Accu-Guard. SMD Thin-Film Fuse APPLICATIONS ACCU-GUARD TECHNOLOGY FEATURES APPROVAL FILE NUMBERS. DIMENSIONS F0402E and F0603E

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1 Accu-Guard ACCU-GUARD TECHNOLOGY The Accu-Guard series of fuses is based on thin-film techniques. This technology provides a level of control on the component electrical and physical characteristics that is generally not possible with standard fuse technologies. This has allowed AVX to offer a series of devices which are designed for modern surface mount circuit boards which require protection. FEATURES Accurate current rating Fast acting Small-standard 0402, 0603, 0805, 206 and 062 chip sizes Taped and reeled Completely compatible with all soldering systems used for SMT Lead Free Series (F0402E, F0603E) APPLICATIONS Cellular Telephones Two-Way Radios Computers Battery Chargers Rechargeable Battery Packs Hard Disk Drives PDA s LCD Screens SCSI Interface Digital Cameras Video Cameras APPROVAL FILE NUMBERS UL, cul: RCD#E43842 DIMENSIONS F0603C, F0805B, F206A and F206B B DIMENSIONS F0402E and F0603E B W T T L B 2 L W STANDARD SIZES: millimeters (inches) L W T B F0402E F0603E F0603C F0805B F206A/B F0603D.00±0..60±0..65± ±0.2 3.±0.2.65±0.25 (0.039±0.004) (0.063±0.004) (0.065±0.0) (0.083±0.008) (0.22±0.008) (0.065±0.0) 0.55± ± ±0.5.27±0..6±0. 3.±0.2 (0.022±0.003) (0.032±0.004) (0.03±0.006) (0.050±0.004) (0.063±0.004) (0.22±0.008) 0.40± ± ± ±0.2.2± ±0.2 (0.06±0.004) (0.025±0.004) (0.035±0.008) (0.035±0.008) (0.047±0.008) (0.036±0.008) 0.20± ± ± ± ± ±0.5 (0.008±0.004) (0.04±0.006) (0.04±0.006) (0.02±0.006) (0.07±0.0) (0.04±0.006) HOW TO ORDER F 206 A 0R20 F W TR Product Fuse Size See table for standard sizes Fuse Version A=Accu-Guard B=Accu-Guard II C=Accu-Guard II 0603 D=Accu-Guard II 062 E=Accu-Guard II 0402, 0603 Rated Current Current expressed in Amps. Letter R denotes decimal point. e.g. 0.20A=0R20.75A=R75 Fuse Speed F=Fast Termination S=Nickel/Lead- Free Solder =coated (Sn 0) W=Nickel/solder =coated (Sn 63, Pb 37) Packaging TR=Tape and reel 2

2 Accu-Guard ELECTRICAL SPECIFICATIONS Operating Temperature: -55 C to +25 C Current carrying capacity at -55 C is 7% of rating; at +25 C 0% of rating; at +85 C 93% of rating; at +25 C 90% of rating. Rated Voltage: 32V Interrupting Rating: 50A Insulation Resistance: >20MΩ guaranteed (after fusing at rated voltage) 206 Current Resistance Voltage Drop Fusing Current Pre-Arc Part Number % x I rated, 25 x I rated, 25 C (within 5 sec.) 25 C I 2 50A A Ω (Max.) mv (Max.) A A 2 - sec. F206A0R20FWTR * F206A0R25FWTR * F206A0R37FWTR F206A0R50FWTR F206A0R75FWTR F206AR00FWTR F206AR25FWTR F206AR50FWTR F206AR75FWTR F206A2R00FWTR * Current is limited to less than 50A at 32V due to internal fuse resistance. ENVIRONMENTAL CHARACTERISTICS Test Conditions Requirement Solderability Components completely immersed in a Terminations to be well tinned solder bath at 235 ±5 C for 2 secs. No visible damage Leach Resistance Completely immersed in a solder bath Dissolution of termination at 260 ±5 C for 60 secs. 25% of area R/R<% Storage 2 months minimum with components Good solderability stored in as received packaging. Shear Components mounted to a substrate. No visible damage A force of 5N applied normal to the line joining the terminations and in a line parallel to the substrate. Rapid Change of Components mounted to a substrate. No visible damage Temperature 5 cycles -55 C to +25 C. R/R<% Vibration Per Mil-Std-202F No visible damage Method 20A and R/R<% Method 204D Condition D. Load Life 25 C, I rated, 20,000 hrs. No visible damage R/R<% 3

3 Accu-Guard FUSE TIME - CURRENT CHARACTERISTICS FOR SIZE 206 (TYPICAL) A 0.25A 0.375A 0.50A 0.75A.00A.25A.50A.75A 2.00A Pre-Arc Time, Seconds

4 Accu-Guard FUSE PRE-ARC JOULE INTEGRALS VS. CURRENT FOR SIZE 206 (TYPICAL) A.75A.50A.25A.00A Pre-Arc I 2 t, A 2 sec A 0.50A 0.375A 0.25A 0.20A

5 Accu-Guard FUSE PRE-ARC JOULE INTEGRALS VS. PRE-ARC TIME FOR SIZE 206 (TYPICAL) 0 Pre-Arc I 2 t, A 2 sec A.75A.50A.25A.00A 0.75A 0.50A 0.375A 0.25A 0.20A Pre-Arc Time, Seconds 6

6 Accu-Guard ACCU-GUARD TECHNOLOGY The Accu-Guard series of fuses is based on thin-film techniques. This technology provides a level of control on the component electrical and physical characteristics that is generally not possible with standard fuse technologies. This has allowed AVX to offer a series of devices which are designed for modern surface mount circuit boards which require protection. FEATURES Accurate current rating Fast acting Small-standard 0402, 0603, 0805, 206 and 062 chip sizes Taped and reeled Completely compatible with all soldering systems used for SMT Lead Free Series (F0402E, F0603E) APPLICATIONS Cellular Telephones Two-Way Radios Computers Battery Chargers Rechargeable Battery Packs Hard Disk Drives PDA s LCD Screens SCSI Interface Digital Cameras Video Cameras APPROVAL FILE NUMBERS UL, cul: RCD#E43842 DIMENSIONS F0603C, F0805B, F206A and F206B B DIMENSIONS F0402E and F0603E B W T T L B 2 L W STANDARD SIZES: millimeters (inches) L W T B F0402E F0603E F0603C F0805B F206A/B F0603D.00±0..60±0..65± ±0.2 3.±0.2.65±0.25 (0.039±0.004) (0.063±0.004) (0.065±0.0) (0.083±0.008) (0.22±0.008) (0.065±0.0) 0.55± ± ±0.5.27±0..6±0. 3.±0.2 (0.022±0.003) (0.032±0.004) (0.03±0.006) (0.050±0.004) (0.063±0.004) (0.22±0.008) 0.40± ± ± ±0.2.2± ±0.2 (0.06±0.004) (0.025±0.004) (0.035±0.008) (0.035±0.008) (0.047±0.008) (0.036±0.008) 0.20± ± ± ± ± ±0.5 (0.008±0.004) (0.04±0.006) (0.04±0.006) (0.02±0.006) (0.07±0.0) (0.04±0.006) HOW TO ORDER F 206 A 0R20 F W TR Product Fuse Size See table for standard sizes Fuse Version A=Accu-Guard B=Accu-Guard II C=Accu-Guard II 0603 D=Accu-Guard II 062 E=Accu-Guard II 0402, 0603 Rated Current Current expressed in Amps. Letter R denotes decimal point. e.g. 0.20A=0R20.75A=R75 Fuse Speed F=Fast Termination S=Nickel/Lead- Free Solder =coated (Sn 0) W=Nickel/solder =coated (Sn 63, Pb 37) Packaging TR=Tape and reel 2

7 Accu-Guard II is a version of Accu-Guard fuses for a wider range of current and voltage ratings. Constructed on alumina substrates, Accu-Guard II fuses display superior electrical, mechanical and environmental properties. Accu-Guard II dimensions are standard 0402, 0603, 0805, 206 and 062 chip sizes, see page 2. ELECTRICAL SPECIFICATIONS Operating temperature: -55 C to +25 C Current carrying capacity: For F0402E and F0603E at -55 C 7% of rating, at -25 C 0% of rating, at +25 C 80% of rating. For F0603C at -55 C is 7% of rating, at +25 C 0% of rating, at +85 C 90% of rating, at +25 C 75% of rating. For F206B and F0805B at -55 C is 7% of rating, at +25 C 0% of rating, at +85 C 93% of rating, at +25 C 90% of rating. For F0805B 2.50A and 3.00A at +85 C 90% of rating, at +25 C 90% of rating. Interrupting rating: 50A. Insulation resistance: >20MΩ guaranteed (after fusing at rated voltage). For F062D at -55 C 7% of rating, at +25 C 0% of rating, at +85 C 80% of rating, at +25 C 75% of rating. Current Resistance Voltage Drop Fusing Current Pre-Arc Rated Type Part Number Rating % x I rated, 25 x I rated, 25 C (within 5 sec), 25 C I 2 50A Voltage A Ω (max.) mv (max.) A A 2 -sec V F0402E0R25FSTR * 32 F0402E0R50FSTR F0402E F0402E0R75FSTR F0402ER00FSTR F0402ER50FSTR F0402E2R00FSTR F0603E0R25FSTR * 32 F0603E0R37FSTR F0603E0R50FSTR F0603E0R75FSTR F0603ER00FSTR F0603E F0603ER25FSTR F0603ER50FSTR F0603ER75FSTR F0603E2R00FSTR F0603E2R50FSTR F0603E3R00FSTR F0603C0R25FWTR * 32 F0603C0R37FWTR F0603C0R50FWTR F0603C F0603C0R75FWTR F0603CR00FWTR F0603CR25FWTR F0603CR50FWTR F0603CR75FWTR F0603C2R00FWTR F0603C2R50FWTR F0603C3R00FWTR F0805B0R25FWTR * 63 F0805B0R50FWTR F0805B0R75FWTR F0805B F0805BR00FWTR F0805BR25FWTR F0805BR50FWTR F0805B2R00FWTR F0805B2R50FWTR F0805B3R00FWTR F206B0R25FWTR F206B0R50FWTR F206B F062D F206BR00FWTR F206BR50FWTR F206B2R00FWTR F206B3R00FWTR F062D4R00FWTR F062D5R00FWTR *Current is limited to less than 50A at 32V due to internal fuse resistance. 7

8 ENVIRONMENTAL CHARACTERISTICS Test Conditions Requirement Solderability Components completely immersed in a Terminations to be well tinned solder bath at 235 ±5 C for 2 secs. No visible damage Leach Resistance Completely immersed in a solder bath Dissolution of termination at 260 ±5 C for 60 secs. 25% of area R/R<% Storage 2 months minimum with components Good solderability stored in as received packaging. Shear Components mounted to a substrate. No visible damage A force of 5N applied normal to the line joining the terminations and in a line parallel to the substrate. Rapid Change of Components mounted to a substrate. No visible damage Temperature 50 cycles -55 C to +25 C. R/R<% Vibration Per Mil-Std-202F No visible damage Method 20A and R/R<% Method 204D Condition D. Bend Tested as shown in diagram No visible damage R/R<% 3 mm Deflection 45mm 45mm Load Life 25 C, rated current, 20,000 hrs. No visible damage F0805B, F206B R/R<% 8

9 Lead-Free FUSE TIME CURRENT CHARACTERISTICS FOR TYPE F0402E (TYPICAL) 2.0 A -.5 A Pre- Arc Time, sec A 0.75 A 0.5 A 0.25 A

10 Lead-Free FUSE PRE-ARC JOULE INTEGRALS VS CURRENT FOR TYPE F0402E (TYPICAL) 0 Pre- Arc I 2 t, A 2 sec A.5 A A 0.75 A 0.5 A 0.25 A

11 Accu-Guard II Lead-Free FUSE PRE-ARC JOULE INTEGRALS VS PRE-ARC TIME FOR TYPE F0402E (TYPICAL) 0 - Pre- Arc I 2 t, A 2 sec A.5 A.0 A 0.75 A A 0.25 A Pre-Arc Time, sec

12 Lead-Free FUSE TIME CURRENT CHARACTERISTICS FOR TYPE F0603E (TYPICAL) 3.0 A 2.5 A 2.0 A.75A -.5 A.25A Pre- Arc Time, sec A 0.75 A 0.5 A 0.375A 0.25 A

13 Lead-Free FUSE PRE-ARC JOULE INTEGRALS VS CURRENT FOR TYPE F0603E (TYPICAL) 0 3.0A 2.5A 2.0A.75A Pre-Arc I 2 t, A 2 sec A.25A.0A 0.75A A 0.375A 0.25A

14 Lead-Free FUSE PRE-ARC JOULE INTEGRALS VS PRE-ARC TIME FOR TYPE F0603E (TYPICAL) Pre- Arc I 2 t, A 2 sec A 2.5A 2.0A.75A.5A.25A.0A 0.75A 0.5A 0.375A A Pre-Arc Time, sec 4

15 FUSE TIME - CURRENT CHARACTERISTICS FOR TYPE F0603C (TYPICAL) Pre-Arc Time, Seconds A 0.25A 0.375A 0.50A 0.75A.00A.25A.5A.75A 2.0A 2.5A 3.0A

16 FUSE PRE-ARC JOULE INTEGRALS VS. CURRENT FOR TYPE F0603C (TYPICAL) 0 Pre-Arc I 2 t, A 2 sec A 2.50A 2.00A.75A.50A.25A.00A 0.75A 0.50A 0.375A 0.25A 0.5A

17 FUSE PRE-ARC JOULE INTEGRALS VS. PRE-ARC TIME FOR TYPE F0603C (TYPICAL) 0 Pre-Arc I 2 t, A 2 sec A 2.50A 2.00A.75A.50A.25A.00A 0.75A 0.50A 0.375A 0.25A 0.5A Pre-Arc Time, Seconds 7

18 FUSE TIME - CURRENT CHARACTERISTICS FOR TYPES F0805B AND F206B (TYPICAL) - 0.5A 0.25A 0.50A 0.75A.00A.25A.5A 2.0A 2.5A 3.0A Pre-Arc Time, Seconds

19 FUSE PRE-ARC JOULE INTEGRALS VS. CURRENT TIME FOR TYPES F0805B AND F206B (TYPICAL) 0 Pre-Arc I 2 t, A 2 sec A 2.50A 2.00A.50A.25A.00A 0.75A 0.50A 0.25A 0.5A

20 FUSE PRE-ARC JOULE INTEGRALS VS. PRE-ARC TIME FOR TYPES F0805B AND F206B (TYPICAL) 0 Pre-Arc I 2 t, A 2 sec A 2.50A 2.00A.50A.25A.00A 0.75A 0.50A 0.25A 0.5A Pre-Arc Time, Seconds 20

21 FUSE TIME - CURRENT CHARACTERISTICS FOR TYPE F062D (TYPICAL) - Pre-Arc Time, Seconds A A

22 FUSE PRE-ARC JOULE INTEGRALS VS. PRE-ARC TIME FOR TYPE F062D (TYPICAL) 00 0 Pre-Arc I 2 t, A 2 sec A 4.00A Pre-Arc Time, Seconds 22

23 FUSE PRE-ARC JOULE INTEGRALS VS. CURRENT FOR TYPE F062D (TYPICAL) 00 0 Pre-Arc i 2 t, A 2 sec A 4.00A

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