Pin Packages 6. Pushing Force (N) at 5 bar Retracting Force at 5 bar Piston Diameter Weight Air Consumption at 5 bar [dm3] Application Area Series Section.Page 0 to 500 [N] 500 to 000 [N] 000 to 500 [N] 500 to 000 [N] 0 to 500 [N] 500 to 000 [N] 000 to 500 [N] 500 to 000 [N] 3mm 0mm 50mm 63mm 0mm 0mm 60mm 0 to [Kg] to [Kg] to 3 [Kg] 3 to [Kg] 0 to 0.5 [dm3] 0.50 to.00 [dm3].00 to.00 [dm3].00 to.50 [dm3] Welding Assembly Machining Duty Cycle Dual Pin Option Ceramic Coated Pin Option Toggle Locking (Extended) 86P30 6. 86P30-D5 6.6 86P0 6.0 86P60 6.0 86D60 6.6 85P5 6.0 Excellent/High Fair/Medium Poor/Low Not Recommended
6. Pin packages Series 86P30- Product Overview Pneumatic pin packages, enclosed single units with 3mm diameter cylinders Models: 86P30-05... Application: Accurate positioning of sheet metal parts in welding equipment and handling systems. At the end of the welding process, the pins are retracted from the pin holes. The component can thus be easily removed from the jig. Key areas of application: Automotive manufacturing, sheet processing industry, jig and general mechanical engineering. Features: Compact, low weight design High accuracy of positioning Lateral and front-face mounting areas Mounting base for centering pin includes precision bore holes and grooves Inductive sensing module with LED display Long body for 0mm stroke, short body 0mm stroke Long & short body are interchangeable in connecting 86P30-05B800 base model with sensing (without add-ons) 86P30-05B800 base model with sensing (without add-ons) Series 86P30- Technical Information w/o sensing Model no. with inductive sensing connector Mx w/ lead Pushing force at 5 bar Retraction force at 5 bar Max. operating pressure bar [psi] Piston Ø Weight Kg [lbs] Air consumption per double stroke at 5 bar dm 3 [ft 3 ] 86P30-05L300 86P30-05B800 390 [88] 90 [65] 6 [87] 3 [.6] 0 [.57],0 [.0] 0,8 [0.0] 86P30-05L300 86P30-05B800 390 [88] 90 [65] 6 [87] 3 [.6] 0 [0.79] 0,85 [.87] 0,3 [0.0] Order no. code for pin packages 86P30-05... Example Order no.: 86P30-0 5 B8 00 86P30-05... = Base model, without sensing system, without accessories. 0 mm 86P30-05... = Base model, without sensing system, without accessories. 0 mm L3 = without sensing system Cover plate 8AD-036- (for 86P30-...) 8AD-069- (for 86P30-...) 00 = without accessories = stroke limit 0 mm = stroke limit 0 mm B8 = sensing system, connector plug Mx 8EA-033- (for 86P30-...) 8EA-09- (for 86P30-...) piston rod adaptor location hole for Ø 0 mm cross groove mm Base model Sensing system
Pneumatic pin packages, single units 6. 3 Series 86P30- Standard Pin Package Dimensions 86P30-05... M6 (x) 0 deep M8 (x) deep Ø8H7 (x) 0 deep M8 (x) deep Ø8H7 (x) 0 deep mm [INCH] THIRD ANGLE PROJECTION Plug M x Model no. L [mm] L [mm] [mm] 86P30-05..00 7 5 0 86P30-05..00 36 3 0 86P30-05... Piston rod detail View shows piston rod in retracted position
6. Pin packages Series 86P30- Accessories Specifications Bellows Order no. for 86P30-05... 8ZB-06- Connecting cable ( connector socket & 5 m cable) Connector socket Mx straight, 5-pin 8EL-00- Connector socket Mx angular, -pin 8EL-003- Bellows 8ZB-06- Mounted on piston rod 0 ( 0) (at stroke 0mm)
Pneumatic pin packages, single units 6. 5 Series 86P30- Accessories +brown black -blue white 3 Wiring diagram of electrical sensing system Sensing system immune to interference from d.c. arc welding and a.c. arc welding Plug Mx 3 green yellow 3 red Inductive design: B8 Connector plug Mx w/ lead open S 0. closed S 0. Major spare parts for 86P30-05... Specifications Order no. for 86P30-05.. Order no. for 86P30-05.. End position sensing system B8 inductive connector plug Mx w/ lead 8EA-033-8EA-09- Seal kit 86P3--00
6.6 Pin packages Series 86P30-D5 Product Overview Pneumatic pin packages, enclosed twin units with 3mm diameter cylinders Models: 86P30-D5... Application: Accurate positioning, with high precision of rotation, of sheet metal parts in welding equipment and handling systems. At the end of the welding process, the pins are retracted from the pin holes. The component can thus be easily removed from the jig. The pin package can also be used for centering pin positions outside the piston rod axis. Features: Compact, low weight design High accuracy due to twin piston rod guide Lateral mounting areas Mounting base for centering pin incl. precision bore holes and grooves inductive sensing module with LED display Twin guide for off-center pins Long body for 0mm stroke, short body 0mm stroke Long & short body are interchangeable in connecting Key areas of application: Automotive manufacturing, sheet processing industry, jig and general mechanical engineering. 86P30-D5B800 base model w/ sensing (w/o add-ons) 86P30-D5B8G with central air connection and sensing Series 86P30-D5 Technical Information w/o sensing Model no. with inductive sensing connector Mx w/ lead Pushing force at 5 bar Retraction force at 5 bar Max. operating pressure bar [psi] Piston Ø Weight Kg [lbs] Air consumption per double stroke at 5 bar dm 3 [ft 3 ] 86P30-D5L300 86P30-D5B800 780 [75] 580 [30] 6 [87] x3 [.6] 0 [.57] 3,0 [6.60] 0,96 [0.03] 86P30-D5L300 86P30-D5B800 780 [75] 580 [30] 6 [87] x3 [.6] 0 [0.79],7 [5.9] 0,68 [0.0] 86P30-D5L3G 86P30-D5B8G 780 [75] 580 [30] 6 [87] x3 [.6] 0 [.57] 3, [6.8] 0,96 [0.03] 86P30-D5L3G 86P30-D5B8G 780 [75] 580 [30] 6 [87] x3 [.6] 0 [0.79],8 [6.6] 0,68 [0.0] Order no. code for pin packages 86P30-D5... Example Order no.: 86P30 - D 5 B8 00 86P30-D5 = Base model without sensing system, without accessories B8 = sensing system, connector plug Mx 8EA-033- (for 86P30-...) 8EA-09- (for 86P30-...) B8 = without sensing system Cover plate 8AD-036- (for 86P30-...) 8AD-069- (for 86P30-...) 00 = without accessories = stroke 0 mm G Air Manifold 8ZB-09-0mm stroke 8ZB-0-0mm stroke = stroke 0 mm piston rod adapter location hole for Ø0, cross groove mm Base model Sensing system Accessories
Pneumatic pin packages, twin units 6. 7 86P30-D5... Series 86P30-D5 Standard Pin Package Dimensions STROKE mm [INCH] THIRD ANGLE PROJECTION PLUG M X Model no. L [mm] L [mm] [mm] 86P30-D5..00 76 5 0 86P30-D5..00 3 0 86P30-D5 Piston rod detail View shows piston rod in retracted position
6.8 Pin packages Series 86P30-D5 Accessories Specifications Bellows Order no. for 86P30-D5... 8ZB-06- Connecting cable ( connector socket & 5 m cable) Connector socket Mx straight, 5-pin 8EL-00- Connector socket Mx angular -pin 8EL-003- Bellows 8ZB-06- Mounted on piston rod Wiring diagram of electrical sensing system Sensing system immune to interference from d.c. arc welding and a.c. arc welding Inductive design: B8 Connector plug Mx w/ lead (just sensing system required) 0 ( 0) (at stroke 0mm) Pin assignment +brown black -blue white 3 Plug Mx 3 green yellow 3 red open S 0. closed S 0.
Pneumatic pin packages, twin units 6. 9 Series 86P30-D5 Accessories Example application of off-center centering pin of 86P30-D5... Holes for fixing screw M8-DIN 9 The component shown in this example is to be made by the customer Concept guidelines: angle deviation of off-center centering pins tolerance [degree],00 0,80 0,60 0,0 0,0 angle deviation 86P30-D... max. tolerancce 0,00 69,00 9,00,00 37,00 60,00 83,00 Mt [ Nm ] retracted position Major spare parts for 86P30-D5... Specifications Order no. for 86P30-D5.. Order no. for 86P30-D5.. End position sensing system B8 inductive connector plug Mx w/ lead 8EA-033-8EA-09- Seal kit 86P3--00
6.0 Pin packages Series 86P0-, 86P60- Product Overview Pneumatic pin packages, single units Models: 86P0-86P60- Application: Accurate positioning of sheet metal parts in welding equipment and handling systems. At the end of the welding process, the pins are retracted from the pin holes. The component can thus be easily removed from the jig. Features: Compact, low weight design High accuracy due to twin piston rod guide Lateral and front-face mounting areas Length of stroke: 0, 0 and 60 mm Various mounting bases for centering pin including precision bore holes and grooves or integrated thread Inductive sensing module with LED display Key areas of application: Automotive manufacturing, sheet processing industry, jig and general mechanical engineering. 86P60-0LH with adaptor 86P60-0L6006 stroke 60 mm Order no. for 86P0/60- pin packages Example Model no.: 86P0-0 C8 00 A - K K = ceramic coated pin 86P0-86P60- H (optional to make up for 86P6- ) 0 = piston rod adapter Ø 6 mm, cross grove 8MS-0-05 = piston rod adapter Ø 0 mm, cross grove 8MS-08- L (stroke 0/0)= without sensing system, cover plate 86P0-00L L6 (stroke 60) = without sensing system, cover plate 86P0-00L6 C8 = with sensing system 86P0-00C8 (for stroke 0/0) 86P0-00C8006 (for stroke 60) D8 = with sensing system 86P0-00D8 (for stroke 0 / 0) 86P0-00D8006 (for stroke 60) 00 = without accessories E = (only with A or B) E = (only with C) external guide F = Bellow 8ZB-03-3 (for stroke 0/0) G = Bellow/Adaptor (for stroke 0/0) H = Adaptor 86PO-000H J = (only with A and B) external guide Adaptor 86P0-0000J A = 0 mm stroke C = 60 mm stroke Anti twist device low accuracy 8CE-3- B = 0 mm stroke Anti twist device low accuracy 8MF-07- = 0 mm stroke Anti twist device 86P0-000000 = 0 mm stroke Anti - twist device 86P0-000000 6 = 60 mm stroke Anti twist device 86P0-0000006 Base model Piston rod adaptor C6 = with sensing system 86P0-00C6 (for stroke 0 / 0) 86P0-00C6006 (for stroke 60) Accessories Instructions Inductive sensing system
Pneumatic pin packages, single units 6. Series 86P0/60- Technical Information w/o sensing Model no. with inductive sensing connector Mx w/ lead Pushing force at 5 bar Retraction force at 5 bar Max. operating pressure bar [psi] Piston Ø + Weight Kg [lbs] Air consumption per double stroke at 5 bar dm 3 [ft 3 ] 86P0- L 86P0-..._8 60 [39] 50 [7] 6 [87] 0 [.57] 0 [0.79],6 [3.5] 0,5 [0.0] 86P0- L 86P0-..._8 60 [39] 50 [7] 6 [87] 0 [.57] 0 [.57],6 [3.5] 0,7 [0.0] 86P0- L6 86P0-..._8 60 [39] 50 [7] 6 [87] 0 [.57] 60 [.36],0 [.8] 0,9 [0.0] 86P60- L 86P60-..._8 550 [38] 00 [35] 6 [87] 63 [.8] 0 [0.79],0 [.0] 0,8 [0.0] 86P60- L 86P60-..._8 550 [38] 00 [35] 6 [87] 63 [.8] 0 [.57],0 [.0], [0.05] 86P60- L6 86P60-..._8 550 [38] 00 [35] 6 [87] 63 [.8] 60 [.36],6 [5.7],0 [0.08] Series 86P0-, 86P60- Standard Pin Package Dimensions View "X" 86P0 / 60-... B8 60 ±0, 30 ±0,0 30 ±0, B6 86P0-... "X" 86P60-... "X" 0 f7 30 ±0, ±0,0 for Ø8H7 8 H7 8 deep B0 M8 (x) deep 30 ±0, ±0,0 for Ø8H7 37 ±0, 0 deep 3 ±0, ±0, 8 (x) H7 55 B 0 55 +0, 0 ±0, 0 L M8 (x) deep H7 8 (x) 0 deep ±0, 3 ±0, 37 ±0,05 0 ±0, B7 (Sensor) L max. M8 (x) deep L max. Adaptor H 8MA-9- B B G /8 B G / B 9 (x) 8 (x) mm [INCH] B3 B3 B5 THIRD ANGLE PROJECTION Medium: Operation with oil free air permissible w/o sensing Model no. with inductive sensing connector Mx w/ lead B B B3 B + 0,0 B5 B6 B7 B8 B0 86P0- L 86P0-..._8 97 5 3,5 5 5 7 7 37,5 07 95 86P0- L 86P0-..._8 97 5 3,5 5 5 7 7 37,5 07 95 86P0- L6 86P0-..._8 97 5 3,5 5 5 7 7 37,5 7 5 86P60- L 86P60-..._8 07 9 3,5 5 5 7 7 37,5 3 95 86P60- L 86P60-..._8 07 9 3,5 5 5 7 7 37,5 3 95 86P60- L6 86P60-..._8 07 9 3,5 5 5 7 7 37,5 53 5 L max. L
6. Pin packages Series 86P0-, 86P60- Accessories Piston Rod Model -0 Detail mounting base Ø6 mm for 86P0-, 86P60- Piston Rod Model -05 Detail mounting base Ø0 mm for 86P0-, 86P60- H7 H7 H7 Ø5 f8 Ø6 H7 7,5 7,5 H7 Ø5 f8 Ø0 H7 5 5,5 M5 Ø5 5 5,5 M6 Ø5 M6 View shows piston rod in retracted positon Application examples View shows piston rod in retracted positon Application example Max deflection for centering pin for 86P0-, 86P60- max. deviation piston rod centric shear force F L ( extended ) Model no. Sheer force L Deviation 86P0 / 60-...B / 00 [5] 5 [.0] 0 [0.08] 0,06 [0.00] 86P0 / 60-...A / 00 [5] 70 [.8] 0 [.60] 0,09 [0.00] 86P0 / 60-...C / 6 00 [5] 90 [3.5] 60 [.0] 0, [0.007] Caution: Generally we recommend using an external guide when the transverse force is more than 00 N [5 lbs] Also independently of the stroke, less transverse forces, when the overall height L > 0 mm [.7 in] ( L = extended piston rod plus centering pin ).
Pneumatic pin packages, single units 6. 3 Series 86P0-, 86P60- Accessories Example application of an off-center centering pin for 86P0-, 86P60- Model no. L L designed for fastening screw M6 - DIN 9 The component shown in this example is to be made by the customer 86P0/60- E 86P0/60- E 58 6 86P0/60- J * 80,5 8,5 * J is not available with stroke 60 mm. Internal anti-rotation device Angle Winkelabweichung deviation 86P0/60-.../ 86P0/60-000000/... max. deflection max. Abweichung Mt Deflection (degree) Toleranz (Grad) 0,60 0,50 0,0 0,30 0,0 0,0 Caution: Generally we recommend using an external guide when the transverse force is more than 00 N [5 lbs] Also independently of the stroke, less transverse forces, when the overall height L > 0 mm [.7 in] ( L = extended piston rod plus centering pin ). 0,00 3,0 8,3 6,9 67, 75,7 89, Mt [N m] Angle deviation 86P0/60-...6 Winkelabweichung 86P0/60-...6 0,50 0,5 ausgefahrene extended Kolbenstange position Deflection (degree) Abweichung (Grad) 0,0 0,35 0,30 0,5 0,0 0,5 0,0 0,05 chung 0,00 6,9 9, 0,6,0 9,7 63,8 Mt [N m] External guide 8ZB-009-, 8ZB-00-, 8ZB-090- max. deflection max. Abweichung Mt L = 60 mm without adaptor L 60mm ohne Adapter (Pos.33) L = 8,5 mm with adaptor L = 8,5mm mit Adapter (Pos.33) Deflection Toleranz (degree) (Grad) 0,0 0,5 0,0 0,05 Angle Winkelabweichung deviation 86P0/60-...EA/...EB External Externe guide Führung without ohne Adapter adaptor Caution: Generally we recommend using an external guide when the transverse force is more than 00 N [5 lbs] Also independently of the stroke, less transverse forces, when the overall height L > 0 mm [.7 in] ( L = extended piston rod plus centering pin ). L 0,00 8,9 9,,3,3 9, 6, Mt [N m] 0,0 Angle Winkelabweichung deviation 86P0/60-...JA/...JB External Externe guide Führung with mit adaptor Adapter 0,0 Angle Winkeabweichung deviation 86P0/60-...EC mit External externer Führung guide 0,35 ausgefahrene max extended Kolbenstange position Deflection Toleranz (degree) (Grad) 0,5 0,0 0,05 0,00,3,,5 7,6 98, 7,6 Mt [Nm] Deflection Abweichung (degree) (Grad) 0,30 0,5 0,0 0,5 0,0 0,05 0,00 6,7 9,,3.7 8,8 6,9 Mt [N m]
6. Pin packages Series 86P0-, 86P60- Accessories Piston rod cover (Bellow) 8ZB-03-3 retracted extracted Specifications External guide (use w/o bellows) Bellows (use w/o external guide only) Order no. 8ZB-009-8ZB-00- (only with A+B) 8ZB-090- (with C) 8ZB-03-3 (only strokes 0 und 0) Wiring diagram of electrical sensing system Sensing system immune to interference from d.c. arc welding and a.c. arc welding Inductive design: C8 Connector plug Mx, parallel with piston rod D8 Connector plug Mx, 90 swivel +brown black -blue white Connecting cable ( connector socket & 5 m cable) 3 Connector socket Mx straight, 5-pin 8EL-00- Plug Mx 3 green yellow 3 red open S 0. closed S 0. Connector socket Mx 90 angular, -pin 8EL-003- Major spare parts for 86P0/60-... Specifications Order no. for 86P0/60-... End position sensing system C8 connector plug Mx, parallel with piston rod D8 connector plug Mx, 90 swivel Seal kit 86P0-00C8 (stroke 0/0) 86P0-00C8006 (stroke 60) 86P0-00D8 (stroke 0/0) 86P0-00D8006 (stroke 60) 8PW-079--00 (for 8P0-) 8PW-080--00 (for 8P60-)
Pneumatic pin packages, single units 6. 5 Notes
6.6 Pneumatic pin packages, double design Series 86D Product Overview Pneumatic pin packages, double design Models: 86D60- Key areas of application: Automotive manufacturing, sheet processing industry, jig and general mechanical engineering. Application: Accurate positioning of sheet metal parts in welding environments and handling systems without rotation. At the end of the process, the pins are retracted from the holes so the part can be removed. 86D60- with sensing Series 86D Technical Information Model Pushing force at 5 bar Retraction force at 5 bar Max. Operating Pressure bar [psi] Piston Ø Weight Kg [lbs] Air consumption per double stroke at 5 bar dm 3 [ft 3 ] 86D60-0**00A 0 [.57] 3,8 [8.36], [0.06] 86D60-0**00B 500 [377] 00 [7] 6 [87] 63 [.8] 0 [0.79] [8.80] 0,8 [0.03] 86D60-0**00C 60 [.36], [9.0] [0.08] Order no. code for 86D60... Example Model no.: 86D60-0 D8 00 A - K K = ceramic coated pin 86D60-0 0 = Piston rod NAAMS standard L6 = Cover plate (without sensing sytem) 86D0-00L6 Mountable both sides 00 = without Accessories A = 0 mm stroke 86D0-000000A B = 0 mm stroke 86D0-000000B Piston rod adaptor C8 = Sensing system 86D0-00C8 Mountable both sides. Accessories C = 60 mm stroke 86D0-000000C Limitation D8 = Sensing system 86D0-00D8 Mountable both sides. G/ G/ Inductive sensing system Base model
Pneumatic pin packages, double design 6. 7 Series 86D Standard Clamp Dimensions Mounting: dowel only on one side with one piston rod 5 (x),5 deep H7 6 (x) 60 ±0, 30 5 f7 ±0,0 60 86) 9 (x) 30 ±0, ±0,0 for Ø8H7 (35) 97 H7 8 (8x) deep M8 (6x) deep ~7 (,5 30 ±0, ±0,0 for Ø8H7 0, + 0 0 0, 80-5 7 37 ±0,05 3 ±0, ±0, +0, 55 0 0 + 0, 5 0 L (retracted) 8 0 ±0, 3 6 ±0, ±0, 37 Air connection G/ 55 6 0 3 Air connection G/ 96 00 5 Power by compressed air, max 6 bar Operation with oil-free air is permissible mm [INCH] THIRD ANGLE PROJECTION Model L Retracted [mm] L Extended [mm] [mm] 86D60-0**00A 373 0 86D60-0**00B 333 353 0 86D60-0**00C 393 60
6.8 Pneumatic pin packages, double design Series 86D60- Accessories Pin Assignment +brown black -blue white 3 Wiring diagram of electrical sensing system Plug M8x Plug Mx 3 3 green open S 0. yellow 3 red closed S 0. Sensing system immune to interference from d.c. arc welding and a.c. arc welding. Inductive design: C8 / D8 Connector plug Mx Series 86D60- Major Spare Parts Specifications End position sensing system C8, connector plug Mx, parallel with cylinder End position sensing system D8, connector plug Mx, 90 swivel Connecting Cable ( connector socket & 5m cable) M x Straight, 5 pin Connecting Cable ( connector socket & 5m cable) M x Angular, pin Cylinder Order Number 86D0-00C8 86D0-00D8 8EL-00-8EL-003-8PW-05- Set of wearing parts for the cylinder gasket 8PW-05--00
Pneumatic pin packages, double design 6. 9 Notes
6.0 Straight-Line Action Clamp Series 85P5- Product Overview Straight-Line Action Clamp Models: 85P5- Application: Accurate positioning of workpiece in jigs. Piston rod is locked in the extracted position. Here the piston rod can be used for cases of counter supporting for clamps. Features: Compact Design High accuracy of positioning Lateral and front-face mounting areas 0mm Inductive sensing module Toggle-locked in extracted position 85P5-0B8000 85P5-0B80H0 Series 85P5-B8 Technical Information Model no.. Pushing force at 6 bar Retracting force at 6 bar Holding force Pressure max bar [psi] Piston Ø Weight Kg [lbs] Air consumption per double stroke at 6 bar dm 3 [ft 3 ] 85P5-0000000 85P5-0B80000 000 [9] 000 [5] 5000 [] 6 [87] 50 [.97] 0 [.57] 3,8 [8.36], [0.0] 85P5-00000H0 85P5-0B800H 000 [9] 000 [5] 5000 [] 6 [87] 50 [.97] 0 [.57],0 [8.80], [0.0] Remark: Extracting force and retracting force shown in this chart are only available with the last mm stroke at extracted position. In the other range of the stroke the forces will be approximately 30 % of value in the chart. Order no. code for 85P5-... Example order no.: 85P5-0 B8 00 0 0 - K K = ceramic coated pin 85P5- = base model without sensing system 0 = plunger adapter NAAMS-Standard 00 = without sensing system 8AD-036-00 = without accessory parts E = External guide 8ZB-00-0 = without handlever H = with handlever 0 = without stroke limiter B8 = with sensing system 8EA-033- connecting plug Mx 00 = external guide with locking unit 8ZB-06- Plunger variations Base models Sensing system External Guide
Straight-line Action Clamp 6. Series 85P5- Standard Clamp Dimensions 85P5- without hand lever stroke 0 for dowel holes for dowel holes for dowel holes for dowel holes for dowel holes mm [INCH] THIRD ANGLE PROJECTION for dowel holes 85P5- with hand lever (additional dimensioning)
6. Straight-Line Action Clamp Series 85P5- Accessories Specifications External guide (use for external centering pins) Order no. 8ZB-00- Wiring diagram of electrical sensing system Sensing system immune to interference from d.c. arc welding and a.c. arc welding Inductive design: B8 Connector Mx w/lead Bellows (use for external pins with locking for preventing from unintened moving) 8ZB-06- +brown black -blue white 3 Connecting cable ( connector socket & 5 m cable) Connector socket Mx straight, 5-pin 8EL-00- Plug M8x Plug Mx 3 3 green open S 0. yellow 3 red closed S 0. Connector socket Mx90 angular, -pin 8EL-003- Major spare parts for 85P5- Specifications Order no. Sensing B8 8EA-033- Seal-kit cylinder 8PW-050--00 Hand lever-kit 8KB-03-