DO NOT DISCARD Important information for AIRPORT MAINTENANCE DEPT

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Richard Armstrong
5 years ago
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1 Installation Instructions for Taxiway & unway Signs Size, Size, Size & Size 5 DO NOT DISCAD Important information for AIPOT MAINTENANCE DEPT To install:. Locate the frangible couplings (item # see Electrical Connection Detail) and floor flanges (#) that are provided with the sign. (For small sign orders, they may be packaged in the box with the sign. Larger order will have a separate carton containing this hardware.) Coat the threads of the frangible couplings with an anti-seize compound or petroleum jelly, then screw them hand tight into the floor flanges. Note: It is also important that the correct couplings be used with the sign. The coupling size and mode are etched on the outside of the coupling. Incorrectly sized couplings will not meet FAA frangibility requirements.. Locate the power cord (#4). It will be visible protruding from the power leg slipfitter (#). Note: the power cord and electrical components are located in the module nearest the nameplate on the end of the sign.. Slip the coupling/floor flange assemblies into each slipfitter (#) on the bottom of the sign. Tighten the set screws (#5) just enough to hold them in place. Floor flanges must be oriented with mounting holes perpendicular to the sign base. For the power cord leg, pull enough power cord slack from the sign to allow a connection with the isolation transformer secondary extension cord (#6). Note: The power cord that is provided is extra long to allow exiting the sign through any leg desired. Note: in a typical remote L867 base can installation, the sign leg is connected to the remote can with " rigid galvanized steel (GS) conduit. An isolation transformer secondary extension cord (#6) is fed through the conduit and connects the sign power cord plug to the isolation transformer secondary plug. 4. Locate the cable clamp (#7, provided with the sign for most new sign installations). Tighten the cable clamp (#7) onto the isolation transformer secondary extension cord female plug at grade level. Ensure the cable clamp side labeled "TOP" is facing up. The cable clamp should nest on the under side of the floor flange (#) and on top of the conduit (#8) that is flush with the surface of the concrete mounting pad. Insert the power cord plug (male) into the isolating transformer secondary extension cord plug (female). Note: As required by the FAA, this step in conjunction with step 6 ensures that the power cord will be disconnected/unplugged in the event that the sign is knocked over. YEA Only Lumacurves are backed by a Year Warranty Contact customer service for details. STANDAD SIGNS, INC. 95 Freeway Drive, Macedonia, OH Phone: / Fax: Copyright 0 by STANDAD SIGNS, INC. ALL IGHT ESEVED.

2 To install (continued): Installation Instructions for Taxiway & unway Signs Size, Size, Size & Size 5 5. Lift the sign upright into place on the cement pad. Use the sign as a template to locate and mark mounting holes. Place sign off to one side and install anchor bolts. ecommended anchor bolts: /8" x 5" for mode signs, /" x 5" for mode signs. Position sign over the anchor bolts and fasten the floor flanges to the cement pad with lockwashers and nuts. Temporarily loosen the slipfitter set screws (#5). With a pipe wrench, tighten the frangible couplings /4 - / turn into the Floor Flanges. (Warning: Do not use the wrench above the shear groove.) Ensure that the sign is level and the modules are aligned by sighting down the length of the tops. Tighten the slipfitter set screws using a socket wrench. 6. Locate the strain relief clamp (#9) on the inside of the sign. It can be found on the light bar (#0) on which the lamps are mounted. emove the sign cover (#) nearest to the nameplate on the end of the sign by unscrewing the two turn fasteners (#) and then slide out the legend panels. emove all slack in the power cord between the plug and the strain relief clamp, then tighten the set screw on the strain relief clamp. Extra cord can be coiled & placed in the bottom of the sign. (As required by the FAA, this step in conjunction with Step 4 ensures that the power cord will be disconnected/unplugged in the event that the sign is knocked over.) 7. Electrical adjustments are now required. Power supply settings have been factory set but must be rechecked with an MS meter once installed in the airfield environment. Please refer to the "Parts & Electrical Information" sheet for the lighting system being installed. Follow the "Installation" portion of those directions to ensure that the electrical settings are correct. 8. eplace any covers removed. Note: sometimes legend panels seem to obstruct the re-installation of the top covers. If panels are not engaging on the underside of the top cover into the gasketed channel, please try the following: Engage the turn fasteners loosely. With the palms of your hands, slap or "pop" the centers of the opposing panels inward simultaneously. The internal pressure should apply a force that allows the top to drop in to place. Apply pressure downward on the top. If the technique worked and the panels are engaged properly, the resistance (or obstruction) to tightening the turn fasteners should be eliminated. CLT-4 Frangible Coupling Electrical Connection Detail Power Cord 4 with L-8 plug (furnished with sign) 0 Sign Parts Detail 9 7 Frangible Groove Cable Clamp CLT-5 Floor Flange Top of concrete pad 8 Top of " conduit to be even with top surface of concrete mounting pad Extension Cord with L-8 connector style 8, type, class A 6 5 4

3 Installation Instructions Pad dimensions & mounting locations Sign Sizes:,, & 5 Standard Installation - Inner Mount (For Mode or Outer Mount see separate instructions) SIZE Small - FAA SIZE (" LETTES) emote Base Can 4" 7." 4.6" Mounting hole center lines Legs are equally spaced 4.6" on center 0" " DIAMETE 4.75" 55" ( module) Cement pad lengths 84" ( module) " ( module) 4" (4 module) SIZE Medium - FAA SIZE (5" LETTES) emote Base Can 4" 9." 8." Mounting hole center lines Legs are equally spaced 8." on center 0" " DIAMETE 4.75" 6" ( module) 98" ( module) 5" ( module) 7" (4 module) Cement pad lengths SIZE Large - FAA SIZE & 5 (8" LETTES) emote Base Can 4" 0.5" 0.9" Mounting hole center lines Legs are equally spaced 0.9" on center 0" " DIAMETE 4.75" 67" ( module) 09" ( module) 5" ( module) 9" (4 module) Cement pad lengths Above references recommended cement pad dimensions and mounting bolt locations for Lumacurve signs *ecommended concrete thickness : 6"- 8" *ecommended anchor bolts: /8 diameter (minimum) with LOCK washers. For Mode signs see supplemental Mode Outer Mount instructions.

4 Installation Drawings F J A B K D CLT-5 Floor Flanges SEE FIGUE FO DETAIL 6.00 L867 Base Can C H G Size Letter Ht. Lamps.0 (05) 5.0 (8) 8.0 (457) * CLT-4 Frangible Coupling Power Cord with L-8 plug (furnished with sign) A B C D F G H J K. (5) 6.0 (5).0 (80) 9. (490) 9.4 (747) 7.4 (88) 4.6 (7) 7.8 (706) 8.0 (457) 4.4 (66) 6.0 (5).0 (80) 5. (64) 6.6 (90) 9. (4) 8. (46) 5.0 (889) 4.0 (60) 5.8 (40) 6.0 (5).0 (80). (795) 4.0 (067) 0.6 (69) 0.9 (5) 40.4 (06) 0.0 (76) Note: Dimensions are in English with metric equivalents in parenthesis *Note: Older size lighting systems had lamps per module prior to 009. Frangible Groove Cable Clamp Top of " conduit to be even with top surface of concrete mounting pad FIGUE CLT-5 Floor Flange Top of concrete pad Extension Cord with L-8 connector style 8, type, class A Page 5

5 Parts & Electrical Information for Taxiway & unway Signs Style 5 lighting systems T0P 6.6A/45W incandescent & 45W/EXM quartz lamps Certified to current FAA Advisory Circular 50/ Specification for unway and Taxiway Signs View our FAA Certificate of Conformance Wiring configuration TEMINAL STIP (-8 LAMPS) L-8 PLUG ISOLATING TANSFOME Style 5 signs are for operation on a constant 5.5A circuit and have no brightness control transformer installed. Traditional Lighting Systems, Style 5 FAA Style 5 (Constant 5.5A) FAA Style 5 (Constant 5.5A) Sign Size & 45W/T0P 45W EXM Qtz Module Length Lamps Cat # Isol Xfmr Max VA Pwr Factr Cat # Isol Xfmr Max VA Pwr Factr Size, -mod SP 45W 0.99 SQ 45W mod SP 00W SQ 00W mod SP 00W SQ 00W mod 4 S4P 00W S4Q 00W Size, -mod MP 00W MQ 00W mod 4 MP 00W MQ 00W mod 6 MP 00W MQ 00W mod 8 M4P 00W 6.00 M4Q 00W 6.00 Size, -mod LP 00W LQ 00W mod 4 LP 00W LQ 00W mod 6 LP 00W LQ 00W mod 8 L4P 00W 6.00 L4Q 00W 6.00 Size 5, -mod DLP 00W DLQ 00W Size 4, -mod 4 DP 00W DQ 00W YEA Only Lumacurves are backed by a Year Warranty! Contact customer service for details. Copyright 0 by STANDAD SIGNS, INC. ALL IGHT ESEVED. STANDAD SIGNS, INC. 95 Freeway Drive, Macedonia, OH Phone: / Fax: / c4.electrical_style5

6 LUMACUVE PATS LIST Style 5 Lighting Systems Incandescent T0P 6.6A/45W lamps (Shown below) Quartz 45W/EXM lamps (See Quartz insert) Insert Certified to current FAA Advisory Circular 50/ Specification for unway and Taxiway Signs View our FAA Certificate of Conformance 0A 9A Quartz insert Experience our exclusive "Wait-Less" service! Call by 0AM, complete signs & parts ship same day! No extra charge! Call Item Description 6. 40/45 Turn Fasteners. *CLT- Cover 4. *CLT- Base 4. *CLT-4 End Panel 5. *CLT-5 Legend Panel 6. *CLT-6 Multi-Module Insert (Tree) 7. *7-B Face Insert Channel (Track) *8-A Light Bar /T0P 45W Incandescent Lamp 7 9A. 45W EXM 45W EXM Quartz Lamp Prefocus socket 0A. 50 Quartz socket. 480 Cable Clamp Terminal Strip (section). CLT-9 Tether 4. 0 Slipfitter 4 5. *40 6 Frangible Coupling Cord & Plug 7. 5 Floor Flange To help in placing your order: *Prefix part number with one of the following sign sizes: "S" (small/ size ), "M" (medium/ size ), "L" (large/ size & 5) Specify one of the following sign types: L-858Y ("Y"ellow), L-858 (""ed), L-858L ("L"ocation), or Blank/ Black Specify one of the following track colors: (B) Black, (Y) Yellow or () ed 0/7 c44.parts_style5

DO NOT DISCARD Important information for AIRPORT MAINTENANCE DEPT

DO NOT DISCARD Important information for AIRPORT MAINTENANCE DEPT IRFIELD SIGNS R Installation Instructions for Taxiway & Runway Signs Size, Size, Size 3 & Size 5 DO NOT DISCRD Important information for IRPORT MINTENNCE DEPT To install:. Locate the frangible couplings