joints Extensions extension type a single universal joint double universal joint extension type b 82 Order Single Universal Joint Drive Socket Male Square Drive Overall Length Weight in. mm in. mm in. mm lbs. Kg / / / / / / / / / / / / / / / / / / Double Universal Joint / / / / / / Size of Square O.A.L. Length Weight Type Ordering in. mm in. mm lbs. Kg 3/ / / / / / A B

85 Refinery Expanders Tube Expanders for Refinery Fittings Airetool refinery fitting tube expanders are selffeeding, with five expanding rolls which produce uniform tube expansion and tightness throughout the full thickness of the tube fitting. Contact customer service for ordering details. g100 complete with ironing out attachment and thrust. g200 complete with ironing out attachment, without thrust. g300 with thrust and without ironing out attachment. g400 without thrust or ironing out attachment. g500 with thrust and ironing out attachment, WITHOUT flaring rolls. g600 with thrust only and without flaring rolls. 83

86 Tube Cleaners Introduction Clean tubes mean lower fuel costs. All piping, heat exchangers, condensers, chillers, and boiler tubes accumulate scale over various periods of use. This scale decreases flow and retards heat transfer. This consequently increases fuel consumption which lowers overall efficiency. Scale 1/50 in. thick, approximately 5% additonal fuel required. Scale 1/25 in. thick, approximately 10% additional fuel required. Scale 1/16 in. thick, approximately 15% additional fuel required. a boiler tube showing extra fuel required due to scale of various thicknesses. Scale 1/8 in. thick, approximately 30% additional fuel required. Scale 1/4 in. thick, approximately 66% additional fuel required. Scale 1/2 in. thick, approximately 150% additional fuel required. 1/2 inch scale in 6 inch pipe, 1000 feet long, has a transfer capacity loss of 150 gallons per minute. For selecting the proper Airetool tube cleaner components the following information is required: Tube ID Tube length Type of deposit Thickness of deposit Straight or curved tube If curved, the minimum bend radius (see charts) Rigid shaft cleaning systems for straight tubes in heat exchangers and condensers are shown on pages Flexible shaft cleaning systems for straight and curves tubes in condensers, chillers, evaporators and other tubular heat transfer apparatus are shown on pages Refer to the overview of motors and cleaning heads based on tube scale thickness and composition on pages 92 (straight tubes) and 93 (curved tubes), then use the selection guide on pages 9497 that match boiler tube cleaning motors and heads together. Note: Operating hoses are not included with boiler tube cleaners. It is always recommended to use an inline lubricator and foot valve when operating the Airetool boiler tube cleaners. See page 117 for more information on these accessories. Boiler tube cleaner applications include: Oil field drill pipe renewal Natural gas line renewal Aluminum smelter siphon tube cleaning Catalyst cleaners Process line cleaning Sugar Refinery Transfer line cleaning 84

87 Tube Cleaners Heat Exchanger & Condenser Cleaning Systems System Components Motors cc475 & cc475ps cc3751 cc3251 cc325hp Shafts drive coupling drive shaft shaft coupling Drills and Brushes driven shaft ct drill tw drill at drill cb drill spiral brush Complete Cleaning Systems Complete cleaners consist of an air motor with integral water feed valve couplings; up to 22 ft. of shafting with necessary couplings (please specify shaft length required); motor shaft wrench and an extra set of motor blades. The CC 475 Cleaner Complete includes two drills of any type or size up to 1", three spiral brushes up to 1" and 15 feet of 3/8 inch water hose. The CC 475PS Cleaner Complete includes two drills of any type or size up to 11/2", three spiral brushes up to 11/2" and 15 feet of 3/8 inch water hose. CC3751, 3251 & 325HP: Includes Ball bearing trolley and rope block. Model Order Lightweight Condenser Cleaners Complete CC CC475PS Geared Drive Cleaners Complete CC3751 CC CC325HP PT 15 feet of 3/8 inch Water Hose Water Hose Water Feed Attachment WF

88 Tube Cleaners Heat Exchanger & Condenser Cleaning Systems Cleaning Motors Clean Tubes Equal Higher Operating Efficiencies Airetool lightweight condenser & geared drive cleaners make it easy to maintain your industrial process at a high level of efficiency by providing cleaning motors that are both powerful and durable. Model Order Range.5 RPM Weight Length Air Inlet Operating Air Pressure Water Inlet Max. Water Pressure lbs. Kg in. mm NPT PSI kg/cm2 NPT PSI kg/cm2 Lightweight Condenser Cleaners CC up to 1 in. (25.4 mm) ID Tubes / / / CC475PS up to 11/2 in. (38.1 mm) ID Tubes / / / Geared Drive Cleaners* CC up to 13/4 in. (44.4 mm) ID Tubes / CC up to 2 in. (50.8 mm) ID Tubes / CC325HP up to 2 in. (50.8 mm) ID Tubes / * Water hose not included. 86

89 Tube Cleaners Heat Exchanger & Condenser Cleaning Systems Shaft Components Shafting components connect the motor to the drill head or brush. Drive Shafts & Driven Shafts come in standard lengths of five and ten foot Other lengths available on request drive coupling drive shaft shaft coupling driven shaft Tube I.D. Shaft Drive Drive Drive Shaft Driven Shaft Diameter Coupling For Drive Coupling For Drive Length* Drive CC475 Coupling CC3751 Coupling Shaft Shaft Shaft Length* CC475PS Thread CC3251 Thread Thread Coupling Coupling in. mm in. mm 5 ft. 10 ft. Thread 5 ft. 10 ft. & WF100 & CC325HP / / / / / / / * Stand ial lengths available upon request AT337A ( ) AT333A ( ) AT321A ( ) AT313A ( ) AT309A ( PT) AT301A ( ) AT317A ( ) AT325A ( ) 5/8" NF x 1/4" NF 5/8" NF x 5/16" NF 5/8" NF x 3/8" NF 5/8" NF x 7/16" NF 5/8" NF x 1/2" NF 5/8" NF x 5/8" NF 5/8" NF x 3/4" NF 5/8" NF x 1" NF AT333 ( ) AT352 ( ) AT353 ( ) AT359 ( ) AT351 ( ) AT357 ( ) AT354 ( ) 1" NF x 5/16" NF 1" NF x 3/8" NF 1" NF x 7/16" NF 1" NF x 1/2" NF 1" NF x 5/8" NF 1" NF x 3/4" NF 1" NF x 1" NF CC3365 ( ) CC3325 ( ) CC3245 ( ) CC3165 ( ) CC3125 ( ) CC3045 ( ) CC3205 ( ) CC3285 ( ) CC33610 ( ) CC33210 ( ) CC32410 ( ) CC31610 ( ) CC31210 ( ) CC30410 ( ) CC32010 ( ) CC32810 ( ) 1/4" NFM x 1032 F 5/16" NFM x 1/4" NFF 3/8" NFM x 1/4" NFF 7/16" NFM x 5/16" NFF 1/2" NFM x 3/8" NFF 5/8" NFM x 3/8" NFF 3/4" NFM x 7/16" NFF 1" NFM x 7/16" NFF CC334 ( ) CC330 ( ) CC322 ( ) CC314 ( ) CC310 ( ) CC302 ( ) CC318 ( ) CC326 ( ) 1032M CC3355 ( ) 1/4" NFM CC3315 ( ) 1/4" NFM CC3235 ( ) 5/16" NFM CC3155 ( ) 3/8" NFM CC3115 ( ) 3/8" NFM CC3035 ( ) 7/16" NFM CC3195 ( ) 7/16" NFM CC3275 ( ) CC33510 ( ) CC33110 ( ) CC32310 ( ) CC31510 ( ) CC31110 ( ) CC30310 ( ) CC31910 ( ) CC32710 ( ) Driven Shaft Thread 1032 F x 1032 F 1/4" NFF x 1/4" NFF 1/4" NFF x 1/4" NFF 5/16" NFF x 5/16" NFF 3/.8" NFF x 3/8" NFF 3/.8" NFF x 3/8" NFF 7/16" NFF x 7/16" NFF 7/16" NFF x 7/16" NFF 87

90 Tube Cleaners Heat Exchanger & Condenser Cleaning Systems Drills and Brushes Airetool drills are designed especially to prevent damage to the tube I.D., and are available in a variety of shapes to remove all types of scale deposits. Passages in the drill shaft enable flushing fluid to reach the drill cutting edge. Larger sizes available on request. Type AT standard drill for medium deposits Type CB standard drill ( AT style) for medium deposits with carbide insert for better durability Type CBxxxHP high pressure drills provide better flushing power when used with the CC325HP motor Type TW standard twist drill for thick deposits Type CT standard twist drill ( TW style) for thick deposits with carbide insert for better durability Wire Brushes are for light deposits Minimum order quantities may apply. Tube I.D. Diameter of AT CB CB (Carbide) CT Drill or Brush Stud (Standard) Drills (Carbide) Drills HP Drills* (Carbide Twist) TW Wire Thread Drills (Twist) Drills Brush in. mm in. mm Model Model Model Model Model Model UNC UNC UNC UNC /4" UNF /4" UNF /4" UNF /4" UNF /16" UNF /16" UNF /16" UNF /16" UNF /8" UNF /8" UNF /8" UNF /8" UNF /8" UNF AT199 ( ) AT1995 ( ) AT200 ( ) AT2005 ( ) AT201 ( ) AT202 ( ) AT203 ( ) AT204 ( ) AT205 ( ) AT206 ( ) AT207 ( ) AT208 ( ) AT108 ( ) AT209 ( ) AT210 ( ) AT211 ( ) AT212 ( ) * HP Style drills are used for more aggressive cleaning with CC325HP cleaning motor CB199 ( ) CB1995 ( ) CB200 ( ) CB2005 ( ) CB201 ( ) CB202 ( ) CB203 ( ) CB204 ( ) CB205 ( ) CB206 ( ) CB207 ( ) CB208 ( ) CB108 ( ) CB209 ( ) CB210 ( ) CB211 ( ) CB212 ( ) CB205HP ( ) CB206HP ( ) CB207HP ( ) CB208HP ( ) CB108HP ( PT) CB209HP ( ) CB210HP ( ) CB211HP ( ) CB212HP ( PT) CT205 ( ) CT206 ( ) CT207 ( ) CT208 ( ) CT108 ( ) CT209 ( ) CT210 ( ) CT211 ( ) CT212 ( ) TW201 ( PT) TW202 ( ) TW203 ( ) TW204 ( ) TW205 ( ) TW206 ( ) TW207 ( ) TW208 ( ) TW108 ( ) TW209 ( ) TW210 ( PT) TW211 ( ) TW212 ( ) 199B ( ) 1995B ( ) 200B ( ) 2005B ( ) 201B ( ) 202B ( ) 203B ( PT) 204B ( ) 205B ( ) 206B ( ) 207B ( ) 208B ( ) 108B ( ) 209B ( ) 210B ( ) 211B ( ) 212B ( ) 88

91 Tube Cleaners Heat Exchanger & Condenser Cleaning Systems Drills and Brushes (continued) Tube I.D. Diameter of AT CB CB (Carbide) CT Drill or Brush Stud (Standard) Drills (Carbide) Drills HP Drills* (Carbide Twist) TW Wire Thread Drills (Twist) Drills Brush in. mm in. mm Model Model Model Model Model Model /8" UNF /8" UNF /8" UNF /8" UNF /8" UNF /8" UNF /8" UNF /8" UNF /8" UNF /8" UNF /16" UNF /16" UNF /16" UNF /16" UNF /16" UNF /16" UNF /16" UNF AT213 ( ) AT214 ( ) AT215 ( ) AT216 ( ) AT217 ( ) AT218 ( ) AT219 ( ) AT220 ( ) AT221 ( ) AT222 ( ) AT223 ( ) AT224 ( ) AT225 ( ) AT226 ( ) AT227 ( ) AT228 ( ) AT229 ( ) * HP Style drills are used for more aggressive cleaning with CC325HP cleaning motor CB213 ( ) CB214 ( ) CB215 ( ) CB216 ( ) CB217 ( ) CB218 ( ) CB219 ( ) CB220 ( ) CB221 ( ) CB222 ( ) CB223 ( PT) CB224 ( PT) CB225 ( ) CB226 ( ) CB227 ( ) CB228 ( ) CB229 ( ) CB213HP ( PT) CB214HP ( ) CB215HP ( ) CB216HP ( ) CB217HP ( ) CB218HP ( ) CB219HP ( PT) CB220HP ( PT) CB221HP ( ) CB222HP ( ) CT213 ( ) CT214 ( ) CT215 ( ) CT216 ( ) CT217 ( PT) CT218 ( ) CT219 ( ) CT220 ( ) CT221 ( PT) CT222 ( PT) CT223 ( ) CT224 ( ) CT225 ( ) CT226 ( ) CT227 ( ) CT228 ( ) CT229 ( ) TW213 ( ) TW214 ( ) TW215 ( ) TW216 ( ) TW217 ( ) TW218 ( ) TW219 ( ) TW220 ( ) TW221 ( ) TW222 ( ) TW223 ( ) TW224 ( ) TW225 ( ) TW226 ( ) TW227 ( ) TW228 ( ) TW229 ( ) 213B ( ) 214B ( ) 215B ( ) 216B ( ) 217B ( ) 218B ( ) 219B ( ) 220B ( ) 221B ( ) 222B ( ) 223B ( ) 224B ( ) 225B ( ) 226B ( PT) 227B ( ) 228B ( ) 229B ( ) Large Diameter Twist Brushes (LDTB) Brush should be sized 1/8" 3/16" smaller than the nominal tube I.D. for best results. Diameter Model Order Stud Thread in. mm LDTB /8 NC LDTB /8 NC LDTB /8 NC LDTB PT 5/8 NC LDTB /8 NC LDTB PT 5/8 NC LDTB PT 5/8 NC Diameter Model Order Stud Thread in. mm LDTB /8 NC LDTB /8 NC LDTB /8 NC LDTB /8 NC LDTB /8 NC LDTB /8 NC LDTB /8 NC 89

92 Condenser Cleaners Tube Cleaners Tube cleaners for condensers, chillers, evaporators and other tubular heat transfer apparatus Model ABM1800 Variable speed feature allows the operator to operate the shaft at a safe, comfortable speed for the condition of the tubes being cleaned. The lack of orings and coupler nut eliminates the risk of the coupler nut loosening and leaking water, leading to possible shaft damage. Variable solid state speed control from 0 to 1750 RPM with constant torque Quickrelease shaft coupling for an easy, fast, positive connection every time No orings or coupler nut Model ABM1900 Variable solid state speed control from 0 to 1750 RPM with constant torque Manifold for screwon style shafting that is commonly used in competitive models Reversible Models ABM1800R & ABM1900R Same features as ABM1800 & ABM1900 above plus Bidirectional shaft rotation for the cleaning of internally enhanced tubes Identified Forward and Reverse direction foot pedals are included abm1900 abm1800r Model Ordering Horsepower Volts Amps RPM Bidirectional Operation Dimensions Weight (less shaft) Shipping Dimensions Shipping Weight (less shaft) ABM / No 11" W x 17" L x 9" H 35 lbs. 12" W x 23" L x 11"H 39 lbs. ABM1800R / Yes 11" W x 17" L x 9" H 41 lbs. 12" W x 23" L x 11"H 45 lbs. ABM / No 11" W x 17" L x 9" H 35 lbs. 12" W x 23" L x 11"H 39 lbs. ABM1900R / Yes 11" W x 17" L x 9" H 41 lbs. 12" W x 23" L x 11"H 45 lbs. ABM1900R230V* / Yes 11" W x 17" L x 9" H 41 lbs. 12" W x 23" L x 11" H 45 lbs. *CE Certified Flexible shafts (sold separately) To order the correct size Flexible Shaft, measure the tube I.D. and the length of the tube to be cleaned. Then refer to the chart at the right to select the proper shaft. Tube I.D. Range Shaft O.D. Shaft Lengths in Feet Model No. (Ordering No.) Flexible Shafts for ABM1800, ABM1800R and ABM ".406 1/4" FS18151/4 ( ).407".532" 3/8" FS18253/8 ( ) FS18353/8 ( ).533".812" 1/2" FS18251/2 ( ) FS18351/2 ( ) Flexible Shafts for ABM1900 and ABM1900R.280".406 1/4" FS19151/4 ( ).407".532" 3/8" FS19253/8 ( ) FS19353/8 ( ).533".812" 1/2" FS19251/2 ( ) FS19351/2 ( ) See next page for brush selection. 90

93 Condenser Cleaners BrushMaster Tube Cleaners SCB750 Brushmaster Brushes Super 2D Brushes Airetool Super 2D Brushes are for cleaning internally enhanced tubing. The brush is constructed from material that out cleans and out wears other tube brushes. Super 2 D Brushes have two cleaning diameters to assure all surfaces are being cleaned. These brushes are recommended for removing soft and light scale deposits. SB1000 Super Brushes Super Brushes are for cleaning smooth bore tubing. They are made from the same longlasting material as the Super 2D Brush. The longer brush cleaning surface reduces the tube cleaning time. They are recommended for removing soft and light scale deposits. N625 Part Order in. Tube Inside Diameter mm B625 Super 2 D Brush SCB SCB Super Brush SB SB SB Nylon, Brass and Stainless Steel Brushes Nylon, brass and stainless steel brushes are available in brush diameters.250" 1.000" ( mm) in 1/16" (1.6mm) increments. Select the brush size equal to or one size smaller than the I.D. of the tubes to be cleaned. Minimum order quantity 12 pieces Brush Diameter Brush Material in. mm Nylon Brass Stainless Steel 1/ N250 ( ) B250 ( ) SS250 ( ) 5/ N312 ( ) B312 ( ) SS312 ( ) 3/ N375 ( ) B375 ( ) SS375 ( ) 7/ N437 ( ) B437 ( ) SS437 ( ) 1/ N500 ( ) B500 ( ) SS500 ( ) 9/ N562 ( ) B562 ( ) SS562 ( ) 5/ N625 ( ) B625 ( ) SS625 ( ) 11/ N687 ( ) B687 ( ) SS687 ( ) 3/ N750 ( ) B750 ( ) SS ) 13/ N812 ( ) B812 ( ) SS812 ( ) 7/ N875 ( ) B875 ( ) SS875 ( ) 15/ N937 ( ) B937 ( ) SS937 ( ) N1000 ( ) B1000 ( ) SS1000 ( ) 91

94 Boiler Tube Cleaners Tube Cleaners for Straight Tubes Complete series of motors and heads available for tube sizes 1/2" to 13/8" (12.7 to 34.9 mm) I.D. Drill Head with Universal Joint Range: 1/2 in. (12.7 mm) 13/8 in. (34.9 mm) Deposit: heavymedium to soft Midget Motor with optional heads Complete cleaner consists of: air motor with extra set of blades; shaft wrench; metal box; choice of single unit cutter head with four extra cutters and two extra cutter pins. If a Type 2 head (30 series) is ordered, one extra flexible connection is furnished. If expanding blade head is ordered, one extra set of blades is furnished. For operating hose (not included) refer to page 116. Single Unit Head with Universal Joint Range: 1/2 in. (12.7 mm) 13/8 in. (34.9 mm) Deposit: lighthard to medium Expanding Blade Cutter Head Range: 1/2 in. (12.7 mm) 41/2 in. (114.3 mm) Deposit: lighthard to medium Complete series of motors and heads available for tube sizes 11/2" to 133/4" (12.7 to 336.5mm) I.D. Type4 Forward Swing Head Range: 13/4 in. (44.4 mm) 4 1/4 in. (120.6 mm) Self feeding Deposit: 1/2 in. (12.7 mm) thicksoft to medium Type5 Wing Arm Head Range: 13/4 in. (44.4 mm) 13 1/4 in. (336.5 mm) Self feeding Deposit: 1/2 in. (12.7 mm) thickhard to medium 3000 Series Motor with optional heads Complete cleaner consists of: air motor with extra set of blades; shaft wrench; choice of cutter head with two extra sets of cutters and cutter pins; universal joint with two extra pins; two drills. If single unit head is ordered, four extra sets of cutters are furnished. If armtype head is ordered, one extra set of arm pins is furnished. For operating hose (not included) refer to page 116. Type3 PType Head Range: 21/4 in. (57.1 mm) 7 in. (177.8 mm) Self feeding Deposit: 3/8 in. (9.5 mm) thickhard to medium Drill Head with Universal Joint Range: 11/2 in. (38.1 mm) 11 in. (279.4 mm) Deposit: 3/4 in. (19.0 mm) thickmedium to hard and plugged tubes 92

95 Boiler Tube Cleaners Tube Cleaners for Curved Tubes Complete series of motors and heads available for tube sizes 13/16" to 21/8" (20.6 to 53.9 mm) I.D. Drill Head with Universal Joint Range: 11/2 in. (38.1 mm) 21/8 in. (53.9 mm) Deposit: lighthard to medium midget motor with optional heads Complete cleaner consists of: air motor with extra set of blades; shaft wrench; metal box; choice of single unit cutter head with four extra cutters and two extra cutter pins; universal joint with two extra pins; two drills. If single unit head is ordered, four extra cutters are furnished. For operating hose (not included) refer to page 116. Type1 40" Series Single Unit Head with Universal Joint Range: 1/2 in. (12.7 mm) 21/8 in. (53.9 mm) Deposit: lightmedium to hard Type2 30" Series Single Unit Head with Flexible Shaft Range: 1/2 in. (12.7 mm) 21/8 in. (53.9 mm) Deposit: lightmedium to hard Complete series of motors and heads available for tube sizes 11/2" to 131/4" (38.1 to mm) I.D. Drill Head with Universal Joint Range: 11/2 in. (38.1 mm) 11 in. (279.4 mm) Deposit: 1/2 in. (12.7 mm) thickhard to medium 4000 series motor with optional heads Complete cleaner consists of: air motor with extra set of blades; shaft wrench; choice of cutter head with two extra sets of cutters and cutter pins; universal joint with two extra pins; two drills. If single unit head is ordered, four extra sets of cutters are furnished. If armtype head is ordered, one extra set of arm pins is furnished. For operating hose (not included) refer to page 116. Type4 Forward Swing with Universal Joint Range: 13/4 in. (44.4 mm) 43/4 in. (120.6 mm) Deposit: 1/2 in. (12.7 mm) thicksoft to medium Type5 Wing Arm Head with Universal Joint Range: 13/4 in. (44.4 mm) 131/4 in. (336.5 mm) Self feeding Deposit: 1/2 in. (12.7 mm) thickhard to medium 93

96 Boiler Tube Cleaners Selection Guide Midget Tube Cleaners Curved and Straight Range: 1/2 to 13/4 in to 44.4 mm Complete cleaner consists of: air motor with extra set of blades; shaft wrench; metal box; choice of single unit cutter head with four extra cutters and two extra cutter pins. If a Type 2 head (30 series) is ordered, one extra flexible connection is furnished. If expanding blade head is ordered, one extra set of blades is furnished. For operating hose (not included) refer to page 116. midget motor Tube I.D. Minimum Tube Centerline Radius Motor Motor O.D. Rotor Air Thread Coupling Hose Size Pipe Tap in. mm in. mm in. mm in. (in.) in. mm Universal Type 1 Heads Available Flexible Type 2 Blade Type 8 Use for straight tubes. Use for curved tubes. Drill* Universal Flexible 1/ Straight 24 15/ / MD / Straight 30 37/ /4 NF 1/8 1/ MD2 PA3051 X6461 3/ Straight 27 11/ /4 NF 1/8 1/ MD3 PA3051 X / X64 11/ /4 NF 1/4 1/4 6.3 X6440 X6430 MD X6461 7/ Straight 29 25/ /8 NF 1/4 3/ MD4 2651A 27/ Straight 29 25/ /8 NF 1/4 3/ MD4 2651A Straight 26 29/ /8 NF 3/8 3/ MD4 2651A 11/ X61 7/ /16 NF 1/4 1/4 6.3 X6140 X6130 MD3 6151C X / Straight 31 11/ /16 NF 3/8 3/ MD X / Straight X63A 11/ /8 NF 3/8 3/8 9.5 X6340 X MD X / X63 11/ /8 NF 3/8 3/8 9.5 X6340 X6330 MD X / Straight X65A 13/ /8 NF 3/8 3/8 9.5 X6540 X X / X65 13/ /8 NF 3/8 3/8 9.5 X6540 X6530 MD X / / /8 NC 1/2 1/ / X66 15/ /8 NF 3/8 3/8 9.5 X6640 X X / / /8 NC 1/2 1/ Some items are available on a quotation basis only. * Drill must be used with Universal Joint or flexible connection. 94

97 Boiler Tube Cleaners Selection Guide 3000 and 4000 Series Tube Cleaners Curved and Straight Range: 11/2 to 131/4 in to mm Complete cleaner consists of: air motor with extra set of blades; shaft wrench; choice of cutter head with two extra sets of cutters and cutter pins; universal joint with two extra pins; two drills. If single unit head is ordered, four extra sets of cutters are furnished. If armtype head is ordered, an extra set of arm pins is furnished. For operating hose (not included) refer to page 116. Use for straight tubes. Use for curved tubes. Tube I.D. Minimum Tube Centerline Radius Motor Motor O.D. Rotor Air Heads Available Thread Coupling Hose Size Single Forward Single Unit Pipe Tap Expansion Swing in. mm in. mm in. mm in. (in.) in. mm Type 3 Type 4 Type 2 Type 1 Universal Joint Drill* 11/ Straight / /16 NC 1/2 1/ TC / Straight / /8 NC 3/4 1/ TC / Straight / /8 NC 3/4 1/ TC / Straight / /8 NC 3/4 3/ TC17PY Straight / /8 NC 3/4 3/ TC / /8 NC 1/2 1/ / Straight /8 NC 3/4 3/ TC13PY / / /8 NC 1/2 1/ / Straight / /4 NC 3/4 3/ P15PY 4470A / / /8 NC 1/2 1/ / / /8 NC 1/2 1/ / Straight / /4 NC P9S 4470A / Straight / /8 NC P9 4470B / / /8 NC 1/2 1/ Some items are available on a quotation basis only. * Drill must be used with Universal Joint or flexible connection. 95

98 Boiler Tube Cleaners Selection Guide Tube I.D. Minimum Tube Centerline Radius Motor Motor O.D. Rotor Air Thread Coupling Hose Size Pipe Tap in. mm in. mm in. mm in. (in.) in. mm Single Expansion Type 3 Heads Available Wing Arm Type 5 25/ Straight / /8 NC P A / / /4 NC 1 3/ / Straight / /8 NC P A / / /4 NC 1 3/ / Straight / /8 NC P6A / / /4 NC 1 3/ Straight / NF P / /4 NC 1 3/ / /4 NC 1 3/ / Straight / NF P / Straight / NF P / Straight NF P / Straight NF P / / /8 NC B / Straight NF P Straight / /8 NF P / / /8 NC B / Straight / /8 NF P / Straight / /8 NF P / Straight / /8 NF P Straight / /8 NF P / /8 NC B / Straight / /8 NF P / Straight / /8 NF P1 5060AS / / /8 NC B / Straight / /8 NF P1 5060AS / Straight / /8 NF P0 5060AS / / /8 NC B / / /8 NC B / Straight / /8 NF P AS / / /8 NF A Straight / /8 NF 11/4 11/ TC19HS E / /8 NF 1 11/ TC19HS Some items are available on a quotation basis only. * Drill must be used with Universal Joint or flexible connection. Forward Swing Type 4 Universal Joint Drill* 96

99 3000 Series Motors 3000 Series Motors 3000 series straight motors, components and (ordering numbers) All Motors include Shaft Wrench Motor Motor O.D. Tube I.D. Case Cylinder Rear Head Machine Coupling Rotor Blades (Qty.) Thrust Plate Front Bearing Rear Bearing Rear Head Cap Front Dowel Rear Dowel Shaft Wrench Rotor Hose Thread Size 3150 ( ) 3162 ( ) 3175 ( ) 3187 (407600) 3200 ( ) 3212 ( ) 3225 ( ) 3250 ( ) 3262 ( ) 3275 ( ) 13/8" 11/2" 11/2" 15/8" 15/8" 13/4" 13/4" 17/8" 17/8" 2" 2" 21/8" 21/8" 21/4" 25/16" 21/2" 21/2" 25/8" 25/8" 23/4" 3300 ( ) 213/16" 3" 3318 ( ) 3350 ( ) 3400 ( ) 3500 ( ) 3600 ( ) 3" 33/16" 35/16" 35/8" 33/4" 4" 43/4" 5" 53/4" 6" ( ) ( ) ( ) ( ) ( PT) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( PT)( PT) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( PT) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) 1806 (4) ( PT) 1806 (4) ( PT) 1806 (4) ( PT) 2306 (4) ( ) 2306 (4) ( ) (4) ( ) (5) ( ) (5) ( ) (5) ( ) (5) ( ) (5) ( ) (5) ( ) (5) ( ) (5) ( ) (5) ( ) (5) ( ) 1707 ( ) 1807 ( ) 1807 ( ) C ( ) 2307 ( ) ( ) 1507 ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) Motors for tube/pipe sizes larger than 5" ID are supplied with ribs or rib cage to center the motor in tube or pipe being cleaned. X 1708 ( ) X 1808 ( PT) X 1808 ( PT) 2208 ( ) 2208 ( ) 2208 ( ) 1408 ( ) ( ) 1008 ( ) 1008 ( ) 1108 ( ) 1108 ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) 3213 ( ) 4413 ( ) 3213 ( ) 3213 ( ) 213 ( PT) 213 ( PT) 713 ( ) 713 ( ) 713 ( ) 713 ( ) 713 ( ) 713 ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) 9/16" (140809) 5/8" (140810) 5/8" (140810) 5/8" (140810) 5/8" (140810) 5/8" (140810) 3/4" (140812) 7/8" (140814) 7/8" (140814) 7/8" (140814) 1" ( ) 1" ( ) 9/16" 5/8" 5/8" 5/8" 5/8" 5/8" 3/4" 7/8" 7/8" 7/8" 1" 1" 11/8" 11/8" ( ) 11/8" 11/8" ( ) 13/8" 13/8" ( ) 13/8" 13/8" ( ) 1/2" 1/2" 1/2" 3/4" 3/4" 3/4" 3/4" 1" 1" 1" 1" 1 1" 1" 1" 1" 97

100 4000 Series Motors 4000 Series Motors 4000 series motors, components and (ordering numbers) Motor 4250 ( ) 4300 ( ) 4325 ( ) 4350 ( ) 4450 ( ) 4481 ( ) 4600 ( ) Motor O.D. Tube I.D. Case Cylinder Rear Head Machine Coupling Rotor Blades (Qty.) Thrust Plate 21/4 X 15R 17/8" 215/16 X 12R (4) /2 X 15R ( ) ( ) ( ) ( ) ( ) ( ) ( ) 21/4" 25/8 X 24R (5) /4 X 12R ( ) ( ) ( ) ( ) ( ) ( ) ( ) 21/2" 23/4" 27/8 X 28R 3 X 16R 31/4 X 16R 31/2 X 20R 31/8" 4 X 15R (5) 3207 ( ) ( ) ( ) ( ) ( ) ( ) ( ) (5) 3307 ( ) ( ) ( ) ( ) ( ) ( ) ( ) Front Bearing 4408 ( ) 3308 ( ) 3308 ( ) 3708 ( ) Rear Bearing ( ) ( ) ( ) (5) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( PT) ( ) 33/4" 413/16 X 18R (5) ( ) ( ) ( ) ( ) ( ) ( ) ( ) 5" 53/4 X 72R 6 X 26R *Includes Machine Coupling Motors are supplied with ribs or rib cage for tube/pipe sizes larger than 6" ID (5) ( ) ( ) ( ) ( ) ( ) ( ) ( ) 5008 ( ) 5008 ( ) Rear Head Cap 4413 ( ) 3213 ( ) 3213 ( ) Front Dowel Rear Dowel ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( PT) ( ) ( ) ( ) ( ) 713 ( ) 713 ( ) 713 ( ) ( ) ( ) ( ) ( ) ( ) ( ) Tail Hose Assembly* Line A Below Line B Below Line B Below Line B Below Line B Below Not Req d Not Req d Shaft Wrench 5/8" (140810) 3/4" (140812) 3/4" (140812) 7/8" (140814) 7/8" (140814) Rotor Thread 5/8" 3/4" 3/4" 7/8" 7/8" 11/8" ( ) 11/8" 11/8" ( ) 11/8" Hose Size 1/2" 3/4" 3/4" 1" 1" 1" 1" Line Tap Size A 1/2" B 1" Tail Hose 4415 ( ) 3315 ( ) Hose Coupling 4116 ( ) 3316 ( PT) Clip Screw Ferrule ) 3318 ( ) 4418 ( ) Accessory Heavy Duty Screw Type Tail Hose Assemblies with Wire Inserted Hose and Spring Protector for 4000 Series Motors Tail Hose Assembly HD ( ) HD ( ) HD ( ) HD ( ) HD ( ) HD ( ) Used With Motor Assembly Machine Coupling Hose Coupling Hose Pipe Tap Compression Nut Compression Ferrule Compression Sleeve Detail # Qty. Required KB ( ) B ( ) KB ( ) B ( ) B ( ) B ( ) ( ) ( ) ( ) ( PT) ( PT) ( ) 1/2" 3/4" 3/4" 1" 1" 1" C ( ) C ( ) C ( ) C ( ) C ( ) C ( ) D ( ) D ( ) D ( ) D ( ) D ( ) D ( ) E ( ) E ( ) E ( ) E ( ) E ( ) E ( ) Hose ( ) K ( ) K ( ) K ( ) K ( ) K ( ) Spring ( ) K ( ) K ( ) K ( ) K ( ) K ( ) 98

101 60 Series & 4000 Series Motors 60 & 4000 Series Motors 60 & 4000 series motors, components and (ordering numbers) Motor Motor O.D. Tube I.D. (Radius) Case Rear Head w/ Bearing Machine Coupling Rotor Blades (4 req.) Rear Bearing Rear Dowel (Qty.) Tail Hose Tail Hose Coupling Tail hose Assembly Front Ferrule Rear Ferrule Shaft Wrench Rotor Thread Hose Size X 64 ( ) 11/16" X 61 ( ) 7/8" X 63 ( ) 11/16" X 65 ( ) 13/16" X 66 ( ) 15/16" 4200 ( ) 4225 ( ) 11/2" 13/4" 13/16" (5") 11/32" (5") 11/4" (6") 11/2" (6") 13/4" (6") 15/8" (24") 13/4" (15") 2" (15") X 6401 ( ) X 6101 ( ) X 6301 ( ) X 6501 ( PT) X 6601 ( ) G ( ) G ( ) X 6403 ( ) X 6103 ( ) X 6303 ( ) X 6503 ( ) X 6603 ( ) ( ) ( ) X 6404 ( ) X 6104 ( ) X 6304 ( ) X 6504 ( ) X 6604 ( ) ( ) ( ) X 6405 ( ) X 6105 ( ) X 6305 ( ) X 6505 ( ) X 6605 ( ) ( ) ( ) X 6406 ( ) X 6106 ( ) X 6306 ( ) X 6506 ( ) X 6606 ( ) 4106 ( ) 4106 ( ) ( ) ( ) X 6412 (2) ( ) X 6112 (2) ( ) X 6312 (2) ( ) X 6312 (2) ( ) X 6312 (2) ( ) ( ) ( ) X 6415 ( ) X 6115 ( ) X 6315 ( ) X 6315 ( ) X 6315 ( ) 4115 ( ) 4115 ( ) X 6416 ( ) X 6116 ( ) X 6316 ( ) X 6316 ( ) X 6316 ( ) 4116 ( ) 4116 ( ) X 6419 X 6417 ( ) X 6119 X 6117 ( PT) X 6319 X 6317 ( ) X 6519 X 6317 ( ) X 6619 X 6617 ( ) ( ) ( ) 1 AJ243 ( ) 1 AJ243 ( ) X 6418 ( ) X 6118 ( ) X 6318 ( ) X 6318 ( ) X 6318 ( ) 1 AJ243 ( ) 1 AJ243 ( ) 3/16" ( ) 1/4" (140804) 5/16" (140805) 5/16" (140805) 3/8" ( ) 5/8" (140810) 5/8" (140810) 1/4" 5/16" 3/8" 3/8" 3/8" 5/8" 5/8" 1/4" 1/4" 3/8" 3/8" 3/8" 1/2" 1/2" 99

102 Midget Motors Midget Motors For 1/2" 13/8" I.D. tubes Straight tube midget motors, components and (ordering numbers) Motor Motor O.D. Tube I.D. Case Rear Head Machine Coupling Rotor Rotor Blade (Qty.) Dowel pin (Qty.) Shaft Wrench Rotor Thread Air Hose 24 ( ) 15/32" 1/2" X 2401 ( ) 2403 ( ) 2404 ( ) 2405 ( ) 2406 (4) ( ) 2412 ( ) 5/32" ( ) /16" 30 ( ) 37/64" 5/8" X 3001 ( ) X 3003 ( ) X 3004 ( ) X 2705 ( ) 2706 (4) ( ) 3012 ( ) 3/16" ( ) 1/4" 1/4" 27 ( ) 11/16" 3/4" X 2701 ( ) X 2703 ( ) 2704 ( PT) X 2705 ( ) 2706 (4) ( ) 3012 ( ) 3/16" ( ) 1/4" 1/4" 29 A ( ) 25/32" 7/8" 2901 A ( ) 2903 A ( ) 2904 ( ) 2605 ( PT) 2606 (4) ( ) X 6112 ( ) 5/16" (140805) 3/8" 3/8" 26 ( ) 29/32" 1" 2601 G ( ) 2603 ( ) 2604 ( ) 2605 ( PT) 2606 (4) ( ) X 6312 ( ) 5/16" (140805) 3/8" 3/8" 31 ( ) 11/32" 11/8" 3101 ( ) 3103 ( ) 3104 ( ) 3105 ( ) 3106 (4) ( PT) 3111 ( ) 5/16" ( ) 3/8" 3/8" X 63 A ( ) 11/16" 11/4" X 6301 ( ) X 6303 ( ) X 6304 A ( ) X 6305 ( ) X 6306 (4) ( ) X 6312 (2) ( ) 5/16" (140805) 3/8" 3/8" X 65 A ( ) 13/16" 13/8" X 6501 ( PT) X 6503 ( ) X 6504 A ( ) X 6505 ( ) X 6506 (4) ( ) X 6312 (2) ( ) 5/16" (140805) 3/8" 3/8" Water Driven Motors For 2" and 33/4" I.D. tubes Water driven motors are used only in the overhead cleaning of vertical catalyst tubes. Model Motor O.D. Tube I.D. Case Water Wheel Rear Head Machine Coupling Pipe Tap Shaft Thrust Bearing Front Bearing Rear Thrust Shaft Wrench Shaft Thread Hose W7 ( ) 31/2" 33/4" W 701 ( ) W 702 ( PT) W 703 ( ) W ( ) 11/2" W 905 ( ) W 907 ( ) W 908 ( ) W 910 ( ) 7/8" (140814) 7/8" 11/2" W16A ( ) 111/16" 2" W 1601 A ( ) W 1602 ( ) W 1603 A ( ) W 1604 A ( ) 3/4" W 1605 ( ) W 1607 ( ) W 1608 ( ) W 1610 ( ) 5/8" (140810) 5/8" 3/4" * Other sizes available. Contact customer service for details 100

103 Gas Line Cleaners Gas Line Cleaners Range: 3/4 to 11/2 in to mm Used successfully by gas utilities for cleaning old service lines before inserting new plastic and copper tubing. The thorough cleaning action of the barrelshaped cutter head assures the removal of material that could cut or rupture the renewal tubing. Renews gas service lines instead of replacing them Complete kit consists of: motor, with an extra set of blades; head; lubricator; wire wound hose; spare cutters and a metal carrying case Other sizes available on request Cleaner Complete Order Pipe I.D. Motor Assembly Motor Diameter Head Assembly Air Inlet Hose Size Hose Length in. mm Model Order No. in. mm Model Order No. in. mm in. mm ft M 27 GLC / / S / / X 64 GLC X / S 1/ / X 61 GLC 50 11/ X / S 1/ / X 63 A GLC / X 63 A / S / / X 63 A GLC / X 63 A / S / / X 65 GLC / X / S / / X 65 A GLC / X 65 A / S 3/ / X 65 A GLC / X 65 A / S 3/ / * Other sizes may be available. Contact customer service for details 101

104 Type 1 Single Unit Heads 1/2" 21/4" I.D. Series 40 Single unit heads, components and (ordering numbers) Head Tube I.D. Universal Joint Shaft Jaw Tap Adapter Cutter Pin Cone Cutter (qty.) Cylinder Cutter 2440 ( ) 1/2" 2451 ( ) ( ) 2487 S ( ) 3040 ( ) 5/8" 11/16" PA 3051 ( ) 1/4" 2734 ( ) 3037 ( ( ) 3/4" 13/16" PA 3051 ( ) 1/4" 2734 ( ) C 3 ( ) 2740 S ( PT) 3/4" 13/16" 6451 ( ) 1/4" 2944 ( ) 2947 S (2) ( PT) X 6440 ( ) 13/16" 6451 ( ) 1/4" 2944 ( ) 2947 ( ) 2940 ( ) 27/32" 7/8" 2651 ( ) 3/8" 2943 ( ) 2944 ( ) 2947 ( ) 2640 ( ) 1" 2651 ( ) 3/8" 2643 ( ) 2644 ( ) 337 ( ) X 6140 ( PT) 11/32" 6151 ( PT) 5/16" 2644 ( ) 337 ( ) 3140 ( ) 11/8" 6651 ( ) 7/16" 3144 A ( ) 2837 ( ) X 6340 ( ) 11/4" 6651 ( ) 3/8" 2544 S ( ) 947 ( ) ( ) 11/4" 11/2" 3151 ( ) 7/16" 2544 S ( ) 947 ( ) X 6540 ( ) 13/8" 6651 ( ) 3/8" 2544 S ( ) 6547 ( ) 1740 ( ) 11/2" ( ) 9/16" 1743 ( ) 2844 ( ) 1097 ( ) 1088 ( ) 1940 ( ) 15/8" 4151 ( ) 5/8" 1943 ( ) 1944 ( ) 797 ( ) 788 ( ) X 6640 ( ) 13/4" 6651 ( ) 3/8" 2544 S 897 B ( ) ( ) 4140 ( ) 15/8" 2" 4151 ( ) 5/8" 1943 ( ) 1944 ( ) 897 B ( ) 888 B ( ) 4440 C ( ) 21/4" 4151 ( ) 5/8" 1943 ( ) 1944 ( ) 897 ( ) 888 ( ) 102

105 Type 2 Single Unit Heads 1/2" 21/8" I.D. Series 30 Single unit heads, components and (ordering numbers) Head Tube I.D. Flex Connection Shaft Cpl. Tap Head Cpl. Tap Adapter Cutter Pin Cone Cutter Cylinder Cutter Length Diameter 2430 ( ) 1/2" 2461 A ( ) ( ) 2487 S ( ) 4" 3/16" 3030 ( ) 5/8" X 6461 A ( ) 1/4" 1/4" 2734 ( ) 3037 ( ) 4" 3/16" 2730 ( ) 3/4" X 6461 A ( ) 1/4" 1/4" 2734 ( ) C 3 ( ) 4" 3/16" X 6430 ( ) 13/16" X 6461 A ( ) 1/4" 1/4" 2944 ( ) 2947 ( ) 4" 3/16" 2930 ( ) 7/8" 2961 A ( ) 3/8" 3/8" 2943 ( ) 2944 ( ) 2947 ( ) 41/2" 1/4" " A ( ) 5/16" 5/16" 2644 ( ) 337 ( ) 41/2" 1/4" 2630 ( ) 1" 2661 A ( ) 3/8" 5/16" 2644 ( ) 337 ( ) 41/2" 1/4" X 6130 ( ) 11/32" X 6161 A ( ) 5/16" 5/16" 2644 ( ) 337 ( ) 4" ( ) 11/8" X 6361 A ( ) 7/16" 3/8" 3144 A ( ) 2837 ( ) 41/2" 1/4" X 6330 ( ) 11/4" X 6361 A ( ) 3/8" 7/16" 2544 S ( ) 947 ( ) 41/2" 1/4" X 6530 ( ) 11/2" X 6661 A ( ) 3/8" 7/16" 2544 S ( ) 6547 ( ) 61/2" 3/8" X 6630 ( ) 13/4" X 6661 A ( ) 3/8" 7/16" 2544 S ( ) 797 ( ) 61/2" 3/8" 4130 ( ) 15/8" 21/8" 4161 A ( ) 5/8" 5/8" 1943 ( ) 1944 ( ) 897 B ( ) 888 B ( ) 7" 1/2" 103

106 Type 3 Single Expansion P & TC Heads 11/2" 7" I.D. for Straight Tubes and Drill Pipe Single expansion heads, components and (order numbers) PY heads developed specifically for the rigorous conditions found in Pipe Yard applications PY heads have larger diameter front ends and stronger coupling studs that increase durability Head Tube I.D. Closed Expands To Cage Pin Plate Head Coupling Tap Coupling Cutter Pin (qty.) Cone Cutter (qty.) Cylinder Cutter (qty.) TC 14 ( ) TC 11 ( ) TC 17 PY ( ) TC 16 PY ( ) TC 13 PY ( ) P 15 PY ( ) P 9 S ( ) P 9 PY ( ) P 8 ( ) P 7 ( ) P 6 A PY ( ) P 6 P 5 ( ) P 4 ( PT) P 3 ( ) P 2 ( ) P 1 P 0 P 10 ( ) TC 19 H S TC 19 S TC 20 S ( ) TC 21 S TC 22 S TC 23 S TC 24 S 11/2" 13/8" 123/32" 13/4" 15/8" 2" 17/8" 111/16" 2" 2" 113/16" 23/16" 21/8" 15/16" 25/16" 21/4" 21/16" 27/16" 23/8" 23/16" 211/16" 21/2" 21/4" 213/16" 25/8" 29/16" 27/8" 23/4" 29/16" 215/16" 3" 211/16" 31/8" 31/8" 213/16" 31/4" 31/4" 31/16" 39/16" 31/2" 33/16" 313/16" 33/4" 39/16" 43/16" 4" 33/4" 41/2" 41/4" 313/16" 43/4" 41/2" 41/8" 415/16" 43/4" 43/8" 415/16" 5" 41/2" 59/16" 51/4" 47/8" 515/16" 6" 51/2" 61/2" 61/4" 53/4" 63/4" 61/2" 6" 71/16" 63/4" 61/4" 75/16" 7" 61/2" 79/16" 1781 ( ) 1881 ( ) 2281 T C 17 PY ( ) 2381 PY ( ) 2381 A PY ( ) P 1591 PY ( ) P 991 S ( ) P 991 PY ( ) P 891 ( ) P 1592 ( ) P 992 S ( ) P 992 ( ) P 892 ( ) 1783 ( ) 1883 ( ) 2383 ( ) 2383 ( ) 2383 ( ) 183 ( ) 183 ( ) 183 ( ) ( ) P 791 P S ( ) P 691 A PY ( ) P 692 A ( ) P 691 AY P 692 ( ) P 591 ( ) P 491 ( PT) P 391 ( ) P 291 ( ) P 592 ( ) P 492 ( ) P 392 ( ) P 292 ( ) 983 S ( ) 983 S ( ) 983 S ( ) 883 D ( ) 883 F ( ) 883 F ( ) P 191 P F ( ) P 091 ( ) P 1091 ( ) 1991 H S 1991 S 2091 S ( ) 2191 S 2291 S 2391 S 2491 S P 092 ( ) P 1092 ( ) 883 F ( ) 883 F ( ) ( ) 8293 ( ) 8293 ( ) 8293 ( ) 8293 ( ) 8293 ( ) 9/16" 5/8" 5/8" 5/8" 5/8" 3/4" 3/4" 3/4" 7/8" 7/8" 7/8" 7/8" 7/8" 7/8" 7/8" 7/8" 1 1/8" 1 1/8" 1 1/8" 1 3/8" 1 3/8" 1 3/8" 1 3/8" 1 3/8" 1 3/8" 1 3/8" 1584 (1), 1884 (1) ( ) ( PT) 1584 (1), 1884 (1) ( ) ( PT) 1584 PY (3) ( ) 1584 PY (3) ( ) 1584 PY (3) ( ) 2484 PY (3) ( ) 2484 (3) ( ) 1584 PY (3) ( ) 184 (3) ( ) 184 (3) ( ) 184 PY (3) ( ) 184 (3) ( ) 184 (3) ( ) 884 (3) ( ) 884 (3) ( ) 884 (3) ( ) 884 P (3) ( ) 884 P (3) ( ) 884 P (3) ( ) 884 P (3) ( ) 884 P (4) ( ) 884 P (4) ( ) 884 P (4) ( ) 884 P (4) ( ) 2484 S (4) ( ) 2484 S (4) ( ) 1787 (1) ( ) 1587 (1) ( ) 2287 (3) ( ) 1787 (3) ( ) 1787 (3) ( ) 2487 (3) ( ) C 52 (3) ( PT) 1587 (3) ( ) 1087 (3) ( ) 1087 (3) ( ) 1087 (3) ( ) 1087 (3) ( ) 987 (3) ( ) 787 (3) ( ) 887 B (3) ( ) 887 (3) ( ) 887 (3) ( ) 887 B (3) ( ) 887 (3) ( ) 1287 (3) ( ) 1287 (4) ( ) 1287 (4) ( ) 1788 (2) ( ) 1588 (2) ( ) 2288 (6) ( ) 1788 (6) ( ) 1788 (6) ( ) 2488 (6) ( ) C 76 (6) ( ) 1588 (6) ( ) 1088 (6) ( ) 1088 (6) ( ) 1088 (6) ( ) 1088 (6) ( ) 988 (6) ( PT) 788 (6) ( ) 888 B (6) ( ) 888 (6) ( ) 888 (6) ( ) 888 B (6) ( ) 888 (6) ( ) 1288 (9) ( ) 1288 (12) ( ) 1288 (12) ( ) (4) (12) (4) (12) 8287 (4) 8288 (12) 8287 (4) 8288 (12) 104

107 Type 4 Forward Swing Arm Heads 13/4" 43/4" I.D. for Straight Tubes, Bent Tubes and Drill Pipe Forward swing arm heads, components and (ordering numbers) Recommended spare parts: cone cutters and cutter pins, cutter arms and arm pins. Figure 1 Shown with head coupling for straight tubes. Figure 2 Shown with universal coupling for bent tubes. Head Tube I.D. Closed Expands To Spider Figure Long Arm (qty.) Short Arm (qty.) Head Cpl. Cpl. Tap Long Cutter Pin (qty.) Short Cutter Pin (qty.) Arm Pin (qty.) Pin Lock (qty.) Cone Cutter (qty.) Star Cutter (qty.) No. of Arms 1840 ( ) 1840 B ( ) 2340 ( ) 4440 ( ) 4470 ( ) 4470 A ( ) 3370 ( ) 3370 A ( ) 3270 ( ) 3270 A 7/8 ( ) 970 ( ) 970 B ( ) 770 ( ) 770 B ( ) 13/4" 11/2" 21/8" 21/4" 11/2" 21/8" 2" 17/8" 3" 2" 17/8" 3" 25/16" 2" 37/8" 25/16" 2" 37/8" 21/4" 21/4" 35/8" 23/4" 21/4" 35/8" 3" 21/2" 4" 3" 21/2" 4" 31/4" 23/4" 47/8" 31/4" 23/4" 47/8" 31/2" 3" 43/4" 31/2" 3" 43/4" 870 ( ) 31/4 4" 33/8" 51/8" 870 B ( ) 31/4 4" 33/8" 51/8" 770 S A ( ) 770 S 43/4" 23/4" 51/2" 43/4" 21/4" 51/2" 1841 ( ) 1841 ( ) 2341 ( ) 2341 ( ) 4471 ( ) 4471 ( ) 3371 ( ) 3371 ( ) 3271 ( ) 3271 ( ) 971 ( ) 971 ( ) 771 ( ) 771 ( ) S ( ) 771 S ( ) (1) ( ) 1842 (1) ( ) 1842 A (1) ( ) 1842 A (1) ( ) 1832 (1) 1832 A (1) ( PT)( PT) MM 66 ( ) 1832 (1) 1832 A (1) MM 66 ( PT)( PT) ( ) 4472 (3) ( ) 4472 (3) ( ) 3372 (3) ( ) 3372 (3) ( ) 3472 (2) ( ) 3472 (2) ( ) 972 (2) ( ) 972 (2) ( ) 772 (2) ( ) 772 (2) ( ) 772 (2) ( ) 772 (2) ( ) 772 S (4) ( ) 772 S (4) ( ) 3272 (2) ( ) 3272 (2) ( ) 972 A (2) ( ) 972 A (2) ( ) 772 A (2) ( ) 772 A (2) ( ) 772 A (2) ( ) 772 A (2) ( ) MM 66 ( ) 2383 B ( ) 3551 ( ) /8 ( ) 3551 ( ) /8 ( ) 543 7/8 ( ) 551 ( ) 873 A ( ) 1151 ( ) 5/8" 5/8" 5/8" 5/8" 5/8" 3/4" 3/4" 7/8" 7/8" 7/8" 7/8" 7/8" 7/8" 7/8" 873 A 7/8" 1151 ( ) 543 7/8 ( ) 551 ( ) 7/8" 7/8" 7/8" 1834 (1) ( ) 1834 (1) ( ) 1834 (1) ( ) 1834 (1) ( ) 4474 (3) ( ) 4474 (3) ( ) 3374 (3) ( ) 3374 (3) ( ) 3474 (2) ( ) 3474 (2) ( ) 974 (2) ( ) 974 (2) ( ) 774 (2) ( PT) 774 (2) ( PT) 774 (2) ( PT) 774 (2) ( PT) 774 S (4) ( ) 774 S (4) ( ) 1834 A (1) ( ) 1834 A (1) ( ) 1834 A (1) ( ) 1834 A (1) ( ) 3274 (2) ( ) 3274 (2) ( ) 974 A (2) ( ) 974 A (2) ( ) 774 A (2) ( ) 774 A (2) ( ) 774 A (2) ( ) 774 A (2) ( ) 1845 (2) ( PT) 1845 (2) ( PT) 2345 (2) ( ) 2345 (2) ( ) 4475 (3) ( ) 4475 (3) ( ) 3375 (3) ( ) 3375 (3) ( ) 3275 (2) ( ) 3275 (2) ( ) 975 (4) ( ) 975 (4) ( ) 775 (4) ( ) 775 (4) ( ) 1846 ( ) 1846 ( ) 2346 ( ) 2346 ( ) 4476 ( ) 4476 ( ) 3376 ( ) 3376 ( ) 3276 ( ) 3276 ( ) 976 (4) ( ) 976 (4) ( ) 776 ( ) 776 ( ) 337 (2) ( ) 337 (2) ( ) 337 (2) ( ) 337 (2) ( ) C 19 (3) ( ) C 19 (3) ( ) 637 (3) ( ) 637 (3) ( ) 1047 (2) ( ) 1047 (2) ( ) 637 (4) ( ) 637 (4) ( ) 747 (4) ( ) 747 (4) ( ) 875 (4) (4) ( ) 875 (4) (4) ( ) 775 (4) ( ) 775 (4) ( ) 776 S (4) ( ) 776 S (4) ( ) 747 (4) ( ) 747 (4) ( ) 338 (3) ( ) 338 (3) ( ) 338 (3) ( ) 338 (3) ( ) (2) ( ) 2837 (2) ( )

108 Type 4 SRA Spring Retracting Arm Heads 11/2" 43/4" I.D. for Straight Tubes, Bent Tubes, and Drill Pipe Forward swing arm heads, components and (ordering numbers) Recommended spare parts: cone cutters and cutter pins, cutter arms and arm pins. Developed specifically for Drill Pipe applications to protect box end threads The SRA arms are held closed until air is applied which allows for easy insertion into the box end of drill pipe, especially when used with automated cleaning equipment Head SRA /16 ( PT) SRA /8 ( PT) SRA /4 ( ) SRA /8 ( ) SRA /8 ( ) SRA 3270 UJK ( PT) SRA 970 7/8 ( ) SRA 770 7/8 ( PT) SRA /8 ( PT) Tube I.D. Closed Expands To 11/2" 13/8" 23/8" 2" 17/8" 27/8" 25/16" 2" 31/2" 23/4" 21/4" 37/8" 3" 21/2" 4" 3" 21/2" 4" 31/4" 23/4" 41/4" 31/2" 3" 47/8" 43/4' 23/4" 51/2" Spider 1471 ( PT) 1871 ( PT) 4471 ( ) 3371 ( ) 3271 ( ) 3271 ( ) 971 ( ) 771 ( ) 771 ( ) Fig Long Arm (qty.) 1472 (3) ( PT) 4472 (3) ( ) 4472 (3) ( ) 3372 (3) ( ) 3472 (2) ( ) 3472 (2) ( ) 972 (2) ( ) 772 (2) ( ) 772 S (4) ( ) Short Arm (qty.) Head Coupling SRA /16 ( PT) SRA 1873 ( PT) SRA /4 ( ) SRA /8 ( ) 3272 (2) SRA /8 ( ) ( ) 3272 (2) ( ) 972 A (2) ( ) 772 A (2) ( ) SRA 3273U ( PT) SRA 973 7/8 ( ) SRA 773 7/8 ( ) SRA 773 7/8 ( ) Coupling Tap 9/16" 5/8" 3/4" 7/8" 7/8" 7/8" 7/8" 7/8" 7/8" Long Cutter Pin (qty.) 1474 (3) ( PT) 4474 (3) ( ) 4474 (3) ( ) 3374 (3) ( ) 3474 (2) ( ) 3474 (2) ( ) 974 (2) ( ) 774 (2) ( ) 774 S (4) ( ) Short Cutter Pin (qty.) 3274 (2) ( ) 3274 (2) ( ) 974 A (2) ( ) 774 A (2) ( ) Arm Pin (qty.) Pin Lock (qty.) Cone Cutter (qty.) 1475 (3) SRA (3) ( PT) ( PT) ( ) 4475 (3) ( ) 4475 (3) ( ) 3375 (3) ( ) 3275 (4) ( ) 3275 (4) ( ) 975 (4) ( ) 775 (4) ( ) 775 (4) ( ) SRA 1876 C 19 (3) ( PT) ( ) SRA 4476 ( ) SRA 3376 ( ) SRA 3276 ( ) SRA 3276 ( ) SRA 976 ( ) SRA 776 ( ) SRA 776 ( ) C 19 (3) ( ) 637 (3) ( ) 1047 (2) ( ) 1047 (2) ( ) 637 (4) ( ) 747 (4) ( ) 747 (4) ( ) Star Cutter (qty.) 2837 (2) ( ) 2837 (2) ( ) Spring SRA 1479 ( PT) SRA 1879 ( PT) SRA 4479 ( ) SRA 3379 (171433) SRA 3379 (171433) SRA 3379 (171433) SRA 3379 ( ) SRA 779 ( ) SRA 779 ( ) Universal Joint 651 KNF ( PT) No. of Arms

109 Type 5 Self Feed Clip Type Wing Arm Heads 13/4" 83/4" I.D. for Straight Tubes and Pipe Wing arm heads, components and (ordering numbers) Head Tube I.D. Closed Expands To Spider Arm (Qty.) Coupling Coupling Plate Coupling Tap Cutter Pin (qty.) Arm Pin (qty.) Clip (qty.) Cone Cutter (qty.) Cylinder Cutter (qty.) Washer (qty.) ( ) 13/4" 11/2" 21/8" ( ) (2) ( ) B ( ) 5/8" (2) ( ) (2) ( ) (2) ( ) (8) ( ) /8 ( ) 23/8" 115/16" 25/8" 3061 ( ) 3062 S (3) ( ) 3043 ( ) 5/8" 3364 (3) ( ) 3365 (3) ( ) 3068 (3) ( ) 3047 (3) ( ) 3048 (3) ( ) /4 ( ) 23/8" 115/16" 25/8" 3061 ( ) 3062 S (3) ( ) /4 ( ) 3/4" 3364 (3) ( ) 3365 (3) ( ) 3068 (3) ( ) 3047 (3) ( ) 3048 (3) ( ) /4 ( ) 21/2" 21/4" 3" 3361 ( ) 3362 S (3) ( ) /4 ( ) 3/4" 3364 (3) ( ) 3365 (3) ( ) 3368 (3) ( ) 337 (3) ( ) 338 (15) ( ) 339 (3) ( ) /8 ( ) 21/2" 21/4" 3" 3361 ( ) 3362 S (3) ( ) /8 ( ) 7/8" 3364 (3) ( ) 3365 (3) ( ) 3368 (3) ( ) 337 (3) ( ) 338 (15) ( ) 339 (3) ( ) /4NC ( ) 3" 25/8" 33/4" 1061 ( ) 1062 S (3) ( ) /4 ( ) 3/4" 1064 (3) ( ) 1065 (3) ( ) 1068 (3) ( ) 1047 (3) ( ) 1048 (15) ( ) /8THD ( ) 3" 25/8" 33/4" 1061 ( ) 1062 S (3) ( ) /8 ( ) 7/8" 1064 (3) ( ) 1065 (3) ( ) 1068 (3) ( ) 1047 (3) ( ) 1048 (15) ( ) NF ( ) 3" 25/8" 33/4" 1061 ( ) 1062 S (3) ( ) ( PT) 1" 1064 (3) ( ) 1065 (3) ( ) 1068 (3) ( ) 1047 (3) ( ) 1048 (15) ( ) 960 ( ) 31/4" 31/8" 41/8" 961 ( ) 762 S (3) ( ) 543 7/8 ( ) 7/8" (3) ( ) 765 (3) ( ) (3) ( ) 947 (3) ( ) 948 (27) ( ) 749 (3) ( PT) ( ) 31/2" 31/4" 41/2" 761 ( ) 762 S (3) ( ) ( ) 1" (3) ( ) 765 (3) ( ) (3) ( ) 747 (3) ( ) 748 (24) ( ) 749 (3) ( PT) /8 ( ) 31/2" 31/4" 41/2" 761 ( ) 762 S (3) ( ) /8 ( ) 11/8" (3) ( ) 765 (3) ( ) (3) ( ) 747 (3) ( ) 748 (24) ( ) 749 (3) ( PT) 5060 AS ( ) 41/2" 37/8" 55/8" 5061 A ( ) 562 S (3) ( ) 843 ( ) 5043 A 11/8" 564 (3) ( ) 565 (3) ( ) 568 (3) ( ) 747 (3) ( ) 748 (24) ( ) 749 (3) ( PT) /4" 41/2" 6" S (4) ( ) A 13/8" (4) ( ) (4) ( ) (4) ( ) 271 (4) ( ) C 79 (12) ( ) 749 (4) ( PT) /8 6" 53/8" 71/8" ( ) S (4) ( ) /8" N.F (4) ( ) (4) ( ) (4) ( ) (4) ( ) (12) ( ) (4) ( ) /8 6" 53/8" 71/8" ( ) S (4) ( ) /8" (4) ( ) (4) ( ) (4) ( ) (4) ( ) (12) ( ) (4) ( ) /8 ( ) 61/2" 57/8" 75/8" C ( ) S (4) ( ) B ( ) AC ( ) 11/8" (4) ( ) (4) ( ) (4) ( ) (4) ( ) (12) ( ) (4) ( ) /4" 61/4" 8" S (4) ( ) 8293 ( ) A 13/8" (4) ( ) (4) ( ) (4) ( ) (4) ( ) (12) ( ) (4) ( ) /8" 61/2" 81/2" S (4) ( ) 8293 ( ) A 13/8" (5) ( ) (5) ( ) (5) ( ) (5) ( ) (15) ( ) (5) ( ) ( ) 83/4" 71/2" 91/2" ( ) S (4) ( ) 8293 ( ) A ( ) 13/8" (5) ( ) (5) ( ) (5) ( ) (5) ( ) (15) ( ) (5) ( ) 107

110 Type 5 Self Feed Clip Type Wing Arm Heads 13/4 " 9" I.D. for Curved Tubes and Pipe Wing arm heads, components and (ordering numbers) Head Tube I.D. Closed Expand To Spider Arm (qty.) Universal Coupling Coupling Plate Coupling Tap Cutter Pin (qty.) Arm Pin (qty.) Clip (qty.) Cone Cutter (qty.) Cylinder Cutter (qty.) Washer (qty.) C ( ) 2" 11/2" 21/8" ( ) (2) ( ) 4151 W ( ) 5/8" (2) ( ) (2) ( ) (2) ( ) (8) ( ) 3060 C 21/4" 115/16" 25/8" S (3) 4151 ( ) 5/8" 3364 (3) ( ) 3365 (3) ( ) 3068 (3) 3047 (3) 3048 (3) 3360 ( ) 25/8" 21/4" 3" 3361 ( ) 3362 S (3) ( ) 3333 ( PT) 3/4" 3364 (3) ( ) 3365 (3) ( ) 3368 (3) ( ) 337 (3) ( ) 338 (15) ( ) 339 (3) ( ) /4 ( ) 27/8" 25/8" 33/4" 1061 ( ) 1062 S (3) ( ) /4 ( ) 3/4" 1064 (3) ( ) 1065 (3) ( ) 1068 (3) ( ) 1047 (3) ( ) 1048 (15) ( ) /8 ( ) 33/8" 25/8" 33/4" 1061 ( ) 1062 S (3) ( ) /8 ( ) 7/8" 1064 (3) ( ) 1065 (3) ( ) 1068 (3) ( ) 1047 (3) ( ) 1048 (15) ( ) 960 C ( ) 31/2" 31/8" 41/4" 961 ( ) 762 S (3) ( PT) 551 ( ) 7/8" (3) ( ) 765 (3) ( ) (3) ( ) 947 (3) ( ) 948 (27) ( ) 749 (3) ( PT) 760 C ( ) 33/4" 31/4" 41/2" 761 ( ) 762 S (3) ( PT) 1151 ( ) 7/8" (3) ( ) 765 (3) ( ) (3) ( ) 747 (3) ( ) 748 (24) ( ) 749 (3) ( PT) 760 C 11/8 ( PT) 33/4" 31/4" 41/2" 761 ( ) 762 S (3) ( PT) 5051 E ( ) 11/8" (3) ( ) 765 (3) ( ) (3) ( ) 747 (3) ( ) 748 (24) ( ) 749 (3) ( PT) 5060 A ( ) 413/16" 37/8" 55/8" 5061 A ( ) 562 S (3) ( ) 5051 E ( ) 5043 A ( ) 11/8" 564 (3) ( ) 565 (3) ( ) 568 (3) ( ) 747 (3) ( ) 748 (24) ( ) 749 (3) ( PT) C 51/4" 41/2" 6" S (4) ( ) 5051 H ( ) A 11/8" (4) ( ) (4) ( ) (4) ( ) 271 (4) ( ) C 79 (12) ( ) 749 (4) ( PT) C ( ) 6" 53/8" 71/8" ( ) S (4) ( ) 5051 H ( ) A ( ) 11/8" (4) ( ) (4) ( ) (4) ( ) (4) ( ) (12) ( ) (4) ( ) C ( ) 61/2" 57/8" 75/8" C ( ) S (4) ( ) 5051 H ( ) AC ( ) 11/8" (4) ( ) (4) ( ) (4) ( ) (4) ( ) (12) ( ) (4) ( ) C 71/4" 61/4" 8" S (4) ( ) A ( ) A 13/8" (4) ( ) (4) ( ) (4) ( ) (4) ( ) (12) ( ) (4) ( ) C 75/8" 61/2" 81/2" S (5) ( ) A ( ) A 13/8" (5) ( ) (5) ( ) (5) ( ) (5) ( ) (15) ( ) (5) ( ) C 81/4" 71/2" 91/2" S (5) ( ) A ( ) A 13/8" (5) ( ) (5) ( ) (5) ( ) (5) ( ) (15) ( ) (5) ( ) 108

111 Drill Heads Drill Heads Tube I.D. range 1/2" thru 31/4" Airetool drill heads are made from alloy steel For strength and durability Drills can be used with extensions (below) for larger tube I.D. s as required Universal coupling ordered separately Tube I.D. Drill Order Hard Surfaced Hard Surfaced Order Drill O.D. Stud Thread Size of Flutes 1/2" MD NA 7/16" /8" MD NA 1/2" 1/4" /16" 13/16" MD NA 5/8" 1/4" /8" 1 1/8" MD NA 5/8" 5/16" /8" 1 1/4" MD NA 13/16" 7/16" /8" 1 3/4" S 1 1/16" 7/16" /2" S 1 5/16" 1/2" /8" 2 1/4" S /8" 5/8" /4" 2 3/4" S /4" 5/8" /4" 2 3/4" 16 16S /16" 5/8" /4" 3 1/4" S /8" 3/4" /4" 4" 63/ /4S 2 5/8" 3/4" /4" 4" S /8" 7/8" " 4 1/2" S /4" 7/8" /2" 9" S /16" 1" *9" 11" S /8" 1 1/8" " 12" S /4" 1 1/8" Weight (Lbs.) Drill Extensions Male to Female Thread Description 7/8" Male x 7/8" Female 1" Male x 1" Female 11/8" Male x 11/8" Female Length (in.) Model No. Order No. Model No. Order No. Model No. Order No A PT B PT C PT 5056 A A D PT 5056 B B C C D D E E H PT 5056 F F

112 Expanding Blade Type Head Expanding Blade Type Head Tube I.D. range 1/2" thru 41/2" When ordering specify the motor number and the motors shaft thread size. Head ( ) 2780 ( ) 6480 ( ) 2980 ( ) 6180 ( ) 2680 ( ) /16 NF ( PT) /8 ( ) /8 NF ( PT) /16 NF ( PT) 1780 ( PT) 1880 ( PT) 1980 ( PT) 2380 C ( PT) 2380 ( PT) S ( PT) ( ) ( PT) H Tube I.D. Minimum Diameter Maximum Diameter Stud Size 1/2" 29/64" 37/64" /8" 9/16" 11/16" 3/4" 11/16" 13/16" 13/16" 3/4" 7/8" 7/8" 25/32" 29/32" 1" 7/8" 13/32" 1" 15/16" 15/32" 11/8" 11/32" 11/4" 11/4" 15/32" 13/8" 13/8" 19/32" 11/2" 13/8" 19/32" 11/2" 11/2" 13/8" 111/16" 15/8" 11/2" 113/16" 13/4" 15/8" 115/16" 17/8" 13/4" 21/16" 2" 17/8" 23/16" 21/8" 13/4" 21/4" 21/4" 17/8" 23/8" 21/2" 21/8" 25/8" 23/4" 23/8" 215/16" 3" 25/8" 35/16" 31/4" 27/8" 33/8" 31/2" 31/8" 35/8" 4" 35/8" 41/8" 41/2" 41/8" 45/8" 1/4" 1/4" 5/16" 5/16" 5/16" 5/16" 5/16" 5/16" 5/16" 5/16" 9/16" 5/8" 5/8" 5/8" 5/8" 5/8" 3/4" 3/4" 7/8" 1" 1" 1" 1" 1" Blade Body 2481 ( ) 3081 ( ) 2781 ( ) 2981 ( ) 2981 ( ) 6181 ( ) 6181 ( ) 3181 ( ) 3181 ( ) 3181 ( ) 3181 ( ) 1781 ( PT) 1881 ( PT) 1881 ( PT) 1881 ( PT) 2381 ( PT) S ( PT) Rear Retainer 2483 ( ) 3083 ( ) 2783 ( ) 2983 ( ) 2983 ( ) 6183 ( ) 6183 ( ) 3183 ( ) 3183 ( ) 3183 ( ) 3183 ( ) 1783 ( PT) 1883 ( PT) 1883 ( PT) 1883 ( PT) 2383 ( PT) S ( PT) Blade Set 2487 ( ) 3087 ( PT) 2787 ( ) 6487 ( ) 2987 ( ) 6187 ( PT) 2687 ( PT) 3187 ( ) 6387 ( PT) 6587 ( ) 6587 ( ) 1787 ( ) 1887 ( PT) 1987 ( PT) 2387 C ( PT) 2387 ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( PT) ( ) ( ) ( ) ( ) ( PT) ( ) ( ) ( ) ( ) ( ) Blade (qty.) 2487 (4) ( ) 3087 (3) ( ) (3) ( ) 6487 (3) ( ) 2987 (3) ( ) 6187 (4) ( ) 2687 (4) ( ) 3187 (4) ( ) 6387 (4) ( ) 6587 (4) ( PT) 6587 (4) ( PT) 1787 (4) ( ) 1887 (4) ( PT) 1987 (4) ( PT) 2387 C (4) ( PT) 2387 (4) ( PT) (4) ( PT) (4) ( PT) (4) ( PT) (6) ( PT) (6) ( PT) Coupling FF 1010 ( ) FF 22 ( ) FF 22 ( ) FF 312 ( ) FF 3137 ( ) FF3137 ( ) FF3137 ( ) FF 314 ( PT) FF3137 ( ) FF3137 ( ) FF314 ( ) FF 5656 ( PT) FF 66 ( ) FF 66 ( ) FF 66 ( ) FF 66 ( ) FF 66 ( ) FF 77 ( ) FF 78 ( ) Coupling Tap /4" 1/4" 1/4" 3/8" 3/8" 3/8" 7/16" 3/8" 3/8" 7/16" 9/16" 5/8" 5/8" 5/8" 5/8" 5/8" 3/4" 7/8" FF 88 7/8" FF 11 ( PT) (6) FF 11 ( PT) ( ) ( ) (6) ( ) (6) ( ) FF 111 ( ) FF 111 ( ) H H (6) FF 111 ( ) 1" 1" 11/8" 11/8" 11/8" 110

113 UJoints 1032 thru 7/8" thread combinations For adapting cleaning heads to cleaning motors Ujoints, components and ordering numbers Universal Jont No. Shaft Jaw Head Jaw Link Pin (2 req.) UJoint O.D. (in.) Overall Length (in.) Thread Size Cleaner Kits Used On 2451 ( ) 2452 ( ) 2452 ( ) 2454 ( ) 2455 ( ) x PA 3051 ( ) PA 3052 ( ) PA 3052 ( ) PA 3054 ( ) PA 3055 ( ).437 (.375 Hex) /4" x 1/4" 27, 27 A, 30, 30 A 6451 ( ) 6453 V ( ) 6453 V ( ) 6454 V ( ) 6455 V ( ) 1/4" x 1/4" X B 6453 V ( ) 6457 V ( ) 6454 V ( ) 6455 V ( ) 1/4" x 5/16" N.F X C ( ) 6452 V ( ) 6453 V ( ) 6454 V ( ) 6455 V ( ) /16" x 1/4" X 60, X ( PT) 6452 V ( ) 6452 V ( ) 6454 V ( ) 6455 V ( ) 5/16" x 5/16" X B ( ) 6452 V ( ) 6457 V ( ) 6454 V ( ) 6455 V ( ) 5/16" x 5/16" X ( ) 2652 ( PT) 2652 ( PT) 2654 ( ) 2655 ( ) /8" x 3/8" 26, B ( ) 6652 ( ) ( ) 6655 ( ) 3/8" x 5/16" X B ( ) 6651 ( ) 6652 ( ) 6652 ( ) 6658 ( ) 6653 ( ) 6654 ( ) 6654 ( ) 6655 ( ) 6655 ( ) /8" x 7/16" 3/8" x 7/16" X 65, X 66 31, X 63, X 65, X ( ) 6653 ( ) 6653 ( ) 6654 ( ) 6655 ( ) 7/16" x 7/16" ( ) 4153 ( ) 4157 ( ) 4154 ( ) 4155 ( ) 9/16" x 1/2" W ( ) 4152 ( ) 4153 ( ) 4154 ( ) 4155 ( ) /8" x 1/2" C 4151 ( ) 4152 ( ) 4152 ( ) 4154 ( ) 4155 ( ) 5/8" x 5/8" 3162, 3175, 3187, 3200, , 4225, 4237, 4250, ( PT) 3552 ( ) 3332 ( ) 3554 ( ) 3555 ( ) /4" x 3/4" 3360 Head 3532 ( ) 3531 ( ) 3552 ( ) 3557 ( ) 3533 ( ) 3533 ( ) 3554 ( ) 3554 ( ) 3555 ( ) 3555 ( ) /4" x 3/4" 7/8" x 3/4" 3540, 3560 Head 3/4 Rotor Thread 3540, 3560 Head 7/8 Rotor Thread 111

114 UJoints 5/8" thru 138" thread combinations For adapting cleaning heads to cleaning motors Ujoints, components and ordering numbers Universal Jont No. Shaft Jaw Head Jaw Link Pin (2 req.) UJoint O.D. (in.) Overall Length (in.) Thread Size Cleaner Kits Used On 2251 ( ) 3553 ( ) 3553 ( ) 3554 ( ) 3555 ( ) 5/8" x 5/8" 2151 ( ) 3551 ( ) 3552 ( ) 3552 ( ) 3553 ( ) 3552 ( ) 3554 ( ) 3554 ( ) 3555 ( ) 3555 ( ) /4" x 5/8" 3/4" x 3/4" 3225, , 4300 A, A 3552 ( ) 3552 ( ) 3554 A 3555 ( ) /4" x 3/4" 15 Deg. Restricterd ( ) 654 ( ) 255 ( PT) 3/4 x 5/8" ( ) 255 ( PT) /4" x 3/4" ( ) ( ) 1553 ( ) 654 ( ) 255 ( PT) /8" x 5/8" 3250, H ( ) 653 ( PT) 653 ( PT) 654 ( ) 655 ( ) 3/4" x 3/4" 651 ( ) 652 ( ) 651 A 652 ( ) 653 ( PT) 653 ( PT) 654 ( ) 655 ( ) 654 A 655 ( ) /8" x 3/4" 7/8" x 3/4" 3275, 3287, Deg. Restricterd 551 ( ) 652 ( ) 652 ( ) 654 ( ) 655 ( ) /8" x 7/8" 4400, 4425, 4450, 4450 A ( ) 1151 ( ) 1152 ( ) 1152 ( ) ( ) 1153 ( ) 1154 ( ) 1154 ( ) 1155 ( ) 1155 ( ) " x 3/4" 1" x 7/8" 3300, , 3318, 3325, ( ) 5052 ( PT) 1153 ( ) 1154 ( ) 5055 ( ) 1155 ( ) 11/8" x 7/8" 3350 through ( ) 5052 ( PT) 5051 E 5052 ( PT) 5057 ( ) 1154 ( ) ( ) 5055 ( ) 5055 ( ) /8" x 7/8" 11/8" x 1" 4481, 4500, , 4600, 4650, 4712, H ( ) 5052 ( PT) 5052 ( PT) 1154 ( ) 5055 ( ) 11/8" x 11/8" H ( ) ( ) ( ) ( ) ( ) 13/8" x 1" 3500 through ( ) ( ) ( ) ( ) ( ) /8" x 11/8" N.F N.F 3975 through A ( ) ( ) ( ) ( ) ( ) 13/8" x 13/8" N.F 112

115 Adapters These adapters are used to configure motors and heads in special applications where the standard Airetool offering does not match up on thread sizes. Female X Female Male X Male Male X Female Part Female X Female Part Male X Male Part Male X Female FF X X 1032 MF 22 1/4 X 1/4 FF X 5/16 MM X 5/16 MF 231 1/4 X 5/16 FF 22 1/4 X 1/4 MM 250 1/4 X 1/4 MF 231 F 1/4 X 5/16 FF 231 1/4 X 5/ /4 X 5/16 MF 312 5/16 X 1/4 FF 237 1/4 X 3/8 MM 24 1/4 X 7/16 MF 312 F 5/16 X 1/4 FF 312 5/16 X 1/4 MM /16 X 1/4 MF /16 X 5/16 FF /16 X 5/16 MM /16 X 5/16 MF 3131 F 5/16 X 5/16 FF3137 5/16 X 3/8 MM 3131 F 5/16 X 5/16 MF 314 5/16 X 7/16 FF314 5/16 X 7/16 MM /16 X 3/8 MF 314 F 5/16 X 7/16 FF 374 3/8 X 7/16 MM /8 X 3/ /8 X 1/4 FF 374 F 3/8 X 7/16 MM 3737 F 3/8 X 3/8 MF /8 X 5/16 FF 376 3/8 X 5/8 MM 374 3/8 X 7/16 MF 3731 F 3/8 X 5/16 FF 437 7/16 X 3/8 MM 374 F 3/8 X 7/ /8 X 5/16 FF 45 7/16 X 1/2 MM 437 7/16 X 3/8 MF /8 X 3/8 FF 456 7/16 X 9/16 MM 44 7/16 X 7/16 MF 374 3/8 X 7/16 FF 46 7/16 X 5/8 MM 456 7/16 X 9/16 MF 374 F 3/8 X 7/16 FF 47 7/16 X 3/4 MM 46 7/16 X 5/8 MF 431 7/16 X 5/16 FF 54 1/2 X 7/16 MM /2 X 9/16 MF 431 F 7/16 X 5/16 FF 56 1/2 X 5/8 MM 56 1/2 X 5/8 MF 433 7/16 X 3/8 FF 56 F 1/2 X 5/8 MM 564 9/16 X 7/16 MF /16 X 7/16 FF 564 9/16 X 7/16 MM /16 X 1/2 MF 435 7/16 X 1/2 FF /16 X 9/16 MM /16 X 9/16 MF 435 F 7/16 X 1/2 FF 566 9/16 X 5/8 MM 566 9/16 X 5/8 MF 436 7/16 X 5/8 FF 567 9/16 X 3/4 MM 567 9/16 X 3/4 MF 436 F 7/16 X 5/8 FF 637 5/8 X 3/8 MM 568 9/16 X 7/8 MF 531 1/2 X 5/16 FF 64 5/8 X 7/16 MM 561 9/16 X /2 X 3/8 FF 65 5/8 X 1/2 MM 66 5/8 X 5/8 MF 543 1/2 X 7/16 FF 66 5/8 X 5/8 MM 67 5/8 X 3/4 MF 543 F 1/2 X 7/16 FF 66 F 5/8 X 5/8 MM 68 5/8 X 7/8 MF 56 1/2 X 5/8 FF 67 5/8 X 3/4 MM 77 3/4 X 3/4 MF 56 F 1/2 X 5/8 FF 68 5/8 X 7/8 MM 78 3/4 X 7/8 MF 57 1/2 X 3/4 FF 77 3/4 X 3/4 MM 88 7/8 X 7/8 MF 563 9/16 X 3/8 FF 78 3/4 X 7/84 MM 81 7/8 X 1 MF 565 9/16 X 1/2 FF 856 7/8 X 9/16 MM 11 1 X 1 MF 566 9/16 X 5/8 FF 86 7/8 X 5/8 MM X 11/8 MF 567 9/16 X 3/4 FF 88 7/8 X 7/8 MM /8 X 11/8 MF 568 9/16 X 7/8 FF 81 7/8 X 1 MM /8 X 13/8 MF 561 9/16 X 1 FF 16 1 X 5/8 MF 631 5/8 X 5/16 FF 17 1 X 3/4 MF 637 5/8 X 3/8 FF 11 1 X /8 X 7/16 FF X 11/8 MF 65 5/8 X 1/2 FF /8 X 7/8 MF 656 5/8 X 9/16 FF /8 X 11/8 MF 68 5/8 X 7/8 MF 743 3/4 X 7/16 MF 743 F 3/4 X 7/16 MF 76 3/4 X 5/8 MF 71 3/4 X 1 MF 711 3/4 X 11/8 MF 86 7/8 X 5/8 MF 86 F 7/8 X 5/8 MF 87 7/8 X 3/4 MF 81 7/8 X 1 MF 811 7/8 X 11/8 MF 813 7/8 X 13/8 MF 16 1 X 5/8 MF 18 1 X 7/8 MF X 11/8 MF /8 X 13/8 MF /8 X 7/8 MF /8 X 13/8 113

116 Flexible Connections Flexible Connections Use for connecting cleaning head to motor when cleaning tubes with short radius bends. Flexible connectors come complete with female/female couplings in lengths from 4 14 inches ( mm) A length C length Part Order Thread Size 2461 A X 1032 Core Diameter Cleaner Motor Options 2461 C X X 6461 C /4 X 1/4 30,27, X64 3/16" X /4 X 5/16 27, X64 X 6161 A /16 X 5/16 X61 X 6161 C /16 X 5/16 X A /8 X 5/ A /8 X 3/8 29 1/4" X 6361 A /8 X 7/16 X63, C /16 X 5/16 31 X 6661 A /8 X 7/16 X 6662 A /8 X 7/16 3/8" X65, X A /16 X 7/ A /8 X 5/ X65, X , A /8 X 9/16 Male 4200, 4225, /2" 4163 C /8 X 7/ /16 X 1/ C /4 X 3/4 4300, C /4 X 9/16 Male 3225, 4300, /8" C /4 X 5/ /8 X 9/16 Male 3200, C /8 X 3/4 4350, /8 X 7/8 4350, /4" C /8 X 7/8 Male /8 X 9/16 Male 3250, C X 7/ C /8 X 11/8 3350, 3400, C /8 X 7/8 3350, 3400, " /8 X 7/8 Male 3350, 3400, /8 X , 3400, /8 X and up /8 X 1 1/ and up /8 X 13/8 Male 3500 and up Type A Type C Approx. Length (in.) Wt. Approx. Length (in.) Wt..06# #.08# #.40#.25#.45# # 1.0# 1.5# # Not Available 3.1# 114

117 Overhead Catalyst Cleaners Overhead Catalyst Cleaners Overhead catalyst cleaner systems are specifically designed for the safe removal of spent catalyst from the top of the reactor tower. The system collects the catalyst carried by the exhaust air and discharges the spent catalyst into any suitable container. Helps eliminate the danger of catalyst contacting the operator Uses highpowered, highperformance air motor to remove catalyst quickly and efficiently Cleaner systems are available for tubes from 13/16" up to 5" diameter (I.D.) Specify tube size and gauge when ordering FC Shown below (1 5/82) dust seal dust seal gasket female coupling clamp disposal tube male coupling 3 pipe thread Cleaner Complete example (See picture at right) Model Ordering Description Quantity OHC Cleaner Complete* (~85 lbs.) SPARE MOTOR BLADES 4 OHC MAIN CLEANER BODY 1 FC / FC TYPE DRILL BIT 17/8" DIA. 1 OHC DUST SEAL ASSEMBLY 1 OHC / OHC TYPE DRILL BIT 13/4" DIA. 2 OHC DUST SEAL GASKET 3 OHC RENEWABLE PILOT 1 WRENCH 5/ SHAFT WRENCH 5/8" AIR MOTOR 1 OHC / OPERATING HOSE & COUPLINGS 50FT 1 OHC DISPOSAL TUBE ASSEMBLY 1 * Cleaner Complete includes three drill bits, three extra dust seal gaskets, a spare set of motor blades, and motor shaft wrench(s) 3/4 operating hose renewable tapered pilot 3/4 pipe thread 3162 motor 5/8 11 shaft thread OHC2509 type drill bit fc200 type drill bit Catalyst Cleaner Bits Model Order Description FC2001 1/4 5/8NC PT Drill Bit 11/4" Diameter FC2001 3/ Drill Bit 13/8" Diameter FC2001 1/2 9/16NC Drill Bit 11/2" Diameter FC2001 5/8 9/16NC Drill Bit 15/8" Diameter FC2001 5/8 5/8NC Drill Bit 15/8" Diameter FC2001 3/4 5/8NC Drill Bit 13/4" Diameter FC2001 7/8 5/8NC Drill Bit 17/8" Diameter FC /16 5/8NC Drill Bit 115/16" Diameter FC /32 5/8NC Drill Bit 123/32" Diameter FC /2 7/8NC Drill Bit 21/2" Diameter OHC / Drill Bit 15/8" Diameter OHC / Drill Bit 13/4" Diameter OHC / Drill Bit 17/8" Diameter 115

118 Accessories Model FV100 Foot Valve For quick control of air when cleaning tubes. Has LOCK ONEASY OFF feature. Easily secured to working platform or most convenient location. Model Order Length Width Height NPT Weight in. mm in. mm in. mm in. Lbs. kg FV InLine Lubricator Lubricator stays connected to the tool. Internal adjustment of lubrication rate. Ordering Hose Size Lubricator Bowl Capacity /2 NPT #0 1/6 pt (7 cl) /4 NPT #1 1/3 pt (15 cl) /4 NPT #2 1/2 pt (23 cl) NPT #3 1 pt (47 cl) Air Hose Selection Guide Note: Standard WBLHWW braid hose has one layer wire braid and a left hand wire wound outside hose protector. Hose Size (in.) Working Pressure PSI Length ft. Model Order Air Coupling Pipe Wire Wound (W/W) Hose OD (over wire) ft. M Tap Size (in.) Not Wire Wound (N/WW) in. mm Air Motor 25 3/ /16" 25 ft N/WW / /16" 50 ft N/WW Air Motors 27, 27A, 30, 30A 1/ /4" 25 ft /8 N/WW / /4" 50 ft /8 N/WW Air Motors X64, X61 1/ /4" 25 ft /4 N/WW / /4" 50 ft /4 N/WW Air Motor 29 3/ /8" 25 ft /4 N/WW / /8" 50 ft /4 N/WW Air Motors 26, 31 3/ /8" 25 ft /8 N/WW / /8" 50 ft /8 N/WW Air Motors X63, X63A, X65, X65A, X66 3/ /8" 25 ft.wblhww /8 Left hand W/W / /8" 50 ft.wblhww /8 Left hand W/W Air Motors 3150, 3175, 4200, 4225, / /2" 25 ft.wblhww /2 Left hand W/W / /2" 50 ft.wblhww /2 Left hand W/W Air Motors 3162, 3187, 3200, 3225, 3212, 4300, / /4" 25 ft.wblhww /4 Left hand W/W / /4" 50 ft.wblhww /4 Left hand W/W All other air motors " 25 ft.wblhww Left hand W/W " 50 ft.wblhww Left hand W/W

119 Accessories Ergonomic Tool Balancers Capacity 1 45 lbs kg External tension adjustment 360 Swivel Retracting inline cable BL6A BM13A Model Lock Feature Capacity A B C Weight lbs. kg in. mm in. mm in. mm lbs. kg Light Duty 5.2 ft. (1.6m) Cable Travel BL2A BL4A Light Duty 6.7 ft. (2.0m) Cable Travel BL6A BLL6A Ratchet BL8A BLL8A Ratchet Medium Duty 6.6ft. (2.0m) Cable Travel BM13A NonLocking BM13A Lock/Release BM18A NonLocking Medium Duty 6.0ft. (1.8m) Cable Travel BM25A Automatic BM35A Automatic BM45A Automatic