CHAPTER 4 PARTS. This chapter describes assemblies/subassemblies/parts considered replaceable at on-site field installation.

Transcription

1 CHAPTER 4 PARTS PARTS BY PICTORIAL This chapter describes assemblies/subassemblies/parts considered replaceable at on-site field installation. NOTE: The following is a breakdown description of the Serial Number. Serial # Location - Back side next to the scale assembly. Example: B 0001 Year MFG. Week MFG. Serial Rev. Number of Unit NS: NOT SHOWN PICTORIAL 01/2001 Page 4-1

2 (DIAGNOSTECH ) FRONT VIEW Gauge, Low Side Identifier Filter EEAC300A1 2. Gauge, High Side Beeper 3 PCB, CPU Board EAP0180L00A 12. PCB, Air/Temp/Hum. EAP0084C00B 4a. Display Board EAP0183L00A 13. Decal, Diag T. w/keypad EAL0328L00A 4b. LCD Display a. Printer Pot, Brightness MT300016A 14b. Printer Paper Roll Switch/Breaker On/Off c. Printer Ribbon Oil Bottle d. Printer, Paper rod EAS2012L11A 8. Wheel, Caster, 4 w/brake Page /2001

3 OUT CHAPTER 4 PARTS (DIAGNOSTECH ) BACK VIEW Lamp Vacuum Pump Fitting, Bulkhead, tube Rubber Foot a. Fitting, Bulkhead, Pod Cord, AC Power b. Fitting, Reducer, ¼ - 1/ Heater, SS Bowl EEA0248L30a 4a. Label, Red Pod EAL0328L05A 15. Suction Separator Bowl b. Label, Blue Pod EAL0328L04A 16. Filter, Drier Low side Pod Assembly EAA0248L07A 17. Handle EAS2012L12A 6. High side Pod Assembly EAA0248L06A 18. RS-232 Connector, W.H. EAW0198L00A 7. Scale Assembly EAA0248L39A 19. Connector a. Velcro Strap Hanger Hose, Right EAA0248L50A 8b. Velcro Strap, D-ring Hanger Hose, Left EAA0248L51A 9. Recovery Tank EAA0248L43AR NS. Temperature Probe, Load Cell Assy. EAA0248L40A NS. Temperature Probe, /2001 Page 4-3

4 PUMP COMPARTMENT Side View Front of unit Transducer, Pressure Manifold #3 EAA0248L38A 2. Manifold #1 EAA0248L36A 11. Fan Inline AC Filter Condenser a. Varistors (1) Identifier EAA248L16A 4b. Varistors (2) Solenoid Assy, Solenoid Assy Manifold #2 EAA0248L37A 6. Oil Separator, Identifier a. PCB, Power Supply EAP0177L00A 7a. Compressor EAA0263L00A 16b. Fuse, 1 amp (F2) b. Klixon, protector c. Fuse, 3 amp slo (F1) c. Capacitor, Start Transformer, Volt d. Relay PCB, Solenoid Driver EAP0176L00A 8. Oil Separator NS O-Ring, At hose ends Solenoid Page /2001

5 VACUUM SOLENOID ASSEMBLY Manifold #1 EAA0248L36A 4. Switch, Low pressure Manifold #2 EAA0248L37A 5. Manifold #3 EAA0248L38A 3. Solenoid, 115 VAC OIL SOLENOID ASSEMBLY Separator, Oil Nipple T-Fitting Adapter, 1/4X1/ Switch, High Pressure Fitting, 1/8 X Tubo Coupling Hex, nipple, 1/ Check Valve Solenoid, Fitting Cross fitting, 1/ Solenoid Relief valve, 15 psi /2001 Page 4-5

6 ACCESSORIES Adapter, R-134a Tnk NS Video, SUN a R-134a Adapter, High NS Video, Snap-on b R-134a Adpter, Low NS Video, JBC Not Available 2c O-Ring Kit, R-134a Adapters EAK0027C00AS RECOVERY TANK ASSEMBLY Adapter, ¼ female flare NS Valve, Tank Not Available 1a. Copper washer NS Knobs, Tank Valve Not Available 2. Compression Nut Tank, R-134a Recovery EAA0248L43A Page /2001

7 METAL SEPARATOR BOWL OUT Bowl, Separator Nipple Solenoid, valve Elbow Elbow Fusable link EAA0248L31AR Heater Blanket EAA0248L30A 01/2001 Page 4-7

8 HOSES & TUBG (DIAGNOSTECH) HIGH PRESSURE GAUGE CT1 H4 BULKHEADS HIGH SIDE POD H2 RECYCLE CHECK VALVE S13 SOLENOID HIGH SIDE VEHICLE PORT S2 TAKE HIGH S1 RECLAIM HIGH CHARGE H5 CHARGE CHECK VALVE LIQUID (BLUE) 30# RECLAIM TANK SCALE S22 TAKE LOW S21 RECLAIM LOW CHARGE AIR SAMPLE OUT VAPOR (RED) MANIFOLD #1 S24 OIL DRA SOLENOID BLACK HOSE REFRIGERANT IDENTIFIER CT5 CT3 CT4 H6 3PSI REGULATED BOWL CT4 BACK FILL CHECK VALVE S19 S23 SAMPLE VIRG SAMPLE S7 RECLAIM SAMPLE H1=Hose CT1=Capillary Tube T1=Tube CPH= Clear Plastic Hose LOW PRESSURE GAUGE MANIFOLD #2 S20 NO VENT SOLENOID BACK FILL CHECK VALVE H3 CT2 ORIFICE CLEAR HOSE CONDENSER BULKHEADS FILTER S6 / RECLAIM VIRG TANK T5 HIGH PRESSURE CUTOFF SWITCH NO S5*/115VAC OIL RETURN LOW SIDE POD S15 SOLENOID H13 T2 I O TEMP RITE R H8 H7 EXHAUST RETURN H1 OIL SEPARATOR S10 OIL SEP COMPRESSOR T3 LOW SIDE VEHICLE PORT T1 OIL BOTTLE VACUUM H9 MASTER FILTER I O R N1 TEMP RITE S3 COMPRESSOR T4 H10 VACUUM PUMP MANIFOLD #3 RELIEF VALVE 15 PSI EXHAUST H11 TAKE H12 NO H1 Hose, Blue EAH0037L10A T1 Tube, #4 60º turns EAH0037L07A H2 Hose, Red EAH0037L11A T2 Tube, #3 2-offset 90º turns EAH0037L06A H3 Hose, R-134a RED T3 Tube, #1 6 x 9 EAH0037L05A H4 Hose, R-134a BLUE T4 Tube, #5 circle EAH0037L13A H5 Hose, 48 Vent T5 Tube, #2 9 w/3-90º turns EAH0037L14A H6. Hose, Blue 22 /90º EAH0037L03A CT1 Capillary Tube, Tubo W/ filter H7. Hose, Red 14 /90º EAH0037L04A CT2 Capillary Tube, Tubo H8. Hose, Red 14 / 90º EAH0037L04A CT3 Capillary Tube, H9. Hose, Red 14 / 90º EAH0037L04A CT4 Capillary Tube, H10. Hose, Blue 30 /90º EAH0037L02A CT5 Capillary Tube, Tubo H11. Hose, Blue 19 /90º Tubo EAH0037L01A CPH Clear Plastic Hose H12. Hose, Yel.17 / 90º Tubo EAH0037L00A CPH Clear Plastic Hose H13. Hose, Yel.17 / 90º Tubo EAH0037L00A NS Seal H14. Hose, Yel.45 tubo w/filter EAH0037L12A NS O-Ring NS Compression Nut NS Filter Page /2001

9 PARTS ALPHABETICAL ORDER DESCRIPTION PART NUMBER COMMENTS Adapter, ¼ female flare Adapter, 1/4X1/ Adapter, R-134a Tank Beeper, Alarm Bowl, Separator Capacitor, Start Capillary Tube, Capillary Tube, Capillary Tube, Capillary Tube, Capillary Tube, Capper washer Caster, 4 w/brake Check Valve Clear Plastic Hose Clear Plastic Hose Compression Nut Compression Nut Compressor EAA0263L00AR Condenser Connector Cord, AC Power Coupling Cross fitting, 1/ Decal, Diag T. w/keypad EAL0328L00A Display Board EAP0183L00AR Elbow Elbow Fan Filter Filter, Drier Fitting Fitting, 1/8 X Tubo Fitting, Bulkhead, Pod Fitting, Bulkhead, tube Fitting, Reducer, ¼ 1/8 Fusable link EAA0248L31AR On heater blanket Fuse, 1 amp (F2) Fuse, 3 amp (F1) Gauge, High Side Gauge, Low Side Handle EAS2012L12A Hanger Hose, Right EAA0248L50A Hanger Hose, Left EAA0248L51A Heater Blanket EAA0248L30A Heater, SS Bowl EEA0248L30a Hex, nipple, 1/ High side Pod Assembly EAA0248L06AR Hose, 48 Vent Hose, Blue EAH0037L10A Hose, Blue 19 /90º Tubo EAH0037L01A 01/2001 Page 4-9

10 DESCRIPTION PART NUMBER COMMENTS Hose, Blue 22 /90º Tubo W/ filter EAH0037L03A Hose, Blue 30 /90º Tubo EAH0037L02A Hose, R-134a BLUE Hose, R-134a RED Hose, Red EAH0037L11A Hose, Red 14 / 90º Tubo EAH0037L04A Hose, Red 14 / 90ºTubo EAH0037L04A Hose, Red 14 /90º Tubo EAH0037L04A Hose, Yel.17 / 90º Tubo EAH0037L00A Hose, Yel.17 / 90º Tubo EAH0037L00A Hose, Yel.45 tubo w/filter EAH0037L12A Identifier EAA248L16A Identifier Filter EEAC300A1 Inline AC Filter Inline Filter, R-134a Klixon, protector Knobs, Tank Valve Not Available Label, Blue Pod EAL0328L04A Label, Red Pod EAL0328L05A Lamp LCD Display Load Cell Assy. EAA0248L40A Low side Pod Assembly EAA0248L07AR Manifold #1 EAA0248L36A Manifold #1 EAA0248L36A Manifold #2 EAA0248L37A Manifold #2 EAA0248L37A Manifold #3 EAA0248L38A Manifold #3 EAA0248L38A Nipple /8 NPT X 1.5 Nipple x 1/8 x 1/8 Oil Bottle Oil Separator Oil Separator, Identifier O-Ring O-Ring Kit, R-134a Adapters EAK0027C00AS O-Ring, At hose ends PCB, Air/Temp/Hum. EAP0084C00BR PCB, CPU Board EAP0180L00AR PCB, Power Supply EAP0177L00A PCB, Solenoid Driver EAP0176L00AR Pot, Brightness MT A Printer Printer Paper Roll Printer Ribbon Printer, Paper rod EAS2012L11A R-134a Adapter, High R-134a Adapter, Low Recovery Tank EAA0248L43AR Relay Relief valve, 15 psi RS-232 Connector, W.H. EAW0198L00A Scale Assembly EAA0248L39A Seal Fitting at master filter Separator, Oil Solenoid Solenoid Page /2001

11 DESCRIPTION PART NUMBER Solenoid Assy, Solenoid Assy Solenoid, 115 VAC Solenoid, Solenoid, valve Suction Separator Bowl Switch, High Pressure Switch, Low pressure Switch/Breaker On/Off Tank, R-134a Recovery EAA0248L43A Temperature Probe, Temperature Probe, T-Fitting Transducer, Pressure Transformer, Volt Tube, EAH0037L07A Tube, EAH0037L06A Tube, EAH0037L05A Tube, EAH0037L13A Tube, EAH0037L14A Vacuum Pump Valve, Tank Not Available Varistors (1) Varistors (2) Velcro Strap Velcro Strap, D-ring Video, JBC Not Available Video, Snap-on Video, SUN Wheel, COMMENTS 01/2001 Page 4-11

12 PARTS NUMERICAL ORDER PART NUMBER DESCRIPTION COMMENTS Adapter, ¼ female flare Adapter, 1/4X1/ Adapter, R-134a Tank Beeper, Alarm Bowl, Separator Capacitor, Start Capillary Tube, Capillary Tube, Capillary Tube, Capillary Tube, Capillary Tube, Capper washer Caster, 4 w/brake Check Valve Clear Plastic Hose Clear Plastic Hose Compression Nut Compression Nut EAA0263L00AR Compressor Condenser Connector Cord, AC Power Coupling Cross fitting, 1/8 EAL0328L00A Decal, Diag T. w/keypad EAP0183L00AR Display Board Elbow Elbow Fan Filter Filter, Drier Fitting Fitting, 1/8 X Tubo Fitting, Bulkhead, Pod Fitting, Bulkhead, tube Fitting, Reducer, ¼ - 1/ Fuse, 1 amp (F2) Fuse, 3 amp (F1) Gauge, High Side Gauge, Low Side EAS2012L12A Handle EAA0248L30A Heater Blanket EAA0248L31AR Fusable link EEA0248L30a Heater, SS Bowl Hex, nipple, 1/8 EAA0248L06AR High side Pod Assembly Hose, 48 Vent EAH0037L10A Hose, Blue EAH0037L01A Hose, Blue 19 /90º Tubo EAH0037L03A Hose, Blue 22 /90º Tubo W/ filter EAH0037L02A Hose, Blue 30 /90º Tubo Hose, R-134a BLUE Hose, R-134a RED Page /2001

13 PART NUMBER DESCRIPTION COMMENTS EAH0037L11A Hose, Red EAH0037L04A Hose, Red 14 / 90º Tubo EAH0037L04A Hose, Red 14 / 90ºTubo EAH0037L04A Hose, Red 14 /90º Tubo EAH0037L00A Hose, Yel.17 / 90º Tubo EAH0037L00A Hose, Yel.17 / 90º Tubo EAH0037L12A Hose, Yel.45 tubo w/filter EAA248L16A Identifier EEAC300A1 Identifier Filter Inline AC Filter Inline Filter, R-134a Klixon, protector Not Available Knobs, Tank Valve EAL0328L04A Label, Blue Pod EAL0328L05A Label, Red Pod Lamp LCD Display EAA0248L40A Load Cell Assy. EAA0248L07AR Low side Pod Assembly EAA0248L36A Manifold #1 EAA0248L36A Manifold #1 EAA0248L37A Manifold #2 EAA0248L37A Manifold #2 EAA0248L38A Manifold #3 EAA0248L38A Manifold #3 EAA0248L50A Hanger Hose, Right EAA0248L51A Hanger Hose, Left Nipple Nipple Oil Bottle Oil Separator Oil Separator, Identifier O-Ring EAK0027C00AS O-Ring Kit, R-134a Adapters O-Ring, At hose ends EAP0084C00BR PCB, Air/Temp/Hum. EAP0180L00AR PCB, CPU Board EAP0177L00A PCB, Power Supply EAP0176L00AR PCB, Solenoid Driver MT A Pot, Brightness Printer Printer Paper Roll Printer Ribbon EAS2012L11A Printer, Paper rod R-134a Adapter, High R-134a Adapter, Low EAA0248L43AR Recovery Tank Relay Relief valve, 15 psi EAW0198L00A RS-232 Connector, W.H. EAA0248L39A Scale Assembly Seal Fitting at master filter Separator, Oil Solenoid Solenoid Solenoid Assy, Solenoid Assy Solenoid, 115 VAC CHAPTER 4 PARTS 01/2001 Page 4-13

14 PART NUMBER DESCRIPTION COMMENTS Solenoid, Solenoid, valve Suction Separator Bowl Switch, High Pressure Switch, Low pressure Switch/Breaker On/Off EAA0248L43A Tank, R-134a Recovery Temperature Probe, Temperature Probe, T-Fitting Transducer, Pressure Transformer, Volt EAH0037L07A Tube, EAH0037L06A Tube, EAH0037L05A Tube, EAH0037L13A Tube, EAH0037L14A Tube, Vacuum Pump Not Available Valve, Tank Varistors (1) Varistors (2) Velcro Strap Velcro Strap, D-ring Not Available Video, JBC Video, Snap-on Video, SUN Wheel, 10 WIRG HARNESS PART NUMBERS PART NUMBER DESCRIPTION Purge Transducer DC Power Cable DC Primary Power EAW0004C00A AC Primary Power EAW0005C00A Solenoids EAW0006C00A Compressor Power EAW0007C00A Switches EAW0008C00A On/Off Power EAW0009C00A Grounding Page /2001