Type 526 IC CATALOG. Flanged Safety Relief Valves API Series. The-Safety-Valve.com
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1 Type 526 IC Flanged Safety Relief Valves API Series CATALOG The-Safety-Valve.com
2 General Information Overview API safety valves (LESER Type 526) are flanged safety valves that meet all the requirements of API 526 such as standardized orifices and center-to-face dimensions. Their robust construction makes them especially suitable for high pressures. Type 526 Series safety valves present the safe solution for heavy duty applications, such as crude oil extraction, transportation and processing in Refineries Chemical industry Petrochemical industry Oil and gas Onshore and Offshore Vessels and piping systems Blow-down systems Storage tank farms Advantages LESER Type 526 is a globally proven safety valve with German technology and it is available in a configuration especially for Indian requirements (Indian Configuration, IC). It represents an advanced design concept for API valves with the benefits shown in the table below. Worldwide global references Feature Function Benefit Recognition in the market LESER API safety valves are used by leading companies worldwide Satisfied users are proof that LESER fulfills the demands of leading companies for quality, delivery and price. Approved Reliable valve function Approved by customers Durable Design LESER API valves are listed on the Approved Vendor Lists of more than 100 End Users and EPCs Bellows are calculated for extended operating cycles and protected against turbulences during discharge by the shield Material combinations and surface treatment in guiding zones to avoid wear The body is designed to be selfdraining to avoid residues Durable Design ensures the long-term reliable function of the safety valve and can lead to extended maintenance intervals Tight Finish Tightness better than API 527 Optional soft seals for zero bubbles For each application, there is a sealing concept to minimize medium loss and emissions Low lifecycle costs Services around the safety valve Quick supply 02 Single Trim Quick and reliable supply chains Use of identical trim parts for gas, steam and liquid services. No change of trim parts is necessary when changing the use of the safety valve. Reduced number of spare parts 6 weeks delivery time ex works Paithan Quick availability in India
3 LESER offers the full range of safety valves according to API 526 in India. Especially for the requirements of the Indian market, LESER offers a Country Configuration that is based on these requirements in the following areas: Approvals (UV, IBR and CCoE) Materials Delivery times (6 weeks ex works Paithan) The following table shows the product range configuration: Type 526 Configuration Inlet flange pressure rating CL 150 CL 2500 Body material WCB, CF8M, CF3M, LCB Pressure range bar Size 1x2 8x10 Orifice D-T Overpressure 10% Blowdown 7% (S/G), 20% (L) Approvals UV stamp acc. to ASME Section VIII Division 1, National Board certified capacities IBR Certificate Form III C (without attachment 11) Chief Controller of Explosives (CCoE/PESO) IBR CCoE UV 03
4 Conventional design 40 Cap H2 19 Lock nut 18 Adjusting screw 69 Needle bearing 16 Spring plate 54 Spring 12 Spindle 9 Bonnet 14 Split ring 17 Spring plate 55 Stud 56 Nut Plug 64 8 Guide 60 Gasket 22 Lift restriction 57 Ball 66 Screw 61 Ball 73 Lock screw 7 Disc 6 Adjusting ring 1 Body 5 Nozzle Balanced Bellows Design 60 Gasket 11 Bonnet spacer 15 Balanced 61 Ball 04
5 Materials Item Component Standard Service Trim: Standard Corrosive Service Trim: Standard Corrosive Service Trim: Standard Low Temp. Service Trim: Standard 1 Body 5 Nozzle 6 Adjusting ring Disc 7 SA 216 WCB SA 351 CF8M SA 351 CF3M SA 352 LCB SA 351 CF8M SA 351 CF8M SA 351 CF3M SA 351 CF8M CF8M CF8M CF8M CF8M 316L 316L 316L 316L 8 Guide with bushing WCB CF8M CF3M CF8M Bonnet 12 Spindle 14 Split ring 16 / 17 Spring plate SA 216 WCB SA 351 CF8M SA 351 CF3M SA 352 LCB 316L 316L 316L 316L Steel Steel / Adjusting screw with bushing PTFE PTFE PTFE PTFE 19 Lock nut 22 Lift restriction 40 Cap H2 54 Spring 55 Stud 56 Nut 57 Ball 60 Gasket 61 Ball 64 Plug 66 Screw 69 Needle bearing 73 Lock screw WCB CF8M CF3M CF8M High temp. alloy steel Stainless steel Stainless steel High temp. alloy steel / SS B7 B8M B8M B8M 2H 8M 8M 8M Non Asb. / Graphite / 316L Non Asb. / Graphite / 316L Non Asb. / Graphite / 316L Non Asb. / Graphite / 316L L 316L 316L 316L SS SS SS SS Steel Steel Steel Steel 316L 316L 316L 316L Balanced Bellows Design 11* Bonnet spacer Steel 316 / CF8M 316 / CF8M 316 / CF8M 15* Bellows End pieces Inconel L Inconel L Inconel L Inconel L Please notice: - Modifications reserved by LESER India. - If several materials are specified LESER India defines the material. - LESER India can upgrade materials without notice. - Every part can be replaced by other material acc. to customer specification. * Marked applicable for balanced design. 05
6 Article numbers System for configuration Valve Type Country Code Body Material do/orifice Pressure Rating Inlet Article-No. X X X X Configuration by option code Pressure Rating Outlet Lifting Device Bonnet Open / Closed X X X X X Example: 1= Country code (India) 001= Sr. no. consisting of do, orfice & pressure class 0= Configurable angular body material 526= SV-Type Type 526 country configuration India body materials WCB, CF8M, CF3M, LCB Type 526 Type Orifice d0 PN E L D use #300 valve use #1500 valve X 2 11/2 X 2 11/2 X E use #300 valve use #1500 valve X 2 11/2 X 2 11/2 X F use #1500 valve /2 X 2 11/2 X 2 11/2 X 3 11/2 X G /2 X 3 11/2 X 3 11/2 X 3 2 X H /2 X 3 2 X 3 2 X 3 2 X J X 3 3 X 4 3 X K use #300 valve X 4 3 X 4 3 X L X 4 4 X 6 4 X 6 4 X M use #300 valve X 6 4 X 6 4 X N use #300 valve X 6 4 X P X 6 4 X Q use #300 valve X R X 8 6 X T use #300 valve X 10 06
7 Dimensions Metric units Safety valve dimensions [mm] Support brackets [mm] A B C D E A B C D E A B C D E Flange rating class 150 x L x x 150 Valve size 1 D 2 1 D 2 1 D 2 D [mm] Please see 1 D [mm 2 ] Ø x Ø E 2 1 E 2 1 E 2 E [mm] Please see 1 E [mm 2 ] Ø x Ø / 2 F 2 F [mm] [mm 2 ] Ø Ø Ø / 2 G 3 G [mm] [mm 2 ] Ø Ø Ø Flange rating class 150 x L x x 150 Valve size 1 1 / 2 H / 2 H 3 2 H 3 H [mm] [mm 2 ] Ø Ø Ø J 3 2 J 3 3 J 4 J [mm] [mm 2 ] Ø Ø Ø K 4 3 K 4 3 K 4 K [mm] Please see 3 K [mm 2 ] Ø x Ø Flange rating class 150 x L x x 150 Valve size 3 L 4 3 L 4 4 L 6 L [mm] [mm 2 ] Ø Ø Ø M 6 4 M 6 4 M 6 M [mm] Please see 4 M [mm 2 ] Ø x Ø N 6 4 N 6 4 N 6 N [mm] Please see 4 N [mm 2 ] Ø x Ø P 6 4 P 6 4 P 6 P [mm] [mm 2 ] Ø Ø Ø Q 8 6 Q 8 6 Q 8 Q [mm] Please see 6 Q [mm 2 ] Ø x Ø R 8 6 R 8 6 R 10 R [mm] [mm 2 ] Ø Ø Ø T 10 8 T 10 8 T 10 T [mm] Please see 8 T [mm 2 ] Ø x Ø
8 Dimensions Metric units = Actual orifice diameter = Actual orifice area A B C D E A B C D E A B C D E A B C D E 600 x x x x D / 2 D / 2 D / 2 D Please see 1 1 / 2 D Ø x Ø Ø E / 2 E / 2 E / 2 E Please see 1 1 / 2 E Ø x Ø Ø / 2 F / 2 F / 2 F Please see 1 1 / 2 F Ø x Ø Ø / 2 G 3 2 G 3 2 G Ø Ø Ø Ø x x x H 3 2 H 3 2 H Ø Ø Ø J 4 3 J 4 3 J Ø Ø Ø K 4 3 K 6 3 K Ø Ø Ø Ø x x x L 6 4 L 6 4 L Ø Ø Ø M 6 4 M Ø Ø N 6 4 N Ø Ø P 6 4 P Ø Ø Q ) ) Ø R Ø ) Type 526 high pressure design: ) Type 526 high pressure design: 1282 Support brackets Conventional design Balanced design 08
9 Weights Metric units Bonnet Lifting device Flange class 150 x L x x x x x x 300 Valve size 1 D 2 1 D 2 1 D 2 1 D / 2 D / 2 D / 2 D 3 D E F G Weight [kg] with [kg] all all 1 E 2 1 E 2 1 E 2 1 E / 2 E / 2 E / 2 E 3 Weight [kg] with [kg] / 2 F / 2 F / 2 F 3 Weight [kg] with [kg] / 2 G 3 2 G 3 2 G 3 Weight [kg] with [kg] Flange class 150 x L x x x x x 300 Valve size 1 1 / 2 H / 2 H 3 2 H 3 2 H 3 2 H 3 2 H 3 H J K Weight [kg] with [kg] J 3 2 J 3 3 J 4 3 J 4 3 J 4 3 J 4 Weight [kg] with [kg] K 4 3 K 4 3 K 4 3 K 4 3 K 6 3 K 6 Other WC6 Weight [kg] with [kg] Flange class 150 x L x x x x x 150 Valve size 3 L 4 3 L 4 4 L 6 4 L 6 4 L 6 4 L 6 L M N P Q R T Weight [kg] with [kg] M 6 4 M 6 4 M 6 4 M 6 4 M 6 Weight [kg] with [kg] N 6 4 N 6 4 N 6 4 N 6 4 N 6 Weight [kg] with [kg] P 6 4 P 6 4 P 6 4 P 6 4 P 6 Weight [kg] with [kg] Q 8 6 Q 8 6 Q 8 6 Q 8 Weight [kg] with [kg] R 8 6 R 8 6 R 10 6 R 10 Weight [kg] with [kg] T 10 8 T 10 8 T 10 Weight [kg] with [kg]
10 Available options Screwed cap H2 FF2 Packed lever H4 FF3 Open bonnet F7C Test gag F5H Bolted cap H1 F2H Bolted lifting device H6 F4H Outlet flange rating class X 300 = H65, H X 300 = H67, H X 300 = H68, H80 (1500 X 300) O-ring disc FW3: CR K FW9: EPDM D FB1: FKM L FW2: FFKM C Inconel J83/J82 Bug screen M70 INCONEL X-750 spring X08 Spare parts kits NACE sour gas application F1U 10
11 New LESER Type The advanced safety valves for the requirements of the Indian Oil & Gas, petrochemical & chemical industry 11
12
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