GLOBAL STANDARD COOLER

Transcription

1 GLOBAL STANDARD COOLER A

2 A OIL-to-AIR COOLING SYSTEMS WITH AC-MOTOR Product Information AKG-Line is a standard line of products from the market leader in high performance aluminium cooling systems. AKG is best known for it s world-wide presence, German engineering and extremely reliable product quality on the one hand and very competitive prices on the other hand. The AKG-Line type series consist of different models for mobile and stationary applications and are available through our global specialist dealer network. This line of products embraces all-purpose complete cooling systems that comply with European or American Standards, is suited for normal or rugged environmental operating conditions, and is powered by AC-, DC- or hydraulic-motor-driven fans and is also available with noise-optimized models. All of AKG s solutions have been developed with stateof-the-art technology, produced in compliance with the highest quality standards and are comprehensively tested in the company s own research and test facility. Features of the A series - High-Performance Aluminum cooling assemblies - AC-motor powered fan - The heat is transferred from the medium to be cooled to the ambient air - Cooler can be universally used in hydraulic oil, transmission oil, engine oil, lubricating oil and coolant circuits - For the cooling of mineral oil, synthetic oil, biological oil as well as of HFA, HFB, HFC and HFD liquids and water with at least 50 per cent of antifreeze and anticorrosive additives (other media available) - Can be exposed to operating pressures of up to 26 bar or 17 bar, depending on model - Best heat transfer results per given cooler size due to comprehensive research and development - Highest quality due to professional engineering and in-house manufacturing - Available from stock or at short notice - As a standard, equipped with AKG s double-life hollow sections designed to increase cooler service life - As a standard feature, available with louvered high-performance air fins or alternatively with non-louvered low fouling cooling air fins - Noise-optimized models available (low-noise series) FLEXIBLE AKG HOLLOW PROFILE AKG-Line uses AKG hollow profiles to reduce local peak strains. This way the strength of heat exchangers is significantly increased and their service life time considerably prolonged. AKG HOLLOW PROFILE Features - Reduced Strain: Strength calculations show that when using AKG hollow profiles maximum strain is reduced by a factor of 2 - Prolonged Service Life Time: Extensive rig tests have shown that service life time increases by a factor ranging from 3 to 5 BENEFITS - Highly flexible complete, ready-to-use cooling packages - Compact and robust design, field-tested during many years of use in rugged real life conditions - Largest and most comprehensive series of industrial coolers with standard profile with hollow profile

3 A EASY SIZING DIAGRAM for ENTRaNCE-TEMPERATURE-DIFFERENCE 40 K 260 A330 A225 Heat Rejection [kw] A35 A25 A60 A45 A75 A135 A120 A A12 A Oilflow [l/min] Selection by Specific Heat Rejection 1. Input Data: Example Required Heat Rejection P = 130 kw Oilflow through Cooler V = 200 l/min Oil Inlet Temperature T_Oil 70 C Cooling Airflow Temperature T_CAF 30 C 2. Determination of Specific Heat Rejection: Entering-Temperature-Difference ETD = 70 C - 30 C = 40 K Required Specific Heat Rejection P/ETD 130 kw/40 K = 3,25 kw/k 3. Select According to Diagram and Result: Next higher curve A 225 SPECIFIC HEAT REJECTIOn 6,4 A330 A225 P/ETD [kw/k] 3,2 1,6 0,8 A225 A35 A25 A60 A45 A75 A135 A120 A105 0,4 A12 A Oilflow [l/min] The AKG-Line Selection Software, which is available free of charge will guide you through the cooler model selection process in simple steps and will recommend the optimal AKG cooling package for your application:

4 A Technical Data Model Size Voltage of 3 Phase- Motor (V) Motor Power Consumption (kw) Nominal Speed (rpm) Approx. Noise Level (db(a), 1m) Approx. Net Weight of Assembly (kg) Volume (l) Frequency (Hz) Working Pressure (bar) A12 230/400 0, , A16 230/400 0, , A25 230/400 0, , A35 230/400 0, A45 230/400 0, , A60 230/400 0, A75 230/400 0, , A /400 2, A /400 2, A /400 2, A /690 5, A / All data based on nominal fan speed conditions Dimensions Model Size C (approx.) A B D E F G H J K L M A G M8 ø14 A G M8 ø14 A G1 1/ M8 ø14 A G1 1/ M8 ø14 A G1 1/ M10 ø14 A G1 1/ M10 ø14 A G1 1/ M10 ø14 A SAE 2" M10 ø14 A SAE 2" M10 ø14 A SAE 2" M12 ø14 A SAE 3" M12 ø14 A SAE 3" M12 ø14 All dimensions in mm Ordering Information Serial Code: Model Size: Optional Custom Features: A with: with Blower Fan [B] with Resistplast Coating [+R] PTFE Based Coating [+T] with Motor Frequency 60 Hz [+60 Hz] with large Support Feet [+LF] without: without Motor [-M] without Motor, without Fan [-FM] Cooler Only [C] Cooler without Paint [-P] without Support Feet [-F] Order Code Example: Heat Exchanger, 75 KW, sucking AC-driven fan -> A75 Heat Exchanger, 120 KW, blowing AC-driven fan -> A120B

5 A Cooler Dimensions A12 TO A105 Cooler Dimensions A120 TO A330 Standard Scope of supply of Oil-to-Air cooling system Cooler made of painted aluminium Plastic fan Fan-shroud, fingerguard, support feet and motorholder all made of steel (chromated or powder coated) Motor

6 AKG Thermotechnik International GmbH & Co. KG P. O. Box Hofgeismar, Germany Tel: Fax: Internet: AKG A Strong Globally Integrated Group of Companies AKG is a globally leading supplier of highperformance coolers and heat exchangers as well as customised system solutions that comply with the highest quality standards. On a world-wide scale 2,400 employees work at 14 manufacturing facilities located in Germany, France, United Kingdom, Latvia, the U.S.A., China and India. Together with a number of additional oversea sales companies they are on duty around the clock. The longstanding and competent partnership with global OEM customers from 22 lines of business such as construction machinery, compressedair systems, agricultural and forestry machines, vehicle construction and many other fields of application give fresh and innovative impetus to the mobile and industrial standard type series. AKG operates one of the world s largest research, development, measurement and validation centres for cooling solutions and customised applications. Your AKG-Partner AKG s heat exchangers have stood for innovative solutions as well as highest engineering and manufacturing competence for more than 95 years. Aluminium Coolers Made by AKG DIN EN ISO 9001 AKG 08/2015 (changes and errors expected)

7 OFFLINE SERIES GLOBAL STANDARD COOLER AP

8 AP OIL-TO-AIR COOLING SYSTEMS WITH AC-MOTOR AND PUMP Product information AKG-Line is a standard line of products from the market leader in high performance aluminium cooling systems. AKG is best known for it s worldwide presence, German engineering and extremely reliable product quality on the one hand and very competitive prices on the other hand. The AKG Offline Series consist of different offline cooler models to be used for cooling, filtration and lubrication circuits at low pressures in mobile or industrial applications.this line of products embraces all-purpose complete cooling systems and are available through our global specialist dealer network. All of AKG s solutions have been developed with state-of-the-art technology, produced in compliance with the highest quality standards and are comprehensively tested in the company s own research and test facility. The features of the AP Series - High-Performance Aluminum cooling assemblies - AC-motor powered fan and pump Benefits - Highly flexible complete, ready-to-use cooling packages - Compact and robust design, field-tested during many years of use in rugged real life conditions - Best heat transfer results per given cooler size due to comprehensive research and development - Highest quality due to professional engineering and in-house manufacturing - Available from stock or at short notice - As a standard, equipped with AKG s double-life hollow sections designed to increase cooler service life functional description - Integrated cooling system with pump flows ranging from 30 l/min up to 150 l/min - Ideal for system with varying flow rates or pressure spikes in return lines. Applications include cooling gearboxes, lube oil, hydraulic presses CNC machining, injection molding presses etc. - The heat is transferred from the medium to becooled to the ambient air - Cooler can be universally used in hydraulic oil, transmission oil, engine oil and lubricating oil - For the cooling of HLP mineral oil to DIN and 100 cst (other media and viscosity available) - Ambient temperature from -20 C up to +80 C - Max. oil temperature 80 C - Pump rated suction pressure 0,7 2 bar (0,5 bar when starting) - Largest and most comprehensive series of industrial coolers

9 AP easy sizing diagram For entrance-temperature-difference 35 AP Heat Rejection [kw] AP25-20 AP35-40 AP35-20 AP25-40 AP25-20 AP ETD [K] Selection by Specific Heat Rejection 1. Input Data: Example Required Heat Rejection P = 12 kw Oilflow through Cooler V = 20 cm³ (30 l/min) Oil Inlet Temperature T_Oil = 65 C Cooling Airflow Temperature T_CAF = 35 C 2. Determination of Specific Heat Rejection: Entering-Temperature-Difference ETD = 65 C - 35 C = 30 K 3. Select According to Diagram and Result: Next higher curve AP easy sizing diagram For entrance-temperature-difference Heat Rejection [kw] AP AP AP AP AP ETD [K] The AKG-Line Selection Software, which is available free of charge will guide you through the cooler model selection process in simple steps and will recommend the optimal AKG cooling package for your application:

10 AP Technical Data Model Size Pump Size [cm³] Oil Flow [l/min] Nominell Speed [rpm] Motor Consumption fan/pumo [kw] Voltage of 3 Phase- Motor [V] Volume (approx) [l] Noise Level (approx). [db(a), 1m] Weight (approx) [kg] AP ,2 230/400 4, AP25 AP35 AP ,2 230/400 7, ,2 230/400 7, ,75/2,2 230/400 13, AP ,2/2, ,2/3 230/400 19, AP ,2/3 230/400 25, AP ,2/3 230/400 30, The applied AC motors are suitable for 50 Hz and working conditions up to 5 bar and up to 100 cst. Exceeding conditions on request. Dimensions Model Size A B C (approx.) E G H J K M N O P R S (SAE) AP G Ø / / 136 1½ AP G1 1/ Ø / / 189 1½ AP G1 1/ Ø / / 241 1½ AP / 123 G1 1/ Ø ,5 / 204 1½ / 2 AP / 255 SAE ,5 788 Ø ,5 187, AP / 255 SAE ,5 788 Ø ,5 187, AP / 261 SAE Ø , Ordering Information Serial Code: AP Model Size: Pump: All dimensions in mm 20 = 20cm³ (AP12-AP35) [20] 40 = 40cm³ (AP25-AP60) [40] 80 = 80cm³ (AP60-AP135) [80] 100 = 100cm³ (AP105-AP135) [100] Example: Heat Exchanger 35 kw, pump 40 cm³ and AC-driven fan -> AP35-40 Example: Heat Exchanger 12 kw, pump 20 cm³, AC-driven fan -> AP12-20

11 AP Cooler Dimensions AP12 to AP35 Cooler Dimensions AP60 to Ap135 AP60 + AP105 without motorholder Standard Scope of supply of Oil-to-Air cooling system Cooler made of painted aluminium Plastic fan Fan-shroud, fingerguard, support feet and motorholder all made of steel (chromated or powder coated) Motor Pump Hose unit

12 AKG Thermotechnik International GmbH & Co. KG P. O. Box Hofgeismar, Germany Tel: Fax: Internet: AKG A Strong Globally Integrated Group of Companies AKG is a globally leading supplier of highperformance coolers and heat exchangers as well as customised system solutions, that comply with the highest quality standards. On a world-wide scale, 2,400 employees work at 14 manufacturing facilities located in Germany, France, United Kingdom, Latvia, the U.S.A., China and India. Together with a number of additional oversea sales companies they are on duty around the clock. with global OEM customers from 22 lines of business such as construction machinery, compressed-air systems, agricultural and forestry machines, vehicle construction and many other fields of application give fresh and innovative impetus to the mobile and industrial standard type series. AKG operates one of the world s largest research, development, measurement and validation centres for cooling solutions and customised applications. Your AKG-Partner The longstanding and competent partnership AKG s heat exchangers have stood for innovative solutions as well as highest engineering and manufacturing competence for more than 95 years. Aluminium Coolers Made by AKG DIN EN ISO 9001 AKG 08/2015 (changes and errors expected)

13 COOLER AR

14 AR Rugged Environment COOLING SYSTEMS Product Information AKG-Line is a standard line of products from the market leader in high performance aluminium cooling systems. AKG is best known for its world-wide presence, German engineering and extremely reliable product quality on the one hand and very competitive prices on the other hand. The AKG-Line type series consist of different models for mobile and stationary applications and are available through our global specialist dealer network. This line of products embraces all-purpose complete cooling systems that comply with European or American Standards, is suited for normal or rugged environmental operating conditions, is powered by AC-, DC- or hydraulic-motor-driven fans and is also available with noise-optimized models. All of AKG s solutions have been developed with stateof-the-art technology, produced in compliance with the highest quality standards and are comprehensively tested in the company s own research and test facility. Features of the AR series - The coolers are equipped with anti-clogging fins - High-Performance cooling assemblies - AC-motor powered fan - The heat is transferred from the medium to be cooled to the ambient air - Cooler can be universally used in hydraulic oil, transmission oil, engine oil, lubricating oil and coolant circuits - For the cooling of mineral oil, synthetic oil, biological oil as well as of HFA, HFB, HFC and HFD liquids and water with at least 50 per cent of antifreeze and anticorrosive additives (other media available) - Can be exposed to operating pressures of up to 26 bar or 17 bar, depending on model - Largest and most comprehensive series of industrial coolers - Best heat transfer results per given cooler size due to comprehensive research and development - Highest quality due to professional engineering and in-house manufacturing - Available from stock or at short notice - As a standard, equipped with AKG s double-life hollow sections designed to increase cooler service life - Noise-optimized models available (low-noise series) FLEXIBLE AKG HOLLOW PROFILE AKG-Line uses AKG hollow profiles to reduce local peak strains. This way the strength of heat exchangers is significantly increased and their service life time considerably prolonged. AKG HOLLOW PROFILE Features: - Reduced Strain: Strength calculations show that when using AKG hollow profiles maximum strain is reduced by a factor of 2 - Prolonged Service Life Time: Extensive rig tests have shown that service life time increases by a factor ranging from 3 to 5 BENEFITS - Especially suited for rugged environments. Fin system prevents clogging and is easy to clean - Highly flexible complete, ready-to-use cooling packages - Compact and robust design, field-tested during many years of use in rugged real life conditions with standard profile with hollow profile

15 AR EASY SIZING DIAGRAM for ENTRaNCE-TEMPERATURE-DIFFERENCE 40 K AR330 AR AR225 AR210 Heat Rejection [kw] AR35 AR30 AR60 AR50 AR45 AR40 AR75 AR65 AR135 AR125 AR330 AR120 AR110 AR105 AR95 18 AR12 AR10 AR25 AR20 AR16 AR Oilflow [l/min] Selection by Specific Heat Rejection 1. Input Data: Example Required Heat Rejection P = 130 kw Oilflow through Cooler V = 200 l/min Oil Inlet Temperature T_Oil 70 C Cooling Airflow Temperature T_CAF 30 C 2. Determination of Specific Heat Rejection: Entering-Temperature-Difference ETD = 70 C - 30 C = 40 K Required Specific Heat Rejection P/ETD 130 kw/40 K = 3,25 kw/k 3. Select According to Diagram and Result: Next higher curve AR 225 SPECIFIC HEAT REJECTIOn 6,4 AR330 AR310 AR225 AR210 P/ETD [kw/k] 3,2 1,6 0,8 AR225 AR35 AR30 AR60 AR50 AR45 AR40 AR75 AR65 AR135 AR125 AR120 AR110 AR105 AR95 0,4 AR12 AR10 AR25 AR20 AR16 AR Oilflow [l/min] The AKG-Line Selection Software, which is available free of charge will guide you through the cooler model selection process in simple steps and will recommend the optimal AKG cooling package for your application:

16 AR Technical Data Model Size Voltage of 3 Phase- Motor (V) Motor Power Consumption (kw) Nominal Speed (rpm) Approx. Noise Level (db(a), 1m) Approx. Net Weight of Assembly (kg) Volume (l) Frequency (Hz) Working Pressure (bar) AR12 230/400 0, , AR16 230/400 0, , AR25 230/400 0, , AR35 230/400 0, AR45 230/400 0, , AR60 230/400 0, AR75 230/400 0, , AR /400 2, AR /400 2, AR /400 2, AR /690 5, AR / All data based on nominal fan speed conditions Dimensions Model Size C (approx.) A B D E F G H J K L M AR G M8 ø14 AR G M8 ø14 AR G1 1/ M8 ø14 AR G1 1/ M8 ø14 AR G1 1/ M10 ø14 AR G1 1/ M10 ø14 AR G1 1/ M10 ø14 AR SAE 2" M10 ø14 AR SAE 2" M10 ø14 AR SAE 2" M12 ø14 AR SAE 3" M12 ø14 AR SAE 3" M12 ø14 All dimensions in mm Ordering Information Serial Code: Model Size: Optional Custom Features: AR with: with Blower Fan [B] with Resistplast Coating [+R] PTFE Based Coating [+T] with Motor Frequency 60 Hz [+60 Hz] with large Support Feet [+LF] without: without Motor [-M] without Motor, without Fan [-FM] Cooler Only [C] Cooler without Paint [-P] without Support Feet [-F] Order Code Example: Rugged Environment Heat Exchanger, 110 KW, sucking AC-driven fan -> AR120 Rugged Environment Heat Exchanger, 210 KW, blowing AC-driven fan -> AR225B

17 AR Cooler Dimensions AR12 TO AR105 Cooler Dimensions AR120 TO AR330 Standard Scope of supply of Oil-to-Air cooling system Cooler made of painted aluminium Plastic fan Fan-shroud, fingerguard, support feet and motorholder all made of steel (chromated or powder coated) Motor

18 AKG Thermotechnik International GmbH & Co. KG P. O. Box Hofgeismar, Germany Tel: Fax: Internet: AKG A Strong Globally Integrated Group of Companies AKG is a globally leading supplier of highperformance coolers and heat exchangers as well as customised system solutions that comply with the highest quality standards. On a world-wide scale 2,400 employees work at 14 manufacturing facilities located in Germany, France, United Kingdom, Latvia, the U.S.A., China and India. Together with a number of additional oversea sales companies they are on duty around the clock. The longstanding and competent partnership with global OEM customers from 22 lines of business such as construction machinery, compressedair systems, agricultural and forestry machines, vehicle construction and many other fields of application give fresh and innovative impetus to the mobile and industrial standard type series. AKG operates one of the world s largest research, development, measurement and validation centres for cooling solutions and customised applications. Your AKG-Partner AKG s heat exchangers have stood for innovative solutions as well as highest engineering and manufacturing competence for more than 95 years. Aluminium Coolers Made by AKG DIN EN ISO 9001 AKG 08/2015 (changes and errors expected)

19 BYPASS SERIES GLOBAL STANDARD COOLER AY

20 AY OIL-to-AIR COOLING SYSTEMS WITH integrated Bypass and AC-MOTOR Product Information AKG-Line is a standard line of products from the market leader in high performance aluminium cooling systems. AKG is best known for its world-wide presence, German engineering and extremely reliable product quality on the one hand and very competitive prices on the other hand. The AKG-Line Bypass Series consists of different models for mobile and stationary applications. It is available through our global specialist dealer network. This line of products embraces all-purpose complete cooling systems that comply with European or American Standards, is suited for normal or rugged environmental operating conditions and powered by AC- (AY), DC- (DY) or hydraulic-motor-driven (HY) fans. All of AKG s solutions have been developed with stateof-the-art technology, produced in compliance with the highest quality standards and are comprehensively tested in the company s own research and test facility. Features of the AY series - High-Performance cooling assembly - AC motor powered fan - Avoiding overstraining at cold start conditions and high oil flows BENEFITS - Largest and most comprehensive series of mobile hydraulic coolers - Highly flexible, complete ready-to-use cooling packages - Compact design because of integration of bypass - Faster approach of operating temperature - Compact and robust design, field-tested during many years of use in rugged real life conditions - Best heat transfer results per given cooler size due to comprehensive research and development - Highest quality due to professional engineering and in-house manufacturing - Available from stock or at short notice - As a standard equipped with AKG s double-life hollow sections designed to increase cooler life span Operating mode of integrated bypass Especially with high oil flows or at cold start conditions (low oil temperatures and high oil viscosities) high pressures can occur in the cooler core. In this case part of the volume flow is bypassing the cooler core through the integrated valve. Like this a sufficient volume flow can be assured for the cooler and lubrication oil circuit - also with high pressure drops. Overstraining of the cooler core will be avoided effectively. - The heat is transferred from the hot medium to the cooling ambient air - Coolers can be universally used with hydraulic oil, transmission oil, engine oil and lubricating oil - For the cooling of mineral oil, synthetic oil, biological oil as well as HFA, HFB, HFC and HFD liquids (other media on request) - Can be exposed to operating pressures of up to 17 bar and operating temperatures of up to 120 C - Standard design with 2 bar opening pressure bypass valve (other pressures on request) The installation of an external bypass is not necessary reducing costs and mounting space.

21 AY EASY SIZING DIAGRAM for ENTRaNCE-TEMPERATURE-DIFFERENCE 40 K 72 AY60 AY45 Heat Rejection [kw] AY35 AY25 AY16 AY Oilflow [l/min] Selection by Specific Heat Rejection 1. Input Data: Example Required Heat Rejection P = 20 kw Oilflow through Cooler V = 150 l/min Oil Inlet Temperature T_Oil 70 C Cooling Airflow Temperature T_CAF 30 C 2. Determination of Specific Heat Rejection: Entering-Temperature-Difference ETD = 70 C - 30 C = 40 K Required Specific Heat Rejection P/ETD 20 kw/40 K = 0,5 kw/k 3. Select According to Diagram and Result: Next higher curve AY 25 SPECIFIC HEAT REJECTIOn 1,6 AY60 AY45 AY35 P/ETD [kw/k] 0,8 0,4 AY25 AY25 AY16 AY Oilflow [l/min] The AKG-Line Selection Software, which is available free of charge will guide you through the cooler model selection process in simple steps and will recommend the optimal AKG cooling package for your application:

22 AY Technical Data Model Size Voltage of 3 Phase- Motor (V) Motor Power Consumption (kw) Nominal Speed (rpm) Approx. Noise Level (db(a), 1m) Approx. Net Weight of Assembly (kg) Valve opening pressure (Bypass) (bar) Volume (l) AY12 230/400 0, ,0 2, AY16 230/400 0, ,0 3, AY25 230/400 0, ,0 4, AY35 230/400 0, , AY45 230/400 0, ,0 7, AY60 230/400 0, , Frequency (Hz) Working Pressure (bar) All data based on nominal fan speed conditions Dimensions Model Size A B C (approx.) D E F G H J K L M AY G M8 ø14 AY G M8 ø14 AY G1 1/ M8 ø14 AY G1 1/ M8 ø14 AY G1 1/ M10 ø14 AY G1 1/ M10 ø14 All dimensions in mm Ordering Information Serial Code: Model Size: Optional Custom Features: AY with: with Blower Fan [B] with Resistplast Coating [+R] PTFE Based Coating [+T] with Motor Frequency 60 Hz [+60 Hz] with large Support Feet [+LF] without: without Motor [-M] without Motor, without Fan [-FM] Cooler Only [C] Cooler without Paint [-P] without Support Feet [-F] Order Code Example: Heat Exchanger, 35 KW, sucking AC-driven fan, Bypass (2 bar) -> AY35 Heat Exchanger, 60 KW, blowing AC-driven fan, Bypass (2 bar) -> AY60B

23 AY Cooler Dimensions AY12 TO AY60 Standard Scope of supply of Oil-to-Air cooling system Cooler made of painted aluminium with Bypass Plastic fan Fan-shroud, fingerguard and support feet all made of steel (chromated plated or powder coated) AC-Motor

24 AKG Thermotechnik International GmbH & Co. KG P. O. Box Hofgeismar, Germany Tel: Fax: Internet: AKG A Strong Globally Integrated Group of Companies AKG is a globally leading supplier of highperformance coolers and heat exchangers as well as customised system solutions that comply with the highest quality standards. On a world-wide scale 2,400 employees work at 14 manufacturing facilities located in Germany, France, United Kingdom, Latvia, the U.S.A., China and India. Together with a number of additional oversea sales companies they are on duty around the clock. The longstanding and competent partnership with global OEM customers from 22 lines of business such as construction machinery, compressedair systems, agricultural and forestry machines, vehicle construction and many other fields of application give fresh and innovative impetus to the mobile and industrial standard type series. AKG operates one of the world s largest research, development, measurement and validation centres for cooling solutions and customised applications. Your AKG-Partner For 95 years AKG s heat exchangers have stood for innovative solutions as well as highest engineering and manufacturing competence. Aluminium Coolers Made by AKG DIN EN ISO 9001 AKG 08/2015 (changes and errors expected)