Pneumatic cylinder. Type D. double-acting Ø 16, 20, 25 (double piston) Linear Ball Slide. Technical data:

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1 Type D double-acting Ø, 20, 25 (double piston) Linear Ball Slide The force of this cylinder type is twice as high as that of a standard cylinder due to the double piston drive. The cross guide rollers ensure high rigidity and precision as well as backlash-free movements. Technical data: Type - D 20 D 25 - D Design type Pneumatic cylinder with longitudinal guides and roller cages Stroke length [mm], 25, 50, 80, 0, 25, 50, 80, 0 25, 50, 80, 0 Fitting position ny dm. temperature range [ C ] - to +0 Medium Filtered, oiled or non-oiled compressed-air (min. fineness 40 µm) Compressed-air supply Front Compressed-air [bar] max. 8 Piston rod Ø [mm] 2 x 8 2 x 8 2 x Stroke limitation unit Limitation of the extended or retracted position by 5 mm each Materials Base body, upper part, mounting plate, piston plate, External stops: l (hard coated) Guides:.25, rolling body:.3505 Piston rod: Ck 45 SL f; piston: Ms 58 Fastening elements: V; seals: NBR Delivery time on request

2 Pneumatic cylinder Type D Ø mm L5 L4 Bottom side Ø Ø 4 x M Depth of thread 2 5 H9 T L L L 33 2 x M4 Depth of thread L2 L Stroke length 8 ir connections 2 x M5 M Depth of thread 4 Section - 24 Ø5 H x M4 Depth of thread L3 L V R L9 L9 2 x Rampa M Depth of thread 4, Top side Stroke 50 bis 0mm Retr. dimensions of Piston plate 30 L 43.5 L M5 Depth of thread x Rampa M Depth of thread 4, H9 Top side Stroke bis 25mm L L8 2 x M5 Depth of thread 5 Dimensions: Type Piston Ø / Stroke length L L L2 L3 L4 L5 L L L8 L9 L L [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] D / , D / x 2 59, D / x x D / x x 55 53,5 2 x 55 D / x x x 0 2

3 Pneumatic cylinder Type D Ø20 mm L5 L4 Ø Ø Bottom side 4 x M Gewindetiefe 2 5 H9 Tiefe L L L 33 2 x M4 Depth of thread L2 L Stroke length 8 Druckluft - nschlüsse 2 x M5 M Depth of thread 4 Section V R 9 Ø5 H x M4 Depth of thread L3 L L9 L9 2 x Rampa M Depth of thread 4, Top side Stroke 50 bis 0mm Retr. dimensions of Piston plate 30 L 43.5 L M5 Depth of thread x Rampa M Depth of thread 4, H9 Top side Stroke bis 25mm s: L L8 2 x M5 Depth of thread 5 Dimension Type Piston Ø / Stroke lenth L L L2 L3 L4 L5 L L L8 L9 L L [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] D 20 / , D 20 / x 2 59, D 20 / x x D 20 / x x 55 53,5 2 x 55 D 20 / x x x 0 3

4 Type D Ø25 mm H9 Depth L5 L Bottom side Ø. Ø 2 x M8 Depth of thread 5 H9 Depth 5 L L L 2 x M4 Depth of thread L2 L Stroke length ir connections 2 x R /8" M8 Depth of thread 20 Section V R x M Depth of thread 5 Ø H x M4 Depth of thread L3 L L9 H9 Depth L9 29 x Rampa M8 Depth of thread H9 Top side Stroke 50 bis 0mm Retr. dimensions of Piston plate L L M Depth of thread H9 Depth x Rampa M8 Depth of thread 40 H9 Top side Stroke 25mm 40 L L x M Depth of thread Dimensions: Type Piston Ø / Stroke length L L L2 L3 L4 L5 L L L8 L9 L L [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] D 25 / , D 25 / x x 45 5,5 45 D 25 / x x 55 5,5 2 x 55 D 25 / x x x 0 4

5 dmissible stress Type D M 02 M 0 M 03 Longitudinal torque Lateral torque Transverse torque L2 F0 F03 L3 B F02 L F 0 M0 zul. L+ F 02 M02 zul. L2 + F 03 M03 zul. L3 + B C L F0 B L2 F02 C L3 F03 F 0 M0 zul. M02 zul. F02 F L+ C L2 + B 03 M03 zul. L3 + C 5

6 dmissible stress Stroke length [mm] Ø / Type M/M2 M3 M/M2 M3 M/M2 M3 M/M2 M3 M/M2 M3 Nm Nm Nm Nm Nm Nm Nm Nm Nm Nm - D,2 9,3,4 8, 4,0,5 25,0 8, 30,0 22, 20 - D,2 9,3,4 8, 4,0,5 25,0 8, 30,0 22, 25 - D - - 9,0 2,8 9, 2,8 58,,4 8,2 25, Correction factors: Ø / Type Stroke length B C Ø / Type Stroke length B C [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] ,5 - D D , D 50 50, , ,5 0 0,5 Example of calculation: F Given qyt: 20 - D with a stroke length of 80 mm Lever arm L = 40 mm = 0,04 m Longitudinal torque M = 25 Nm Correction factor = 83 mm = 0,083 m L Required qty: M 25 Nm F = L + 0,04 m + 0,083 m = 203 N Stress - longitudinal torque M

7 ll data based on tests conducted by Toss. Fastening types for pneumatic cylinder type D Carriage fastening Fastening from below (with threads) 2 Fastening from above (through-holes) - Type Threads Through-holes for: D M / depth 3 Screws M5 20 D M / depth 3 Screws M5 25 D M8 / depth 9 Screws M ttachment to loads Face mounting 2 Mounting on upper part The fastening position of the pneumatic cylinder can be reproduced at any time due to the positioning holes in the base body. To always achieve the same position when tools, loads, etc. are repeatedly mounted and dismounted, the upper part and the front piston plate are provided with positioning holes. Note:. The carriage features a precision cross roller guide. Therefore, impacts or high torque values should be avoided when applying loads. 2. Loads should only be attached with the cylinder in retracted position. 3. Prevent the guide rails and piston rods from being scratched, as this could result in malfunction or leakage.

8 Weights: (gramme) Piston - Ø Stroke length [mm] [mm] x x x Theoretical carriage force [N] Piston - Ø Equivalent Piston - Ø Piston rod Ø Working direction cting pieton surface Working pressure [bar] [mm] [mm] [mm] [mm 2 ] x 22 2 x 8 Off On x x 8 2 x x Off On Off On ON OFF Service Set bestehend aus: Piston sealing ring (4x), scraper ring (2x) Type Order No. D D D

9 The supply includes fixed stops to be mounted on both sides with two stop pins and two counter-nuts. Fixed stops Stroke length setting max. L On request, we can supply additional hydraulic shock absorbers. Shock absorbers Stroke length cushioning max. L2 Ø / Type L L2 Ø / Type Order No. [mm] [mm] Shock absorber Counter-nut - D 5 - D D D D D

10 Limit switches The standard equipment of the pneumatic cylinder type D includes sensor grooves on both sides to allow mounting of a signal transmitter. The required switch can be supplied on order. Switch order No Possible combinations of different pneumatic cylinders (type D) using an adapter plate. Moving directions X Y Z and dimensions in extended and retracted position. = xes X - Y or 20 D dapter plate 25 D L E (-4) L (-4) Piston Ø und 20 Stroke L E L L E 2 L 2 L E 3 L 3 L E 4 L 4 [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] stroke stroke + stroke Hub

11 dapter plate xes X - Z = 25 D oder 20 D 3.5 L E (5-8) L (5-8) Piston Ø und 20 Stroke L E 5 L 5 L E L L E L L E 8 L 8 [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] 59, ,5 85, ,5 + stroke 85,5, stroke + stroke 80 3,5 93,5 23, ,5 93,5 23,5 53,5 + Hub X Y Z - xes

12 dapter plate for pneumatic cylinder type D Ø25 Mounting Ø or 20, strokes... 4 M5 25, 50, 80, 0, 25, 80, 0, 25, 25, 50 50, 80, 0 80, 0 Fitting holes 80, 25, 50 80, 0, 25, 50 25, 50, 80, 0 cting direction Thread (fastening) 4 H9 5 tief, 25, 25, 80, 0 25, 80, 0 Fitting holes H9, 25, 50 Fitting holes cting direction Thread (fastening) Fitting holes Only 2 straight pins ø4 m x may be used for each possible combination. Straight pins 2

13 Mounting of adapter plate When several pneumatic cylinders of type D are combined with each other to form a multi-axis system, the design size 25 will be the basis. By mounting adapter plates on the front side or on the upper carriage one or two cylinders of size or 20 may be added to the system. This allows to perform linear movements in up to three different directions at the same time. Mounting of the adapter plate on the upper carriage: - locking by two straight pins Ø m x 2 (length), DIN - fastening via four screws M8 x 2, DIN 92 Mounting of the adapter plate at the front side: - locking by two straight pins Ø m x 2 (length), DIN - fastening via two screws M8 x 2, DIN 92 Mounting of a pneumatic cylinder size on the adapter plate: - By inserting two straight pins DIN, Ø4 m x lg. into the provided holes (see drawing on page.5..2) the cylinder can be aligned at the sides and fastened with two screws M5 x 30, DIN 92 afterwards. Mounting of a pneumatic cylinder size 20 on the adapter plate: - By inserting two straight pins DIN, Ø4 m x lg. into the provided holes (see drawing on page.5..2) the cylinder can be aligned at the sides and fastened with two screws M5 x 35, DIN 92 afterwards. 3

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