RDx-xxxDT Installation. Contents. Mounting: Holes for a mounting bracket. Holes are threaded for ¼-20 and are approximately.275 deep.
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1 RDx-xxxDT-4.06 Contents Installation pg1-3 Mounting Wiring Connecting power and signal Operation pg3-5 DIP Switch settings Functionality Power Settings Setting the type of actuator Calibration Troubleshooting Appendix pg6-8 Speed Settings Dimensions pg1 pg2 pg2-3 pg3 pg4 pg5 pg5 pg5 pg5 pg6-7 pg8 Factory Presets pg9 Installation Mounting: Holes for a mounting bracket. Holes are threaded for ¼-20 and are approximately.275 deep. For dimensions see below. Page 1 of 9
2 Wiring: Wiring schematic for RDx-xxxDx-4.06: Terminal # DC Power Supply only 6-> +24VDC 5-> Power Gnd 4 -> Output TT2 3-> Output TT1 2-> Input TT2 1-> Input TT1 Connect the power: The RDx-xxxDT may be connected to voltages ranging from VDC The power consumption will range from max. 3.0A to approx min. 100mA when the actuator is active. When not moving, the actuator draws less than 30mA. Terminal Locate the correct connection terminals as shown in the picture to the left then connect according to the connection schematics above. Page 2 of 9
3 Connect the signal: Locate the correct connection terminals as shown on the previous page then connect your input signal on pos. 1 and 2 and the output signals on 3 and 4 as shown below. Input #1 Input #2 RDx 1 2 USER SUPPLIED TTL I/O Signals Output #1 Output #2 GND P1 1 2 RL (max drive current 2mA) External I/O device supplied by user < 1mA GND DIP switches: Operation The DIP switches allow you to change the settings on your actuator. To flip a switch, gently use a small flat-head screwdriver. See chart below for DIP switch functionality. DIP switches. In this example DIPs 1, 2, 6 and 12 are on. DIP Function 1 Speed: Choose how quickly the actuator will turn the drive wheel. See pg DIPs 1 and 2 are the regular speed settings. 3 4 DIPs 3-5 are the extra-slow settings. When any of these are active, DIPs 1 and 2 are disabled. 5 6 Set actuator type. See pg When on, actuator is set for 4 positions. 9 Re-calibrate. See pg Power: Set how much torque the actuator exerts on the valve lever. See pg Direction of rotation. See pg 4. Page 3 of 9
4 Functionality of the RDx-xxxDT: The RDx can operate as a 3-position or 4-position actuator. The 4 th position is enabled by turning Dip 8 ON. 3-pos Functionality (Dip 8 OFF) Input#1 (Pin 1) Input#2 Action taken (Pin 2) High High Moves to or remains in center position Low High Moves to or remains in right position High Low Moves to or remains in left position Low Low Moves to or remains in right position (Input#1 has precedence over Input #2) The feedback from the RDx-xxxDT is as follows: Output#1 Output#2 Meaning (Pin 3) (Pin 4) High High Actuator output is in center position High Low In Right position Low High In Left position Low Low Actuator is moving, or has stalled and given up trying to reach a requested position. You may retry to reach any position again by setting Input#1 and Input#2. I.E.: toggle Input #1 low for a few milliseconds and back to high if this was what you where asking for initially. If the problem persists, you have to trouble shoot the unit. Left Top View onto valve or other appliance Center Right 4-pos Functionality (Dip 8 ON) Input#1 (Pin 1) Input#2 Action taken (Pin 2) High High Moves to or remains in center position Low High Moves to or remains in right position High Low Moves to or remains in left position Low Low Moves to or remains in back position The feedback from the RDx-xxxDT is as follows: Output#1 Output#2 Meaning (Pin 3) (Pin 4) Low Low Actuator is at requested position High Low Actuator is moving Low High Actuator has stalled. The stall can be cleared by making the actuator turn in the other direction. Left Back Top View onto valve or other appliance Center Right Direction of rotation and using Input 1 To change the direction of rotation on the actuator change the setting on Dip12 and power up the actuator again. VERY IMPORTANT: Input 1 must always be used if only one input is used to operate the valve. When the actuator is operated using input 1 an automatic calibration is done every time the valve is actuated. This does not happen on input 2. Page 4 of 9
5 Power Settings: Effect of power settings and speed settings: To accommodate different valves and other applications, with different torque requirements, the actuator can be set to apply different torques on the valve stem. Please see the box to the right and the tables on the following pages to select the power setting that is right for your application. The actuator will try to reach the speed set by Dip1 and Dip2. If the torque required is too high, the actuator will automatically slow down and deliver the maximum available torque for a given Permanent Power Setting, i.e: the torque shown in line 1 of the tables on pg 6-7. *Permanent power settings: Dip10 Dip11 Power Off Off 16% Off On 33% On Off 66% On On 100% Note: 66% setting and 100% setting may alter duty cycle: Supply voltage needs to be min 14 VDC for 66% setting - Supply voltage needs to be 16 VDC for 100% setting - When operating above 20VDC and 66% power, Duty cycle is reduced to 50% - 25% maximum. At these levels, the electronics produce more heat which must be dissipated (depending on environmental temperature) Setting the type of actuator The actuator electronics must be set to correctly operate with the mechanical assembly based on the amount and ratio of gears of the actuator. The factory default should always be left in place but in the event of an upgrade or change to the mechanics of the actuator Dip settings 6 and 7 as outlined in the table sets the actuator to a specific type: Calibration Actuator type: Dip6 Dip7 Type Off Off Reserved Off On RDM On Off RDH On On RDU The center position calibration routine can be initiated by switching Dip9 momentarily on then off. This will cause the actuator to go through a series of movements to determine the proper center position. This function is useful if the actuators output gear gets manually rotated while the actuator is powered down and can t properly realign to the center by itself. Troubleshooting: Upon noticing a problem, your first step should almost always be to recalibrate the actuator by switching DIP 9 on then off, all while the actuator is powered. This alone can solve basic problems. See section 3 on this page for more details. If the actuator does not move, try following these steps: 1) Re-calibrate the actuator. This will move the actuator regardless of what signal it is receiving. 2) A sticking valve may be the problem. Remove the valve from the actuator, and re-test the actuator. 3) Remove power. Re-check the wiring and the power/signal apparatus. Power actuator, and re-calibrate. If the problem persists, please call Hanbay for technical support. Page 5 of 9
6 Speed Settings: Appendix The maximum speed of the actuator can be set by using the first two positions of the DIP switch selector. As a result of this setting, the actuator will limit the maximum speed. The tables below show the maximum torques that can be expected at the given maximum speeds. DIPs 1 and 2 will have effect on the speed only if DIPs 3, 4 and 5 are OFF. The torque available also depends on the voltage provided in the power connection and on the Permanent Power settings on DIP 10, 11 as shown on pg 7. Speed and Torque of RDM-xxxDT Actuators Time for Dip1 Dip2 1/4 turn (sec) 16% Power* 33% Power* 66% Power* 100% Power* 12VDC 24VDC 12VDC 24VDC 12VDC 24VDC 12VDC 24VDC OFF OFF OFF ON ON OFF ON ON 1 N/A 11 N/A 22 N/A 43 N/A 65 To convert in-lbs to Nm, divide the in-lbs value by 9 Speed and Torque of RDH-xxxDT Actuators Time for Dip1 Dip2 1/4 turn (sec) 16% Power* 33% Power* 66% Power* 100% Power* 12VDC 24VDC 12VDC 24VDC 12VDC 24VDC 12VDC 24VDC OFF OFF OFF ON ON OFF ON ON 4 N/A 37 N/A 74 N/A 145 N/A 219 To convert in-lbs to Nm, divide the in-lbs value by 9 Speed and Torque of RDU-xxxDT Actuators Time for Dip1 Dip2 1/4 turn (sec) 16% Power* 33% Power* 66% Power* 100% Power* 12VDC 24VDC 12VDC 24VDC 12VDC 24VDC 12VDC 24VDC OFF OFF OFF ON ON OFF ON ON 15 N/A 149 N/A 297 N/A 581 N/A 878 To convert in-lbs to Nm, divide the in-lbs value by 9 N/A in these tables means: The actuator will not be able to reach the requested speed for this combination of power / voltage / speed settings. It will always run slower to be able to overcome the internal torque requirements, so these setting can be applied but the full speed will not be reached. Page 6 of 9
7 Set the slow speed: The actuator speed can be reduced by using DIPs 3, 4 and 5. When the slow speed setting is being used, DIPs 1 and 2 will not control the speed any more. The torque available also depends on the voltage provided in the power connection and on the Permanent Power settings on DIP 10, 11 as shown below. * Slow speed and Torque of RDM-xxxDT Actuators Dip3 Dip4 Dip5 Time for ¼ turn 16% Power* 33% Power* 66% Power* 100% Power* (sec) 12VDC 24VDC 12VDC 24VDC 12VDC 24VDC 12VDC 24VDC OFF OFF OFF Dip1 and Dip2 speed setting OFF OFF ON OFF ON OFF OFF ON ON ON OFF OFF ON OFF ON ON ON OFF ON ON ON Slow speed and Torque of RDH-xxxDT Actuators Dip3 Dip4 Dip5 Time for ¼ turn 16% Power* 33% Power* 66% Power* 100% Power* (sec) 12VDC 24VDC 12VDC 24VDC 12VDC 24VDC 12VDC 24VDC OFF OFF OFF Dip1 and Dip2 speed setting OFF OFF ON OFF ON OFF OFF ON ON ON OFF OFF ON OFF ON ON ON OFF ON ON ON Slow speed and Torque of RDU-xxxDT Actuators Dip3 Dip4 Dip5 Time for ¼ turn 16% Power* 33% Power* 66% Power* 100% Power* (sec) 12VDC 24VDC 12VDC 24VDC 12VDC 24VDC 12VDC 24VDC OFF OFF OFF Dip1 and Dip2 speed setting OFF OFF ON OFF ON OFF OFF ON ON ON OFF OFF ON OFF ON ON ON OFF ON ON ON Page 7 of 9
8 Main Dimensions Desiccant sticks: These sticks change colour when exposed to moisture. When they change from the original colour, blue, to pink, the actuator has been exposed to an excess of moisture. Factory presetting Page 8 of 9
9 Invoice No: Line item : Full Hanbay Part Number: R D - D - - Hanbay Electronics: Hanbay Firmware: D T D Valve Manufacturer: Valve Type: Ball Valve Plug Valve Other (specify) Number of positions: We have set your actuator(s) at our factory after mounting the valve and for testing the assembly. The Dipswitch settings we applied to your actuator are: (1= On, 0= Off ) Dip1 Dip2 Dip3 Dip4 Dip5 Dip6 Dip7 Dip8 Dip9 Dip10 Dip11 Dip12 Notes & recommendations: FIRMWARE SETTINGS TICK_MS 20 ZERO_POS C_POS_OFFSET 0 DEGREES_PER_MOVEMENT 90 MAX_STALL_PERIOD 15 RDM_L_DEAD_BAND 30 RDH_U_DEAD_BAND 60 MAX_FULL_SPEED 30 STALL_CLEAR_COUNT 30 SIGNAL_FILTER_MS 60 TOTAL_TIME_1_MS 5000 TOTAL_TIME_2_MS TOTAL_TIME_3_MS TOTAL_TIME_4_MS TOTAL_TIME_5_MS TOTAL_TIME_6_MS TOTAL_TIME_7_MS RDM_STEPS_PER_CHANGE 11 RDH_STEPS_PER_CHANGE 27 RDU_STEPS_PER_CHANGE 150 Page 9 of 9
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