AUTOMATION FOR SLIDING GATES BX SERIES INSTALLATION MANUAL BX243U/BX243CU

Transcription

1 AUTOMATION FOR SLIDING GATES BX SERIES INSTALLATION MANUAL BX243U/BX243CU

2 IMPORTANT UL-325 SAFETY INSTRUCTIONS BX Series It is extremely important that all parties involved in the installation and operation of the gate operator system read and understand the following warning instructions. WARNING To reduce the risk of injury or death: 1. READ AND FOLLOW ALL INSTRUCTIONS. 2. Never let children operate or play with gate controls. Keep the remote control away from children. 3. Always keep people and objects away from the gate. NO ONE SHOULD CROSS THE PATH OF THE MOVING GATE. 4. Test the gate operator monthly. The gate MUST reverse on contact with a rigid object or stop when an object activates the non-contact sensors. After adjusting the force or the limit of travel, retest the gate operator. Failure to adjust and retest the gate operator properly can increase the risk of injury or death. 5. Use the emergency release only when the gate is not moving. 6. KEEP GATES PROPERLY MAINTAINED. Read the installation manual and have a qualified service person make repairs to gate hardware. 7. The entrance is for vehicles only. Pedestrians must use separate entrance. 8. SAVE THESE INSTRUCTIONS. Instructions regarding intended installation of the gate operator. A. Install the gate operator only when: 1. The operator is appropriate for the construction of the gate and the usage Class of the gate. 2. All openings of a horizontal slide gate are guarded or screened from the bottom of the gate to a minimum of 4 feet (1.22m) above the ground to prevent a 2-1/4 inch (57.2mm) diameter sphere from passing through the openings anywhere in the gate, and in that portion of the adjacent fence that the gate covers in the open position. 3. All exposed pinch points are eliminated or guarded. 4. Guarding is supplied for exposed rollers. B. The operator is intended for installation only on gates for vehicles. Pedestrians must be supplied with a separate access opening. The pedestrian access opening shall be designed to promote pedestrian usage. Locate the gate such that persons will not come in contact with the vehicular gate during the entire path of travel of the vehicular gate. C. The gate must be installed in a location so that enough clearance is supplied betweehbe employed, and adjacent structures when openening and closing to reduce the risk of entrapment. Swinging gates shall not open into public access areas. D. The gate must be properly installed and work freely in both directions prior to the installation of the gate operator. Do not over-tighten the operator clutch or pressure relief valve to compensate for a damaged gate. E. For gate operators utilizing Type D protection: 1. The gate operator controls must be placed so that the user has full view of the gate area when the gate is not moving. 2. The placard provided marked in letters at least 1/4 - in (6.4mm) high with the word WARNING and the following statement or equivalent: Moving Gate Can Cause Serious Injury or Death shall be placed adjancent to the controls. 3. An automatic closing device (such as a timer, loop sensor, or similar device) shall not be employed. 4. No other activation device shall be connected. Pag. 2 - Manual code: 119BV34 ver /2010 CAME cancelli automatici s.p.a. - The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s.p.a. to notify users

3 F. All openings of a horizontal slide gate are guarded or screened from the bottom of the gate to a minimum of 4 feet (1.22m) above the ground to prevent a 2-1/4 inch (57.2mm) diameter sphere from passing through the openings anywhere in the gate, and in that portion of the adjacent fence that the gate covers in the open position. G. All exposed pinch points are eliminated or guarded. H. The gate must be installed in a location so that enough clearance is supplied between the gate and adjacent structures when opening and closing to reduce the risk of entrapment. Swinging gates shall not open into public access area. Pag. 3 - Manual code: 119BV34 ver /2010 CAME cancelli automatici s.p.a. - The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s.p.a. to notify users. I. Controls intended for user activation must be located at least six feet (6 ) away from any moving part of the gate and where the user is prevented from reaching over, under, around or through the gate to operate the controls. Outdoor or easily accessible controls shall have a security feature to prevent unauthorized use. K. FOR GATE OPERATORS UTILIZING A NON-CONTACT SENSOR: 1. See instructions on the placement of non-sontact sensors for each type of application. 2. Care shall be exercised to reduce the risk of nuisance tripping, such as when a vehicle, trips the sensor while the gate is still moving 3. One or more non-contact sensors shall be located where the risk of entrapment or obstruction exists, such as the perimeter reachable by a moving gate or barrier. L. FOR A GATE OPERATOR UTILIZING A CONTACT SENSOR: 1. One or more contact sensors shall be located where the risk of entrapment or obstruction exists, such as the leading edge, trailing edge, and post mounted both inside and outside of a vehicular horizontal slide gate. 2. One or more contact sensors shall be located at the bottom edge of a vehicular vertical lift gate. 3. One or more contact sensors shall be located at the pinch point of a vehicular vertical pivot gate. 4. A hardwired contact sensor shall be located and its wiring arranged so that the communication between the sensor and the gate operator is not subjected to mechanical damage. 5. One or more contact sensors shall be located on the inside and outside leading edge of a swing gate. Additionally, if the bottom edge of a swing gate is greater than 6 inches (152mm) above the ground at any point in its arc of travel, one or more contact sensors shall be located on the bottom edge. M. A minimum of two (2) WARNING SIGNS shall be installed, one on each side of the gate where easily visible. N. All gate operators systems should include safety devices such as reversing edges or photocells in order to provide added protection. These safety devices should be installed in accordance to the design and application of the system being installed. O. A qualified professional installer should install a gate operator system, its safety accessories and should observe these minimum procedures: a. Power should be disconnected before installing or servicing a gate operator. b. All electrical wiring should comply with all local building and electrical codes. c. All entrapment zones and pinching points should be covered. d. All safety devices should be tested to assure their proper functionality. e. The operation of the gate system: operator, controls and safety devices should be reviewed with the end user or owner, who should be informed of the need for periodic maintenance of the safety and control equipment. f. All installation operating and safety manuals should be left with the owner.

4 CAME AMERICAS AUTOMATION, LLC MANUFACTURER S LIMITED 3-YEAR WARRANTY Verification of the warranty period requires copies of receipts or other proof of purchase. Warranty cannot be honored without proof of purchase. Please retain these records. Came Americas Automation, LLC ( CAME ) products are warranted by CAME against defects in materials and manufacturer workmanship for a period of thirty-six (36) months from the date of purchase, provided the recommended installation manual and procedure have been followed. CAME s sole obligation under this warranty is limited to repairing or replacing, at our option, any parts which shall be determined by CAME to be defective, and is conditioned upon CAME receiving notice of any such defect within the warranty period. Claims under this warranty may only be made by a purchaser of CAME products (the Customer ). CAME reserves the right to make the final determination as to whether there is a defect in the materials and/or workmanship, and whether or not a product is within the warranty period. CAME is not responsible for any damages or other costs caused by, or which may result from installation, handling, non-recommended operation, product abuse, or modifications not authorized by CAME or for any damages which may arise out of the use of CAME products. CAME sells its products through authorized distributors. This warranty on CAME products is NOT VALID if the products have been purchased from an unauthorized distributor, reseller, online E-tailer ( e.g., E-bay ), or if a product serial number has been altered, removed, or replaced in any way. To verify that you are buying from an authorized CAME distributor or reseller please call In the case of product failure due to defective material or manufacturer workmanship within the thirty-six (36) months warranty period, the product will be repaired or replaced (at the manufacturer s option) at no charge to the Customer, if returned, freight prepaid, to CAME AMERICAS AUTOMATION, LLC, NW 122nd Street Medley, Florida IMPORTANT: Obtain a Return Goods Authorization (RGA) number before returning item(s) to our facilities by submitting a warranty claim and request for RGA with our customer service department. Products shipped without an RGA number will not be accepted. Replacements or repaired parts are covered by this warranty for the remainder of the thirty-six (36) month warranty for the original product or six (6) months from the date of repair or replacement, whichever is greater. CAME will pay shipping costs at the ground transport rate for the return to owner of item(s) repaired under warranty. The manufacturer will not be responsible for any charges or damages incurred in the removal of the defective parts for repair, or the reinstallation of these parts after repair. Use of any ( doc V.2) components that are not CAME specified (e.g. batteries, light bulbs, drive belts, chains or transformers) will void the warranty. This warranty shall be void if damage to the product(s) was due to improper installation or use, neglet, accident, use of non-came specified or approved components or replacement parts, connection to an improper power source, tampering, or if damage was caused by lighting, strikes, power surges, wind, fire, floor, insects, or other natural agents or disasters. This warranty gives you specific legal rights, and you may also have other rights, which vary from state to state (or jurisdiction to jurisdiction.) CAME's responsibility for malfunctions and defects in equipment is limited to repair and replacement as set forth in this warranty statement. THE CUSTOMER ACKNOWLEDGES AND AGREES THAT THIS WARRANTY IS MADE EXPRESSLY IN LIEU OF ALL OTHER EXPRESS AND IMPLIED WARRANTIES FOR THE PRODUCT(S), INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTIES AND CONDITIONS OF MERCHANTABLE QUALITY, MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE, OR ANY OTHER EXPRESS OR IMPLIED WARRANTY ARISING OUT OF LAW, STATUTE, USAGE OF TRADE OR COURSE OF DEALINGS. The warranty hereunder is limited in time to the term of the limited warranty period reflected in this limited warranty. No warranties, whether express or implied, will apply after the limited warranty period has expired. Some states do not allow limitations on the term of an implied warranty, so this limitation may not apply to you. Pag. 4 - Manual code: 119BV34 ver /2010 CAME cancelli automatici s.p.a. - The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s.p.a. to notify users

5 CAME DOES NOT ASSUME, AND SPECIFICALLY DISCLAIMS, ANY LIABILITY OR OBLIGATION WHATSOEVER IN THE SALE OF THE PRODUCT(S), INCLUDING ANY LIABILITY FOR CONSEQUENTIAL, INCIDENTAL, PUNITIVE OR SPECIAL DAMAGES TO YOU OR ANY OTHER PERSON OR ENTITY, INCLUDING, WITHOUT LIMITATION, ANY LIABILITY FOR THIRD-PARTY CLAIMS AGAINST YOU FOR DAMAGES. THE CUSTOMER ACKNOWLEDGES THAT THIS LIMITED WARRANTY PROVIDED IN LIEU OF ALL OTHER WARRANTIES AND CUSTOMER S WAIVER OF SPECIAL, INCIDENTAL AND CONSEQUENTIAL DAMAGES IS COMMERCIALLY NECESSARY AND REASONABLE, AN ESSENTIAL AND MATERIAL ELEMENT OF THIS TRANSACTION, AND UPON WHICH BOTH THE CUSTOMER AND CAME HAVE RELIED AND HAVE HAD THE OPPORTUNITY TO NEGOTIATE. Pag. 5 - Manual code: 119BV34 ver /2010 CAME cancelli automatici s.p.a. - The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s.p.a. to notify users. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. CAME s liability will be no more than the amount you paid for the product that is the subject of a claim. This is the maximum amount recoverable under this warranty. The limitations in this section shall apply whether or not the alleged breach or default is a breach of a fundamental or material condition or term, or a fundamental or material breach. CLASS DUTY CYCLE BX Series I Residential Vehicular Gate Operator Typical use: Home, 1-4 apartment condominium. Limited public access. INTENSIVE X II Commerical/ General Access Vehicular Gate Operator Typical use: Condominiums, hotels, parking lots. INTENSIVE X III IV CAME AUTOMATIC GATES UL 325 CLASSES Industrial/ Limited Access Vehicular Gate Operator Typical use: industrial location, Factory, Loading Dock. No general public access. Restricted Access Vehicular Gate Operator Typical use: Security area with restricted access. No general public access. Power Connection CAUTION INTENSIVE INTENSIVE Be sure that the circuit breaker for the line input power is turned off before connecting the input power to the unit. Warning: CAME SPA is not responsible for researching and complying with local building codes. Be sure to check these codes before installation. The installer must use 14AWG conductors and ½ conduit for the power connection. X X

6 IMPORTANT INSTALLATION, SAFETY INSTRUCTIONS CAUTION: IMPROPER INSTALLATION MAY CAUSE SERIOUS DAMAGE, FOLLOW ALL INSTALLATION INSTRUCTIONS CAREFULLY THIS MANUAL IS ONLY FOR PROFESSIONAL OR QUALIFIED INSTALLERS 1 Legend of symbols This symbol tells you to read the section with particular care. 4 Description 4.1 Operator -4 F This symbol tells you that the sections concern safety issues. This symbol tells you what to say to the end-users. 2 Conditions of use 2.1 Intended use The BX243U/BX243CU operator is designed to power sliding gates in residential and condominium settings. Do not install or use unless as otherwise shown in this manual. 2.2 Limitations to use For intensive or condominium use: max gate weight 660lb with max gate length 28 ft. 3 Reference standards The company CAME cancelli automatici is ISO 9001:2000 quality certified; it has also obtained the ISO environmental safeguarding certification. CAME engineers and manufactures all of its products in Italy. This product complies with the following standards: UL-325 and CSA C22.2 NO This product is engineered and manufactured by CAME CANCELLI AUTOMATICI S.p.A. in compliance with current safety standards. The operator is made of a cast aluminium part inside of which operates the irreversible, electromechanical gearmotor and an ABS plastic lining which holds the electronic card, transformer and battery rack. 4.2 Technical features Control panel power supply: 120V A.C. 50/60Hz Operator power supply: 24V D.C. Draw: 7A max. Power: 1/4HP Reduction ratio: 1/50 Thrust: 300N Max speed.: 12m/min max. Duty cycle: intensive use Protection rating: IP54 Insulation class: I Weight: 26lb 131 F Pag. 6 - Manual code: 119BV34 ver /2010 CAME cancelli automatici s.p.a. - The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s.p.a. to notify users

7 4.3 Description of parts Pag. 7 - Manual code: 119BV34 ver /2010 CAME cancelli automatici s.p.a. - The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s.p.a. to notify users. 1) Top cover 2) Motor 3) Transformer 4) Trap door to access manual release of gearmotor 5) Securing plate 6) Securing bolt 7) Securing nut and washer 8) ZN5U electronic card 9) Card and battery rack support NOTE: for BX243U (Rack & Pinion) Do Not Include Items: 10, 11, 12, 13, 14 NOTE: for BX243CU (Chain - Drive) Include Items: 10, 11, 12, 13, Dimensions 5 Installation Installation must be carried out by expert qualified personnel and in full compliance with current regulations. 5.1 Preliminary checks Before installing, do the following: measurements in inches Make sure that the gate is stable, and that the castors are in good working order and properly greased. The ground rack must be well secured to the ground, entirely above the surface and free of any irregularities that may obstruct the gate s movement. The upper guide rails must not create any friction. Make sure that there is a closing and an opening endstops. Make sure that the operator is attached to a solid surface and protected from any impacts; Make sure you have a suitable omnipolar cut-off device with contacts more than 1/32 in (3 mm) apart, and independent (sectioned off) power supply; Check that any connections inside the container (that provide continuity to the safety circuit) are fitted with additional insulation compared to other internal live parts; Make sure you have suitable tubing and conduits for the electrical cables to pass through and be protected against mechanical damage

8 5.2 Tools and materials Make sure you have all the tools and materials you will need for the installation at hand to work in total safety and compliance with the current standards and regulations. The following figure illustrates the minimum equipment needed by the installer. BX243CU (Chain - Drive) Note: A hacksaw is needed for the installation of the BX243CU 5.3 Cable list and minimum thickness Connection Control panel power supply 120V Type of cable Length of cable 3 < 32ft Length of cable 32 < 65ft Length of cable 65 < 100ft 3G x 14AWG 3G x 14AWG 3G x 14AWG Flashing light 2 x 20AWG 2 x 20AWG 2 x 20AWG Photocell transmitter UL LISTED 2 x 20AWG 2 x 20AWG 2 x 20AWG Photocell receiver CABLE/WIRE 4 x 20AWG 4 x 20AWG 4 x 20AWG Accessories power supply 2 x 20AWG 2 x 20AWG 2 x 20AWG Safety and control devices 2 x 20AWG 2 x 20AWG 2 x 20AWG Antenna connection RG58 max. 32ft Note: If the cable length differs from that specified in the table, then you must determine the proper cable diameter in the basis of the actual power draw by the connected devices and depending on local electrical codes. For connections that require several, sequential loads, the sizes given on the table must be re-evaluated based on actual power draw and distances. When connecting products that are not specified in this manual, please follow the documentation provided with said products. Pag. 8 - Manual code: 119BV34 ver /2010 CAME cancelli automatici s.p.a. - The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s.p.a. to notify users

9 5.4 Standard Installation for BX243U (Rack & Pinion) 3 Pag. 9 - Manual code: 119BV34 ver /2010 CAME cancelli automatici s.p.a. - The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s.p.a. to notify users. 1) BX243U assembly 2) Rack 3) Antenna 4) Keyswitch selector 5) Safety photocells 6) Electric cable junction box 7) Mechanical endstops 8) Guide rails 9) Sensitive edge 5.4 Standard installation for BX243CU (Chain - Drive) 1) BX243CU assembly 2) Chain 3) Antenna 4) Keyswitch selector 5) Safety photocells 6) Electric cable junction box 7) Mechanical endstops 8) Guide rails 9) Sensitive edge

10 1.97 in 5.5 Securing the plate and installing the assembly the BX243U (Rack & Pinion) The following applications are only examples, as the space for installing the ratiomotor and accessories varies according to obstructions. It is thus up to the system installer to select the most suitable solution. - Dig a pit to the side of the gate (see measurements from diagram). Prepare the corrugated tubes you will need when making connections coming from the shunt pit. Note: The number of tubes depends on the type of system and the accessories you will hook up Prepare a form box that is larger in size than the securing plate and insert it into the pit. The form box should jut 1 3/4 in (50mm) above ground level. Insert an iron grid inside the from box to reinforce the concrete. Prepare the securing plate, insert the bolts into the holes and lock them using the supplied nuts and washers. Extract the preformed brackets using a screw driver or a set of pliers. - Position the plate on top of the grid. Careful! The tubes need to pass through the apposite holes. To position the plate in relation to the rack please see the measurements on the diagram. Fill the form box with cement and wait for at least 24 hours for it to solidify Shunt pit 26 Conduits for electric cables Pag Manual code: 119BV34 ver /2010 CAME cancelli automatici s.p.a. - The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s.p.a. to notify users

11 Remove the form box (1), fill the pit around the cement block with soil (2) and unbolt the nuts and washers from the bolts (3). The securing plate must be clean, perfectly aligned and with the bolt threads completely on the surface. Insert the electric cables into the tubes until they exit about 15 3/4 in (400mm) (4). 1) 3) Pag Manual code: 119BV34 ver /2010 CAME cancelli automatici s.p.a. - The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s.p.a. to notify users. 2) - Remove the cover from the gearmotor by loosening the side bolts, perforate the cable shafts using a screwdriver or a pair of scissors and position the gearmotor atop the plate. Careful! The electric cables must pass through the cable shafts. cable shafts - Lift the gearmotor from the securing plate by about 3/16 to 25/64 in (5 to 10mm) by using the threaded steel-levelling feet to allow any later adjustments between the pinion and the rack. Levelling feet 4)

12 - The following illustrations for the securing the rack, are just examples of applications. It is up to the installer to choose the best solution. - Releasing the gearmotor (see paragraph on manual release). Rest the rack on the gearmotor pinion. Weld or secure the rack to the gate along its entire length. - To assemble the rack modules, use an excess piece of rack and place it under the joining point, then block it using two C-clamps (3). Note: If a rack is already in place, then just adjust the pinion-to-rack distance. - Open and close the gate manually and register the pinion-to-rack distance using the threaded steel-levelling feet (for vertical adjusting) and the slotted holes (horizontal adjusting). This prevents the weight of the gate from bearing on the operator. Rack Coupling distance 1/32-5/64 in Pinion Once adjustments are finished, secure the assembly using the nuts and washers. Insert the cover after performing the adjustments and settings on the electronic card. Slotted holes Levelling feet Pag Manual code: 119BV34 ver /2010 CAME cancelli automatici s.p.a. - The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s.p.a. to notify users

13 5.6 Adjusting the mechanical stops for BX243U (Rack & Pinion) Adjusting the opening mechanical stops: - With the motor in release mode, fully open the gate. Activate the opening-microswitch, turning the white cam clockwise. Secure the cam by turning the screw. Opening-microswitch Pag Manual code: 119BV34 ver /2010 CAME cancelli automatici s.p.a. - The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s.p.a. to notify users. White cam Adjusting the closing endstop: - With the motor in release mode, fully close the gate. Activate the closing-microswitch, turning the red cam counter-clockwise. Secure the cam by turning the screw. Red cam Closing-microswitch 5.7 Manually releasing the gearmotor the BX243U (Rack & Pinion) - insert the customised key and turn it couter-clockwise. Open the trap door and pull on the release lever. 2 1

14 5.5 Securing the plate and installing the assembly for BX243CU (Chain - Drive) The following applications are only examples, as the space for installing the ratiomotor and accessories varies according to obstructions. It is thus up to the system installer to select the most suitable solution. - Dig a pit to the side of the gate (see measurements from diagram). Prepare the corrugated tubes you will need when making connections coming from the shunt pit. Note: The number of tubes depends on the type of system and the accessories you will hook up /4 in Prepare a form box that is larger in size than the securing plate and insert it into the pit. The form box should jut 1 3/4 in (50mm) above ground level. Insert an iron grid inside the from box to reinforce the concrete. Prepare the securing plate, insert the bolts into the holes and lock them using the supplied nuts and washers. Extract the preformed brackets using a screw driver or a set of pliers. - Position the plate on top of the grid. Careful! The tubes need to pass through the apposite holes. To position the plate with respect to the gate, follow the measurements on the drawing. Fill the form box with cement and wait for at least 24 hours for it to solidify Shunt pit Conduits for electric cables Pag Manual code: 119BV34 ver /2010 CAME cancelli automatici s.p.a. - The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s.p.a. to notify users

15 - Remove the form box, fill the pit around the cement block with soil and unbolt the nuts and washers from the bolts. The securing plate must be clean, perfectly aligned and with the bolt threads completely on the surface. Pag Manual code: 119BV34 ver /2010 CAME cancelli automatici s.p.a. - The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s.p.a. to notify users. 5.6 Fixing the chain for BX243CU (Chain - Drive) - At a height of 4.33 in (110 mm) from the anchoring base surface, perforate the extremities of the gate sides to fix the hook brackets. 30mm Insert the bushings into the holes and fix the brackets using screws and washers (see drawing)

16 - Fix the chain via the hooks onto the two brackets. If the chain is too long, cut off the excess length. - Note: If needed, fix the extension bracket on the back part of the gate to allow the gate a full run. - Adjust the tightness of the chain using the outer nut. Then fix it using both inner nuts. Pag Manual code: 119BV34 ver /2010 CAME cancelli automatici s.p.a. - The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s.p.a. to notify users

17 5.7 Installing the unit for BX243CU (Chain - Drive) - Insert the electrical cables into the tubes until about 15/3/4 in (400 mm) stick out the other end. Remove the gearmotor cover by unscrewing the side screws. Pag Manual code: 119BV34 ver /2010 CAME cancelli automatici s.p.a. - The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s.p.a. to notify users. - Perforate the cable shaft using a screwdriver or scissors. Remove the upper pulley support by unscrewing the four screws. cable shafts - Position the gearmotor on top of the plate. Warning! The electrical cables must pass through the cable shafts. Align the pulley with the chain.

18 - Adjust the coupling with the built-in adjusting system using steel, rifled feet (vertical adjustments) and the slots (horizontal adjustments). (vertical adjustments) (horizontal adjustments) Levelling feet Slotted holes - Once adjustment is complete, fix the unit using the nuts and bolts. Insert and fix the pulley support. - The cover needs to be inserted and fixed after any adjustments and settings on the electrical card. Pag Manual code: 119BV34 ver /2010 CAME cancelli automatici s.p.a. - The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s.p.a. to notify users

19 5.8 Manually releasing the gearmotor for BX243CU (Chain - Drive) - Insert the customised key and turn it counter-clockwise. Open the trap door and pull on the release lever. 2 Pag Manual code: 119BV34 ver /2010 CAME cancelli automatici s.p.a. - The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s.p.a. to notify users Adjusting the mechanical stops for BX243CU (Chain-Drive) Adjusting the opening mechanical stops: - With the motor in release mode, fully open the gate. Activate the opening-microswitch, turning the white cam clockwise. Secure the cam by turning the screw. Opening-microswitch White cam Adjusting the closing endstop: - With the motor in release mode, fully close the gate. Activate the closing-microswitch, turning the red cam counter-clockwise. Secure the cam by turning the screw. Red cam Closing-microswitch

20 6 Control board 6.1 General description Use 120V A.C. to power the electronic card using the L-N terminals, at a max 50/60Hz frequency. Use 24V D.C. to power the command devices and accessories. Careful! The accessories cannot exceed 37W of overall power. The card is fitted with an amperometric device which constantly monitors the motors drive. When the gate runs into an obstacle, the amperometric sensor immediately detects the overload on the drive and so inverts the gates movement: - Re-opens the gate while is in closing-mode (1) - it recloses the gate while is in opening-mode. (1) Warning: After 3 obstacle detections, the gate stops when in opening-mode and excludes automatic-closing mode; to regain movement press the command button or use the remote control. All connections are protected by quick-fuses see table. FUSE TABLE To protect: Motor Control board (line) Accessories Command devices ZN5U Fuse: 8A-F 3.15 A-F 1.6 A-F 1A-F The card handles the following functions: - Automatic closing after an opening command. - Obstacle detection when gate is still at any point. - Constant monitoring of photocell operations. - Opening/closing. - Opening/closing in maintained action mode. - partial opening. - total stop. After detecting an obstacle, the photocells will trigger: - The reopening of a closing gate. - The partial stop of a moving gate followed by its automatic closing (if this function has been selected). After an obstacle is detected the sensitive edges will: - Reopen the gate if it is closing;.- Close the gate if it is opening. Apposite trimmers regulate: - The automatic closing s running time. - The partial opening. - The amperometric device s detection sensitivity, in both normal and brake modes. - the speed of both the normal gate run and the brake mode run. Pag Manual code: 119BV34 ver /2010 CAME cancelli automatici s.p.a. - The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s.p.a. to notify users

21 6.2 Main components Pag Manual code: 119BV34 ver /2010 CAME cancelli automatici s.p.a. - The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s.p.a. to notify users. 1) Power supply terminals 2) Endstop terminals 3) Motor terminals 4) Encoder terminals 5) Accessory fuse 6) Card fuse 7) Button for memorising the radio code 8) Radio-code signalling LED indicator 9) 120V-power signalling LED 10) Control and signalling LED group 11) Function selector DIP switch 12) Socket for connecting the remote control s radiofrequency card 13) Antenna terminal 14) Accessories and command device s terminals 15) Motor fuse 16) Line fuse 17) Setting trimmer 6.3 Electrical connections Gearmotor, endstop and encoder L2T L1T M N E P C1 C3 C7 C8 TS + E - FC FA F L N L2T L1T M N E P C1 C3 C7 C8 TS + E - FC FA F LINE FUSE 230V=1.6A-F 120V=3.15A-F Factory electrical connections for left-hand installations Opening microswitch COM NC COM NC MOTOR FUSE ACCESSORIES BX243=8A-F FUSE BX246=10A-F 1.6A-F 15 Closing microswitch COM NC COM NC 5 6 Orange White Orange Red C. BOARD FUSE 1A-F FC FA FC FA ON CONTROL ZN5 ZN5U + SLOW V. - + RUN V. - + SLOW S. - + RUN S. - + PAR.OP. - + A.C.T. - F 17 + E - To change installation handside, invert the gearmotor (M-N) and (FA-FC) endstop phases. White Red F + E - 8 White Brown Green M M N N PROG. Red Green Red Green 2 1 C1 C3 C7 C8 PWR V (DC) motor with encoder 12 10

22 Power supply for accessories Cable lug with bolt and washer for connecting to earth. Terminals for powering the following accessories: - 24V A.C. normally - 24V D.C. when the emergency batteries are working Maximum allowed power: 37W 120V (a.c.) Power, 50/60Hz frequency Command and control devices Stop button (N.C. contact) - Gate stop button. Excludes automatic closing. For motion to resume, press the command button or the remote control button. Key selector and/or partial opening button (N.O. contact) - Partial gate opening for pedestrian access. Key selector and/or command button (N.O. contact) - Gate opening and closing command. By pressing the button or turning the selector key, the gate inverts its movement or stops depending on which the settings on the DIP switches. Warning devices Open-gate status light (contact range: 24V 3W max) - Signal that gate is open; turns off when gate is closed. L E P C1 C3 C7 C8 TS N E P C1 C3 C7 C8 TS E P C1 C3 C7 C8 TS WARNING DEVICE (contact power: 24V A.C. - 25W max) After the encoder has detected an obstacle in the same direction twice running, the card activates the warning device and blocks the radio transmitter for 5 minutes. After 5 minutes, the alarm is deactivated and the radio transmitter restored (the PROG Led goes OFF). To restore the radio transmitter before 5 minutes, press the total stop key (the PROG Led goes OFF). Pag Manual code: 119BV34 ver /2010 CAME cancelli automatici s.p.a. - The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s.p.a. to notify users

23 Safety devices «partial stop» (N.C.) contact - Compliant with UL325 standards and CSA STD C22.2 No.247 for input safety devices such as photocells. Gate stops if moving and automatically shuts (if this functions has been selected). RX DIR photocells TX Pag Manual code: 119BV34 ver /2010 CAME cancelli automatici s.p.a. - The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s.p.a. to notify users. (N.C.) contact for «re-open during closing phase» - Compliant with UL325 standards and CSA STD C22.2 No.247 for input safety devices such as photocells. If contact is opened, while gate is closing, the gate inverts its direction. «partial stop» (N.C.) contact «Open while closing» (N.C.) contact RX RX E P C1 C3 C7 C8 TS E P C1 C3 C7 C8 TS TX + - NO C NC + - RX DIR photocells DOC photcells TX E P C1 C3 C7 C8 TS DOC photcells TX + - NO C NC E P C1 C3 C7 C8 TS

24 «Open while closing»(n.c.) contact - Compliant with UL325 standard and CSA STD C22.2 No. 247 for input safety devices such as sensitive edges. During gate closing, opening the contact causes inversion of movement until gate is fully open; if not used, short circuit contact 2-C7. DF C NO NC DF with DFI connections monitor card 24V 12V 0V C NO NC C NO NC «close while opening» (N.C.)contact - Compliant with UL325 standard and CSA STD C22.2 No. 247 for input safety devices such as sensitive edges. During gate opening, opening the contact causes inversion of movement until gate is fully close; if not used, short circuit contact 2-C E P C1 C3 C7 C8 TS DF E P C1 C3 C7 C8 TS 6.4 Electrical connection to operate the photocells safety test (DOC) N.O. C. N.C E P C1 C3 C7 C8 TS At each open/close command, the card checks the photocells efficiency. Any problems with the photocells will cause the (PROG) Led to flash on the electronic card, which cancels any commands from the radio transmitter or push-button. C NO NC Electrical connection to operate the photocells safety test: - The transmitter and receiver, must be connected as shown in the diagram. - Set DIP switch 7 to ON to activate the test. (DIR) E P C1 C3 C7 C8 TS 24V 12V 0V C NO NC E P C1 C3 C7 C8 TS TX C NC IMPORTANT: When the safety test function is activated, the N.C. contacts: - If unused are to be excluded on their relative DIP switches (see chapter 9 selecting functions ). + - DF with DFI connections monitor card C TX 2 FUSIBILE 200mA NO NC E P C1 C3 C7 C8 TS - Pag Manual code: 119BV34 ver /2010 CAME cancelli automatici s.p.a. - The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s.p.a. to notify users

25 7 Settings Pag Manual code: 119BV34 ver /2010 CAME cancelli automatici s.p.a. - The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s.p.a. to notify users. SETTING TRIMMER LIST: 5 5U + RUN S. - + PAR.OP. - + A.C.T. - 1 C1 C3 C7 C8 PWR + SLOW V. - + RUN V. - + SLOW S. - + RUN S. - + PAR.OP. - + A.C.T. - - «A.C.T.» Sets the waiting time while open. Once this time has elapsed, closing automatically takes place. The waiting time may be set from 1 to 150 seconds. - «PAR.OP.» Sets the gates partial opening. By pushing the partial opening button connected at 2-3P, the gate opens depending on the length of the gate. - «SLOW S.» Sets the amperometric sensitivity that controls the force generated by the motor during slow down; if the force exceed the set level, the system intervenes by inverting the direction of motion. - «RUN S.» Sets the amperometric sensitivity that controls the force generated by the motor during movement; if the force exceeds the set level, the system intervenes by inverting the direction of motion. - «SLOW V.» Sets the gates final opening/closing phase slow-down speed. - «RUN V.» Sets the gates opening/closing motion speed. 8 Warning Led Led PWR Led PROG List warnings of the command and safety devices control leds: - «1» Red led. Normally off. Shows activation of the PARTIAL STOP button. - «C1» Yellow led. Normally off. Shows that there are obstacles between the photocells (which are in OPEN WHILE CLOSING mode). - «C3» Yellow Led. Normally off. Shows that there are obstacles between the photocells (which are in PARTIAL STOP mode). - «C7» Yellow Led. Normally off. Show obstacles detected by the sensitive edge (which are in OPEN WHILE CLOSING mode). - «C8» Yellow Led. Normally off. Shows obstacles detected by sensitive edge (which are in CLOSE WHILE OPENING mode). - «PWR» Green led. Normally on. Shows that card is properly powered. Note: If programing LED is flashing, check unused Photocells terminals and proceed to Jump between 2 and C1, C3, C7 or C8. - «PROG» Red Led. Normally off. When the transmitter is activating, it turns on or flashes.

26 9 Function selector ON ON ON Default Setting OFF F 1 ON - Automatic Closing - The automatic closing timer activates at the end of the opening gate run. The pre-set time is adjustable, and is in any case conditioned by the activation of any safety devices, and does not activate after a total safety stop or during a blackout. 2 ON - "Open-stop-close-stop" function with [2-7] button and radio transmitter (fitted with inserted radiofrequency card). 2 OFF - "Open-close" function with [2-7] button and radio transmitter (fitted with inserted radiofrequency card). 3 ON - "Open only" function with [2-7] button and radio transmitter (fitted with inserted radiofrequency card). 4 OFF - Not used. Leave OFF. 5 OFF - With BX-243U/243CU motor. 5 ON - With BX-246U/246CU motor. 6 ON - Maintained action - The gate works by keeping button pressed (one 2-3P opening button, and one 2-7 closing button). 7 ON - Functioning of the photocells safety test - Allows the card to check the efficiency of any safety devices (i.e. photocells) after every opening or closing command. 8 OFF - Total stop - This function stops the gate and then excludes any automatic closing cycle; to set in motion again, use either the keypad or transmitter. Insert the safety device in [1-2]; If unused, set DIP switch to ON. 9 OFF - Opening during closing - If the photocells detect an obstacle during gates closing, the gate motion is inverted until fully opened; connect the safety device to terminals [2-C1]; if unused, set DIP switch to ON. 10 OFF - Partial stop - Gate stops when an obstacle is detected by the safety device; once the obstacle is removed, the gate remains still or closes if automatic closing is activated. Connect the safety device to terminal [2-C3]; if unused, set the DIP switch to ON. Note: If terminals C7 and C8 are not use, please proceed to Jump then between 2 C7 and 2 C8. 10 Programmation to save gate-run and decelerations adjustments Do the adjustment by making the operator execute a complete opening/closing manoeuvre The control board automatically registers the gate-run adjustments with opening and closing decelerations. ES L2T L1T M N E P C1 C3 C7 C8 TS + E - FC FA F L N L2T L1T M N E P C1 C3 C7 C8 TS + E - FC FA F LINE FUSE 230V=1.6A-F 120V=3.15A-F MOTOR FUSE ACCESSORIES BX243=8A-F FUSE BX246=10A-F 1.6A-F ON C. BOARD FUSE 1A-F To save the adjustment, position dip 6 in ON and press PROG button until the signalling led stays on. Re-position the dip in OFF Note: You need to reposition the dip in OFF to avoid that the reactivation of power supply after a blackout provokes a new adjustment while executing the first manoeuvre. Dip 6 in ON + SLOW V. - + RUN V. - + SLOW S. - + RUN S. - + PA ON SLOW V. - + RUN V. - + SLOW S. - + RUN S. - + PAR.OP. - + A.C.T. - CONTROL BOARD L2T L1T M N E P C1 C3 C7 C8 TS + E - FC FA F 1 C1 ZN5 C3 C6 L N C7 L2T L1T M N E P C1 C3 C7 C8 TS + E - FC FA F PWR LINE FUSE C. BOARD 230V=1.6A-F FUSE 120V=3.15A-F PROG 1A-F CONTROL BOARD PROG. ZN5 LED on MOTOR FUSE BX243=8A-F BX246=10A-F ACCESSORIES FUSE 1.6A-F ON Dip 6 in OFF Pag Manual code: 119BV34 ver /2010 CAME cancelli automatici s.p.a. - The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s.p.a. to notify users PROG. 1 C1 C3 C6 C7 PWR + SLOW V. - + RUN V. - + SLOW S. - + RUN S. - + PAR.OP. - + A.C.T. -

27 11 Activating the radio command Antenna Connect the antenna s RG58 cable to the apposite terminals. Pag Manual code: 119BV34 ver /2010 CAME cancelli automatici s.p.a. - The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s.p.a. to notify users. Radiofrequency card M N E P C1 C3 C7 C8 TS + E - FC FA F M N E P C1 C3 C7 C8 TS + E - FC FA F C. BOARD FUSE 1A-F CONTROL ZN5 ZN5U Insert the radio frequency card into the electronic card AFTER DISCONNECTING THE POWER (and disconnecting any batteries). Note: the electronic card picks up the radiofrequency card on when it is running on power. Transmitters L2T L1T M N E P C1 C3 C7 C8 TS + E - FC FA F L N L2T L1T M N E P C1 C3 C7 C8 TS + E - FC FA F LINE FUSE 230V=1.6A-F 120V=3.15A-F MOTOR FUSE ACCESSORIES BX243=8A-F FUSE BX246=10A-F 1.6A-F C. BOARD FUSE 1A-F ON 1 C1 C3 C7 C CONTROL ZN 5 ZN5U TOP TOP-432NA TOP-434NA See instructions on packaging PROG. 1 C1 C3 C6 C7 C7 C8 PWR AF Card Electronic card

28 Memorization Keep pressed the PROG button on the electronic card. The LED will flash. L2T L1T M N E P C1 C3 C7 C8 TS + E - FC FA F L N L2T L1T M N E P C1 C3 C7 C8 TS + E - FC FA F LINE FUSE 230V=1.6A-F 120V=3.15A-F MOTOR FUSE BX243=8A-F BX246=10A-F ACCESSORIES FUSE 1.6A-F C. BOARD FUSE 1A-F ON CONTROL ZN + SLOW V. - + RUN V. - + SLOW S. - + RUN S. - + PAR.OP. - + A.C.T. - 5 ZN5U L2T L1T M N E P C1 C3 C7 C8 TS + E - FC FA F L N L2T L1T M N E P C1 C3 C7 C8 TS + E - FC FA F LINE FUSE 230V=1.6A-F 120V=3.15A-F MOTOR FUSE ACCESSORIES BX243=8A-F FUSE BX246=10A-F 1.6A-F C. BOARD FUSE 1A-F ON Flashing LED CONTROL ZN + SLOW V. - + RUN V. - + SLOW S. - + RUN S. - + PAR.OP. - + A.C.T. - PROG. 5 ZN5U PROG. 1 C1 C3 C6 C7 C8 C7 PWR 1 C1 C3 C6 C7 C8 C7 PWR PROG Press the button of transmitter to memorise. The LED will stay on to signal memorisation. LED on Pag Manual code: 119BV34 ver /2010 CAME cancelli automatici s.p.a. - The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s.p.a. to notify users

29 12 7 Prescrizione Safety instructions di sicurezza Important safety instructions This product must only be employed for its originally intended use. The automation installation using these gearmotors requires adequate safety systems on the gate leaves to detect any obstacles (e.g. sensitive edges), in compliance with UL325 standards and CSA C22.2 No. 247 for both the US and Canada. Any other use is wrong and potentially dangerous. The manufacturer cannot be held liable for any damages resulting from wrongful, erroneous or negligent uses. Avoid working close to the hinges or other moving mechanical parts. Stay out of the opening/closing arc when operator is in motion. Pag Manual code: 119BV34 ver /2010 CAME cancelli automatici s.p.a. - The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s.p.a. to notify users. Do not exercise force against the motion of the operator as this could result in potentially dangerous situations. Do not allow children to play or loiter within the opening/closing arc of the operator. Keep remote controls and any other command device out the reach of children, to prevent operator from being activated by accident. In the event of anomalous behaviour, stop using the operator immediately. Danger of crushing hands Danger of crushing feet Danger! High voltage No transit during operation

30 13 Maintenance 13.1 Periodic maintenance Periodic maintenance to be carried out by the end-user is as follows: wipe clean the glass surface of the photocells; check that the safety devices work properly; remove any obstructions. We suggest checking the state of lubrication and tightness of the anchoring screws on the operator. -To check the efficiency of the safety devices, move an object in front of the photocells when gate is closing. If the operator inverts the motion or stops, the photocells are working properly. This is the only maintenance procedure to be carried out with the power source connected. -Before performing any maintenance procedures, cut off the main power, to prevent possible accidents due to gate movement. -To clean the photocells use a water dampened cloth. Do not use solvents or other chemical products which may ruin the devices. -In the event of any strange vibrations or squeaking, lubricate the joints with grease, as shown in the diagram. -Make sure there are no plants within the photocells beam, and that the gate motion is free of any obstacles Troubleshooting MALFUNCTIONS POSSIBLE CAUSES CHECK AND REMEDIES The gate will not open nor close The gate opens but will not close The gate closes but will not open The flasher does not work There is no power The gearmotor is released The transmitters batteries are run down The transmitter is broken The stop button is either stuck or broken The opening/closing button or the key selector are stuck Photocells in partial stop mode The photocells are engaged Sensitive edge triggered Sensitive edge triggered The bulb is burnt Check that the power is up Call assistance Replace batteries Call assistance Call assistance Call assistance Call assistance Check that photocells are clean and in good working order Call assistance Call assistance Call assistance Pag Manual code: 119BV34 ver /2010 CAME cancelli automatici s.p.a. - The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s.p.a. to notify users