DUCT LINES FOR RECTANGULAR STRAIGHT DUCTS 60 INCHES MM 80 INCHES MM 120 INCHES MM

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Martha Floyd
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1 DUCT LINES FOR RECTANGULAR STRAIGHT DUCTS 60 INCHES MM 80 INCHES MM 120 INCHES MM

1 Duct Line KS-4 2000 for rectangular ducts 80 inches (2000 mm) economic sheet metal production Reach the highest economy, flexibility and precision in producing rectangular straight ducts by using

The duct line KS includes: up to maximum of six decoilers AG b2mf The non-powered drop-in decoilers AG b2mf are movable, not expensive and very solidly built.

2 1 Duct Line KS for rectangular ducts 80 inches (2000 mm) economic sheet metal production Reach the highest economy, flexibility and precision in producing rectangular straight ducts by using the outstanding Forstner duct line KS. You will improve your production process with the KS, which can also be completly integrated in your company s network. The duct line KS includes: up to maximum of six decoilers AG b2mf The non-powered drop-in decoilers AG b2mf are movable, not expensive and very solidly built. powered coil selector MT-6 The coil selector guarantees the fully automatic change-over from one coil to another. straightener RM HOV Six 4,33 inch (110mm) shafts are used for eliminating the coil-set. The upper shafts are adjusted manually resulting in flat sheets for the next process. Powered shaft adjustment is also available. profiling machine PM z The reinforcing of the ducts is made with a rollformer and Z-profiling tools. Manual or powered adjustment of the shaft helps reducing waste. You can also produce single duct sides without profiling. guillotine and folding machine TSBM The TSBM is well known for its fast, burrless cuts and precise folding without any twist. The ducts can be seamed by any of the known lockformers. control SPS-F1 with touch panel The control makes the operation a pleasure. The advanced control SPS-F1 is outstanding not only for reliability, flexibility and precision but especially for ease of operation and unbeatable results. Up to 99 different programs can be stored, each prescribing the coil number, the shape (_, L, U, #), type of seam, dimensions in inches (mm), reinforcing yes/no, slitting yes/no and number of ducts. Look and see the advantages: Simple loading of a new coil by using the drop in mandrels on a movable frame. Pull them out of the line for loading by overhead crane or fork-lift on rails. Fully automatic change-over from one coil to another by the help of the powered coilselector can be done by one operator in a few seconds. Perfect straightening results can be guaranteed with the RM-6 straightener, even if the adjustment of the upper shafts is a manual process. You won t notice coil-set any more. Equal and streamlined reinforcing of the ducts in a rollformer with one pair of supporting shafts with hardened and ground tools. Burrless cut and precise folding with an absolutely rigid and stable hydraulically operated guillotine shear and folding machine. Options and additions: Additional mandrels or further decoilers, slitter, punching unit, notching unit, integrated snap-lock rollformer, connecting link to a CAD-CAM system like RS485 and much more are available. Features Options up to max. 6 non-powered decoilers AG b2mf with drop-in mandrel and movable frame powered coil selector MT with up to max. 6 tables for automatic changeover from one coil to another straightener RM-6 with 6 shafts ø 4,33 inches (110mm) profiling machine PM z with 9 or 12 pair of tools with beading distance of 6,30 inches (160mm) guillotine and folding machine TSBM with hydraulic hold-down, shear and folding beam PLC powered decoilers AGa1 slitter manual/powered powered slitting shaft adjustment in/out powered profiling shaft adjustment in/out notching of seaming and bending line punching of holes for fixing reinforcing tubes integrated lockformer for snap-lock

2 duct line KS-4 2000 includes: 4 non-powered drop-in decoilers AG 5000 b2mf/2,00 4 rails and 1 extension rail for AG b2 4 deflection roller-stands UB 2000 powered coil selector with 4 tables MT-4

blades MST 2000 140-HOV folding table for entering the line to adjust the blades KT-m 2000 z-profiling machine for reinforcing the ducts PM z 2000/12 guillotine and folding machine TSBM 2000 control

3 2 duct line KS includes: 4 non-powered drop-in decoilers AG 5000 b2mf/2,00 4 rails and 1 extension rail for AG b2 4 deflection roller-stands UB 2000 powered coil selector with 4 tables MT HFA straightener with 6 shafts RM HOV slitter with manually adj. blades MST HOV folding table for entering the line to adjust the blades KT-m 2000 z-profiling machine for reinforcing the ducts PM z 2000/12 guillotine and folding machine TSBM 2000 control SPS-F1 with touch panel in control stand beside the line Specifications KS coil weight: max. 6x11000lbs (6x5000kg) or 6x17000lbs (6x8000kg) width: max. 60 inches (1524mm) or 80 inches (2032mm) thickness: KS 1500 max.16ga (1,50mm); KS 2000 max.18ga (1,25mm) mild steel KS 1500 max.20ga (1,00mm); KS 2000 max.22ga (0,80mm) stainless steel distance of beads: 6,30 inches (160mm) duct dimension: min. 6,00x6,00 inches (150x150mm) feeding speed: max. 82ft/min. (25m/min.) with frequency converter tolerance: max. ±0,02/80 inches (±0,50/2000mm) length functions of the PLC type of coil: number of table (1-6) shapes: sheet, L, U, # type of bead: choosing a number dimension: side a and b slitting: yes/no notching: yes/no punching: yes/no number: of sheets or ducts

3 Duct Line KS-L 2000/3000 for rectangular ducts 120 inches (3000 mm) special lengths and short runs The duct line KS-L has been designed especially for waste optimized production of rectangular

4 3 Duct Line KS-L 2000/3000 for rectangular ducts 120 inches (3000 mm) special lengths and short runs The duct line KS-L has been designed especially for waste optimized production of rectangular ducts in non-standard lengths and short runs. The ease of operation with outstanding process optimization is satisfactory for all customers. After the pre-described KS the L-section of the KS-L 2000/3000 is assembled: conveyor BA-YX The flat sheet is taken away by a vaccuum handlingdevice and the conveyor transports the sheet forward before a vertical belt moves it into the 120 inches (3000mm) wide section of the KS-L. profiling machine PM z The same design with supported shafts and hardened and grounded tools with a beading distance of 6,30 inches (160mm) guarantees equal results for long ducts. For activating the PM on all or only on particular sides of the duct you will get a powered shaft adjustment. The advantages are convincing: economic production of 80 inches (2000mm) long ducts in the straight line optimal waste management production of special ducts up to max. 120 inches (3000mm) length in the KS-L quick switchover from standard to special ducts is possible at any time assembly of a KS-L to a KS is also possible at any time and without any expense. extensions: data communication with a PC, connecting link to a CAD-CAM, tele-service and much more... plain plates profiling - unit bending- and cutting unit length max mm conveyor for transferring sheets BA-X Between the PM and the TSBM another conveyor with positioning fingers is assembled to guarantee perfect alignment of the long ducts. guillotine shear + folding machine TSBM The TSBM can also fold short ducts very accurately and with absolutely no twist. Cutting and folding quality is guaranteed. control SPS-F1 with touch panel There is one central control unit for programming sheets or ducts for the whole line. The latest software with all the help symbols makes the operation of the line a pleasure. The logic control and its software are unique. You will not get more features from any other control. Features Options complete KS BA-YX includes vakuum handling device to move a sheet onto the conveyor, straight conveyor Y and crosswise conveyor X profiling machine PM z with 18 pairs of tools and distance of 6,30 inches (160 mm) BA-Y includes powered finger for accurate positioning and automatic scrap switch and movable scrap container guillotine and folding machine TSBM with hydraulic hold-down, shear and folding beam PLC with touch panel connecting link RS485 for data com. software for optimal waste management teleservice contract for maintenance

5 4 transport unit ducts max. lengths 2000 levellingand profilingunit multiple feeding table 2000 width bending- and cutting unit length max control-unit SPS-F1 decoiler AG 1000 to AG 8000 ducts max. lengths 3000 duct line KS-L 2000/3000 includes: 4 non-powered decoilers, movable AG 5000 b2mf/2,00 4 rails and extension rails for AG b2 4 deflection roller-stands UB 2000 powered coil selector with 4 tables MT HFA straightener with 6 shafts RM HOV z-profiling machine for reinforcing the ducts PM z 2000/12 guillotine and folding machine TSBM 2000 conveyor BA-YX 3000/2,00 z-profiling machine PM z 2000/18 conveyor BA-X 1500/3,00 guillotine and folding machine TSBM 3000 control SPS-F1 with touch panel in control stand beside the line Specifications KS-L 3000 distance of beads: 6,30 inches (160mm) height of beads: 0,40 inches (10mm) duct dimension: min. 6,70x6,70 inches (170x170mm) forwarding speed: max. 82ft/min. (25m/min.) with frequency converter tolerance: max. ±0,20/80 inches (±0,50/2000mm) length functions of the PLC type of coil: number of table (1-6) shapes: sheet, L, U, # type of bead: choosing a number dimension: side a and b and length of duct slitting: yes/no notching: yes/no punching: yes/no number: of sheets or ducts

6 5 decoiling line for Plasma fully automatic production of special shaped pieces duct line KS for rectangular ducts 60 inches (1500 mm) with non-powered decoilers

7 6 duct line KS for rectangular ducts 60 inches (1500 mm) with powered decoilers duct line KS for rectangular ducts 80 inches (2000 mm) with non-powered decoilers and integrated slitting line

Coil technology from Forstner offers more: Decoiler AG b2mf

Decoiler AG b1mf with brake, with single-bearing shaft, with

single-bearing shaft, with manual expansion profiling

Maschinenbau GmbH A-6800 Feldkirch Rheinstraße 98 Tel

8 Coil technology from Forstner offers more: Decoiler AG b2mf with brake, with twin-bearing shaft, with manual expansion Decoiler AG b1mf with brake, with single-bearing shaft, with manual expansion Decoiler AG a1mu+o powered, with single-bearing shaft, with manual expansion profiling machine PM z 1,5x2500mm for reinforcing the ducts FORSTNER Maschinenbau GmbH A-6800 Feldkirch Rheinstraße 98 Tel +43/5522/74309 Fax AUSTRIA forstner@vol.at Our agent:

32 Pass Rollforming Line for the Production of Lighting Trunking

32 Pass Rollforming Line for the Production of Lighting Trunking FORMIT 1/5 Performance Line speed Max component length : 4 components / min : subject to punching. : 6 metres Coil - 2000kg x 150mm x 0.7mm Painted Mild Steel (P)CD2000.300 DOUBLE SIDED DECOILER With hydraulic