D / Components, Systems and Service for tractors.

Transcription

1 Components, Systems and Service for tractors.

2 HYDAC Head Office Neuweiler HYDAC USA HYDAC India HYDAC China Your partner with expertise in tractors. HYDAC is one of the leading suppliers for fluid technology, hydraulics and electronics, employing over 8,000 people worldwide. With our wide range of products and our expertise in development, manufacturing, sales and service, we find solutions for all manner of applications in the tractor sector. Our quality and environment certification to ISO 900/2000 and ISO 400 denote first class quality and responsible management of our resources. With over 45 overseas companies and more than 500 sales and service partners, HYDAC is your reliable partner worldwide. System solutions. One supplier. One contact. Wherever you need us, we are there to help you find the most effective solution for every application, from components to a complete system. Components Systems Fluid Engineering HYDAC Poland HYDAC Korea HYDAC Czech Republic HYDAC Japan Global and yet local. 2

3 Systems and Service Worldwide. Service, commissioning, analysis and diagnostics % of all breakdowns in hydraulic and lubrication systems are due to excess contamination of the fluids and components used. In practice, this is often not sufficiently recognised. HYDAC offers a comprehensive range of easy-to-use measurement and analysis equipment to monitor fluid condition and technical cleanliness. Fluid laboratory vehicles are at your service worldwide. Condition monitoring, teleservice Communication Customer Satellite Mobile (SMS) Internet ANALYSIS (option) - Initial startup - Customer service - HYDAC Service HMG 300 SENSORS Pressure: - HDA 4700 Oil condition: - HYDACLAB Contamination: - CS 000 GSM modem GPS Joysticks Displays Keyboards Data storage 7 Constantly growing demands for operational availability, reduction in downtime, and detailed load and service management (economy, wear & tear, service, warranty) require innovative, comprehensive monitoring, service and control concepts. A variety of sensors provides the ideal basis for the development of such integrated system solutions. Oil condition / oil ageing through the measurement of temperature, humidity, viscosity, dielectric constant (HYDACLab ), water content (AS), temperature (ETS) Particle contamination (CS) Pressure (HDA) Flow rate (EVS) Fluid level (ENS) When used in conjunction with the Portable Data Recorders of the HMG series, this data can be displayed and analysed, to supplement the electronics of the machine (e.g. servicing).

4 The perfect tractor solutions. From component to system for hydraulics, electronics or mechanics our mission is to provide you with the perfect solution: Change-over valve RMA Increasing convenience by reducing vibrations and noise Improving easy of use by optimising the layout and linkage of components Making operation more reliable by reducing interfaces Incorporating reliable electronic systems and components Optimising costs by using standard components and a modular structure to reduce the number of variants Active cooperation in close development partnerships Worldwide commercial and technical support owing to a global presence Front loader control block RMB Electronic controls, sensors Electronic controls and displays Pressure transmitter AS 000 Functional Safety PL d SIL 2 Linear position/distance sensors Certifiable controllers for generating cutting-edge control strategies and to complete system electronics: Max. load regulation Electro-hydraulic load sensing Integrated operational data logging Controls of special equipment Switch-off devices to protect vehicle systems Safety cut-off to protect driver and machine Application-compatible sensors: Up to IP 67 K Vibration-resistant due to potted components All standard connections available For preventive fluid servicing and increased operating safety: Transmits signals to customer-specific software or external hand-held measuring devices - Pressure and temperature - Oil condition - Particle contamination and moisture - Fluid level - Cylinder position Front loader control block RMX Accumulator technology Temperature sensors Functional Safety PL d SIL 2 Silencers Simple to high-end controls for complex and safety-critical applications (SIL 2-3) 3 Functional Safety PL d SIL 2 Sensors for enhanced safety requirements (e.g. PL d, SIL 2) See product catalogue Electronics See product catalogue Control Technology for Mobile Machinery Diaphragm accumulator Accumulators of all types for every application: Energy storage for braking systems Minimising pump pulsations Damping of pressure surges Front axle suspension Counterbalance Attachments suspension Silencer for substantial reductions in noise emission See product catalogue Accumulator Technology

5 2 Front loader control blocks and 6/2 change-over valves A 2nd working Front-Loader Control circuit can be switched to, via HYDAC 6/2 MWV The new HYDAC front loader control blocks RMA, RMB and RMX have been especially developed for applications with front loaders. All hydraulic and electrical connections are applied to the flange surface for quick changes. The valves have a very universal design and can be used in open centre and load sensing controllers, with fixed or variable displacement pumps. 2 Due to appropriate construction and high production quality, the internal leakages have been reduced to a minimum, therefore that any sinking of the front loader is almost unnoticeable. 2 If required, we can provide special functions, for example floating position. In combination with the change-over valve block RV, the integrated bucket damping is also available, and the actuation of an additional function (special function) is possible. 5 9 Combination with directional valve MWV6/2 possible. See brochure no Mobile Valves Priority valves Pumps Coolers 6 PI coupling PTO coupling Rear axle differential lock Powershift couplin 7 Accessories For the completion of hydraulic systems: High capacity and easy-to-install cooling systems to comply with legal requirements for noise, emissions and fuel economy zzoil/air coolers zzcombination coolers zztank-filter integration zzoptionally with integrated thermo-bypass valve zzelectric/hydraulic proportional speed control and reversal of rotation direction zzplate heat exchanger, e.g. for gearbox or axle cooling See product catalogue Cooling Systems See brochure no Mobile Coolers Fluid level checks Temperature switch TSE Standard clamp 305 Air/water tank mounting straps Test point connections Quick-release couplings Special clamp for soot and particle filters Heat shield mounts Clamping bands Plug-in couplings See product catalogue Accessories 6 Cooling systems Standard fittings (high pressure) Manipulation-proof inductive proximity switch (high pressure-resistant) 4

6 Front axle suspension 4 Cab suspension The FDE, suspension-damper element, is a standard element for the hydropneumatic suspension of vehicle cabs with adaptive damping and level regulation to fully utilise the suspension travel. The extremely lowfriction suspension cylinder, especially designed for this application, is configured to handle verticle loads of up to 300 kg. The system alignment can be adapted to specific customer requirements. 5 See product catalogue Cab Suspension Element 5 Suspension systems To meet increased demands for comfort, traction stability and driving safety. Cab suspension 4 Hydro-pneumatic chassis suspension, independent of load, with level control, axle lift, shut-off function, roll stabilisation and automatic error indication. Optimum adjustment of the chassis to the load condition (level control). See product catalogue Hydropneumatic Suspension Systems 8 Transmission shift control ng 3 Gear pump PGE or axial pump PPV Axial piston pumps - PPV series - Nom. pressure / max. pressure: 320/350 bar Spec. displacement: cm3/u Extensive controller range available Through-drives for multiple-pump combinations External gear pump - PGE series - Nom. pressure / max. pressure: 250/300 bar (depending on size) - Spec. displacement: cm3/rev. - Can be combined to form multiple-pump combinations up to 25 kw Proportional pressure reducing valves in the gear transmission shift block ensure gentle shifting between the gears: quick drive (road), slow drive (terrain) and reverse gear for mobile applications. See brochure no. 0.5 Valve Technology and Special Solutions for Mobile Gearboxes 9 Customer-specific central hydraulics Here individual components such as valves, accumulators, filters and partial systems can be combined and integrated together into one block. The advantages: Space-saving Reduction of external leakage Reduced assembly time and effort Material saving Tailored to the specific installation situation See product catalogue Pump Specifications 5

7 Tank filter solutions from one supplier 7 Filtration solutions A comprehensive range of hydraulic and breather filters, equipped with elements made from high-quality materials, provide a high level of operating safety and long maintenance intervals e.g.: Return line filter RFM Return-line filtration With return line filter RFM. Tanktop or in-tank filter. Complete systems ready for installation, optimised with reference to component protection, system cleanliness and ventilation. Steel tank with integrated filter Supply circuit filtration Using inline filters LPF. Pressure filtration Using inline filters MFM. Gear oil filtration Suction filters for gear oil and hydraulic oil Inline filter MFM and LPF Removal of coarse contamination Using inline filter ILF. Plastic tank solution with patented leak-free connection to tank-top filter and tank surface Air filtration With ventilation filters BF, ELF, ELFL, BD: wide standard range of products, optionally with duo valve for tank pretension, anti-swash protection possible, version with air drying function. Breather filter ELF / BF Filter clogging indicators Cabin air filter for very fine and nano dust: CabinAirCare Clogging indicators For increased operating safety and potential display of maintenance intervals. Optimicron Innovative filter element technology for sustainable filtration. Brand labelling to protect the spare parts business Labelling of filter elements to improve product identification and to secure spare part demand. Cab-air filter, attachment version Cab-air filter, installation version In agriculture in particular, the cab air can pose a great health risk as it is often contaminated with pesticides. The agricultural standard DIN EN 5695 imposes special safety requirements for the cabs of tractors and self-propelled sprayers. The HYDAC CabinAirCare filter system is available for mounting on the cab wall or near the cab and in an integratable version for installation in the cab roof or mounting near the cab. Diesel filtration, water separator Optimicron filter elements Filter element with brand labelling Filter for diesel pre-filtration and water removal See product catalogue Filter Overview See brochure no Mobile Machinery Update See brochure no CabinAir Care 6

8 HYDAC Headquarters HYDAC Companies HYDAC Sales and Service Partners Accumulator Technology Accessories Compact Hydraulics Filter Systems Process Technology Filter Technology Global Presence. Local Expertise. Telephone: Fax: Internet: Cooling Systems Electronics Head Office Industriegebiet HYDAC INTERNATIONAL Sulzbach/Saar GMBH Germany