TWS-N - HYDRAULIC TORQUE WRENCHES - SQUARE DRIVE

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1 TWSN HYDRAULIC TORQUE WRENCHES SQUARE DRIVE Working pressure 00 Bar Compact, lightweight, aluminium construction TWS00N itted with 60 UniSwivel quick release couplings TWS0N Hiorce TWSN series lightweight aluminium hydraulic torque wrenches are designed to handle the toughest bolting jobs accurately and quickly. All models provide a torque accuracy of +/ %. The internal reaction arm spline allows the operator to easily position the tool and, if necessary, react directly off the tool body in very confined access applications. All models incorporate an easily reversible high grade alloy steel square drive enabling the operator to quickly switch from tightening to loosening applications. UniSwivel quick release couplers are fitted as standard to all models enabling easy positioning of the hydraulic hoses away from any possible pinch points. Optional allen hex drives are available (see page 2) along with a comprehensive range of high quality torque wrench sockets. (See pages & ). Accurate to +/ % with calibration chart supplied Multiposition reaction foot with safety lock feature Reversible square drive for tightening and loosening applications Suitable for continuous operation at maximum pressure J Allen hex drive adaptors (see page 2) Did you know... Hiorce hydraulic torque tools are manufactured on the latest State of the art CNC machining centres, guaranteed to manufacture components to the highest quality standards available. 0

2 TWSN HYDRAULIC TORQUE WRENCHES SQUARE DRIVE Designed for tightening and loosening Internal reaction arm spline Accurate to +/ % TWS00N A D C R B E Torque Capacity Weight incl. Nm Ibf.ft Square drive reaction foot Dimensions in mm number at 00 Bar at 0,000 PSI size kg A B C D E R TWSN 2 2 / " TWS5N " TWS00N / " TWS50N 9 08 /" TWS0N / 2 "

3 TWSN ACCESSORIES Sizes available for all TWSN wrenches Hexagon drive adaptor TWSN with hexagon drive fitted Limitations on applied torque (check before use) Suitable for tightening & loosening applications or tool number TWSN TWS5N TWS00N TWS50N TWS0N Imperial Allen Hexagon Drive Adaptors Number IHN008 IHN00 IHN02 IHN0 IHN00 IH5N00 IH5N02 IH5N0 IH5N00 IH5N02 IH5N0 IH00N0 IH0ON00 IH0ON02 IH0ON0 IH0ON06 IH0ON08 IH50N0 IH50N06 IH50N08 IH50N0 IH50N2 IH0N08 IH0N0 IH0N2 IH0N IH0N200 IH0N20 Hexagon Size / 2 5/ 8 / / 8 5 / 8 / / 8 / 8 / / 8 / 8 / / 8 / 2 / / 8 / 2 5 / 8 / / 2 5 / 8 / / / Maximum Torque load Nm Metric Allen Hexagon Drive Adaptors Number MHN MHN MHN9 MHN22 MHN2 MH5N MH5N9 MH5N22 MH5N2 MH5N2 MH5N2 MH00N22 MH00N2 MH00N2 MH00N0 MH00N2 MH00N6 MH50N0 MH50N2 MH50N6 MH50N MH50N6 MH0N6 MH0N MH0N6 MH0N50 MH0N55 MH0N60 Hexagon Size mm mm 9mm 22mm 2mm mm 9mm 22mm 2mm 2mm 2mm 22mm 2mm 2mm 0mm 2mm 6mm 0mm 2mm 6mm mm 6mm 6mm mm 6mm 50mm 55mm 60mm Maximum Torque load Nm Extended Reaction Arms or tool number TWSN TWS5N TWS00N TWS50N TWS0N Number ERA2 ERA2 ERA6 ERA52 ERA52 ERA56 ERA002 ERA002 ERA006 ERA502 ERA502 ERA506 ERA02 ERA02 ERA06 Length A Inch mm 2" 2" 6" 2" 2" 6" 2" 2" 6" 2" 2" 6" 2" 2" 6" Diameter B Inch mm ¾" ¾" ¾" 2 ½" 2 ½" 2 ½" ½" ½" ½" ½" ½" ½" ¾" ¾" ¾" A TWSN fitted with extended reaction arm B 2

4 IS IMPERIAL HEXAGON A SIZE HEAVY DUTY SOCKETS Square drives from / to Across flat sizes up to 6 / 8 Supplied complete with retaining ring and pin C Hiorce high quality imperial size heavy duty sockets are designed and manufactured for use with all Hiorce bolting products, including hydraulic torque wrenches and impact wrenches. The IS range of imperial impact sockets offers models, with square drives from / to and across flat sizes up to 6 / 8. Long length, bihexagonal and special sockets are available on request. A D B number IS20 IS20 IS20 IS20 IS2 IS2200 IS220 IS2206 IS90 IS90 IS90 IS90 IS9 IS9200 IS920 IS9206 IS9209 IS922 IS925 IS902 IS908 IS9 IS5 IS5200 Square drive / / / / / / / / / 2 / 2 Nut A inches / 6 / / 6 5 / 8 / / 6 2 / 8 / 6 / / 6 5 / 8 / / 6 2 / / 6 2 / 5 2 / 6 / 8 / 2 / 8 / 6 2 Dimensions in mm A B C D number IS520 IS5206 IS5209 IS522 IS525 IS502 IS508 IS IS0 IS0 IS5500 IS5506 IS602 IS608 IS6 IS60 IS60 IS6500 IS6506 IS652 IS6602 IS6608 IS66 Square drive / 2 / 2 / 2 / 2 / 2 / 2 / 2 / 2 / 2 / 2 / 2 / 2 Nut A inches 2 / 6 2 / / 6 2 / 5 2 / 6 / 8 / 2 / 8 / 5 / / 8 / 8 / 2 / 8 / 5 / / 8 5 / 6 / 8 6 / 2 6 / 8 Dimensions in mm A B C D

5 MS METRIC HEXAGON A SIZE HEAVY DUTY SOCKETS Square drives from / to Across flat sizes up to 5mm Supplied complete with retaining ring and pin C Hiorce high quality metric size heavy duty sockets are designed and manufactured for use with all Hiorce bolting products, including hydraulic torque wrenches and impact wrenches. The MS range of metric impact sockets offers 56 models, with square drives from / to and across flat sizes up to 5mm. Long length, bihexagonal and special sockets are available on request. A D B Square Nut A Dimensions in mm Square Nut A Dimensions in mm number drive mm A B C D number drive mm A B C D MS22 MS22 / / MS56 MS / 2 / MS20 MS22 MS26 MS2 MS26 MS250 MS255 MS260 MS92 MS92 MS90 MS92 MS96 MS9 MS96 MS0 MS5 MS960 MS965 MS90 MS MS980 MS985 / / / / / / / / MS6 MS550 MS555 MS560 MS565 MS50 MS55 MS580 MS585 MS590 MS5 MS500 MS505 MS50 MS55 MS50 MS680 MS685 MS690 MS6 MS600 MS605 MS60 / 2 / 2 / 2 / 2 / 2 / 2 / 2 / 2 / 2 / 2 / 2 / 2 / 2 / 2 / 2 / MS990 MS MS65 MS MS MS

6 TWHN HYDRAULIC TORQUE WRENCH DRIVE CYLINDERS TWH20N Working pressure 00 Bar Powerful with low clearance design itted with 60 x 60 UniSwivel couplings TWH20NRH Ratchet head (Order separately) Hiorce TWHN series female hexagon cassette head hydraulic torque wrenches offer a choice of 5 models with output torque capacities from 2625 Nm to 88 Nm (906 to 985 lbf.ft). Manufactured from high grade aluminium (except TWH0N), all models provide direct inline reaction and a minimal radius clearance for easy fitment in confined spaces. The user friendly design of the tool simply requires the operator to withdraw/insert a single pin to change the ratchet head. Ratchet heads are available in all standard metric and imperial A sizes from 2 to 5mm (/ to 6 6 / 8 ) with low cost hexagon reducer bushes also available (see pages 80 8). UniSwivel quick release couplers are fitted as standard to all models, enabling easy positioning of the hydraulic hoses. Compact, lightweight, aluminium drive unit (except TWH0N) Accurate to +/ % with standard torque chart supplied Low profile design for limited access applications Minimum radius cassette head for fitment in confined spaces Suitable for continuous operation at maximum pressure Note: TWH0N manufactured from high grade alloy steel 5

7 TWHN HYDRAULIC TORQUE WRENCH DRIVE CYLINDERS TWH20N Designed for tightening and loosening applications Easily assembled to selected ratchet head Minimal nose radius for fitment in confined spaces TWH20NRH Ratchet head (Order separately) TWH2N, TWHN, TWH20N, TWH20N TWH0N A All s A B C B C G R D E R G Note: Drawing shows drive cylinder, including ratchet head as detailed on pages 8. Drive cylinder and ratchet head are separate items and must be ordered separately 6 Torque capacity Hexagon A size Dimensions in mm number Nm lbf. ft Metric Imperial Weight A B C D E G R (drive cyl.) at 00 Bar at 0,000PSI min max min max kg max max max min max TWH2N TWHN TWH20N TWH20N TWH0N to 6 / 6 " to / 6 " to 60 2 " to 2 / " to 65 to 2 9 / 6 " / 6 " to 80 2 / " to / 8 " to 80 2 / 6 " to / 8 " to 00 / 2 " to / " to 00 2 / " to / " to 5 / " to 5 / " to 5 / 8 " to 5 / " to 5 to Note: Above selection table is for drive unit only. Ratchet head(s) to be ordered separately see pages 8. Weight as stated is drive cylinder only, exact radius size (R) varies according to ratchet A size selected. 5 " 6 /8 "

8 TWHNRH IMPERIAL SIZE RATCHET HEADS TWH20NRH./2 Choice of standard imperial sizes Easily fitted to TWHN drive units Strong steel construction Non standard and special design ratchet heads can be made to order R The TWHNRH range of imperial hexagon ratchet heads, suitable for use with TWHN series low profile hydraulic torque wrenches (see pages 56), provide exceptional flexibility with across flats (A) sizes from /6 to 6 / 8 available as standard. All models feature extremely low profile design combined with a minimum nose radius (R) that enables fitment in very confined limited access places. or even greater versatility a comprehensive range of imperial hexagon reducer bushes (see page 80) and square drive conversion kits (see page 9) to suit TWHNRH imperial ratchet heads are also available. IMPERIAL R A T C H E T H E A D S E L E C T I O N T A B L E : Nut or TWH2N or TWHN or TWH20N or TWH20N or TWH0N Bolt A R Wt R Wt R Wt R Wt R Wt size size number mm kg number mm kg number mm kg number mm kg number mm kg 5/ 8 / 6 TWH2NRH./ / / TWH2NRH./ 9..6 / 8 / 6 TWH2NRH./ TWHNRH./ / 8 TWH2NRH.5/ TWHNRH.5/ / 8 / 6 TWH2NRH./ TWHNRH./ / 2 TWH2NRH TWHNRH2..0 / 8 2 / 6 TWH2NRH2./ TWHNRH2./6.8. TWH20NRH2./6. 6. / 2 2 / 8 TWH2NRH2./ TWHNRH2./8.8.2 TWH20NRH2./ / 8 2 / 6 TWHNRH2.9/6.6. TWH20NRH2.9/6 6. / 2 / TWHNRH2./.8. TWH20NRH2./ TWH20NRH2./ / 8 2 / 6 TWHNRH2.5/6.5 TWH20NRH2.5/ TWH20NRH2.5/ / 8 TWHNRH./ TWH20NRH./ TWH20NRH./ TWH0NRH./ / / 2 TWH20NRH./ TWH20NRH./ TWH0NRH./ / 2 / 8 TWH20NRH./ TWH20NRH./ TWH0NRH./ / / TWH20NRH./ 9.5. TWH0NRH./ / 8 TWH20NRH.5/ TWH0NRH.5/ / 5 TWH0NRH / 2 5 / 8 TWH0NRH5./ / / / 2 5 / 6 / 8 6 / 2 6 / 8 TWH0NRH5./ TWH0NRH6./8 TWH0NRH6./2 TWH0NRH6./

9 TWHNRH METRIC SIZE RATCHET HEADS TWH20NRH65 Choice of standard metric sizes Easily fitted to TWHN drive units Strong steel construction Non standard and special design ratchet heads can be made to order R The TWHNRH range of metric hexagon ratchet heads, suitable for use with TWHN series low profile hydraulic torque wrenches (see pages 56), provide exceptional flexibility with across flats (A) sizes from 2mm to 5mm available as standard. All models feature extremely low profile design combined with a minimum nose radius (R) that enables fitment in very confined limited access places. or even greater versatility a comprehensive range of metric hexagon reducer bushes (see page 8) and square drive conversion kits (see page 9) to suit TWHNRH metric ratchet heads are also available. 8 Bolt size n/a Nut A size METRIC R A T C H E T H E A D S E L E C T I O N T A B L E : or TWH2N or TWHN or TWH20N or TWH20N or TWH0N R Wt R Wt R Wt R Wt R Wt number mm kg number mm kg number mm kg number mm kg number mm kg TWH2NRH TWH2NRH TWH2NRH0 TWH2NRH2 TWH2NRH6 TWH2NRH TWH2NRH6 TWH2NRH50 TWH2NRH55 TWH2NRH TWHNRH6 TWHNRH TWHNRH6 TWHNRH50 TWHNRH55 TWHNRH60 TWHNRH65 TWHNRH0 TWHNRH5 TWHNRH TWH20NRH TWH20NRH TWH20NRH60.. TWH20NRH65.. TWH20NRH0.5.5 TWH20NRH5 TWH20NRH80 TWH20NRH85 TWH20NRH90 TWH20NRH TWH20NRH TWH20NRH TWH20NRH TWH20NRH TWH20NRH TWH20NRH TWH20NRH TWH20NRH00 TWH20NRH05 TWH20NRH0 TWH20NRH TWH0NRH TWH0NRH TWH0NRH TWH0NRH TWH0NRH TWH0NRH TWH0NRH TWH0NRH5 TWH0NRH0 TWH0NRH5 TWH0NRH55 TWH0NRH65 TWH0NRH

10 TWHN ACCESSORIES SDC20M Suitable for TWHN range up to 22 Nm Square drive sizes from to 2½ Easily fitted, no special tools required Supplied complete with reaction foot Makes your hexagon drive torque wrench even more versatile ull range of heavy duty sockets available (see pages & ) Hiorce SDC square drive conversion kits, suitable for Hiorce TWHN hexagon drive hydraulic torque wrenches (see pages 58) are available for all models, excluding TWH0N. All models are supplied complete with an easily attachable reaction foot and a standard hexagon A size adaptor, suitable for fitment to a commonly used size of imperial or metric ratchet head, per tool type (see table for more details). These SDC square drive conversion kits provide the most flexible and cost effective method of converting a female hexagon drive hydraulic torque wrench into a square drive wrench. number Square drive Hexagon A Size Maximum torque Nm Maximum torque lbf.ft Suitable for drive cylinder incl. ratchet head Weight kg SDC2I SDC2M SDCI SDCM SDC20I SDC20M SDC20I SDC20M ½ ½ ½ ½ 2½ 2½ / 6 6mm 9 2 / 6 65mm / 8 80mm / 8 00mm TWH2N TWH2N TWHN TWHN TWH20N TWH20N TWH20N TWH20N TWH2NRH / 6 TWH2NRH6 9 TWHNRH2 / 6 TWHNRH65 TWH20NRH / 8 TWH20NRH80 TWH20NRH / 8 TWH20NRH Extended Reaction Arms Number Length A Length B Height (C) Inch mm Inch mm Inch mm Width (D) Inch mm ERA220 ERA20 ERA202 ERA202 ERA TWHN fitted with extended reaction arm Extended reaction arm B A D C 9

11 IB IMPERIAL HEXAGON REDUCER BUSHES To reduce the female hexagon A size of the TWHNRH imperial ratchet heads (see page ), these Hiorce hexagon reducer bushes offer an easy and economical solution. Just select your outside A size (i.e ratchet head A size) and the required inside A size to determine the model number. Please note that wall thickness (specified below as W dimension) must be added to the minimum radius dimension of your ratchet head when using a reducer bush. Outside A size / / 6 / 6 5 / 8 5 / 8 / 6 / / 6 2 / 6 2 / 6 2 / 8 2 / 8 2 / / / / 6 2 / 2 / 2 / 5 2 / / / 6 / 8 / 8 / 8 / 2 / 2 / 8 / 8 / / 5 / 8 5 / / 8 5 / 8 5 / 5 / 6 / 8 6 / 8 6 / 2 6 / 2 6 / 8 6 / 8 Inside A size / 6 / 6 / / / 6 / 6 5 / 8 5 / 8 / 6 5 / 8 / 6 2 / / / 6 2 / 8 2 / 6 2 / / 6 2 / / 6 2 / 9 2 / 6 2 / 5 2 / / 6 / 8 / 8 / 2 / 2 / 8 / 8 / / 5 / 8 5 / / 8 5 / 8 5 / 5 / 6 / 8 6 / 8 6 / 2 or TWH2NRH or TWHNRH or TWH20NRH or TWH20NRH or TWH0NRH number W mm number W mm number W mm number W mm number W mm IB200 IB200 IB200 IB200 IB200 IB20 IB20 IB22000 IB2200 IB2200 IB220 IB IB2206 IB IB IB00 IB00 IB0 IB0 IB2000 IB200 IB200 IB20 IB20200 IB206 IB IB20620 IB IB20920 IB IB2220 IB22206 IB22209 IB25206 IB25209 IB2522 IB02209 IB0222 IB IB not available IB IB IB IB IB IB IB IB IB IB IB IB IB IB IB2008 IB not available IB IB IB IB IB IB2008 IB IB200 IB IB2000 IB00802 IB002 IB008 IB0008 IB00 IB00 IB000 IB05000 IB05000 IB05060 IB IB IB IB IB IB IB06002 IB06602 IB

12 MB METRIC HEXAGON REDUCER BUSHES To reduce the female hexagon A size of the TWHNRH metric ratchet heads (see page 8), these Hiorce hexagon reducer bushes offer an easy and economical solution. Just select your outside A size (i.e ratchet head A size) and the required inside A size to determine the model number. Please note that wall thickness (specified below as W dimension) must be added to the minimum radius dimension of your ratchet head when using a reducer bush. Outside Inside or TWH2NRH or TWHNRH or TWH20NRH or TWH20NRH or TWH0NRH A size A size number W mm number W mm number W mm number W mm number W mm 0 2 MB MB MB MB260.0 MB MB MB MB MB MB MB MB250.5 MB MB MB MB25.0 MB MB256.5 MB MB MB MB MB MB606.0 not available MB MB MB MB MB MB MB MB MB MB MB MB MB055.5 MB MB MB MB MB MB560.5 MB MB MB MB MB MB MB MB not available 80 0 MB MB MB MB MB MB MB MB MB MB MB MB MB MB MB not available MB MB MB MB MB MB MB MB MB MB MB MB MB MB MB MB MB MB MB MB MB MB MB MB MB MB MB MB MB MB MB200.5 MB MB MB MB MB MB MB MB MB MB MB MB MB MB MB MB MB

13 BWH BACKUP WRENCHES Suitable for use with TWSN & TWHN Wrenches Interchangeable hexagon links Positive release mechanism BWH with BWM90 The Hiorce BW series of back up wrenches provide an easily fitted and easily removable back nut reaction arm to prevent both nuts rotating during tightening applications. The TBar design adjustable reaction point prevents lock up once tightening is completed. 82 Complete set: rom Number Description Imperial Metric BWISET BWMSET Individual components: Number Description Hexagon A size Imperial Metric Holder BWH Hexagon links BWI0 BWI0 BWI BWI200 BWI20 BWI206 BWI209 BWI22 BWI25 BWI02 BWI08 BWI BWM6 BWM BWM6 BWM50 BWM55 BWM60 BWM65 BWM0 BWM5 BWM80 BWM85 BWM90 BWM BWM00 Holder complete with imperial link set (2 pcs) Holder complete with metric link set ( pcs) Backup wrench holder emale hexagon link for backup wrench (imperial) emale hexagon link for backup wrench (imperial) emale hexagon link for backup wrench (imperial) emale hexagon link for backup wrench (imperial) emale hexagon link for backup wrench (imperial) emale hexagon link for backup wrench (imperial) emale hexagon link for backup wrench (imperial) emale hexagon link for backup wrench (imperial) emale hexagon link for backup wrench (imperial) emale hexagon link for backup wrench (imperial) emale hexagon link for backup wrench (imperial) emale hexagon link for backup wrench (imperial) emale hexagon link for backup wrench (metric) emale hexagon link for backup wrench (metric) emale hexagon link for backup wrench (metric) emale hexagon link for backup wrench (metric) emale hexagon link for backup wrench (metric) emale hexagon link for backup wrench (metric) emale hexagon link for backup wrench (metric) emale hexagon link for backup wrench (metric) emale hexagon link for backup wrench (metric) emale hexagon link for backup wrench (metric) emale hexagon link for backup wrench (metric) emale hexagon link for backup wrench (metric) emale hexagon link for backup wrench (metric) emale hexagon link for backup wrench (metric) / 6 Backup wrench holder incl. set of links: / 8 6mm 00mm / 5 / 8 / / 6 2 / 6 8 9/ / / / 8 / 2 / 8 Imperial To Metric 6 mm mm 6 mm 50 mm 55 mm 60 mm 65 mm 0 mm 5 mm 80 mm 85 mm 90 mm mm 00 mm

14 HTWP TORQUE WRENCH PUMPS Working pressure 00 Bar Choice of air or electric power options Supplied complete with hand pendant controller HTWP22AR HTWP0PA HTWP20P Hiorce hydraulic torque wrench pumps are compatible for use with all Hiorce hydraulic torque wrenches. All models are 00 Bar maximum working pressure, fitted with an easily accessible and adjustable torque setting pressure relief valve, and are available as air driven or electric driven pump units. All pumps are supplied with a remote operation, push button hand pendant controller with three metres of control line cable. Glycerine filled, easy to read, dual scale (000 Bar/00,000 PSI) hydraulic pressure gauges are fitted as standard to all models. Air driven versions also include an integral inline filter, regulator, lubricator system with airline pressure gauge and an exhaust air cooling system. Dual scale glycerine filled pressure gauge fitted as standard Two speed operation with choice of standard length hoses available Externally adjustable torque setting pressure relief valve fitted as standard Protective carrying frame and oil sight level gauge C Air pressure gauge and filterregulatorlubricator unit (air powered pumps only) Integral oil cooling system (air powered pumps only) HTWP2/2AR are fitted with auto retract function as standard B A Max Motor Displacement l/min Changeover pressure Power rating low high pressure Weight Dimensions in mm number bar supply kw pressure pressure bar kg A B C HTWP20P 00 Bar HTWP2AR 00 0 volt HTWP22AR volt HTWP0PA 00 Bar HTWPPA 00 0 volt HTWP2PA volt

15 HTWP TORQUE WRENCH PUMP ACCESSORIES WAY MULTI SPLIT BLOCK number HTWM Description Multisplit block complete with quick connect couplers. Suitable for use with up to hydraulic wrenches from one pump unit HTWM QUICK CONNECT COUPLINGS C CM number Thread type Description C CM / " NPT emale / " NPT emale emale half coupler Male half coupler Note: Always check for the required thread size when ordering spare or replacement couplings. If different thread size is required, please check available reducers and adaptors on page of this catalogue. HYDRAULIC HOSES number Length metres Description HTWH HTWH HTWH5 HTWH6 HTWH8 HTWH Note: Alternative length hoses available on request. Twin hose set with hose clips and quick connect couplers on both ends. 60 HZ ELECTRIC MOTOR Suffix suffix H H Please suffix your pump model with H for 60Hz version 8

16 IW PNEUMATIC IMPACT WRENCHES Industrial heavy duty design IWP IW25B Square drive sizes from ½ to ½ Excellent power to weight ratio IW9P The IW range of heavy duty pneumatic impact wrenches is designed for high volume production, heavy maintenance and construction work. A choice of four models in square drive sizes ½, ¾, or ½ is available all offering an excellent power to weight ratio, compact design and low vibration. Available with pistol grip (models IWP and IW9P) and back handle grip (models IW25B and IW8B) these high quality tools offer increased durability, low noise level and reduced operator fatigue. All models can be used for tightening and loosening applications and incorporate a four position adjustable power output device. Choice of four models Minimal noise and vibration features Operates from standard 6 Bar air pressure A full range of impact quality sockets, in both imperial and metric sizes, for use with Hiorce impact wrenches is detailed on pages and. number Square drive size Pistol grip versions IWP IW9P / 2 / 6 22 Back handle grip versions IW25B IW8B / Bolt capacity mm inch 5/ 8 / 8 / 2 ree speed R.P.M. I.P.M Max. torque Nm lbf.ft Recommended torque Nm lbf.ft Air Consumption m³/min cfm Weight kg

17 RL ILTER REGULATOR LUBRICATOR UNIT Protective carrying frame Complete with air inlet hose Air pressure gauge fitted as standard RL The Hiorce RL filter regulator lubricator unit is designed to be used in conjunction with air operated tools and air driven pump units. The unit allows the air pressure to be adjusted to suit the requirements of the tool. The unit will also remove dust and water from the air supply and inject lubricant to the tool to ensure smooth operation. Supplied in a robust steel carrying and protective frame as standard, the unit comes complete with air inlet pressure gauge and meter air hose with end fittings. The RL filter regulator lubricator unit is supplied as standard with all pneumatic torque multipliers, series PG, SP and PT (see pages 68 & 69) and is fitted to all HTWP air driven hydraulic torque wrench pumps as detailed on page 8 of this catalogue. The Hiorce AHP and AHP2 air driven Hydrotest pump units are supplied complete with similar filter regulator lubricator units as an integrated part of the pump units. RL as part of the PG series pneumatic torque multiplier We strongly advise to use this unit also with all other air operated tools and air driven pumps, such as IW series of pneumatic impact wrenches (see page 85), the AHP series foot operated air driven pumps (see page 5 6) and similar products. number RL Air inlet Air outlet connection connection / 2 BSP / 2 BSP Weight kg Dimensions in mm Length Width Height

18 BOLT TENSIONERS STS Imperial Range Topside bolt tensioners Imperial range Pages STS Imperial Range Bolt tensioner components Imperial range Pages 90 9 STS Metric Range Topside bolt tensioners Metric range Pages 92 9 STS Metric Range Bolt tensioner components Metric range Pages 9 STSSR Imperial Range Spring return topside bolt tensioners Imperial range Page 96 STSSR Metric Range Spring return topside bolt tensioners Metric range Page 9 STS Specials Topside bolt tensioners Purpose built special design Page 98 G STU Imperial Range Subsea bolt tensioners Imperial range Page 99 STU Metric Range Subsea bolt tensioners Metric range Page 00 HTN Imperial Range Hydraulic tensioner nuts Imperial range Page 0 HTN Metric Range Hydraulic tensioner nuts Metric range Page 02 AHP & XHP Pumps Hydraulic pumps for all Hiorce bolt tensioners Page 0 Accessories Bolt tensioner hoses, couplers and hose reels Page 0 BoltRight The ultimate software package for calculation of the correct torque and tension values Pages

19 STS TOPSIDE BOLT TENSIONERS IMPERIAL RANGE Capacities from 2 to 269 kn Working pressure 500 Bar STS00B2 STS5B STS250B2 Single acting design Nitrocarburised piston Maximum piston stroke indicator Suitable for single or multitensioning applications Specially designed tensioners available on request (see page 98) User friendly operating and maintenance procedure Choice of manually operated or air powered pumps available (see page 0) G The STS imperial bolt tensioner range is designed for topside operation in a wide variety of applications including pipeline flanges, heat exchangers, pressure vessels, compressor covers, boiler feed pumps, anchor bolts and many others. The range comprises of 26 imperial size options ranging from ¾ to thread size and all models are suitable for working pressures up to 500 Bar. Each of the 6 models of hydraulic tensioning cylinder can be operated with a variety of threaded pullers and nut rotating sockets ensuring that the maximum possible range of bolt sizes can be accommodated using the minimum number of hydraulic cylinders. Threaded pullers, bridges and nut rotating sockets are available as individual components (see pages 90 & 9 for detailed information). All Hiorce hydraulic bolt tensioners are designed and manufactured to include a wear coated piston, maximum piston stroke indicator, selfenergising high pressure seals, dual quick connect couplings for easy multiple tensioner connection and a user friendly operation and maintenance procedure. Suitable manual and air driven hydraulic pumps, high pressure hoses and couplings for use with Hiorce bolt tensioners are detailed on pages 0 & 0. Threaded puller Piston Load Cell Oil inlet port Nut rotating socket Bridge Turn direction Tommy bar 88

20 STS TOPSIDE BOLT TENSIONERS IMPERIAL RANGE Bolt sizes from ¾ to Modular design for optimum versatility STS00B2 STS5B STS250B2 Dual quick connect couplings for easy connection A orce C E D Bolt Threads Effective thread per Capacity area Stroke Weight Dimensions in mm number size inch kn tonnes cm² mm kg A B C min D E STS05B / STS08B / STS00B STS2B2 / STS225B / STS2B / STS250B / STS62B 5 / STS5B / STS5B2 / STS8B / STS8B2 / STS200B STS8B / STS200B STS200B STS225B2 2 / STS250B STS5250B STS525B 2 / STS500B STS600B STS625B / STS650B / STS65B / STS600B Note: Weight is for load cell and bridge only. Total weight of complete assembly depends on size of puller and nut rotating socket selected. B G 89

21 STS BOLT TENSIONER COMPONENTS IMPERIAL or use with STS Imperial Tensioners Modular design Threaded puller Bridge Nut rotating socket Offers greater versatility The modular design of Hiorce STS series topside hydraulic bolt tensioners enables the user to adapt an existing STS tensioner assembly to another thread size, within the tensioner range, by purchasing individual components or a simple conversion kit. By changing the required components (see drawing and table on the next page), Hiorce STS bolt tensioners offer the user even greater versatility at an economical cost. G Tensioner models STS, STS, STS & STS6 are available with two different bridge sizes, hence always check whether or not the required thread change is possible within the bridge size (please follow coloured lines in below drawing). Make sure that all components match up. DO NOT mix components from different colour lines. A large bridge will require the usage of a long threaded puller to ensure sufficient thread engagement, as well as a large size nut rotating socket. Changes within the same colour code DO NOT require a bridge change however, changes from the red to blue line (or vice versa) MUST include a relative bridge also. The next page will provide part numbers for all the tensioner components, for which the same colour coding is used, i.e. red represents the smaller bolt sizes within the tensioner range, comprising of short threaded adapter, load cell, small bridge, small nut rotating socket and tommy bar. The blue line represents the larger bolt sizes within the tensioner range, in which case the tensioner is built from the long threaded adaptor, load cell, large bridge, large nut rotating socket and tommy bar. Don t forget to order your tommy bars when purchasing Hiorce Bolt tensioners, Hiorce recommends the purchase of one tommy bar for every four tensioners. Note: STS2 & STS5 models both have only one tensioner bridge available. 90

22 STS BOLT TENSIONER COMPONENTS IMPERIAL Principle of STS bolt tensioner A = Load cell B = Tommy bar C = Bridge D = Threaded puller E = Nut rotating socket B D A C E This table provides all the information to select the components to modify your existing tensioner to suit another bolt size. Changes are only possible within the same tensioner size. It is essential that all the components or selected conversion kits have the same suffix as the target tensioner size (i.e. B, B2 or B). Examples: To change from STS62B to STS8B would require conversion kit CK8B only. To change from STS8B to STS200B2 would require conversion kit CK200B2 and bridge STSB2. Denotes smaller bridge size within tensioner range Denotes larger bridge size within tensioner range Denotes one bridge size within tensioner range Complete tensioner Individual components Bolt A B C Available as conversion kit number Thread Load cell Tommy bar Bridge D Threaded puller E Rotating socket or tensioner range STS: STS05B / STS08B / 8 STS00B2 STS2B2 / 8 or tensioner range STS2: STS225B / STS2B / 8 STS250B / 2 or tensioner range STS: STS62B 5 / 8 STS5B / STS8B / 8 STS5B2 / STS8B2 / 8 STS200B2 2 or tensioner range STS: STS8B / 8 STS200B 2 STS200B2 2 STS225B2 2 / STS250B2 or tensioner range STS5: STS5250B STS525B 2 / STS500B or tensioner range STS6: STS600B STS625B / STS650B / 2 STS65B / STS600B STSLC STS2LC STSLC STSLC STS5LC STS6LC TTB06 TTB08 TTB0 TTB0 TTB TTB STSB STSB2 STS2B STSB STSB2 STSB STSB2 STS5B STS6B STS6B TP05B TP08B TP00B2 TP2B2 TP225B TP2B TP250B TP62B TP5B TP8B TP5B2 TP8B2 TP200B2 TP8B TP200B TP200B2 TP225B2 TP250B2 TP5250B TP525B TP500B TP600B TP625B TP650B TP65B TP600B RS2B RSB RSB2 RS6B2 RS25B RS256B RS260B RS65B RS0B RS5B RS0B2 RS5B2 RS80B2 RS5B RS80B RS80B2 RS90B2 RS98B2 RS500B RS508B RS58B RS68B RS62B RS6B RS66B RS656B V D & E Complete conversion kit CK05B CK08B CK00B2 CK2B2 CK225B CK2B CK250B CK62B CK5B CK8B CK5B2 CK8B2 CK200B2 CK8B CK200B CK200B2 CK225B2 CK250B2 CK5250B CK525B CK500B CK600B CK625B CK650B CK65B CK600B G Note: Remember to check bridge compatibility for STS, STS, STS and STS6 models when ordering components. 9

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