"'.. "" "'" Table of troubles and their causes. I Running irregula,- ( Probable cause. "-. I I i Piston rings got stuck I. Engin.

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1 ~ ~,// /. Table of troubles and their causes Probable cause Engine trouble I Running irregula,- ( "'.. "" "'" Engin. output too low, \~ "-. I I i Piston rings got stuck I Flywheel striking back

2 ~~: When ordering spare parts the type of engine, serial No, name of part, spare part No and the quantity needed are to be mentioned. Example Vlre BVR No 00 part Piston compl... Vlre BVR No Sealing ring 0598 ott ;" Ref. No Name Part No Oty {É" 6 "-;, 755 ~%'tl; ~:t 759 *) ~\.I \" '" *) 76 *) '" 76 *) "767 *) ~ 768 *) ,. 77 *) ~ 77*) 77., """"';=?) 775 *) Carburettor body : :,...:~ :... Throttle Fixing Screw screw tor lever shaft tor retainer throttle cable lever :,..., :,. Spring Shatt Throttle retainer washer disc disc tixing screw and locking washer Throttle Carburettor Returning shatt spring flange gasket, " Setting screw tor idling, ; Washer Sealing Spring tor ring setting screw : ~;, :... Washer Setting Spring screw tor setting tor main screw nozzle ; : :, ;, Nozzle Locking Sealing Spring Plug Choke Setting plate lever tor..; screw ring spring setting and tor tor shatt idling screw choke speed lever : : :. Locking bali tor choke lever..,.'...".' ' Choke disc

3 Ref. No Name Part No Oty 779 Fixing screw tor choke disc and locking washer """""""""'"., "'" *) Sealing Needie Spring tor valve tor needie and valve sealing lever ',: : : *) Needie Screw tor valve lever levér shaft., shatt "...;.,,,.785*) lever,,, 'L'I.. ~ ~:~ 786 *) ~:~~;:~: Gasket..,,, ;;",.., ;.",,789 Fuel pump gasket...'..."...:':..""""""'..'.':"'.'."... "" 790 * ) M em ba r n e tor t ue I pump,,...,, "..", 79 Fuel pump bod~ :,, :: '" 79 Fixing screws tor pump body,, '" 79 *) Fuel strainer,.,,.,,.:.79 Gasket tor strainer cover ;.:,., : *) Strainer Screw tor cover strainer cover, :,..., *) Gasket set,,,. 798 Parts marked Repair '~) are parts. delivered kit with " the repair parts kit Fig Ignition Breaker coil cam, '..."'.,..,, :è...;.,.';;.,. ~~~~;:~i:n:f~i~"'.';:::.;~;::::':::;:::;::; Magnet ring ".., '.. Flywheel Hex. screw M6 x 9 :...:, ;.'., : Hex. Screw nut with M6 cylindrical.,,. head. coil to break.er..., ~\" Armature Breaker Light Locking spring nut points. compl., point : Oî Fig Protecting Bearing shield. belt collector end 5 5 ';,-';,'

4 Ref. No Name Part No aty 8 8 Brush Bali beàring, spring collector end , "86 8~7 88 Armature,. with bearings Bali bearing, driving end '"' '. We~ge x5 :;..::,...::: S prin g washer : ;. Hex. nut MX,5 c...', , 89 Bearing shleld, driving end Coil No,..,,: ~::: ~:; :':,~~:c:"~;:~~: Fig Generátor-starter Bosch.; ; ;;, Hex. screw M0x5,; ;. He~. n,ut M0..,:.:,..,,:.;,,:~.,~;,:..',;;:;:.:, Spring washer" 0 '; ;..,;;..;,,.. Co.c Mounting bracket,;,.;:;';,:;..:~ Hex. screw M8x5..: :::;;~':,...:..: Washer" 8...: : ~';,;,...t..:", Spring wastmr " 8,..:, :.;.;..,...,;: Hex. screw M8x0 : ;.,.; ;.; Carbon brushes~,..; : ; Fuse boxe ( fûses each 8 amps.) Voltage Panel Current switch regulator Bosch :..;,,:.: ".; ;,..., Charging lamp holder :..~~.::;~;..:. Charging Exhaust silencer lamp.v W,'::."""'.:..' :':'." ' Copper Hex. Exhaust pipa elbow M8,..: ::...;.: M8x5 " 6xx70, screw nut,,. Rubber Cylindrical Belt spanner pulley head 9,5x85 screw M8x0 belt, :, \ :'==:=...;"-::-::=:.~.~ :"~:;; :;.,;",..,,~,~ \. J ~. ~ :- ===~-.;;;:

5 Ref. No Name Part No Qty Fig. 0 Propellershaft complete (parts Wedge. and 609. normal..6)', ~,, Ci Shaft rcl ip seal off..' ", '...' '.'.'.' Stern Propellershaft tube complete bearing front (párts , Propellershaft.6) bearing front : complete 905 (parts Stern tube incl. and rear 6) bearing..' '.' "' ",'.' Propeller plades x " 0".':. standard equipment,.., :,:;-: ::.,:., ;,... Propeller blades 0" :..j~:.:.: i ~ ", ; Prop. bearing rear ;.;.'..."ë.'. shaft.".."""" Vaseline.";"'.."'.'."'.~.::.:;':'..:": cup ::.;; f When ordering a propeller shaft, the diameter of it, is to be mentioned as weil if of normal steel or stainless. The shafts and stern tubes are delivered in lengths with 0 cm difference according to requirements. PAATS FOA COOLING SYSTEM Suction pipe, tor baat bottom Bottom strainer ' Bottom valve,.. Gutlet piece to baat side wa~ Fig Coupling Lock!ng Spring. rad stud

6 Ref. No Name Part No Oty 557 Rubber Coupling bush crank pin Conical pin 0 8x0 Sealing Bush Gear Brake Shaft wheel spring ring ' Retaining, ring Bali Circlip Washer, bearing, Fig Cylinder,... : 70 Piston normal (incl. rings and pin) 0598 Piston 0,5 mm oversize (incl. rings and pin) 979 Piston bush., 097 Piston ring, normal cr. plated 9750 Piston ring 0,5 mm oversize, cr. plated 975 Piston ring, normal 0599 Piston ring 0,5 mm oversize, 975 Piston pin,.., Circlip lor piston pin """""""""""'.-"""""" Sealing ring Hex. screw M8x65 tor crankcase Gasket cyl.inder-crankcase, 0596 Earthing switch 57 Gasket tor tlywheel cover 0595 Hex. screw M6x50 tor tlywheelcover Flywheel cover 095 Magneto Bosch compl. with tlywheel 056 Starting wheel 060 Key lor starting wheel 06 Nut tor starting wheel M Shatt seal Cyl. head screw M5x Locking spring : Bali bearing ; : Sealing ring A6x0, Hex. screw M6x

7 , Ref. No Name Part No Oty Connecting Crankshaft pin front rad rad bearing part ~... Suction Circlip Stud Sealing M pipe Ox ring.., 0xx ', '...~,.., '...;; :,., ;,... Hex. nut...:,,.." :... Copper-asbest packning, Hex. Fixing nut screw.,,.., ::, ',.,,...~ ~::t.e~:; Ignition Securing Cyl. Outlet head pipe cable ~~g...:..:::::::::::::::::::::::;:::::::: piste screw tor cooling M5xB water :,.,,',., ;..: ; Air Cyl. Rubber filter head pipe screw M5x5 '..'."':.""'.";;..'.',,.~:.;.;., :, "." Stud M8x "'; ~.;;.., Silencer Cyl. H ex. h~ad nut bracket screw M8x5 :.;..',,..' Exhaust pipe flange ;.,..,..'! : Plug Electric Exhaust wire silencer connection tor, cables T Water -valve pipe,,':'.' '" Cable Clip" Washer seal 9 6, '..'.."".""..:'..'.." '.,.,,...,:..,;, '.'..' Hex. Stud Carburettor M6x8 nut M6 Tillotson..., HL, 88A

8 Ref. No Name Part No Oty Crankshaft rear compl. part with connecting roo Crankcase, Shaft """""""""""""""""""""""'" housing front and rear part Retaining plate """"""""""""""""'" Circlip Screw Clutch Casing Roller Gear Gasket bearing cone shaft crankcase-gear box :, tor box,.. Shims Shaft seal :, :... Magnet Gasket tor plug magn. Mx,5 plug :. Wedge Bush Coupling Securing Hex. nut M6x,5 plate flange."'."'.."".'..;:':"'.."'::::':;::::::..., 6,5 : Washer Coupling Crown head ring flange-:-: nut, M8,.. Stud Washer Split Water pin M8x M8x5 pump 0 x gear, driving,.; 8, Hex. Key.,..,.,..""".,.",., screw M8x8 Water Shaft pump housing.. Water pump gear, driven Vaseline Sealing Plate Shaft ring cup "'..'."'..'."""'...' Staufter ; Bali Gear Key bearing wheel.,...,.,..,.,."" j "....,..'.."...'.,.'.".'.'.. "".."" : 'i.'..., -""' ~ ,, 087 '.".' , f 800 : J

9 ~ Ref. No Name Part No Oty Circlip Driving Gear Hex. screw wheel shaft M8x8 Stud Cylindrical M8x pin 8x0 Oil Water cup pipe...: :

10

11 Figure 7 Flywheel magneto. e-. : ~-.. / Figure 8 ~ ~ Generator-starter u~ ~

12 ~ Figure 9 Generator-starter and addillonal parts

13

14

15

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