QUICK ROAD BARRIERS SERIES GARD INSTALLATION MANUAL G G3000I. English

Transcription

1 QUICK ROAD BARRIERS SERIES GARD INSTALLATION MANUAL G G3000I English EN

2 Index Legend of symbols p. 4 Intended use and limits to use p. 4 Intended use p. 4 Limits to use p. 4 Description p. 4 Technical data p. 4 Description of parts p. 5 Dimensions p. 6 Installation p. 6 Preliminary checks p. 6 Tools and equipment p. 6 Types and thicknesses of cables p. 7 Standard installation p. 7 Preparing the anchoring base p. 8 Installing the cabinet p. 9 Installing and balancing the barrier arm p. 9 Adjusting the mechanical endstops p. 10 Manual release of the barrier arm p. 11 Description of the control panel p. 12 Technical data p. 12 Main component parts p. 12 Electrical connections p. 13 Gearmotor, encoder and transformer (only for possible maintenance actions) p. 13 Power source and accessories p. 13 Command devices p. 14 Warning devices p. 14 Safety devices p. 15 Electrical connection to work the photocells safety test p. 15 Programming p. 16 Description of the commands p. 16 Safety devices p. 16 Menu structure p. 17 Motor test and calibrarion menu p. 17 Functions menu p. 18 Users menu p. 22 Info menu p. 22 Radio frequency cards p. 22 Adding user with associated command p. 23 Cancelling one user p. 23 Motor test p. 24 Calibrating travel p. 24 Error messages and notifications p. 25 Safety instructions p. 26 Maintenance p. 26 Periodic maintenance p. 26 Extraordinary maintenance p. 27 Troubleshooting p. 28 Dismantling and disposal p. 28 CE Compliance statement p. 29 P. 2 - Manual code 119GV65 ver /2011 CAME Cancelli Automatici S.p.a. - The data and information in this manual may be changed at any time and without obligation on the part of Came Cancelli Automatici S.p.a. to notify said changes.

3 P. 3 - Manual code 119GV65 ver /2011 CAME Cancelli Automatici S.p.a. - The data and information in this manual may be changed at any time and without obligation on the part of Came Cancelli Automatici S.p.a. to notify said changes. Foreword Use of the products must be restricted to its intended use (i.e. that for which it was expressly built for). Any other use is to be considered dangerous. Came Cancelli Automatici S.p.A. is not liable for any damage resulting from improper, wrongful or unreasonable use Keep these warnings with the installation and use manuals issued with the automated system. Before installing (preliminary check: in case of a negative outcome, do not proceed before having complied with the safety obligations) Make sure that the parts you intend to automate are in good working order, and that they are properly balanced and aligned. Also, make sure that proper mechanical stops are already in place If the operator will be installed at a height of less than 2.5 m from the ground or other access level, check whether you will need any protections and/or warnings Any gate leaves, fi tted with pedestrian entrances, onto which you will install an operator, must have a blocking mechanism when the gate is in motion Make sure that the opening of the automated gate is not an entrapment hazard as regards any surrounding fi xed parts Do not mount the operator upside down or onto any elements that may fold under its weight. If needed, add suitable reinforcements at the points where it is secured Do not install onto gates on either an upward or downward slope (i.e. that are not on fl at, level ground) Check that any lawn watering devices will not wet the gearmotor from the bottom up. Installation Carefully section off the entire site to prevent unauthorised access, especially by minors and children Be careful when handling operators that weigh more than 20 Kg (see installation manual). In such cases, employ proper weight handling safety equipment All opening commands (e.g. buttons, key selectors, magnetic detectors, etc.) must be installed at least 1.85 m from the gate s area of operation perimeter - or where they cannot be reached from the outside of the gate. Also, the direct commands (e.g. push button, or proximity devices, etc.) must be installed at a height of at least 1.5 m and must not be accessible to the public All maintained action commands, must be placed where the moving gate leaves, transit areas and driveways are completely visible If missing, apply a permanent label that shows the position of the release mechanism Before delivering to the client, verify that the system is EN (impact test) standard compliant. Make sure that the operator has been properly adjusted and that the safety and protection devices, as well as the manual release WARNING! Important instructions for the safety of people: READ CAREFULLY! are working properly Where necessary and in plain sight, apply the Warning Sings (e.g. gate plate). Special instructions and advice for users Keep the gate s area of operation clean and clear of any obstacles. Trim any vegetation that may interfere with the photocells Do not allow children to play with the fi xed command devices, or in the gate s area of operation. Keep any remote control devices (i.e. transmitters) away from the children as well Frequently check the system, to see whether any anomalies or signs of wear and tear appear on the moving parts, on the component parts, on the securing points, on the cables and any accessible connections. Keep any joints (i.e. hinges) lubricated and clean, and do the same where friction may occur (i.e. slide rails) Perform functional tests on photocells and sensitive edges, every six months. Keep glass panels constantly clean (use a slightly water-moistened cloth; do not use solvents or any other chemical products) If the system requires repairs or modifi cations, release the operator and do not use it until safety conditions have been restored Cut off the power supply before releasing the operator for manual openings. See instructions Users are FORBIDDEN to carry out ANY ACTIONS THAT THEY HAVE NOT BEEN EXPRESSLY ASKED TO DO OR SO INDICATED in the manuals. Any repairs, modifi cations to the settings and extraordinary maintenance MUST BE DONE BY THE TECHNICAL ASSISTANCE STAFF On the periodic maintenance log, note down the checks you have done. Special instructions and advice for all Avoid working near the hinges or moving mechanical parts Stay clear of the gate s area of operation when in motion Do not resist the direction of movement of the gate; this may present a safety hazard At all times be extremely careful about dangerous points that must be indicated by proper pictograms and/or black and yellow stripes When using a selector or command in maintained action mode, keep checking that there are no people in the area of operation of the moving parts. Do this until you release the command The gate may move at any time without warning Always cut the power when cleaning performing maintenance.

4 Legend of symbols Intended use and limits to use Intended use Limits to use Description The cabinet is made of 2 mm-thick galvanised steel sheeting and varnished with epoxy powders. Features to complement with Camespecific accessories. The anchoring base made of galvanised steel and has four clamps with fastening nuts. Galvanised-steel arm attachment flange, for quick and safe fastening of the barrier arm.inside the cabinet:control panel, mechanical safety stops, endpoint assembly, balancing spring and irreversible gearmotor with die-cast aluminium case. The gearmotor features an endless screw based reduction system which is lubricated by permanent fluid grease with rotating parts on lubricated bearings. 001G Barrier made of varnished galvanised steel ready-to-fit accessories. 001G Barrier made of varnished galvanised steel ready-to-fit accessories. 001G3000IDX - Right-hand barrier made of AISI 304 satin steel ready-to-fit accessories. 001G3000IDX - Left-hand barrier made of AISI 304 satin steel ready-to-fit accessories. Complementary accessories: 001G White varnished semi-elliptical aluminium arm L = 3 m, complete with cable cover profile, anti-impact profile, internal reinforcement, luminous cord, cord connection cable and red reflective adhesive strips. 001G Ø 60 mm white varnished aluminium tube arm L = 3 m, complete with red-reflective adhesive bands. 001G Ø 40 mm balancing spring for the 001G03002 barrier. 001G Ø 50 mm balancing spring for the 001G03001 barrier. 001G Semi-elliptical arm attachment flange complete with flange cover and barrier arm end-cap. 001G Flange for attaching the Ø 60 mm tube arm complete with flange cover and end-cap. 001G Built-in Flashing light dome. 001G Support for applying DIR series photocells. 001G Fixed support for barrier arm. 001G Quick-detach barrier arm attachment. Important! Make sure that the command and safety equipment and accessories are CAME originals; this will ensure easy installation and maintenance of your system. Technical data Power supply: 120 / 230 V AC 50/60 Hz Motor power supply: 24 V DC Maximum draw: A 15 Power: 300 W Maximum Torque: 200 Nm Opening time: 1.4 secs. Duty cycle Intensive use Protection rating : IP54 Weight: 47 kg Insulation class: I This symbol means parts must be read carefully. This symbol means the parts descibe safety issues. This symbol tells you what to notify to the user. The G3000 barrier is designed and built by CAME Cancelli Automatici S.p.A. in compliance with current regulations on safety concerning the use of parking facilities in private, public, residential and areas with high fl ow densities. Any installation or use other than that indicated in this manual is forbidden. Passage width is up to 2.75 metres and opening time is 1.4 seconds. P. 4 - Manual code 119GV65 ver /2011 CAME Cancelli Automatici S.p.a. - The data and information in this manual may be changed at any time and without obligation on the part of Came Cancelli Automatici S.p.a. to notify said changes.

5 Description of parts Upper dome Transmission shaft plate Cabinet Inspection hatch Gearmotor Lever arm Limit-switch assembly ZL30 Control panel Transformer Lever activated gearmotor release Counter-balancing spring Gearmotor release with customised key Hatch lock with customised key Power switch P. 5 - Manual code 119GV65 ver /2011 CAME Cancelli Automatici S.p.a. - The data and information in this manual may be changed at any time and without obligation on the part of Came Cancelli Automatici S.p.a. to notify said changes ACCESSORIES 1. Semi-eliptical arm complete with impact-proof profile, luminous cord, cord connecting cable and red adhesive strips 2. Ø60 mm tube arm complete with red reflective adhesive strips 3. Semi-eliptical arm attachment flange complete with flange cover and arm end-caps 4. Ø60 mm tube-arm attachment flange complete with flange cover and arm end-caps 5. 40) Balancing spring Ø 40 mm ) Balancing spring Ø 50 mm 7. Flashing light dome 8. Support-bracket for DIR photocells 9. Fixed support

6 Dimensions max Installation Installation must be carried by skilled, qualified technicians in accordance with current regualtions. Preliminary checks Before beginning to install, the following is necessary: Set up proper omnipolar cut-off device, with more than 3mm of distance between contacts, with sectioned power source; Set up proper conduits and electric cable raceways, making sure these are protected from any mechanical damage; Set up a drainage tube to prevent stagnation of moisture that can lead to oxydation; Check that any connections inside the container (made for continuity purposes of the protective circuit) be fitted with extra insulation compared to other internal conductive parts; Tools and equipment Make sure you have all the tools and materials needed to carry out the installation in total safety and in accordance with current regulations. The figure shows some examples of the tools needed by installers. P. 6 - Manual code 119GV65 ver /2011 CAME Cancelli Automatici S.p.a. - The data and information in this manual may be changed at any time and without obligation on the part of Came Cancelli Automatici S.p.a. to notify said changes.

7 Types and thicknesses of cables P. 7 - Manual code 119GV65 ver /2011 CAME Cancelli Automatici S.p.a. - The data and information in this manual may be changed at any time and without obligation on the part of Came Cancelli Automatici S.p.a. to notify said changes. N.B.: If cables are of a different length than that shown in the table, determine the cable section based on the actual draw and the number of connected devices and according the what is set forth in the CEI EN code of regulations. For connections featuring several loads on the same line (i.e. sequential ones), the dimensions shown on the table must be reconsidered according to the total draw and actual distances. When connecting products not featured in this manual, only refer to the literature accompanying such products. Standard installation Connection Barrier 001 Flashing light Tube arm Red reflective strips Photocells Support for photocells Type of cable Cable length 1 < 10 m Small post for photocells Fixed support Command device (i.e. keyboard, magnetic key, transponder, etc.) Stand for command device Metal mass detector Cable length 10 < 20 m Cable length 20 < 30 m Powered by 120 / 230 V AC 3G x 1.5 mm 2 3G x 2.5 mm 2 3G x 4 mm 2 Photocell transmitters FROR CEI 2 x 0.5 mm 2 2 x 0.5 mm 2 2 x 0.5 mm Photocell receivers 4 x 0.5 mm 2 4 x 0.5 mm 2 4 x 0.5 mm 2 CEI EN Accessories power source 24 V DC 2 x 0.5 mm x 0.5 mm 2 2 x 1 mm 2 Safety and command devices 2 x 0.5 mm 2 2 x 0.5 mm 2 2 x 0.5 mm 2 Connecting the antenna RG58 max. 10 m Metal mass detector (see product literature delivered with product) 11

8 Preparing the anchoring base The following illustrations are just examples, in that the space for securing the operator and accessories depends on the overall measurements. It is up to the installer to choose the most suited solution. Dig a pit for the anchoring base and set up the required corrugated tubes for the connections coming out of the junction pit. N.B.: the number of tubes depends on the type of accessories featured. M12 UNI 5588 nut M12 x 40 UNI 5739 screw Washer 400 Wait at least 24 hrs for everything to solidify. Remove the nuts and washers from the threaded screws. 24h Assemble the four clamps to the anchoring base. Fill the pit with cement and sink the base, making sure that the corrugated tubes pass through the spefi cic hole in the plate.the base must be perfectly level, clean and with the bolt threading completely on the surface. P. 8 - Manual code 119GV65 ver /2011 CAME Cancelli Automatici S.p.a. - The data and information in this manual may be changed at any time and without obligation on the part of Came Cancelli Automatici S.p.a. to notify said changes.

9 Installing the cabinet Warning: the barrier must be mounted by at least two persons. Use proper hoisting equipment when transporting the barrier. During mounting phase, the barrier may be unstable. Do not rest against barrier until fully mounted, to avoid any tumbling over. P. 9 - Manual code 119GV65 ver /2011 CAME Cancelli Automatici S.p.a. - The data and information in this manual may be changed at any time and without obligation on the part of Came Cancelli Automatici S.p.a. to notify said changes. LEFT hand barrier 1 RIGHT hand barrier - Remove the two top screws from the upper dome, insert key into lock and turn clockwise. Lift up the dome and remove the cabinet hatch. - Position the cabinet onto the anchoring base and fasten it with nuts and bolts. N.B.: install the cabinet with the inspection door facing an easily accessible direction. Installing and balancing the barrier arm 1 NOTE: This manual shows mounting operations using a left-hand barrier. If you have ordered a righthand barrier, then follow the indications symmetrically M12 UNI 5588 nut Washer Important: to install and balance the G03001 barrier, read the literature supplied with the G03003.For the G03002 barrier, read the literature supplied with the G03004.

10 Adjusting the mechanical endstops ~1 N.B.: to do after electrical connections are made to the control panel. Close the inspection hatch and power up the system. Activate the arm to check whether it is parallel to the road surface when close and at about 89 when open. ~89 ~1 ~89 Mechanical stop To correct the vertical position (=opening), lower the barrier arm, open the inspection door and rutn the opening mechanical stop either clockwise or counterclockwise, then secure the stop with the counter nut. counter nut To correct the horizontal position (=closing), raise the bar, adjust the mechanical closing stop and secure it with the counter nut. P Manual code 119GV65 ver /2011 CAME Cancelli Automatici S.p.a. - The data and information in this manual may be changed at any time and without obligation on the part of Came Cancelli Automatici S.p.a. to notify said changes.

11 Manual release of the barrier arm - Insert the key into the lock and turn it clockwise. Manually lift the barrier arm and re-lock it by turning the key counter-clockwise. P Manual code 119GV65 ver /2011 CAME Cancelli Automatici S.p.a. - The data and information in this manual may be changed at any time and without obligation on the part of Came Cancelli Automatici S.p.a. to notify said changes. WARNING! The release action may result in danger for the user, when, for whatever reason - the arm is improperly fixed to the pin during mounting, the arm is broken or cracked during an accident, etc.. - the tension springs no longer provide balance! This may result in sudden rotating movements of arm attachment and/or of the arm itself Note: in case the key is not enought to unhook the arm from the gearmotor, remove the upper dome, open the inspection hatch and yank up on the release lever which is located under the transformer support bracket. Manually lift the arm and re-lock it by repositioning the lever RELEASE LOCKING

12 Description of the control panel Designed and built by CAME Cancelli Automatici S.p.A. The control panel is powered by 120 / 230 V AC, at 50 / 60 Hz frequency. The command devices and accessories are powered by 24V. Warning! The accessories must not exceed 40 W overall. The control panel features an amperometric device whih constantly controls the motor thrust data. When the barrier arm runs into an obstacle, this is detected by the encoder which acts accordingly on the movement : - when opening: the arm inverts the direction of travel until it is fully closed; - when closing: the arm inverts the direction of travel until it is fully open; this triggers the automatic closing. Warning! Afterthree consecutive inversions, the arm stays raised up and automatic closing is excluded: to close press the command button or transmitter key. All connections are protected by quick fuses, see table. The card handles the following functions: - automatic closing after an opening command; Technical data TECHNICAL DATA power source 120/230 V - 50/60 Hz max power 400 W power draw when idle 110 ma maximum power for 24 V accessories 40 W circuit insulation class II container material ABS container protection rating IP54 working temperature -20 / +55 C Main component parts 1 - Fusibile motore 2 - Accessories fuse 3 - Control panel fuse 4 - Transformer terminals 5 - Radiofrequency card connector 6 - Programming buttons immediate closing; - Prefl ashing by the fl ashing light; - obstacle detection with arm stopped at any point. Types of command: - opening/closing; -opening/closing with maintained action; - opening; - total stop. Optional accessories: Flashing-light domeand luninous cord; fl ashing light for open barrier arm: it turns off when barrier ar is closed; Warning! Before acting on the control panel, cut off the power supply FUSE TABLE to protect: fuses for: 120 V Electronic card (line) 5 A-F 230 V Electronic card (line) 3.15 A-F 24 V Accessories 2 A-F Command devices (control panel) 1 A-F Motor 15 A-F 7 - LED warning light to signal lack of calibration or open thermal contact 8 - Power supply LED-signal light 9 - Motor terminals 10 - Accessories terminals 11 - Display P Manual code 119GV65 ver /2011 CAME Cancelli Automatici S.p.a. - The data and information in this manual may be changed at any time and without obligation on the part of Came Cancelli Automatici S.p.a. to notify said changes.

13 Electrical connections P Manual code 119GV65 ver /2011 CAME Cancelli Automatici S.p.a. - The data and information in this manual may be changed at any time and without obligation on the part of Came Cancelli Automatici S.p.a. to notify said changes. Gearmotor, encoder and transformer (only for possible maintenance actions) Shown is the connection for a left-hand barrier. A right-hand barrier has gearmotor cables inverted on terminals M-N. (3.15A - 230V) (5A - 120V) line fuse Power switch Power source and accessories THERMAL 36V 24V 0 + E - M N Power supply 230 V AC, Frequency 50/60 Hz. N.B.: remove the protection, which is fastened with one screw, from the transformer. UNI 6934 Ø3.9x9.5 screw Terminals for powering accessories: - 24 A 230 V AC; Overall allowed power: 40 W Brown Brown 3.15A Black Brown Blue 230V 120V 0V White Brown Green + - Brown Blue 5A fuse 5A 230 V AC 120 V AC 230V 120V 0V E6 TS CX CY

14 Command devices Stop button (N.C. contact.) - Excludes automatic closing, to resume movement press the command button or tramistter key. N.B.: if contact is unused, select "0" (Deactivated) from the "F 1" function. Opening button (N.O.contact.) this is obligatory with Maintained Action function. Closing button (N.O. contact.) It is obligatory in case of Maintained Action. Button for barrier opening and closing commands (N.O. contact.) See function settings on "F 7" Warning devices Flashing light dome and luminous cord (Contact rated at:24 V - 32 W Max.) - These fl ash on and off during barrier arm opening and closing. See function settings on "F 15" Flashing light for open barrier arm Contact rated for: 24 V - 3 W Max.) Warns that the barrier arm is open. See function settings on "F 10" E6 TS CX CY Antenna with RG58 cable for remote controls E6 TS CX CY P Manual code 119GV65 ver /2011 CAME Cancelli Automatici S.p.a. - The data and information in this manual may be changed at any time and without obligation on the part of Came Cancelli Automatici S.p.a. to notify said changes.

15 Safety devices Confi gure the CX or CY contact (N.C.), which is an input for EN regulation-compliant safety devices such as photocells. See CX input functions (Function F2) or CY (Function 3) in: RX Photocells DIR TX P Manual code 119GV65 ver /2011 CAME Cancelli Automatici S.p.a. - The data and information in this manual may be changed at any time and without obligation on the part of Came Cancelli Automatici S.p.a. to notify said changes. - C1 «reopeing when closing», when arm is closing, opening the contact triggers the inversion of movement until it is fully raised up; - C4 «obstacle waiting», stops the arm if it is moving and resumes movement after obstacle is removed. - Immediately closes the barrier after vehicle has passed within the oeprating range of the safety devices. - C9 <<immediate closing with obstacle waiting while closing>>, barrier arm closes after a vehicle passes within the effective range of the safety devices. Note: when closing, the devices also execute the "obstacle waiting" C4 functions. N.B.: if contacts CX and CY are unused, they should be deactivated when programming. Electrical connection to work the photocells safety test With each opening and closing command, the card checks the effi ciency of the safety devices (i.e. photocells). Any anomalies in the working of the photocells is fl agged on the electrical card, and this cancels any commands from the radio transmitters or buttons. Electrical connection to work the photocells safety test: - from the "F 5" function select which inputs to activate the test on. DIR E6 TS CX CY E6 TS CX CY

16 Programming Description of the commands F I Display Safety devices < > < > The ESC button is for: - exiting menus; - cancelling any changes. The <> keys are for: to move from one menu item to another; - increase or decrease a value. to enter menu, keep the button pressed for at least a full second. Use the arrows to choose the menu item you wish... use the arrows also the move in the "sub menus"... { ESC < > Use the arrows to increase or decrease the < > value... ESC F i { { F i F 2 F 3 3 N.B. when the menu is active the system cannot be used i i...to exit the menu wait 10 seconds or press ESC. The buttons is for: - accessing the menus; - confirm and memorise the set value....then press... then press...then press to confirm... P Manual code 119GV65 ver /2011 CAME Cancelli Automatici S.p.a. - The data and information in this manual may be changed at any time and without obligation on the part of Came Cancelli Automatici S.p.a. to notify said changes.

17 Menu structure P Manual code 119GV65 ver /2011 CAME Cancelli Automatici S.p.a. - The data and information in this manual may be changed at any time and without obligation on the part of Came Cancelli Automatici S.p.a. to notify said changes. F 1 - Total stop function F 2 - Function associated to CX input F 3 - Function associated to CY input F 5 - Safety test function F 6 - Maintained action function F 7 - Command mode on 2-7 F 9 - Obstacle detection when motor is idle function F 10 - Indicator light function F 15 - Intermittent luminous cord function F 19 - Automatic closing time F 21 - Pre-flashing time F 22 - Working time F 28 Adjusting the opening speed F 29 - Adjusting closing speed F 30 Adjusting the opening slow-down speed F 31 - Adjusting closing-deceleration speed F 33 - Adjusting calibration speed F 34 - Sensitivity during movement F 35 - Sensitivity during deceleration F 37 - Adjusting the opening-deceleration beginning-point of the M1 motor F 38 - Adjusting the closing-deceleration beginning-point of the M1 motor U 1 U 2 U 3 A 1 A 2 A 3 A 4 A 5 H 1 - Type of command to associate to user via radio command - Cancelling one user - Completely cancel users - Set type of arm Motor test - Calibrating travel - Reset parameters - counter for the number of raisings and lowerings - Software version IMPORTANT! before setting the functions, define the arm used with the system (A1 - arm type), check the proper direction of operation of the gearmotor (A 2 - Motor test) and carry out the travel calibration ( A 3 - Travel calibration) Note: press to confirm after choosing the value for each function. Motor test and calibrarion menu A 1 (Type of arm): setting the type of arm to use with the system. 0 = Ø 60 mm tube arm; 1 = 1 = semi-eliptical or eliptical arm. F i A I 0 > A 2 (Motor test): test activation to check for proper rotation direction of the gearmotor (see paragraph on "motor test") 0 = Deactivated;1 = activated F i A 2 0 > > > i i

18 A 3 (travel calibration): automatic calibration operation of the gearmotor travel(see "travel calibration" paragraph"). 0 = Deactivated; 1 = Activated. F i A 3 0 > A 4 (Reset parametres): data restoring procedure (for default settings) and travel calibration cancellation. = 0 = Deactivated; 1 = Activated. F i A 4 0 > A 5 (Number of openings and closings): shows number of arm openings and closings: --- = 0 = 1000 openings and closings; 001 = 1000 = 1000 openings and closings; 100 = = 1000 openings and closings; 999 = = 1000 openings and closings. F i Functions menu >...> F i 0 i F i F 2 0 i 4 > F i F 3 0 i > > > A F 1 (Total Stop): N.C. input: arm stops consequently excluding any automatic closing cycle; use either the buttons or transmitter to resume movement.insert safety device on [1-C2]; if unused, select function "0". 0 = 0 = Deactivated; 1 = Activated (by default). F 2 (CX input): NC safety contact with ppssobility to associate the following functions: C1 (reopening when closing) C4 (obstacle waiting), C5 (immediate closing), C9 (immediate closing with obstacle waiting while closing), or deactivated, see safety devices in electrical connections. 0 = 0 = Deactivated (by default); 1 = C1; 4 = C4; 5 = C5; 9 = C9; F 3 (CY input): NC safety contact with ppssobility to associate the following functions: C1 (reopening when closing) C4 (obstacle waiting), C5 (immediate closing), C9 (immediate closing with obstacle waiting while closing), or deactivated, see safety devices in electrical connections. 0 = Deactivated (by default); 1 = C1; 4 = C4; 5 = C5; 9 = C9; i i 4 > > > > P Manual code 119GV65 ver /2011 CAME Cancelli Automatici S.p.a. - The data and information in this manual may be changed at any time and without obligation on the part of Came Cancelli Automatici S.p.a. to notify said changes.

19 F 5 (Safety test): allows the card to check the efficienty of safety devices (i.e. photocells) after avery opening or closing command. 0 = Deactivated (by default); 1 = CX; 2 = CY; 3 = CX =+CY F i F 5 0 i 2 3 > P Manual code 119GV65 ver /2011 CAME Cancelli Automatici S.p.a. - The data and information in this manual may be changed at any time and without obligation on the part of Came Cancelli Automatici S.p.a. to notify said changes. F 6 (Maintained action): the barrier works by keeping pressed the button (a 2-3 button for opening, a 2-4 button for closing). This excludes all of the other command devices including the radio command. 0 = = Deactivated (by default) ; 1 = Activated. F i F 6 0 i >...> F 7 (Command 2-7): setting the 2-7 contact to either the step (open-close) or sequential (open-stop-close-stop) modes. 0 = step-step (by default); 1 = sequential. F i F 7 0 F 9 (Obstacle detection): when motor is idle (the arm is down, up or after a total stop command), it prevent movement if the safety davices (i.e. photocells) detect any obstacles. 0 = = Deactivated (by default); 1 = Activated. F i F 9 0 F 10 (Open signal-light): light bulb connected to 10-5, signals barrier status. 0 = arm raised open and moving, stays lit (by default) 1 = - when arm is raising to open, it flashes intermittently F i F i 0 0 i F i F 6 0 i >...> i i every half-second; - when arm is descending to close, it flashed intermittently every second; - when arm is open, it stays lit; - when arm is completely down, it stays off. F 15 (Luminous cord intermittance): luminous cord connected to 10-E6, signals barrier status with intermittent lights. 0 = barrier-arm in movement ; 1 = arm moving and closed. >

20 F 19 (Automatic closing time): the automatic closing timer activates at the closing endpoint. The preset time can be adjusted, and is anyway conditioned by any triggered safety devices. it deactivated after a total safety "stop" or when the power is cutt off. The waiting time can be deactivated or adjusted from 1" to 180". = 0 = Deactivated (by default) ; 1 = 1 second; 2 = 2 seconds; = 180 seconds. F i F i 9 0 i I 8 0 F 21 (Pre-flashing time): after an opening or closing command, the flashing light connected on (10-E6), flashes for an adjustable time interval before the arm begins to travel. the pre-flashing time can be deactivated or adjusted from 1" to 10". 0 = Deactivated (by default); 1 = 1 second; 2 = 2 seconds; = 10 seconds. F i F i F 2 i F 22 (Working time): working time of the motor when opening or closing. The working time can be adjusted to between 5" and 120" 5 = 5 seconds; = 120 seconds (by default). 0 i I 0 F I 2 0 F 28 (Opening travel-speed): setting the opening travel-speed, calculated as a percentage. 60 = 60% of the motor speed (minimum); = 80% of the motor speed (by default); = 100 = 100% of the motors speed (maximum). Note: setting the speed percentage from 90 to 100, automatically raised the opening deceleration beginning-point percentage (F37) F i F i I 0 0 F 29 (Closing travel-speed): setting the closing travel-speed, calculated as a percentage. 60 = 60% of the motor speed (minimum); = 80% of the motor speed (by default) = 100% of the motors speed (maximum). Note: setting the speed percentage from 90 to 100, automatically raised the closing deceleration beginning-point percentage F i F i I 0 0 F 30 (Opening deceleration speed): setting the opening deceleration-speed, calculated as a percentage. 10 = 10% of motor deceleration speed (minimum); = 15% of motor deceleration speed (by default); = 30% of motor deceleration speed (maximum). F i F 3 0 I 0 I I 3 0 P Manual code 119GV65 ver /2011 CAME Cancelli Automatici S.p.a. - The data and information in this manual may be changed at any time and without obligation on the part of Came Cancelli Automatici S.p.a. to notify said changes.

21 F 31 (closing decelerarion speed): setting the speed for closing deceleration, calculated as a percentage. 10 = 10% of motor deceleration speed (minimum); = 15% of motor deceleration speed (by default); = 30% of motor deceleration speed (maximum). F i F 3 0 I 0 I I 3 0 P Manual code 119GV65 ver /2011 CAME Cancelli Automatici S.p.a. - The data and information in this manual may be changed at any time and without obligation on the part of Came Cancelli Automatici S.p.a. to notify said changes. F 33 (Calibration speed): setting the speed only during the barrier's calibration phase, calculated as a percentage. 10 = 10% of the motor speed; = 20% of the motor speed (by default); = 30% of the motor speed. F i F 3 3 I 0 I I F 34 (travel sensitivity): adjusts the obstacle-detection sensitivity during travel. 10 = maximum sensitivity; = minimum sensitivity (by default). F i F 3 4 I 0 I I I 0 0 F 35 (Deceleration sensitivity): adjusts the obstacle detection sensitivity when decelerating. 10 = maximum sensitivity; = minimum sensitivity (by default). F i F 3 5 I 0 I I I 0 0 F 37 (Motor opening deceleration point): adjusts the motor's beginning deceleration point before the opening endstop. the beggining deceleration point is calculated as a percentage of the arm's complete travel. 40 = 40% of the arm travel; = 50% of the arm travel (by default); = 70% of the arm travel. F i F i 7 0 F 38 (Motor closing deceleration point): adjusts the motor's beginning point of deceleration before the closing endstop. the beggining deceleration point is calculated as a percentage of the arm's complete travel. 40 = 40% of the arm travel; = 50% of the arm travel (by default); = 60% of the arm travel. F i F 3 8 I 0 I I

22 Users menu U 1 (Adding user with associated command): adding user (max 25 users) associated to a command, via tramsitter 1 = 1 = step command (open-close); 2 = 2 = sequential commande (open-stop-close-stop); 3 = open only command. F i u i i 2 3 > U 2 (Cancelling user): cancelling one user (see paragraph on cancelling one user) F i u 2 i 2 U 3 (Cancelling users): cancelling all users on memory. Press Enter button to confirm cancellation 0 = Deactivated; 1 = Cancelling all users F i u 3 0 i Info menu H 1 (Version): view software version. F i H I i. 0 Radio frequency cards >...> Insert the AF43S card to command the operator via radio command. AF card TOP CAME Frequency/Mhz Card Transmitter AM AF43S TAM / TOP ATOMO / TWIN AM AF43TW TWIN AM AF868 TOP ATOMO TAM 2 5 TWIN P Manual code 119GV65 ver /2011 CAME Cancelli Automatici S.p.a. - The data and information in this manual may be changed at any time and without obligation on the part of Came Cancelli Automatici S.p.a. to notify said changes.

23 Adding user with associated command User Asssociated command P Manual code 119GV65 ver /2011 CAME Cancelli Automatici S.p.a. - The data and information in this manual may be changed at any time and without obligation on the part of Came Cancelli Automatici S.p.a. to notify said changes. 1) Select "U 1". Press to confirm. 2) Use the arrow buttons to select the command (1=step, 2=sequential, 3=open) to assign to the user. Press to confirm... 3)... an available number between 1 and 25 will flash for a few seconds, this number will be assigned to the user after the code is sent via transmitter or other such command device.. Cancelling one user 1) Select U 2. Press to confirm. U U I ESC < > 2 ESC < > 2 ESC < > C L ESC < > 2) Use the arrow buttons to select the user number you wish to cancel. Press to confirm... 3)..."CLr" will appear on the screen to confirm cancellation. ESC < > ESC < >

24 ken und verknoten (etwaige LE ELUNG Die in d NICHT zugela Schad Weiter Abbau Motor test Select A 1. Press to confirm. a 2 ESC < > Die Be d über gesam 2) Select 1 to activate the test Press to confirm... 3)..."---" will appear on the screen, waiting for a command ESC < > 4) Keep the "<" button pressed and check that the arm opens fully. Note: if the arm closes, invert the motor strokes (M2 with N2). Calibrating travel a 3 ESC < > Vorankü I ESC < > op I ESC < > N.B.: before calibrating the travel, make sure the area about the arm is free of any obstacles. Important! While calibrating, all safety devices will be deactivated until calibration is complete, except for the "total stop". 1) Select A 3. Press to confirm. 2) Select 1 and press to confirm the automatic-calibration-of-travel mode... i ESC < > P Manual code 119GV65 ver /2011 CAME Cancelli Automatici S.p.a. - The data and information in this manual may be changed at any time and without obligation on the part of Came Cancelli Automatici S.p.a. to notify said changes.

25 3) The arm will lower to close until the mechanical stop shuts off. cl i P Manual code 119GV65 ver /2011 CAME Cancelli Automatici S.p.a. - The data and information in this manual may be changed at any time and without obligation on the part of Came Cancelli Automatici S.p.a. to notify said changes. 4)...subsequently, the arm will raise to open until the mechanical stop shuts off. Error messages and notifications ESC < > op I ESC < > Er1 : motor calibration interrupted; check that motor is connected properly and that motor runs properly. Er3 : encoder out-of-order; call for assistance. Er4 : services test error: check proper connections and functioning state of the safety devices. Er5 : insufficient working time; check the set time, it could be insufficient to complete a full cycle. Er6 : maximum number of detected obstacles Er7 : transformer overheated or barrier arm blocked or inspection hatch open.at first opening command, the barrier arm will open and stay fully raised until it is restored. C0 : contact 1-2 (stop) unused and not deactivated C1/4/5 : contacts CX and/or CY unused or not deactivated Red LED flashes: command cards not yet calibrated for the travel or thermic contact is open.

26 Safety instructions Important general safety instructions This product is only intended to be used for the purpose it was designed. Any other use is therefore improper and dangerous. The manufacturer is not liable for any damage caused by improper, wrongful or unreasonable use. Stay away from working mechancal parts. Stay out of the working range of the moving operator. Do not oppose the movement of the operator as this may result in danger. Do not allow children to play to loiter within the working range of the operator. Keep transitters and any other command devices away from children, to prevent the operator from being activated y mistake. Immediately stop using the operator if any anomaly is manifested. Maintenance Danger of hand crushing Danger high voltage Transit forbidden during operation Periodic maintenance The periodic maintenance actionsto be done by the end users are: cleaning the photocells' glass, checking the proper working state of the safety devices and making sure the operator is free of any impediments. We also recommend to periodically check the lubrication the tightness of the bolts and screws on the operator. To check that the safety devices are working properly, wave an object in front of the photocells during closing; if the operator inverts its direction of travel or blocks movement, then the photocells are working properly. This is the only maintenance job that should be done with the power source on. Before doing any maintenance or repair job, cut off the main power, to prevent any dangerous situations. To wipe clean the photocell glass, use a slightly damp cloth, and do not use any solvents or other chemical products that may ruin the device. Check that there is not vegetation within range of the photocells, and that no objects interfere with the operation of the automated device. P Manual code 119GV65 ver /2011 CAME Cancelli Automatici S.p.a. - The data and information in this manual may be changed at any time and without obligation on the part of Came Cancelli Automatici S.p.a. to notify said changes.

27 Periodic maintenance log to be done twice yearly by the end-users Date Notes Signature P Manual code 119GV65 ver /2011 CAME Cancelli Automatici S.p.a. - The data and information in this manual may be changed at any time and without obligation on the part of Came Cancelli Automatici S.p.a. to notify said changes. Extraordinary maintenance The following table is used to log extraordinary maintenance, repair and improvement jobs done by the specialised external firms. N.B.: All extraordinary maintenance jobs must be carried out by skilled technicians. Extraordinary maintenance log Installer's stamp Product name Date of job Technician's signature Customer's signature Job carried out Installer's stamp Product name Date of job Technician's signature Customer's signature Job carried out Installer's stamp Product name Date of job Technician's signature Customer's signature Job carried out

28 Troubleshooting PROBLEM Reference CHECKS Checks The operator neither opens nor closes Lock the inspection hatch using the key and check the The operator opens but doesn't close 4-7 The operator closes but doesn't open 4-7 The operator does not carry out the automatic closing The operator does not work with the transmitter 2-16 The operator inverts the direction of travel 7-18 Only one transmitter works 22 The photocell does not work The LED flashes quickly 4 The operator does not fully complete cycle 7 Cannot balance the arm 7-15 The operator does not decelerate 7-15 The operator is slow when starting 7 Dismantling and disposal release lock 2- Deactivate the Maintained Action function 3 - Check power source and fuses 4 - The N.C. safety contacts are open, the card is not calibrated 7 - Check balancing and tighteness of springs 8 - Deactivate the Obstacle Detection function 11-Activate the Automatic Closing function 12 - Check for the proper direction of travel 13 - Check the command devices 15 - Check the Arm length/applied Accessories ratio 16 - Memorise the new radio code 18 - Adjust sensitivity 22 - Enter or duplicate the same code on all of thetransmitters 23 - Activate photocell 24 - Connect the photocells in series and not in parallel fashion 26 - Respect the polarities when powering up the photocells On its premises, CAME Cancelli Automatici S.p.A. implements an Environmental Management System certified in compliance with the UNI EN ISO standard to ensure environmental protection. Please help us to safeguard the environment. At CAME we believe this to be one of the fundamentals in its market operations and development strategies. Just follow these short disposal instructions: DISPOSING OF THE PACKAGING The components of the packaging (i.e. cardboard, plastic, etc.) are solid urban waste and may be disposed of without much trouble, simply by separating them for recycling. Before proceeding it is always a good idea to check your local legislation on the matter. DO NOT DISPOSE OF IN NATURE! PRODUCT DISPOSAL Our products are made up of various materials. The majority of these (aluminium, plastic, iron, electrical wires) is solid urban waste. These can be disposed of at local solid waste management dumps or recycling plants. Other components (i.e. electronic cards, remote control batteries, etc. ) may contain hazardous substances. These must therefore be handed over the specially authorised disposal firms. Before proceeding it is always a good idea to check your local legislation on the matter. DO NOT DISPOSE OF IN NATURE! P Manual code 119GV65 ver /2011 CAME Cancelli Automatici S.p.a. - The data and information in this manual may be changed at any time and without obligation on the part of Came Cancelli Automatici S.p.a. to notify said changes.

29 CE Compliance statement P Manual code 119GV65 ver /2011 CAME Cancelli Automatici S.p.a. - The data and information in this manual may be changed at any time and without obligation on the part of Came Cancelli Automatici S.p.a. to notify said changes.

30 01_2011 CAME France S.a. 7, Rue Des Haras Z.i. Des Hautes Patures Nanterre Cedex (+33) (+33) FRANCE GERMANY CAME Gmbh Seefeld Akazienstrasse, Seefeld Bei Berlin (+49) (+49) English - Manual code 119GV65 ver /2011 CAME Cancelli Automatici S.p.a. The data and information in this manual may be changed at any time and without obligation on the part of Came Cancelli Automatici S.p.a. to notify said changes. CAME Automatismes S.a. 3, Rue Odette Jasse Marseille (+33) (+33) CAME Automatismos S.a. C/juan De Mariana, N. 17-local Madrid (+34) (+34) CAME United Kingdom Ltd. Unit 3 Orchard Business Park Town Street, Sandiacre Nottingham - Ng10 5bp (+44) (+44) CAME Group Benelux S.a. Zoning Ouest Lessines (+32) (+32) CAME Americas Automation Llc NW 122nd St. Medley, FL (+1) (+1) CAME Gmbh Kornwestheimer Str Korntal Munchingen Bei Stuttgart (+49) (+49) FRANCE SPAIN GREAT BRITAIN BELGIUM U.S.A GERMANY U.A.E. RUSSIA PORTUGAL INDIA ASIA CAME Gulf Fze Office No: S10122a2o210 P.O. Box Jebel Ali Free Zone - Dubai (+971) (+971) CAME Rus Umc Rus Llc Ul. Otradnaya D. 2b, Str. 2, office , Moscow (+7) (+7) (ext. 226) CAME Portugal Ucj Portugal Unipessoal Lda Rua Liebig, nº Barreiro (+351) (+351) CAME India Automation Solutions Pvt. Ltd A - 10, Green Park New Delhi (+91) /256 (+91) CAME Asia Pacific 60 Alexandra Terrace #09-09 Block C, The ComTech Singapore (+65) (+65) CAME Cancelli Automatici S.p.a. Via Martiri Della Libertà, Dosson Di Casier (Tv) (+39) (+39) Informazioni Commerciali ITALY ITALY CAME Sud s.r.l. Via F. Imparato, 198 Centro Mercato 2, Lotto A/ Napoli (+39) (+39) CAME Service Italia S.r.l. Via Della Pace, Dosson Di Casier (Tv) (+39) (+39) Assistenza Tecnica ITALY ITALY CAME Global Utilities s.r.l. Via E. Fermi, Gessate (Mi) (+39) (+39)