TRANSPARENT LEVEL GAUGES
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1 TRANSPARENT LEVEL GAUGES Technical Information October 2008 International Headquarters Subsidiary for BENELUX INTRA-AUTOMATION GmbH B.V. INTRA-AUTOMATION HTP Otto-Hahn-Str. 20 Bosschendijk Grevenbroich 4731 DD Oudenbosch GERMANY THE NETHERLANDS +49-(0) (0) (0) (0)
2 Transparent Level Gauges Technical Information Intra-Automation GmbH - 1 -
3 Intra-Automation GmbH Technical Information Transparent Level Gauges General description (STG series) Transparent Liquid Level Gauges use the T-form sight glasses, designed and built for a wide range of high temperature and high pressure applications. Our transparent level gauge is used to make observation of the level of corrosion-proof and chromatic liquids. These types are utilized two pieces of tempered flat gauge glasses. in front and rear of which are enclosed with a gauge cover using stud bods. Where high temperature and corrosions are liable to occur, it can be furnished with a mica shield to prevent it from being corroded. There types are preferably used for reservoir tanks that require a relatively long visible length by constructing the supporter. The transparent level gauge is assembled firmly with gasket, [Mica Shield], transparent glass, cushion gasket and gauge cover on the body by stud-bolts for all STG series. STG-1 / STG-2 Options: scale plate (units: cm, Liter) vent (needle valve / gate valve / globe valve / nipple & cap) drain (needle valve / gate valve / globe valve / nipple & cap) bracket (longer than 300 mm of c to c) gauge valve (hand wheel with chain / arm lever) STG-3 / STG-4 Specifications: material visible length max. no. of sections vessel connection gauge boy & gauge valve connection shell test pressure : CS, LTCS, stainless steel, A182F11, 22, 5, 9, 91 & Monel, Titanium, Hastelloy, Alloy-20 etc. : mm : 10 sections : ¾ or 1 flanged ANSI # : not rotatable & 360 rotatable : 1,5 times max. working pressure. For other specifications, please let us have your request
4 Transparent Level Gauges Technical Information Intra-Automation GmbH Section for types: STG-1 & 2 No. Part Material No. Part Material G1 Gauge Body CS, SS G5 Gauge Cover CS G2 Sealing Gasket Graphite G6 Washer SWRH-62B G3 Transp. Glass Borosilicate G7 Nuts A194 Gr.2H G4 Cushion Gasket Non-Asbestos G8 Stud-Bolts A193 Gr.B7 Pressure-Temperature rating for the different types: - 3 -
5 Intra-Automation GmbH Technical Information Transparent Level Gauges Section for types: STG-3& 4 No. Part Material No. Part Material G1 Gauge Body CS, SS G5 Gauge Cover CS G2 Sealing Gasket Graphite G6 Washer SWRH-62B G3 Transp. Glass Borosilicate G7 Nuts A194 Gr.2H G4 Cushion Gasket Non-Asbestos G8 Stud-Bolts A193 Gr.B7 Pressure-Temperature rating for the different types: - 4 -
6 Transparent Level Gauges Technical Information Intra-Automation GmbH General description (STLG series) The most advantage of this type is for easy level reading of boiling liquids. When liquids are boiling, their bubbles make the surface level indistinct. The larger volume of this type reduces the bubbling. Therefore the STLG should ease to read the level or bubbling liquids. It also provides advantages for highly dense and viscous liquids, as the body is made of seamless pipe. STLG-1 / STLG-2 Options: scale plate (units: cm, Liter) vent (needle valve / gate valve / globe valve / nipple & cap) drain (needle valve / gate valve / globe valve / nipple & cap) bracket (longer than 300 mm of c to c) gauge valve (hand wheel with chain / arm lever) STLG-3 / STLG-4 Specifications: material visible length max. no. of sections vessel connection gauge boy & gauge valve connection shell test pressure : CS, LTCS, stainless steel, A182F11, 22, 5, 9, 91 & Monel, Titanium, Hastelloy, Alloy-20 etc. : mm : 10 sections : ¾ or 1 flanged ANSI # [ # = special type] : not rotatable & 360 rotatable : 1,5 times max. working pressure. For other specifications, please let us have your request. The STLG is designed and manufactured for easy and accurate reading the liquid level of highly foamy liquids. The gauge has a relatively spacious internal area where foamy liquid is held from forming foams
7 Intra-Automation GmbH Technical Information Transparent Level Gauges Section for types: STLG 1 & 2 / STLG-3 & 4 No. Part Material No. Part Material G1 Gauge Body CS, SS G5 Gauge Cover CS G2 Sealing Gasket Graphite G6 Washer SWRH-62B G3 Transp. Glass Borosilicate G7 Nuts A194 Gr.2H G4 Cushion Gasket Non-Asbestos G8 Stud-Bolts A193 Gr.B7 Pressure-Temperature rating for the different types: - 6 -
8 Transparent Level Gauges Technical Information Intra-Automation GmbH General description (STNG / STLNG series) If a conventional level gauge is used for extreme low temperature applications, it becomes difficult to observe the level of liquid as the gauge front tends to freeze. To get rid of this problem, an acrylic non-frosting plate is mounted in front of the gauge like as below. So the observation of the liquid level is much easier this way. Our Non-Frosting Tansparent Level Gauges are classified into two types with 4 models each (STNG-1 /-2 /-3 /-4 & STLNG-1 /-2 /-3 /-4) according to the process conditions. Depending on the process temperature, they height of the non-frosting plate window may be selected from 75 to 250 mm. STNG-1 /-2 /-3 /-4 STLNG-1 /-2 /-3 /-4 Options: scale plate (units: cm, Liter) vent (needle valve / gate valve / globe valve / nipple & cap) drain (needle valve / gate valve / globe valve / nipple & cap) bracket (longer than 300 mm of c to c) gauge valve (hand wheel with chain / arm lever) Specifications: material visible length max. no. of sections vessel connection gauge boy & gauge valve connection shell test pressure : LTCS & stainless steel : mm : 10 sections : ¾ or 1 flanged ANSI # : not rotatable & 360 rotatable : 1,5 times max. working pressure. For other specifications, please let us have your request
9 Intra-Automation GmbH Technical Information Transparent Level Gauges Section for types: STNG-1 /-2 /-3 /-4 & STLNG-1 /-2 /-3 /-4 STNG-1 /-2 /-3 /-4 STLNG-1 /-2 /-3 /-4 Since these types are used at a temperature below freezing point, gauge valve and drain valve are used with long bonnet type to prevent you from chilblains on your hands. No. Part Material No. Part Material G1 Gauge Body LTCS, SS G6 Washer SWRH-62B G2 Sealing Gasket Graphite G7 Nuts A194 Gr.2H, A194 Gr.4 G3 Transp. Glass Borosilicate G8 Stud-Bolts A193 Gr.B7, A320 Gr.L7 G4 Cushion Gasket Non-Asbestos G9 Non-Frosting Acrylic G5 Gauge Cover LTCS, SS Temperature rating and dimensions of non-frosting plates Temperature C Materials LTCS LTCS 304SS 316SS 316LSS Acrylic Height mm
10 Transparent Level Gauges Technical Information Intra-Automation GmbH General description (STJG / STLJG series) This type is usually called a jacket type. This gauge is used to read the level of high congealable or ebullient liquids. The principle is to inflow a steam for congealable liquids and a cold water for enbullient liquids through the inside of the jacket to ensure accurate and reliable level observation. Our jacket transparent level gauges are classified into 2 types and 4 models each (STJG-1 /-2 /-3 /-4 & STLJG-1 /-2 /-3 /-4) according to the process conditions which are max. working pressure and temperature. STJG-1 /-2 /-3 /-4 STLJG-1 /-2 /-3 /-4 OPTIONS: Scale plate (units: cm, liter) Vent (needle valve, gate valve, globe valve, nipple & cap) Drain (needle valve, gate valve, globe valve, nipple & cap) Bracket (c to c > 3000 mm) Gauge valve (Hand wheel with chain / Arm lever) Specifications: material visible length max. no. of sections vessel connection gauge boy & gauge valve connection shell test pressure : CS, LTCS, stainless steel, A182F11, 22, 5, 9, 91 & Monel, Titanium, Hastelloy, Alloy-20 etc. : mm : 10 sections : ¾ or 1 flanged ANSI # : not rotatable & 360 rotatable : 1,5 times max. working pressure. For other specifications, please let us have your request. This type is used for observing the fluid by changing it into state of liquid after heating or cooling it through jacket according to fluid s features. Our standard is that the inlet of the jacket for steam or cold water is ½ NPT(M). Others are available on request
11 Intra-Automation GmbH Technical Information Transparent Level Gauges Section for types: STJG-1 /-2 /-3 /-4 No. Part Material No. Part Material G1 Gauge Body CS, SS G6 Washer SWRH-62B G2 Sealing Gasket Graphite G7 Nuts A194 Gr.2H G3 Transp. Glass Borosilicate G8 Stud-Bolts A193 Gr.B7 G4 Cushion Gasket Non-Asbestos G9 Shield Mica G5 Gauge Cover CS G10 Jacket Pipe CS or SS
12 Transparent Level Gauges Technical Information Intra-Automation GmbH General description (STZG series) The most advantage of this type is that it has no invisible sections (dead band). Our standard overlapped section is 10 mm as minimum and the gauge is so designed that supporting brackets as illustrated on next page can be equipped to protect a long multiple connected gauge from distortion of fall down. The scale plate to mount alongside the gauge may be available on request by customers to observe the liquid level more accurately. STZG-1 / STZG-2 OPTIONS: Scale plate (units: cm, liter) Vent (needle valve, gate valve, globe valve, nipple & cap) Drain (needle valve, gate valve, globe valve, nipple & cap) Bracket (c to c > 3000 mm) Gauge valve (Hand wheel with chain / Arm lever) STZG-3 / STZG-4 Specifications: material visible length max. no. of sections vessel connection gauge boy & gauge valve connection shell test pressure : CS, LTCS, stainless steel, A182F11, 22, 5, 9, 91 & Monel, Titanium, Hastelloy, Alloy-20 etc. : Max mm : 20 sections : ¾ or 1 flanged ANSI # : not rotatable & 360 rotatable : 1,5 times max. working pressure. For other specifications, please let us have your request
13 Intra-Automation GmbH Technical Information Transparent Level Gauges Section for types: STZG-1 & 2 No. Part Material No. Part Material G1 Gauge Body CS, SS G5 Gauge Cover CS G2 Sealing Gasket Graphite G6 Washer SWRH-62B G3 Reflex Glass Borosilicate G7 Nuts A194 Gr.2H G4 Cushion Gasket Non-Asbestos G8 U-Bolts A193 Gr.B7 Details of the Bracket dimension will be indicated on the drawing for submittal and may be changed on request by customers. As shown on the left, this is our standard and you can connect the supporting form our supporting bracket to vessel. Bracket for supporting is built on this mode for 7 gauges (=7 sections) and over as standard. Assembly Dismantling of the body is easy
14 Transparent Level Gauges Technical Information Intra-Automation GmbH Section for types: STZG-3 & 4 No. Part Material No. Part Material G1 Gauge Body CS, SS G6 Washer SWRH-62B G2 Sealing Gasket Graphite G7 Nuts A194 Gr.2H G3 Reflex Glass Borosilicate G8 Stud-Bolts A193 Gr.B7 G4 Cushion Gasket Non-Asbestos G9 Shield Mica G5 Gauge Cover CS Pressure-Temperature rating for the different types:
15 Intra-Automation GmbH Technical Information Transparent Level Gauges Solid drawing & dimensions No. of gauge Glass no. 7 Glass no. 8 Glass no. 9 sections c to c [mm] VL [mm] c to c [mm] VL [mm] c to c [mm] VL [mm] 2 gauges gauges gauges gauges gauges gauges gauges gauges gauges gauges gauges gauges gauges gauges gauges gauges gauges gauges gauges Visible mm = c to c
16 Transparent Level Gauges Technical Information Intra-Automation GmbH General description (STG-LD / STLG-LD series) More severe demands may often be required on liquid level gauges in terms of resistance to corrosion, and this is accomplished by lining or coating all wetted parts. The most important aspect of this process is the preparation of the metal substrate. Our lined transparent level gauges are classified in two types (STG-1LD & STLG- 1LD) according to the fluid s properties. STG-1LD Options: scale plate (units: cm, liter) bracket (c to c > 3000 mm) STLG-1LD Specifications: material visible length max. no. of sections vessel connection shell test pressure : CS, stainless steel : mm : 10 sections : ¾ or 2 flanged ANSI # : 1,5 times max. working pressure. For other specifications, please let us have your request
17 Intra-Automation GmbH Technical Information Transparent Level Gauges Section for types: STG-1LD & STLG-1LD STG-1LD STLG-1LD No. Part Material No. Part Material G1 Gauge Body CS, SS G6 Washer SWRH-62B G2 Sealing Gasket Rubber, PTFE G7 Nuts A194 Gr.2H G3 Transp. Glass Borosilicate G8 Bolts A193 Gr.B7 G4 Cushion Gasket Non-Asbestos G9 Lining Hard rubber, G5 Gauge Cover CS PTFE
18 Transparent Level Gauges Technical Information Intra-Automation GmbH General description (STG-BC series) This gauge is used with a special reflex type gauge glass which has wider V-shaped refractive grove and red coating on the outside of the glass. It provides a clear observation of liquid level because of made refracting red colour on th V-groove for steam or beyond portion of the level and it s colour of fluid itself for liquid portions. Our Bi-colour transparent level gauges are classified into 2 types (SRG-1BC & SRG- 2BC) according to process conditions which are max. working pressure and temperature. STG-1BC OPTIONS: Scale plate (units: cm, liter) Vent (needle valve, gate valve, globe valve, nipple & cap) Drain (needle valve, gate valve, globe valve, nipple & cap) Bracket (c to c > 3000 mm) Gauge valve (Hand wheel with chain / Arm lever) STG-2BC Specifications: material visible length max. no. of sections vessel connection gauge boy & gauge valve connection shell test pressure : CS, LTCS, stainless steel, A182F11, 22, 5, 9, 91 & Monel, Titanium, Hastelloy, Alloy-20 etc. : mm : 10 sections : ¾ or 1 flanged ANSI # : not rotatable & 360 rotatable : 1,5 times max. working pressure. For other specifications, please let us have your request
19 Intra-Automation GmbH Technical Information Transparent Level Gauges Section for types: STG-1BC & STG-2BC No. Part Material No. Part Material G1 Gauge Body CS, SS G5 Gauge Cover CS G2 Sealing Gasket Graphite G6 Washer SWRH-62B G3 BC - Reflex Glass Borosilicate G7 Nuts A194 Gr.2H G4 Cushion Gasket Non-Asbestos G8 U-Bolts A193 Gr.B7-18 -
20 Transparent Level Gauges Technical Information Intra-Automation GmbH General description (STG-IL series) The features and principles are the same as for the basic reflex level gauges except for the fact that the illuminator is mounted to the transparent level gauge. Transparent level gauges with illuminator are useful for observing the fluid level in a dim place or at night by using an explosion-proof and weather-proof. The illuminator can be mounted on all types of transparent level gauges. SRG-IL OPTIONS: Scale plate (units: cm, liter) Vent (needle valve, gate valve, globe valve, nipple & cap) Drain (needle valve, gate valve, globe valve, nipple & cap) Bracket (c to c > 3000 mm) Gauge valve (Hand wheel with chain / Arm lever) SRLG-IL Specifications: material visible length max. no. of sections vessel connection gauge boy & gauge valve connection shell test pressure : CS, LTCS, stainless steel, A182F11, 22, 5, 9, 91 & Monel, Titanium, Hastelloy, Alloy-20 etc. : mm : 10 sections : ¾ or 1 flanged ANSI # : not rotatable & 360 rotatable : 1,5 times max. working pressure. For other specifications, please let us have your request
![[mm] Thread per inch ½ 21,34 14 ¾ 26,67 14 1 33,40 11 ½ Electricity: Standard: Voltage : AC 110 220V, 50 Hz, 60Hz Bulb light : 30 100 W Explosion proof : Ex d IIB + H2 T5 others : Division 1+2; Cl.](/docs-images/73/68467726/images/21-1.jpg "I: Gr. B, C, D Division 1+2, Cl II, Gr. E, F, G Division 1+2, Cl III, type 4 at FM approved Division 1+2; Cl. I: Gr. B, C, D Division 1+2, Cl II, Gr. E, F, G Division 1+2, Cl III, type 4 at CSA certified Ex d The Certificate of CENELEC is available on EExd IIB+H2 T4, IP66 The Certificate of U.")
21 Intra-Automation GmbH Technical Information Transparent Level Gauges Section for type: SRG-IL No. Part No. Part 1 Cover 6 Glass cover 2 Bulb housing 7 Front cover 3 Bulb 8 Bulb cover 4 Glass plate 9 Bracket 5 Reflector Conduit Connection Dimension Size [PT/NPT] Outside diam. [mm] Thread per inch ½ 21,34 14 ¾ 26, ,40 11 ½ Electricity: Standard: Voltage : AC V, 50 Hz, 60Hz Bulb light : W Explosion proof : Ex d IIB + H2 T5 others : Division 1+2; Cl. I: Gr. B, C, D Division 1+2, Cl II, Gr. E, F, G Division 1+2, Cl III, type 4 at FM approved Division 1+2; Cl. I: Gr. B, C, D Division 1+2, Cl II, Gr. E, F, G Division 1+2, Cl III, type 4 at CSA certified Ex d The Certificate of CENELEC is available on EExd IIB+H2 T4, IP66 The Certificate of U.L: is available on Cl. I, Gr. C and D, Temp Code T4A; Division 1 The Certificate of U.L: is available on Cl. I, Gr. B, Temp Code T2A; Division
22 Transparent Level Gauges Technical Information Intra-Automation GmbH Besides the products covered by this brochure, Intra-Automation GmbH also manufactures other highquality and high precision instruments for industrial measurement tasks. For more information, please contact us (contact details on the backside of this brochure). Flow Measurement Itabar -Flow-Sensors IntraSonic IS200 Ultrasonic Flow Meters Level Measurement ITA-mag. level gauges MAGLINK level indicators Other measurement tasks: DigiFlow Flow and Level Computers IntraCont digital Controllers IntraDigit digital indicators
23 Intra-Automation GmbH Technical Information Transparent Level Gauges
24 Transparent Level Gauges Technical Information Intra-Automation GmbH International Business: Benelux Business: Intra-Automation GmbH Otto-Hahn-Str Grevenbroich GERMANY +49 (0) (0) info@intra-automation.de BV Intra-Automation HTP Bosschendijk DD Oudenbosch THE NETHERLANDS +31 (0) (0) info@intra-automation.nl For further information please contact us or visit our homepage:
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