ANALOG CONTROL PANEL

Transcription

1 ANALOG CONTROL PANEL 1. AC VOLTS: Displays generator output in voltage. 2. AC FREQUENCY: Displays the speed of the generator set in Hertz. 3. Percent of Load: Displays percentage of load on the generator. 4. Control Toggle Switch: Switches generator from off to manual position or auto position. 5. Running Time Meter: Displays the number of hours the generator set has run. 6. Engine Control Indicator Lights: Indicates specific shutdowns of the generator set.

2 AC VOLTS AC FREQUENCY PERCENT OF LOAD DC VOLTS OIL PRESSURE ENGINE CONTROL INDICATOR LIGHTS CONTROL TOGGLE SWITCH WATER TEMPERATURE RUNNING TIME METER 1. AC VOLTS: Displays generator output in voltage. 2. AC FREQUENCY: Displays the speed of the generator set in Hertz. 3. Percent of Load: Displays percentage of load on the generator. 4. Control Toggle Switch: Switches generator from off to manual position or auto position. 5. Running Time Meter: Displays the number of hours the generator set has run. 6. Engine Control Indicator Lights: Indicates specific shutdowns of the generator set. 7. DC VOLTS: Displays the battery voltage. 8. OIL PRESSURE: Displays engine the oil pressure. 9. WATER TEMPERATURE: Displays Engine water temperature.

3 AUTOMATIC ENGINE CONTROL DIESEL/GAS ENGINES The ECU -CAN engine control provides complete automation and safety monitoring of a gas or diesel engine. The ECU -CAN controls the starter and fuel thus completely taking the operator out of the picture. A built in speed switch controls both starter disengagement and overspeed protection. Speed and shutdown information are derived from the CAN BUS SPEED. ECU -CAN ONE VERSION FOR 12 AND 24 VDC APPLICATIONS: Generator Control Panels, Automatic Engine Systems FEATURES: Loss of Speed Data or CAN Signal detection during both cranking and running Overspeed verify without engine damage Built in speed switch using CAN data HWT and LOP faults via CAN bus Low oil pressure and high water temp override during cranking Wide temperature range -40C to +85C Epoxy encapsulated module for excellent field reliability LEDS with auto/manual lamp test All preset at factory no field adjustments ECU -CAN A COMPLETE AUTOMATIC ENGINE CONTROL The ECU-CAN covers just about all the essential engine control functions that are asked for in most specifications. Glow plug delay is achieved via an internal lookup table in conjunction with Fuel temperature. The ECU-CAN automatically cranks, starts and monitors an engine for Overcrank, Overspeed, High Water Temperature and Low Oil Pressure. All adjustments are factory set. A built in speed switch uses a CAN speed signal to monitor engine speed for crank disconnect and overspeed. The bypass timer/logic assures Low Oil Pressure and High Water Temp override during the crank period and an additional adjustable period after crank disconnect. The ECU- CAN expands to as many faults as required by using the Engine Alarm Input/ Output. The ECU-CAN monitors the CAN signal for problems during both cranking and running. If a problem is detected the engine will shutdown and the Overcrank and Overspeed LED's will both turn on. Specifications Subject to Change Without Notice ECU -CAN F

4 SAMPLE ECU -CAN APPLICATION: AUTOMATIC ENGINE CONTROL OF DIESEL/GAS ENGINE FUEL RELAY FR REMOTE START CONTACTS AUTO OFF 10 AMP FUSE BATTERY START RELAY SR X1 MANUAL ENGINE ECM BATTERY POSITIVE CAN LO CAN HI LAMP TEST Shielded OVERSPEED VERIFY ENGINE STARTED LAMP COMMON ALARM LAMP For Overspeed verify short pins together EXTRA FAULTS TIE TO BATTERY POSITIVE The above illustrates the ECU-CAN engine control with an energized to run engine. Placing the control switch in MANUAL or closure of the Remote Start Contacts while in AUTO initiates the Crank mode. The Fuel and Starter Relays are energized causing the engine to begin cranking. If the engine does not start in the allotted time the Overcrank Fault occurs, and the Fuel and Starter Relays are turned off. If during cranking the internal speed switch detects a speed equal to or above the Crank Disconnect Pre-Set the Starter Relay turns off, the LOP/HWT delay timer is initiated. After this delay period if the LOP or HWT switch closes the engine will shutdown immediately. If the internal speed switch detects a speed equal to or above the Overspeed Setting the engine is shutdown immediately. To stop the engine or to clear a fault condition place the control switch in the Off position. Based on an internal wait table and the fuel temperature from the CAN data the unit delays for the glow plug time period before start. If the CAN or Speed signal from the Engine ECM is lost during cranking or running the engine will shut down and the Overcrank & Overspeed LED's will both turn on. SPECIFICATIONS: VOLTAGE RANGE - 9 TO 28 VOLTS STARTER AND FUEL OUTPUT - 5 AMPS MAX LAMP OUTPUTS (TOTAL) - 1 AMP MAX ECU -CAN TERMINAL OUT AUTO FUEL RELAY OUTPUT MANUAL PHYSICAL DIMENSIONS X1 STARTER RELAY OUTPUT CAN LOW CAN HIGH LAMP TEST BATTERY NEGATIVE OVERSPEED VERIFY For Overspeed Verify short pins together ENGINE STARTED LAMP OUTPUT ALARM OUT EXTRA FAULT IN.300 INCH MM BACK VIEW SIDE VIEW

5 AUTOMATIC ENGINE CONTROL FOR DIESEL/GAS ENGINES The ECU-9988N engine control provides complete automation and safety monitoring of a gas or diesel engine. The ECU-9988N controls the starter and fuel thus completely taking the operator out of the picture. A built in speed switch controls both starter disengagement and overspeed protection. ECU -9988N ONE VERSION FOR 12 AND 24 VDC APPLICATIONS: Generator Control Panels, Automatic Engine Systems FEATURES: Loss of Magnetic Pickup detection during both cranking and running Single or Multi-crank modes are field adjustable Built in speed switch Grounded or positive HWT/LOP inputs Low oil pressure and high water temp override during cranking Wide temperature range -40C to +85C Epoxy encapsulated module for excellent field reliability LEDS with auto/manual lamp test 1 AMP Relays for annunciator outputs ECU -9988N A COMPLETE AUTOMATIC ENGINE CONTROL The ECU-9988N covers just about all the essential engine control functions that are asked for in most specifications. The ECU-9988N automatically cranks, starts and monitors an engine for Overcrank, Overspeed, High Water Temperature and Low Oil Pressure. Any crank timing sequence is accomplished by using the multiple or single crank modes in conjunction with the timer adjustments. A built in speed switch uses a magnetic pickup to monitor engine speed for crank disconnect and overspeed. The bypass timer/logic assures Low Oil Pressure and High Water Temp override during the crank period and an additional adjustable period after crank disconnect. The ECU-9988N expands to as many faults as required by using the Engine Alarm Input/Output. The ECU-9988N monitors the Magnetic Pickup signal for problems during both cranking and running.if a problem is detected the engine will shutdown and the Overcrank and Overspeed LED's will both turn on. Specifications Subject to Change Without Notice ECU -88N 0803F

6 SAMPLE ECU -9988N APPLICATION: FUEL RELAY FR REMOTE START CONTACTS AUTO OFF 10 AMP FUSE BATTERY START RELAY BATTERY POSITIVE HIGH WATER TEMP LOW OIL PRESS MAGNET IC PICKUP INPUT SR LAMP TEST X1 HIGH WATER TEMP OIL PRESS DELAY CRANK ATTEMPTS OVER SPEED CRANK DISCONNECT CRANK CYCLE MANUAL LOW OIL PRESSURE LAMP HIGH WATER TEMP LAMP OVERCRANK LAMP OVERSPEED LAMP ENGINE STARTED LAMP COMMON ALARM LAMP EXTRA FAULTS TIE TO BATTERY POSITIVE OVERSPEED VERIFY SINGLE OR CYCLE CRANK The above illustrates the ECU-9988N engine control with an energized to run engine. Placing the control switch in MANUAL or closure of the Remote Start Contacts while in AUTO initiates the Crank mode. The Fuel and Starter Relays are energized causing the engine to begin cranking. If the engine does not start in the allotted time, as determined by the Crank Cycle Adjust and Dip Switch setting, the Overcrank Fault occurs, and the Fuel and Starter Relays are turned off. If during cranking the internal speed switch detects a speed equal to or above the Crank Disconnect Adjustment Setting the Starter Relay turns off, the LOP/HWT delay timer is initiated. After this delay period if the LOP or HWT switch closes the engine will shutdown immediately. If the internal speed switch detects a speed equal to or above the Overspeed Adjustment Setting the engine is shutdown immediately. To stop the engine or to clear a fault condition place the control switch in the Off position. If the signal from the magnetic pickup is lost during cranking or running the engine will shut down and the Overcrank & Overspeed LED's will both turn on. SPECIFICATIONS: VOLTAGE RANGE - 9 TO 28 VOLTS MAGNETIC PICKUP HERTZ STARTER AND FUEL OUTPUT - 5 AMPS MAX LAMP OUTPUTS (TOTAL) - 1 AMP MAX ECU -9988N TERMINAL OUT PHYSICAL DIMENSIONS AUTO FUEL RELAY OUTPUT MANUAL X1 12 LOW OIL PRESSUR LAMP OUTPUT STARTER RELAY OUTPUT HIGH WATER TEMP. INPUT LOW OIL PRESSURE INPUT LAMP TEST BATTERY NEGATIVE MAGNETIC PICKUP INPUT OIL PRESS DELAY OVER SPEED CRANK DISCON CRANK CYCLE HIGH WATER TEM LAMP OUTPUT OVERCRANK LAMP OUTPUT OVERSPEED LAMP OUTPUT ENGINE STARTE LAMP OUTPUT ALARM OUT EXTRA FAULT IN OVERSPEED VERIFY INCH MM BACK VIEW SIDE VIEW CRANK ATTEMPTS SINGLE OR CYCLE CRANK Mounting holes will accept No. 8 or No. 6 screws. All dimensions in inches.

7 Adjusting an ECU engine control with pots Adjusting Crank Disconnect This adjusts when the starter disengages upon start Turn the Crank Disconnect adjustment 30 turns counter clockwise. Then turn it about 3 turns clock wise. Try to start the engine. It should crank and stop quickly. If your engine control has an engine started LED it will be lit. Now try turning the crank disconnect adjustment 1 turn clockwise and try restarting the engine. Keep turning the adjustment clockwise and attempting to start until the engine starts reliably. If the Overcrank and Overspeed LEDS light at the same time on your unit see the trouble shooting guide for more help. Adjusting Overspeed This adjusts overspeed safety trip Be sure you have adjusted the crank disconnect first. Turn the Over- speed adjustment 30 turns clockwise. Flip Switch 5 to the on position. Start the engine. It should crank and start. If your engine control has an engine started LED it will be lit. Now start turning the overspeed adjust- ment counterclockwise until the engine control shuts down the engine in an overspeed fault. Turn Sw 5 off. If the Overcrank and Overspeed LEDS light at the same time on your unit see the trouble shooting guide for more help. Adjusting Fault Delay This adjusts how long engine can run in fault mode Turn the Fault Delay adjustment 30 turns counter clockwise. This will allow for about 1 second of fault delay. Fault delay is begun after the engine has started. The purpose of the delay is to allow time for oil pressure to build adequately before the oil pressure monitor starts checking the oil pressure sender. High water temperature is also ig- nored during the fault delay time to allow engine coolant to circulate in the engine. Adjusting Crank Time This adjusts starter on time Turn the Crank Disconnect adjustment 30 turns counter clockwise. Then turn it about 3 turns clock wise. This will allow about 1 second or so of actual engine cranking (starting motor on) time. Each turn up adds about 1 second to the crank time. Adjusting the crank time automatically sets the rest time to the same value.

8 Adjusting an ECU engine control with DIP switch SW1 SW2 SW3 CYCLES OFF OFF OFF 1 OFF ON OFF 2 ON OFF OFF 3 ON ON OFF 4 OFF OFF ON 5 OFF ON ON 6 ON OFF ON 7 ON ON ON 8 Adjusting Crank Cycles Using a pen or small screw- driver and the table on the side of the engine control flip the switches in the pattern to adjust to your desired amount of cycles. Cycles is the amount of times the engine will turn on the starter to attempt engine cranking. Adjusting Single or Multiple cranks Using a pen or small screwdriver adjust switch 4 on for one single crank. This action causes all the multi cranks to add together to create one large crank. In affect it disables the rest cycles. SW 4 ON OFF Cranks Action Single Crank Multiple Using the overspeed verify switch After engine starts and engine is at speed turn this switch on and if properly set the engine will shutdown in overspeed fault. Be sure switch 5 is turned off for proper normal operation. SW 5 ON OFF Action Makes control think engine is going approximately 13% faster than it really is True engine speed

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19 C Series (Model C3) J1939 Display & Control Module The C3 Series Engine Control Module provides engine display, fault codes and control for J1939 engines. View active and stored codes. Utilize available inputs and outputs to integrate with additional sensors or alarms. The OLED (organic light emitting diode display) display provides excellent visibility even in direct sunlight with robust performance down to -40 F..EASY-TO-READ DISPLAY (Standard or Metric Selectable) Engine Temperature Engine RPM Oil Pressure Battery Voltage Fuel Usage or Fuel % Engine Hours FAULT CODE READER Fault codes are provided along with easy-to-read display messages, the occurrence count and associated indication lamps for pre alarm and alarm conditions. Active and stored codes can also be viewed. SPECIFICATIONS THROTTLE CONTROL Throttle is provided via the up and down keys using J1939 CAN Bus TSC1 throttle control. Minimum and maximum speeds along with ramp rate are selectable. INPUTS/OUTPUTS An analog input is available for popular sender scales for a fuel level indication. A digital input can be configured for uses including external shutdown switches. The digital output is used to drive a relay coil or lamp to annunciate alarm conditions to external devices. ENCLOSURE The enclosure is water tight, constructed of a durable polycarbonate. Large stainless steel, tactile dome buttons insure positive feedback for operators with gloves. A water-tight 14-pin connector is utilized for simple plug-in installation. ADDITIONAL FEATURES Additional features and functions are provided in the C3-200, C3-300 and C3-350 units including additional inputs and outputs, auto start, auto throttle, pressure and level operation, interlocks and more. ADDITIONAL FEATURES Controls, Inc. provides complete panels that include the C Series module, key switch, engine harness connector and any other requested components. GENERAL DISPLAY.....Organic Light Emitting Diode Character Display ENCLOSURE Polycarbonate BUTTONS..Tactile Stainless Steel Domes CONNECTOR. 14-Pin Tyco Ampseal DIMENSIONS H x 6.57 W x 1.61 D APPROX. WEIGHT..1.5 lbs ENVIRONMENTAL SEALING...IP68 - Gore Vented ELECTRICAL OPERATING VOLTAGE. 5.5 VDC to 36 VDC MAXIMUM CURRENT CONSUMPTION AT 12.6V mA OPERATING TEMPERATURE C to +80 C STORAGE TEMPERATURE C to +80 C REVERSE POLARITY PROTECTION......Yes TRANSIENT VOLTAGE SUPPRESSION......Yes LOAD DUMP PROTECTION Yes COMMUNICATIONS CAN bus... J1939 MOD bus.... RS485 INPUTS ANALOG INPUT.. 1 DIGITAL FLEX INPUT. 1 Configurable as: 1) Normally open or normally closed, 2) Relay closure, pre alarm or alarm, 3) User defined message for display FLEX OUTPUTS 5A FORM A DRY CONTACTS A OR 10A FORM A DRY CONTACTS (Specification Dependent) Each output is configurable as: 1) Normally open or normally closed, 2) Pre alarm, alarm, throttle or tied to flex input THROTTLE CONFIGURATION... J1939 TSC1 P.O. Box 368 Sharon Center, OH P F Copyright 2013 Controls, Inc. All Rights Reserved DMK-206